CN119077505A - A deburring device for producing cast iron parts and a method of using the same - Google Patents
A deburring device for producing cast iron parts and a method of using the same Download PDFInfo
- Publication number
- CN119077505A CN119077505A CN202411337393.5A CN202411337393A CN119077505A CN 119077505 A CN119077505 A CN 119077505A CN 202411337393 A CN202411337393 A CN 202411337393A CN 119077505 A CN119077505 A CN 119077505A
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- China
- Prior art keywords
- deburring
- fixedly connected
- cast iron
- dust
- iron
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 208
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 33
- 229910052742 iron Inorganic materials 0.000 claims description 98
- 238000005266 casting Methods 0.000 claims description 97
- 239000000428 dust Substances 0.000 claims description 90
- 238000007789 sealing Methods 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000005498 polishing Methods 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明公开了一种铸铁件生产用去毛边设备及使用方法，属于铸铁件加工技术领域。该铸铁件生产用去毛边设备及使用方法，通过在铸铁件其中一端进行去毛边之后，使第二电机驱动转盘旋转，此时第二滚珠杆随着转盘进行运动，并受到斜板的挤压带动传动组件和可限位式转动组件上移，此时框体配合夹持组件带动铸铁件上移，直至齿轮移动与齿杆传动，使框体可进行旋转，进而铸铁件可进行翻面作业，翻面后，第二滚珠杆与斜板分离，使翻面后的铸铁件位于另一打磨头位置，此时去毛边组件即可下移对铸铁件进行去毛边作业，此方式只需对铸铁件进行单次固定，无需进行拆除再翻面，满足自动对铸铁件翻面的作业，从而利于铸铁件两端面的去毛边作业。
The invention discloses a deburring device for the production of cast iron parts and a method for using the same, and belongs to the technical field of cast iron part processing. The deburring device for the production of cast iron parts and the method for using the same, after deburring one end of the cast iron part, causes the second motor to drive the turntable to rotate, at which time the second ball bar moves with the turntable, and is squeezed by the inclined plate to drive the transmission component and the limitable rotating component to move upward, at which time the frame cooperates with the clamping component to drive the cast iron part upward, until the gear moves and the gear rod is driven, so that the frame can rotate, and then the cast iron part can be turned over, after turning over, the second ball bar is separated from the inclined plate, so that the turned over cast iron part is located at another grinding head position, at which time the deburring component can be moved down to deburr the cast iron part, this method only needs to fix the cast iron part once, does not need to be dismantled and then turned over, meets the automatic turning over of the cast iron part, and is beneficial to the deburring operation of the two end faces of the cast iron part.
Description
Technical Field
The invention relates to the technical field of iron casting processing, in particular to deburring equipment for iron casting production and a using method thereof.
Background
The cast iron is cast by molten iron to form an article, in the process of processing the cast iron, the burr on the surface of the cast iron is often required to be removed by using deburring equipment, at present, the position of the cast iron is generally required to be fixed by using deburring equipment when the conventional deburring equipment is used, then the deburring equipment is used for deburring, the surface burr is removed and then is unfixed, and the above steps are repeated again by turning over to finish the deburring work of one cast iron, so that the operation is troublesome in the process, the continuous deburring work is difficult to realize only one step in a single operation, and because cavities are formed in some cast iron, some scraps are easy to carry out in the cavities in the deburring process, the subsequent cleaning is inconvenient, and therefore, the research on the novel deburring equipment for the production of the cast iron and the use method are of great significance in solving the problems.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the application and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the application and in the title of the application, which may not be used to limit the scope of the application.
The present invention has been made in view of the above and/or existing problems associated with the processing of iron castings.
Therefore, the technical problem to be solved by the invention is that the common deburring equipment in the prior art is troublesome to operate when in use, can only realize one-step operation at a time during operation, is difficult to realize continuous deburring work, and is inconvenient to clean later because some iron castings are internally provided with cavities, and some scraps are easy to carry out the cavities in the deburring process.
In order to achieve the purpose, the invention provides the following technical scheme that the deburring equipment for producing the iron castings comprises a deburring mechanism, wherein a deburring auxiliary mechanism is arranged in the deburring mechanism;
the deburring mechanism comprises a base, two groups of inclined plates and two arc-shaped plates are fixedly connected above the base, an outer frame is fixedly connected above the base, a dust removing assembly and a deburring assembly are arranged above the outer frame, two fixing strips are fixedly connected above the base, and one end of each fixing strip is fixedly connected with a toothed bar;
The deburring auxiliary mechanism comprises a rotary table, a plurality of inflatable sealing assemblies are arranged on the rotary table, the inflatable sealing assemblies penetrate through an iron casting, the iron casting is positioned through a clamping assembly, the clamping assembly is assembled on a frame body, a plurality of limiting rods are fixedly connected to the upper surface and the lower surface of the frame body, the limiting rods below the frame body are respectively inserted into the limiting sleeves, the limiting sleeves are fixedly connected to the upper side of the rotary table, two sides of the frame body are respectively connected with a transmission assembly and a limiting rotating assembly, the transmission assembly and the lower side of the limiting rotating assembly are respectively connected with a second ball rod, and the rotary table is penetrated through the second ball rods.
