A high accuracy grinding device for mechanical seal spare
Technical Field
The invention relates to the technical field of machining of mechanical sealing elements, in particular to a high-precision polishing device for a mechanical sealing element.
Background
A high-precision polishing device for a mechanical seal is equipment specially designed for fine machining of the mechanical seal. It is generally composed of a high-precision grinding mechanism, an accurate positioning system, an intelligent control system, etc. The polishing mechanism can polish the sealing element at a stable speed and strength, and ensures that the surface finish and the dimensional accuracy reach extremely high levels. The positioning system can accurately fix the sealing element so that the sealing element does not deviate in the polishing process. The control system can accurately adjust polishing parameters and meet polishing requirements of different sealing elements. The device provides reliable technical guarantee for high-quality production and maintenance of the mechanical sealing element, and effectively improves the performance and service life of the sealing element;
The bulletin number is: the Chinese patent of CN217045701U discloses a polishing device for machining a mechanical sealing element, wherein the polishing device is characterized in that a polishing paper cylinder rotates around the central axis of the mechanical sealing element to be polished, so that the surface of the mechanical sealing element to be polished is polished, the polishing paper cylinder is sand paper with granularity reduced sequentially from top to bottom, the polishing paper cylinder can be selected according to actual requirements, when the diameter of the mechanical sealing element to be polished is smaller, a loose fastening nut can be used for adjusting the position of a sliding rod, the adjustment is conveniently carried out according to the diameter of the mechanical sealing element to be polished, a group of sliding rods, fastening nuts, an anti-slip gasket, a first connector, a connecting cylinder, a polishing paper cylinder and a second connector are respectively arranged on the inner wall and the outer wall of the mechanical sealing element to be polished, and the polishing technical scheme is improved;
In the scheme, although the inner wall and the outer wall of the mechanical sealing element can be polished simultaneously, the device cannot adapt to mechanical sealing elements of different types and sizes when the mechanical sealing element is fixed, the application range is small, meanwhile, when one side of the mechanical sealing element is polished, a worker is required to manually turn over, the labor intensity is increased, the working efficiency is reduced, and in order to solve the technical problem, the invention provides the high-precision polishing device for the mechanical sealing element.
Disclosure of Invention
(One) solving the technical problems
In the scheme, although the inner wall and the outer wall of the mechanical sealing element can be polished simultaneously, the device cannot adapt to mechanical sealing elements of different types and sizes when the mechanical sealing element is fixed, the application range is small, meanwhile, when one side of the mechanical sealing element is polished, a worker is required to manually turn over, the labor intensity is increased, the working efficiency is reduced, and in order to solve the technical problem, the invention provides the high-precision polishing device for the mechanical sealing element.
(II) technical scheme
The high-precision polishing device for the mechanical sealing piece comprises a bottom plate, wherein the tops of the left end and the right end of the bottom plate are fixedly connected with bases, the outer side wall of each base is fixedly connected with an electric push rod I, the output end of each electric push rod I is fixedly connected with a clamping plate, the outer side wall of each clamping plate is fixedly connected with an anti-slip pad, the inner side wall of each clamping plate is fixedly connected with a pair of limiting rods, the limiting rods are slidably connected inside the bases, the tops of the middle of the bottom plate are fixedly connected with supporting seats, the tops of the supporting seats are fixedly connected with object placing blocks, and the clamping plates on two sides correspond to the object placing blocks.
Preferably, the outer wall of the bottom of the supporting seat is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating shaft, and the other end of the rotating shaft is fixedly connected with a first belt pulley.
Preferably, the rotating rod is rotatably connected inside the object placing block, one end of the rotating rod is fixedly connected with the second belt, a belt is arranged between the second belt and the first belt pulley, the outer side wall of the rotating rod is fixedly connected with the anti-slip rolling rod, and the anti-slip rolling rod is rotatably connected inside the object placing block.
Preferably, the bottom plate top fixedly connected with support, support top outer wall fixedly connected with motor two, motor two output fixedly connected with threaded rod, threaded rod rotates to be connected in the support, threaded rod lateral wall threaded connection has the connecting block.