The dust collection assembly comprises a dust collector, wherein the dust collector is fixedly arranged above an outer frame, a dust outlet of the dust collector is communicated with a dust collection box, the dust collection box is fixedly arranged above the outer frame, a dust conveying hose is communicated with a dust inlet of the dust collector, the dust conveying hose penetrates through the outer frame and is communicated with a dust collection plate, and dust collection heads are arranged at two ends of the dust collection plate.
According to the invention, the deburring assembly comprises an electric push rod which is fixedly connected to the top wall of the outer frame, a fixed plate is fixedly connected to the bottom end of the electric push rod, the lower part of the fixed plate is fixed to the dust collecting plate, a first motor is further arranged below the fixed plate, a first rotating shaft is rotatably arranged below the fixed plate through a bearing, polishing heads are fixedly connected to the first rotating shaft and an output shaft of the first motor, and the output shaft of the first motor is in transmission connection with the first rotating shaft through a belt transmission structure.
As a further scheme of the invention, the spacing rotating assembly comprises a third rotating shaft, one end of the third rotating shaft is fixedly connected with the frame body, the third rotating shaft is rotatably arranged in the sleeve body through a bearing, the sleeve body is fixedly connected to the second ball rod, two spacing openings are formed in the inner wall of the sleeve body, an elastic steel bar is arranged in one of the spacing openings, and the elastic steel bar is fixedly connected to the end part of the third rotating shaft.
As a further scheme of the invention, the transmission assembly comprises a second rotating shaft, one end of the second rotating shaft is fixed with the frame body, the second rotating shaft is rotatably arranged on the second ball rod through a bearing, and one end of the second rotating shaft is fixedly connected with a gear.
As a further scheme of the invention, the clamping assembly comprises a screw, the screw is rotatably arranged on the frame body through two bearings, one end of the screw is fixedly connected with a handle, threads on two sides of the screw are oppositely arranged, two nuts are connected to the screw in a threaded manner, one side of each nut is fixedly connected with a connecting strip, the connecting strip is fixedly connected with clamping plates, and the two clamping plates are positioned on two sides of the iron casting.
One end of the connecting strip is fixedly connected with a sliding sleeve, the two sliding sleeves are connected to a sliding rod in a sliding manner, and the sliding rod is fixedly connected to the inner wall of the frame body;
The base is provided with a second motor, and an output shaft of the second motor is fixed with the turntable.
As a further scheme of the invention, the inflatable sealing assembly comprises a sealing shell, wherein the sealing shell is arranged on the turntable, a corrugated pipe is communicated with the upper part of the sealing shell, an air bag is communicated with the top end of the corrugated pipe, and the air bag is arranged above the inside of the iron casting.
The sealing device comprises a sealing shell, a piston, a spring, a guide sleeve, a first ball rod, a second ball rod, a third ball rod and a third ball rod, wherein the piston is arranged in the sealing shell, the spring is fixedly connected to the lower portion of the piston, the spring is fixedly connected to the upper portion of the guide sleeve, the guide sleeve is arranged below the sealing shell, the first ball rod is connected in the guide sleeve in a sliding mode, the top end of the first ball rod is fixed with the piston, and the three first ball rods are arranged on an arc-shaped plate in a building mode.
The application method of the deburring equipment for the production of the iron castings comprises the following steps:
S1, when deburring is carried out on an iron casting, the iron casting is placed in a frame body, a handle is rotated, a screw rod drives two nuts to be close to each other, two clamping plates clamp and fix the iron casting, a second motor drives a rotary table to rotate, when a first ball rod contacts an arc plate, the arc surface of the arc plate extrudes the first ball rod to drive a piston to move upwards, the piston drives a spring to deform, the piston presses gas in a sealing shell into an air bag through a corrugated pipe, the air bag is upwards placed at a top opening of the iron casting, the iron casting is sealed through expansion, then an electric push rod is extended, a polishing head contacts the iron casting, at the moment, the first motor drives the polishing head to rotate, and then deburring operation is carried out on the iron casting;
S2, after deburring is finished, the electric push rod retracts to enable the polishing head to move upwards, the rotary table continues to rotate, the first ball rod is separated from the arc plate, the spring drives the piston to reset, the air bag contracts downwards, the second ball rod contacts the inclined plate, the inclined surface of the inclined plate pushes up the second ball rod, the transmission assembly and the sleeve body drive the frame body to move upwards, the iron casting is far away from the air bag until the gear is meshed with the toothed bar, the gear drives the second rotating shaft to rotate, the two ends of the frame body are adjusted in rotation, when the second ball rod is far away from the inclined plate, the iron casting moves downwards to contact the rotary table, the limiting rod is inserted into the limiting sleeve, when the rotary table continues to rotate, the first ball rod contacts the other arc plate, at the moment, the air bag expands again to seal the top opening of the iron casting, and the first motor rotates to enable the two polishing heads to synchronously perform deburring through the linkage of the belt transmission structure;
S3, in the deburring process of the iron casting, the dust collector operates, and the dust collector performs dust collection operation through the dust collection head, so that scraps enter the dust collection box through the dust conveying hose and the dust collector to perform collection operation.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the deburring equipment for the production of the iron castings and the using method, after one end of the iron castings is subjected to deburring, the second motor drives the turntable to rotate, at the moment, the second ball rod moves along with the turntable and is extruded by the inclined plate to drive the transmission assembly and the limiting type rotation assembly to move upwards, at the moment, the frame body is matched with the clamping assembly to drive the iron castings to move upwards until the gear moves and is driven by the toothed rod, so that the frame body can rotate, the iron castings can be subjected to overturning operation, after overturning, the second ball rod is separated from the inclined plate, the iron castings after overturning are positioned at the other polishing head position, at the moment, the deburring assembly can move downwards to carry out deburring operation on the iron castings, only the iron castings need to be fixed once, and the operation of automatically overturning the iron castings is not needed, so that the deburring operation on two end faces of the iron castings is facilitated;
2. According to the deburring equipment for the iron casting production and the using method, the rotary table is driven to rotate through the second motor, so that the sealing shell moves along with the rotary table, when the first ball rod contacts the arc-shaped seat, the piston is pushed upwards by the first ball rod, gas in the sealing shell is pressed into the air bag through the corrugated pipe by the piston, the air bag is enabled to rise and expand, and accordingly the air bag can be filled at the top opening position of the iron casting, the inner cavity of the iron casting can be sealed, waste scraps are prevented from entering, at the moment, the dust collector operates, the dust collector sucks scraps through the dust collecting head, the cleaning effect is improved through sealing of the air bag, the waste scraps are prevented from expanding a pollution area, and the mode can be simply and rapidly realized, and the high efficiency of operation is improved;
3. According to the deburring equipment for the production of the iron castings and the using method, the turntable is driven to rotate through the second motor, the turntable can drive the iron castings to perform circular displacement movement, the second ball rod moves along with the turntable, when the second ball rod is extruded by the inclined plane of the inclined plate, the transmission assembly and the limiting rotating assembly push up the frame body, the iron castings are driven to move upwards through the clamping assembly, the iron castings are separated from the air bags, the blocking of the air bags is prevented from affecting the turning of the iron castings, when the gear is meshed with the toothed bar, the gear drives the second rotating shaft to rotate, the frame body can perform rotary movement, the iron castings can perform automatic turning operation, the turned iron castings are located at the other polishing head position, at the moment, the re-fed iron castings are located at the polishing head position in front of the turning face again through the rotation of the turntable, and the polishing operation of the two iron castings can be performed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a schematic view of a three-dimensional structure of a deburring apparatus for the production of iron castings and a method of use according to an embodiment of the present invention.
Fig. 2 is a schematic view of a three-dimensional structure of an outer frame of a deburring apparatus for the production of iron castings and a method of use according to an embodiment of the present invention.
Fig. 3 is a schematic view of a structure of a base in a deburring apparatus for producing an iron casting and a method of using the same according to an embodiment of the present invention.
Fig. 4 is a schematic view of a three-dimensional structure of a deburring apparatus for iron casting production and a deburring auxiliary mechanism used in the method of use according to an embodiment of the present invention.
Fig. 5 is a schematic view of a three-dimensional structure of an arc plate in a deburring apparatus for iron casting production and a method of use according to an embodiment of the present invention.
Fig. 6 is a schematic view of a three-dimensional structure of a rotary table in a deburring device for iron casting production and a using method according to an embodiment of the present invention.
Fig. 7 is a schematic view of a three-dimensional cross-section of a frame in a deburring apparatus for the production of iron castings and a method of use according to an embodiment of the present invention.
Fig. 8 is a schematic view of a three-dimensional cross-section of an iron casting in accordance with an embodiment of the present invention.
Fig. 9 is a schematic view of a three-dimensional structure of a deburring apparatus for iron casting production and a clamping assembly used in the method according to an embodiment of the present invention.
Fig. 10 is a schematic view of a three-dimensional structure of an inflatable sealing assembly in a deburring apparatus for the production of iron castings and a method of use according to an embodiment of the present invention.
Fig. 11 is a schematic view of a three-dimensional structure of a deburring apparatus for the production of iron castings and a deburring assembly used in the method according to an embodiment of the present invention.