Preferably, the connecting block lateral wall fixedly connected with link, link top fixedly connected with electric putter two, electric putter two output fixedly connected with connecting plate.
Preferably, the bottom of the connecting plate is fixedly connected with a motor III, the output end of the motor III is fixedly connected with a connecting shaft, and the other end of the connecting shaft is fixedly connected with a grinding wheel.
Preferably, the bottom plate top fixedly connected with water tank, water tank top fixedly connected with water pump, water pump output fixedly connected with water hard tube, water hard tube other end fixedly connected with water hose, water hose runs through the connecting plate and extends to the emery wheel top.
Preferably, the bottom plate top fixedly connected with ash storage box, ash storage box top fixedly connected with air exhauster, air exhauster output fixedly connected with ventilation hard tube, ventilation hard tube other end fixedly connected with ventilation hose, ventilation hose runs through the connecting plate and extends to the emery wheel top.
(III) beneficial effects
The invention provides a high-precision polishing device for a mechanical seal. The beneficial effects are as follows: the electric push rod I on the starting base pushes the clamping plate to move, the clamping plate is limited by the limiting rod in the moving process, the moving direction is accurate, the clamping plates on two sides move towards the middle, the clamping plates clamp different mechanical sealing pieces placed on the object placing block, the anti-slip pad on the clamping plate prevents the sealing pieces from sliding, after the motor I outside the supporting base is started, the rotating shaft is driven to rotate, the belt pulley I on the rotating shaft drives the belt II and the rotating rod in the rotating shaft to rotate through the belt, the rotating rod drives the anti-slip rolling rod to rotate, the overturning of the mechanical sealing pieces is realized, the matching mode solves the problems of unstable clamping and fixing of the traditional mechanical sealing pieces and inconvenient adjustment, the traditional device has complex operation and low efficiency when clamping and adjusting the sealing pieces, the matching realizes the rapid clamping and fixing and adjustment of different mechanical sealing pieces, and accelerates the working efficiency, the convenience and accuracy of mechanical sealing element processing and detecting and other operations are improved, for mechanical sealing elements of different materials, the water tank, the water pump, the water hard tube, the water hose, the ash storage tank, the exhaust fan, the ventilation hard tube and the ventilation hose respectively play different roles, for rubber sealing elements, the water pump is started, water in the water tank is pumped, the sealing elements are cooled through the water hard tube and the water hose, high-temperature deformation and flying dust are avoided, for sealing elements containing active metal components, the exhaust fan is started, dust generated by polishing is absorbed through the ventilation hard tube and the ventilation hose and conveyed into the ash storage tank, the problem that the conventional mechanical sealing element polishing device lacks specific measures when processing sealing elements of different materials is solved by adopting the matching mode, the cooling and dust collection can not be considered by the conventional device, or the sealing elements of specific materials are improperly processed, the cooperation can protect operational environment, reduce dust pollution, can take appropriate measures again according to sealing member material, improves product quality, has satisfied the actual demand among the different material mechanical sealing member polishing processes.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic top view of the whole structure of the present invention;
FIG. 3 is a schematic diagram of the front view of the present invention;
FIG. 4 is a schematic side view of the present invention;
FIG. 5 is a schematic view of the top structure of the support base of the present invention;
fig. 6 is a schematic view of the external structure of the bracket according to the present invention.