100 Parts and a deburring mechanism; 101, outer frame, 102, dust removal assembly, 1021, dust collection box, 1022, dust collector, 1023, dust hose, 1024, dust collection plate, 1025, dust collection head, 103, deburring assembly, 1031, electric push rod, 1032, fixing plate, 1033, first motor, 1034, sanding head, 1035, belt transmission structure, 1036, first rotating shaft, 104, base, 105, fixing strip, 106, toothed bar, 107, arc plate, 108, sloping plate, 200, deburring auxiliary mechanism, 201, second motor, 202, turntable, 203, frame, 204, cast iron, 205, inflatable sealing assembly, 2051, sealing shell, 2052, spring, 2053, piston, 2054, first ball rod, 2055, guide sleeve, 2056, bellows, 2057, air bag, 206, transmission assembly, 2061, gear, 2062, second rotating shaft, 207, limitable rotating assembly, 1, third rotating shaft, 2072, elasticity, 2073, sleeve body, 208, limit opening, 208, 205, cast iron, 205, inflatable sealing assembly, 2051, sealing shell, 2052, spring, 2053, piston, 2054, ball rod, 2084, 2085, 2086, screw rod, 2087, gas bag, 206, transmission assembly, 2061, gear assembly, 2063, gear assembly, 2061, limit assembly, and sleeve body, 2082.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
In the following detailed description of the embodiments of the present invention, the cross-sectional view of the device structure is not partially enlarged to a general scale for the convenience of description, and the schematic is merely an example, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Further still, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic may be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
As shown in fig. 1-11, the present invention provides a technical scheme that a deburring device for iron casting production comprises a deburring mechanism 100, wherein a deburring auxiliary mechanism 200 is arranged in the deburring mechanism 100;
The deburring mechanism 100 comprises a base 104, two groups of inclined plates 108 and two arc plates 107 are fixedly connected above the base 104, the two groups of inclined plates 108 are two in number, the second ball rod 210 passing through can be extruded through the inclined surface arrangement of the inclined plates 108, so that the second ball rod 210 can be controlled to move upwards smoothly, an outer frame 101 is fixedly connected above the base 104, a dust removing assembly 102 and a deburring assembly 103 are arranged above the outer frame 101, the deburring assembly 103 comprises an electric push rod 1031, the electric push rod 1031 is fixedly connected on the top wall of the outer frame 101, the bottom end of the electric push rod 1031 is fixedly connected with a fixing plate 1032, the electric push rod 1031 can push the fixing plate 1032 downwards through the extension of the electric push rod 1031, the positions of a polishing head 1034 and a dust collecting head 1025 can be adjusted, the deburring and chip sucking operation of an iron casting 204 can be conveniently carried out, the lower part of the fixing plate 1032 is fixed with a dust collecting plate 1024, the first motor 1033 is further installed below the fixing plate 1032, the first rotating shaft 1036 is rotatably installed below the fixing plate 1032 through a bearing, the first rotating shaft 1036 can stably rotate through the bearing, the belt transmission structure 1035 can stably move, the polishing heads 1034 are fixedly connected to the first rotating shaft 1036 and the output shafts of the first motor 1033, the output shafts of the first motor 1033 are in transmission connection with the first rotating shaft 1036 through the belt transmission structure 1035, long-distance power transmission can be achieved through the belt transmission structure 1035, therefore synchronous rotation of the two polishing heads 1034 can be kept, two fixing strips 105 are fixedly connected above the base 104, the toothed bar 106 can be erected through the fixing strips 105, the toothed bar 106 is smoothly consistent with the ascending height of the gear 2061, the gear 2061 is smoothly transmitted with the toothed bar 106, and one end of the fixing strips 105 is fixedly connected with the toothed bar 106;
The deburring auxiliary mechanism 200 comprises a turntable 202, a plurality of inflatable sealing assemblies 205 are arranged on the turntable 202, the inflatable sealing assemblies 205 penetrate through an iron casting 204, the iron casting 204 is positioned through a clamping assembly 208, the clamping assembly 208 comprises a screw 2081, the screw 2081 is rotatably arranged on a frame 203 through two bearings, the screw 2081 can smoothly rotate through the bearings, one end of the screw 2081 is fixedly connected with a handle 2083, the handle 2083 is used as a force application point, the screw 2081 can be smoothly controlled to rotate, threads on two sides of the screw 2081 are oppositely arranged, the threads on the screw 2081 from the middle part to the two ends are oppositely arranged, the screw 2081 can rotate to drive two nuts 2082 to be mutually close, the two clamping plates 2084 can be mutually close to smoothly realize clamping and fixing of the iron casting 204, and conversely, the two nuts 2082 are mutually far away, positioning of the iron casting 204 can be dismantled, the screw 2081 is connected with the two nuts 2082 through the threads, one side of the nut 2082 is fixedly connected with a connecting bar 2085, the connecting bar 2085 is fixedly connected with a clamping plate 2084, two clamping plates 2084 are positioned on two sides of the cast iron piece 204, one end of the connecting bar 2085 is fixedly connected with a sliding sleeve 2087, the two sliding sleeves 2087 are slidably connected onto a sliding rod 2086, the sliding sleeve 2087 can stably slide along the sliding rod 2086, so that the connecting bar 2085 stably moves, the sliding rod 2086 is fixedly connected onto the inner wall of the frame 203, a second motor 201 is mounted on the base 104, an output shaft of the second motor 201 is fixed with the turntable 202, the turntable 202 can be driven to rotate through rotation of the second motor 201, thereby the position of the cast iron piece 204 can be switched, the clamping assembly 208 is assembled on the frame 203, a plurality of limiting rods 211 are fixedly connected on the upper surface and the lower surface of the frame 203, the plurality of limiting rods 211 are respectively inserted into the limiting sleeves 209, the limiting sleeves 209 are inserted into the limiting sleeves 211, so that the frame 203 can be limited, the device comprises a rotating disc 202, a frame 203, a limiting sleeve 209, a transmission assembly 206 and a limiting rotating assembly 207, wherein the two sides of the frame 203 are respectively connected with the transmission assembly 206 and the limiting rotating assembly 207, the limiting rotating assembly 207 comprises a third rotating shaft 2071, one end of the third rotating shaft 2071 is fixedly connected with the frame 203, the third rotating shaft 2071 is rotatably arranged in a sleeve body 2073 through a bearing, the sleeve body 2073 is fixedly connected to a second ball rod 210, two limiting openings 2074 are formed in the inner wall of the sleeve body 2073, an elastic steel bar 2072 is arranged in one limiting opening 2074, the third rotating shaft 2071 rotates through the third rotating shaft 2071, the third rotating shaft 2071 can drive the elastic steel bar 2072 to deform, when the elastic steel bar 2072 corresponds to the limiting openings 2074, the elastic steel bar 2072 is elastically restored to be clamped into the limiting openings 2074, the third rotating shaft 2071 can be pre-positioned, the elastic steel bar 2072 is fixedly connected to the end of the third rotating shaft 2071, the transmission assembly 206 and the lower part of the limiting rotating assembly 207 are respectively connected with a second ball rod 210, the transmission assembly 206 comprises the second ball rod 2062, the transmission assembly 206 is rotatably connected to the second ball rod 2062 through the bearing 2062, the second rotating shaft 2062 is rotatably connected to the second rotating shaft 2062 through the bearing 203, and the second rotating shaft 2062 is movably connected to the second rotating shaft 210 through the second rotating shaft 2062, and the rolling rod 210 is in a smooth connection with the second rotating shaft 2062, and is movably connected with the second rotating shaft 210 through the bearing 206.
In this embodiment, after the burr is removed at one end of the iron casting 204, the second motor 201 drives the turntable 202 to rotate, at this time, the second ball rod 210 moves along with the turntable 202 and is extruded by the inclined plate 108 to drive the transmission assembly 206 and the limitable rotation assembly 207 to move upwards, at this time, the frame 203 cooperates with the clamping assembly 208 to drive the iron casting 204 to move upwards until the gear 2061 moves to drive the toothed bar 106, so that the frame 203 can rotate, and the iron casting 204 can be turned over, after the turn-over, the second ball rod 210 is separated from the inclined plate 108, so that the turned-over iron casting 204 is located at the other polishing head 1034, and at this time, the burr removing assembly 103 can move downwards to perform the burr removing operation on the iron casting 204.
Example 2
Referring to fig. 2, 6 and 10-11, it is obtained that the dust removing assembly 102 includes a dust collector 1022, the dust collector 1022 is fixedly installed above the outer frame 101, a dust outlet of the dust collector 1022 is communicated with a dust collecting box 1021, waste scraps can be collected through the dust collecting box 1021, a box door is arranged on the dust collecting box 1021, the waste scraps can be collected by opening the box door, the dust collecting box 1021 is fixed above the outer frame 101, a dust conveying hose 1023 is communicated with a dust inlet of the dust collector 1022, the dust conveying hose 1023 can perform dust conveying operation, the dust conveying hose 1023 is telescopic, a dust collecting plate 1024 can move up and down smoothly, the dust conveying hose 1023 passes through the outer frame 101 to be communicated with the dust collecting plate 1024, the dust collecting plate 1024 is connected with two dust collecting heads 1025, so that waste scraps can be collected in a concentrated manner, and both ends of the dust collecting plate 1024 are provided with dust collecting heads 1025;
The inflatable sealing assembly 205 comprises a sealing shell 2051, the sealing shell 2051 is arranged on the turntable 202, a corrugated tube 2056 is communicated with the upper side of the sealing shell 2051, the corrugated tube 2056 is telescopic, the air bag 2057 can smoothly move up and down, the air bag 2057 can conveniently extend up and down, the top end of the corrugated tube 2056 is communicated with the air bag 2057, the air bag 2057 is arranged above the inside of the iron casting 204, a piston 2053 is arranged in the sealing shell 2051, a spring 2052 is fixedly connected to the lower side of the piston 2053, the piston 2053 can be driven to reset downwards by the reset force of the spring 2052, so that air in the air bag 2057 can be extracted, the spring 2052 is fixedly connected to the upper side of a guide sleeve 2055, the guide sleeve 2055 is arranged below the sealing shell 2051, a first ball rod 2054 is slidably connected in the guide sleeve 2055, the cambered surface of the arc plate 107 can be controlled to move up through the contact of the first ball rod 2054, the piston 2053 can be inflated, the top end of the air bag 2057 can be closed by the first ball rod 2054, and the top end of the first ball rod 2054 can be fixedly arranged on the first ball rod 2054, and the top end of the first ball rod 2054 can be fixed on the piston 205.