In the figure, 1, a bottom plate, 2, a base, 3, a first electric push rod, 4, a clamping plate, 5, a limiting rod, 6, an anti-slip pad, 7, a supporting seat, 8, a first motor, 9, a rotating shaft, 10, a first belt pulley, 11, a belt, 12, a second belt, 13, a storage block, 14, a rotating rod, 15, an anti-slip rolling rod, 16, a bracket, 17, a second motor, 18, a threaded rod, 19, a connecting block, 20, a connecting frame, 21, a second electric push rod, 22, a connecting plate, 23, a third motor, 24, a connecting shaft, 25, a grinding wheel, 26, a water tank, 27, a water pump, 28, a hard water pipe, 29, a soft water pipe, 30, an ash storage box, 31, an exhaust fan, 32, a hard ventilation pipe and a soft ventilation pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution:
The first embodiment is a high-precision polishing device for mechanical sealing parts, which comprises a bottom plate 1, wherein the tops of the left end and the right end of the bottom plate 1 are fixedly connected with a base 2, the outer side wall of each base 2 is fixedly connected with a first electric push rod 3, the output end of each first electric push rod 3 is fixedly connected with a clamping plate 4, the outer side wall of each clamping plate 4 is fixedly connected with an anti-slip pad 6, the inner side wall of each clamping plate 4 is fixedly connected with a pair of limiting rods 5, the limiting rods 5 are slidably connected inside the base 2, the top of the middle of the bottom plate 1 is fixedly connected with a supporting seat 7, the top of the supporting seat 7 is fixedly connected with a storage block 13, the clamping plates 4 on two sides correspond to the storage block 13, the outer wall of the bottom of the supporting seat 7 is fixedly connected with a first motor 8, the output end of the first motor 8 is fixedly connected with a rotating shaft 9, the other end of the rotating shaft 9 is fixedly connected with a first belt pulley 10, the inside of the storage block 13 is rotationally connected with a rotating rod 14, one end of the rotating rod 14 is fixedly connected with a second belt 12, a belt 11 is arranged between the second belt 12 and the first belt 10, the outer side wall of the rotating rod 14 is fixedly connected with an anti-slip rolling rod 15, the anti-slip rolling rod 15, and the rotating rod 15 is rotationally connected inside the storage block 13.
A mechanical seal is placed on the block 13. Then, the first electric push rod 3 on the base 2 is started. After the first electric push rod 3 is electrified, the generated power drives the clamping plate 4 to move. In the moving process of the clamping plate 4, the clamping plate is limited by the limiting rod 5, so that the accuracy of the moving direction is ensured. The clamping plates 4 on the two sides move towards the middle, so that mechanical sealing elements with different sizes can be clamped. Meanwhile, the anti-slip pad 6 on the clamping plate 4 can play a role of anti-slip, so that the clamping stability is improved. By the cooperation of the components, the quick clamping and fixing of different mechanical sealing elements are realized. At the same time, the motor one 8 outside the support seat 7 is started. The first motor 8 drives the rotating shaft 9 to rotate after running, and the first belt pulley 10 is driven to rotate when the rotating shaft 9 rotates.
The belt 11 is connected to drive the belt pulley II 12 and the internal rotating rod 14 to rotate. When the rotating rod 14 rotates, the anti-slip rolling rod 15 is driven to rotate. Rotation of the anti-skid rolling bar 15 can turn over the mechanical seal. By the mode, the mechanical sealing element is quickly adjusted, and the working efficiency is greatly improved. The time and labor intensity of manually adjusting the mechanical sealing element are reduced, and convenience is provided for the machining and detection of the mechanical sealing element.
The second embodiment is different from the first embodiment in that the top of the bottom plate 1 is fixedly connected with the support 16, the outer wall above the support 16 is fixedly connected with the motor II 17, the output end of the motor II 17 is fixedly connected with the threaded rod 18, the threaded rod 18 is rotatably connected in the support 16, the outer side wall of the threaded rod 18 is in threaded connection with the connecting block 19, the outer side wall of the connecting block 19 is fixedly connected with the connecting frame 20, the top of the connecting frame 20 is fixedly connected with the electric push rod II 21, the output end of the electric push rod II 21 is fixedly connected with the connecting plate 22, the bottom of the connecting plate 22 is fixedly connected with the motor III 23, the output end of the motor III 23 is fixedly connected with the connecting shaft 24, the other end of the connecting shaft 24 is fixedly connected with the grinding wheel 25, the top of the bottom plate 1 is fixedly connected with the water tank 26, the top of the water tank 26 is fixedly connected with the water pump 27, the output end of the water pump 27 is fixedly connected with the hard water pipe 28, the other end of the hard water pipe 28 is fixedly connected with the water hose 29, the water hose 29 penetrates through the connecting plate 22 and extends to the upper side of the grinding wheel 25, the top of the bottom plate 1 is fixedly connected with the ash storage box 30, the top of the ash storage box 30 is fixedly connected with the exhaust fan 31, the output end of the exhaust fan 31 is fixedly connected with the hard pipe 32, the other end of the hard pipe 32 extends to the other end of the hard pipe 32 and extends to the air hose 33 and is fixedly connected with the air hose 33 above the grinding wheel 25.