In this embodiment, the second motor 201 drives the turntable 202 to rotate, so that the sealing shell 2051 moves along with the turntable 202, when the first ball rod 2054 contacts the arc seat, the first ball rod 2054 pushes up the piston 2053, the piston 2053 presses the gas in the sealing shell 2051 into the air bag 2057 through the bellows 2056, so that the air bag 2057 rises and expands, and the air bag 2057 can be filled at the top opening of the iron casting 204, so that the inner cavity of the iron casting 204 can be sealed, waste scraps are prevented from entering, and at the moment, the dust collector 1022 operates, so that the dust collector 1022 sucks the scraps through the dust collecting head 1025, and the cleaning effect is improved, the expansion of the polluted area due to the waste scraps is prevented.
Example 3
Referring to fig. 5-6 and fig. 9, it is obtained that a second motor 201 is installed on the base 104, an output shaft of the second motor 201 is fixed with the turntable 202, two fixing bars 105 are fixedly connected above the base 104, one end of each fixing bar 105 is fixedly connected with a toothed bar 106, two groups of inclined plates 108 and two arc plates 107 are fixedly connected above the base 104, the number of the two groups of inclined plates 108 is two, the transmission assembly 206 comprises a second rotating shaft 2062, one end of the second rotating shaft 2062 is fixed with the frame 203, the second rotating shaft 2062 is rotatably installed on the second ball bar 210 through a bearing, and one end of the second rotating shaft 2062 is fixedly connected with a gear 2061.
In this embodiment, the second motor 201 drives the turntable 202 to rotate, so that the turntable 202 can drive the iron castings 204 to perform a circular displacement motion, the second ball rod 210 moves along with the turntable 202, when the second ball rod 210 is pressed by the inclined surface of the inclined plate 108, the transmission assembly 206 and the limitable rotating assembly 207 push up the frame 203, the iron castings 204 are driven to move upwards by the clamping assembly 208, the iron castings 204 are separated from the air bags 2057, the blocking of the air bags 2057 is prevented from affecting the turning of the iron castings 204, when the gear 2061 is meshed with the toothed bar 106, the gear 2061 is driven to rotate by the gear 2061, the frame 203 can perform a rotary motion, so that the iron castings 204 can perform an automatic turning operation, the turned iron castings 204 are positioned at the other polishing head 1034 position, and the re-fed iron castings 204 are positioned at the polishing head 1034 position in front of the turning face again by the rotation of the turntable 202.
The application method of the deburring equipment for the production of the iron castings comprises the following steps:
S1, when the cast iron 204 is subjected to deburring, the cast iron 204 is placed in the frame 203, the handle 2083 is rotated, the screw 2081 drives the two nuts 2082 to be close to each other, the two clamping plates 2084 clamp and fix the cast iron 204, the second motor 201 drives the turntable 202 to rotate, when the first ball rod 2054 contacts the arc plate 107, the arc plate 107 presses the first ball rod 2054 to drive the piston 2053 to move upwards, the piston 2053 drives the spring 2052 to deform, the piston 2053 presses the gas in the sealing shell 2051 into the air bag 2057 through the corrugated pipe 2056, the air bag 2057 is upwards arranged at the top opening of the cast iron 204, the cast iron 204 is sealed by expansion, then the electric push rod 1031 stretches, the polishing head 1034 contacts the cast iron 204, at the moment, the first motor 1033 drives the polishing head 1034 to rotate, and then the cast iron 204 is subjected to deburring operation;
s2, after deburring is finished, the electric push rod 1031 retracts to enable the grinding head 1034 to move upwards, the rotary table 202 continues to rotate, the first ball rod 2054 is separated from the arc-shaped plate 107, the spring 2052 drives the piston 2053 to reset, the air bag 2057 is contracted downwards, the second ball rod 210 contacts the inclined plate 108, the inclined surface of the inclined plate 108 pushes up the second ball rod 210, the transmission assembly 206 and the sleeve 2073 drive the frame 203 to move upwards, the iron casting 204 is far away from the air bag 2057 until the gear 2061 is meshed with the toothed bar 106, the gear 2061 drives the second rotary shaft 2062 to rotate, the two ends of the frame 203 are exchanged when the second ball rod 210 is far away from the inclined plate 108, the iron casting 204 moves downwards to contact the rotary table 202, the limit rod 211 is inserted into the limit sleeve 209, the air bag 2057 is inflated again to seal the top opening of the iron casting 204, and the first motor 1033 rotates 1034 to synchronously perform deburring operation through the belt transmission structure 1035 when the rotary table 202 continues to rotate;
S3, in the deburring process of the iron casting 204, the dust collector 1022 operates, the dust collector 1022 performs dust collection operation through the dust collection head 1025, and scraps enter the dust collection box 1021 through the dust conveying hose 1023 and the dust collector 1022 to perform collection operation.
It is important to note that the construction and arrangement of the application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of present application. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present applications. Therefore, the application is not limited to the specific embodiments, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those not associated with the best mode presently contemplated for carrying out the invention, or those not associated with practicing the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.
Claims (10)
1. The deburring equipment for the production of the iron castings is characterized by comprising a deburring mechanism (100), wherein a deburring auxiliary mechanism (200) is arranged in the deburring mechanism (100);
The deburring mechanism (100) comprises a base (104), two groups of inclined plates (108) and two arc plates (107) are fixedly connected to the upper side of the base (104), the number of the two groups of inclined plates (108) is two, an outer frame (101) is fixedly connected to the upper side of the base (104), a dust removing assembly (102) and a deburring assembly (103) are arranged above the outer frame (101), two fixing strips (105) are fixedly connected to the upper side of the base (104), and a toothed bar (106) is fixedly connected to one end of each fixing strip (105);
The deburring auxiliary mechanism (200) comprises a rotary table (202), a plurality of inflatable sealing assemblies (205) are arranged on the rotary table (202), an iron casting (204) is penetrated through the inflatable sealing assemblies (205), the iron casting (204) is positioned through a clamping assembly (208), the clamping assembly (208) is assembled on a frame body (203), a plurality of limiting rods (211) are fixedly connected to the upper surface and the lower surface of the frame body (203), the limiting rods (211) below are respectively inserted into the limiting sleeves (209), the limiting sleeves (209) are fixedly connected to the upper portion of the rotary table (202), two sides of the frame body (203) are respectively connected with a transmission assembly (206) and a limiting rotating assembly (207), the lower portions of the transmission assembly (206) and the limiting rotating assembly (207) are respectively connected with a second ball rod (210), and the second ball rods (210) penetrate through the rotary table (202).
2. The deburring equipment for iron casting production of claim 1, wherein the dust removing assembly (102) comprises a dust collector (1022), the dust collector (1022) is fixedly arranged above the outer frame (101), a dust collecting box (1021) is communicated with a dust outlet of the dust collector (1022), the dust collecting box (1021) is fixedly arranged above the outer frame (101), a dust conveying hose (1023) is communicated with a dust inlet of the dust collector (1022), the dust conveying hose (1023) penetrates through the outer frame (101) to be communicated with a dust collecting plate (1024), and dust collecting heads (1025) are arranged at two ends of the dust collecting plate (1024).
3. The deburring equipment for iron casting production of claim 2, wherein the deburring component (103) comprises an electric push rod (1031), the electric push rod (1031) is fixedly connected to the top wall of the outer frame (101), a fixing plate (1032) is fixedly connected to the bottom end of the electric push rod (1031), a first motor (1033) is further installed below the fixing plate (1032) and fixedly connected to the dust collecting plate (1024), a first rotating shaft (1036) is installed below the fixing plate (1032) through bearing rotation, polishing heads (1034) are fixedly connected to output shafts of the first rotating shaft (1036) and the first motor (1033), and an output shaft of the first motor (1033) is in transmission connection with the first rotating shaft (1036) through a belt transmission structure (1035).
4. The deburring device for iron casting production according to claim 1, wherein the limiting rotary assembly (207) comprises a third rotary shaft (2071), one end of the third rotary shaft (2071) is fixedly connected with the frame body (203), the third rotary shaft (2071) is rotatably arranged in a sleeve body (2073) through a bearing, the sleeve body (2073) is fixedly connected to the second ball rod (210), two limiting openings (2074) are formed in the inner wall of the sleeve body (2073), an elastic steel bar (2072) is arranged in one limiting opening (2074), and the elastic steel bar (2072) is fixedly connected to the end portion of the third rotary shaft (2071).
5. The deburring apparatus for the production of iron castings according to claim 1, wherein said transmission assembly (206) includes a second rotating shaft (2062), one end of said second rotating shaft (2062) is fixed to said frame (203), said second rotating shaft (2062) is rotatably mounted to said second ball rod (210) through a bearing, and one end of said second rotating shaft (2062) is fixedly connected with a gear (2061).
6. The deburring equipment for iron casting production of claim 1, wherein the clamping assembly (208) comprises a screw (2081), the screw (2081) is rotatably installed on the frame body (203) through two bearings, one end of the screw (2081) is fixedly connected with a handle (2083), threads on two sides of the screw (2081) are oppositely arranged, two nuts (2082) are connected to the screw (2081) in a threaded mode, a connecting strip (2085) is fixedly connected to one side of the nuts (2082), clamping plates (2084) are fixedly connected to the connecting strip (2085), and the two clamping plates (2084) are located on two sides of the iron casting (204).
7. The deburring device for iron casting production according to claim 6, wherein one end of the connecting strip (2085) is fixedly connected with sliding sleeves (2087), the two sliding sleeves (2087) are slidably connected to sliding rods (2086), and the sliding rods (2086) are fixedly connected to the inner wall of the frame body (203);
the base (104) is provided with a second motor (201), and an output shaft of the second motor (201) is fixed with the turntable (202).
8. The deburring device for iron casting production according to claim 1, wherein the inflatable sealing assembly (205) comprises a sealing shell (2051), the sealing shell (2051) is arranged on the turntable (202), a corrugated pipe (2056) is communicated with the upper portion of the sealing shell (2051), an air bag (2057) is communicated with the top end of the corrugated pipe (2056), and the air bag (2057) is arranged above the inner portion of the iron casting (204).
9. The deburring device for iron casting production of claim 8, wherein a piston (2053) is arranged in the sealing shell (2051), a spring (2052) is fixedly connected to the lower portion of the piston (2053), the spring (2052) is fixedly connected to the upper portion of a guide sleeve (2055), the guide sleeve (2055) is arranged below the sealing shell (2051), a first ball rod (2054) is connected to the guide sleeve (2055) in a sliding manner, the top end of the first ball rod (2054) is fixed to the piston (2053), and three first ball rods (2054) are arranged on the arc-shaped plate (107).
10. A method of using a deburring apparatus for the production of iron castings according to any one of claims 1 to 9, comprising the steps of:
S1, when the cast iron (204) is subjected to deburring, the cast iron (204) is placed in the frame body (203), the handle (2083) is rotated, the screw (2081) drives the two nuts (2082) to be close to each other, then the two clamping plates (2084) clamp and fix the cast iron (204), the second motor (201) drives the turntable (202) to rotate, when the first ball rod (2054) contacts the arc plate (107), the arc plate (107) presses the first ball rod (2054) to drive the piston (2053) to move upwards, the piston (2053) drives the spring (2052) to deform, the piston (2053) presses gas inside the sealing shell (2051) into the air bag (2057) through the corrugated pipe (2056), the air bag (2057) is upwards arranged at the top opening of the cast iron (204), the cast iron (204) is sealed through expansion, then the electric push rod (1031) stretches, the grinding head (1034) contacts the cast iron (204), and the first motor (1034) drives the piston (2053) to move upwards, and the cast iron (204) to perform deburring operation;
S2, after deburring is finished, the electric push rod (1031) retracts to enable the grinding head (1034) to move upwards, the rotary table (202) continues to rotate, the first ball rod (2054) is separated from the arc-shaped plate (107), the spring (2052) drives the piston (2053) to reset, the air bag (2057) is contracted downwards, the second ball rod (210) contacts the inclined plate (108), the inclined surface of the inclined plate (108) pushes the second ball rod (210) upwards, the transmission assembly (206) and the sleeve body (2073) drive the frame body (203) to move upwards, the iron casting piece (204) is far away from the air bag (2057) until the gear (2061) is meshed with the toothed bar (106), the gear (2061) drives the second rotary shaft (2062) to rotate, the two ends of the frame body (203) are adjusted, when the second ball rod (210) is far away from the inclined plate (108), the iron casting piece (204) moves downwards to contact the rotary table (202), the limit rod (211) is inserted into the limit sleeve (209), and when the rotary table (202) continues to rotate, the first ball rod (204) contacts the air bag (1034) to the other rotary table (1035) to perform the synchronous operation, and the two edge-removing operation of the air bag (1035) is performed by linkage and the rotary table (1035) and the rotary table (1034) is expanded;
s3, in the deburring process of the iron casting (204), the dust collector (1022) operates, the dust collector (1022) performs dust collection operation through the dust collection head (1025), and scraps enter the dust collection box (1021) through the dust conveying hose (1023) and the dust collector (1022) to perform collection operation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411337393.5A CN119077505A (en) | 2024-09-25 | 2024-09-25 | A deburring device for producing cast iron parts and a method of using the same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411337393.5A CN119077505A (en) | 2024-09-25 | 2024-09-25 | A deburring device for producing cast iron parts and a method of using the same |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120734864A (en) * | 2025-08-25 | 2025-10-03 | 烟台海珐电气科技有限公司 | Thin-wall shell surface treatment equipment for manufacturing photovoltaic prefabricated cabin |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120734864A (en) * | 2025-08-25 | 2025-10-03 | 烟台海珐电气科技有限公司 | Thin-wall shell surface treatment equipment for manufacturing photovoltaic prefabricated cabin |
| CN120734864B (en) * | 2025-08-25 | 2025-11-18 | 烟台海珐电气科技有限公司 | Thin-wall shell surface treatment equipment for manufacturing photovoltaic prefabricated cabin |
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