By starting the second motor 17 outside the bracket 16, the second motor 17 generates strong power to drive the threaded rod 18 to rotate after being electrified and operated. When the threaded rod 18 rotates, the connecting frame 20 on the connecting block 19 is driven to move left and right. The connecting frame 20 drives the grinding wheel 25 at the bottom to adjust the position during the moving process. Simultaneously, the connecting plate 22 and the motor III 23 are pushed to move downwards in cooperation with the starting of the electric push rod II 21. Then, the motor III 23 is started, and the grinding wheel 25 on the connecting shaft 24 is driven to rotate after the motor III 23 runs, so that the mechanical sealing element is polished. According to the material difference of mechanical seal spare, to some rubber material's sealing member, need carry out the cooling treatment. At this time, the water pump 27 on the water tank 26 is started, and under the action of the water pump 27, water in the water tank 26 is pumped, and is conveyed into the water hose 29 through the water hard pipe 28, so as to cool the mechanical seal. Therefore, the rubber sealing piece can be prevented from being deformed at high temperature, and flying dust can be prevented. And for some sealing elements containing active metal components, water spraying and cooling cannot be performed. At this time, the suction fan 31 at the top of the ash storage bin 30 is started, and dust generated by grinding is absorbed by the ventilation hard tube 32 and the ventilation hose 33 under the action of the suction fan 31 and is transferred into the ash storage bin 30. Through the close fit among the motor II 17, the threaded rod 18, the connecting block 19, the connecting frame 20, the electric putter II 21, the motor III 23, the grinding wheel 25, the water tank 26, the water pump 27, the ash storage box 30, the exhaust fan 31 and other components, not only is the working environment protected, dust pollution reduced, but also the product quality is improved, the proper treatment of mechanical sealing elements of different materials in the polishing process is ensured, and the practical requirements of mechanical sealing element processing are met.
When working principle, when working personnel need to polish the mechanical sealing elements, firstly, the mechanical sealing elements are placed on the object placing block 13, at this time, the first electric push rod 3 on the base 2 is started, the clamping plate 4 is driven to move under the action of the first electric push rod 3, the limiting rod 5 is used for limiting when the clamping plate 4 moves, the clamping plates 4 at two sides move towards the middle and clamp different mechanical sealing elements, meanwhile, the anti-slip cushion 6 is used for anti-slip, the quick clamping and fixing of different mechanical sealing elements are realized through the cooperation between the clamping plates, meanwhile, the first motor 8 outside the supporting seat 7 is started, the rotation shaft 9 is driven to rotate under the action of the first motor 8, the first belt pulley 10 is driven to rotate when the rotation shaft 9 rotates, the second belt 12 and the inner rotation rod 14 are driven to rotate through the connection of the belt 11, the anti-slip rolling rod 15 is driven to rotate when the rotating rod 14 rotates, so that the mechanical sealing element is turned over, the mechanical sealing element is quickly regulated, the working efficiency is accelerated, the threaded rod 18 is driven to rotate under the action of the motor II 17 through the motor II 17 outside the starting bracket 16, the connecting frame 20 on the connecting block 19 is driven to move left and right when the threaded rod 18 rotates, the grinding wheel 25 at the bottom is driven to regulate when the connecting frame 20 moves, the connecting plate 22 and the motor III 23 are driven to move downwards by being matched with the starting of the electric push rod II 21, the grinding wheel 25 on the connecting shaft 24 is driven to rotate and the mechanical sealing element is polished through the motor III 23, the sealing element made of rubber materials is required to be cooled according to the material of the mechanical sealing element, the water pump 27 on the water tank 26 is started at the moment, the water in the water tank 26 is pumped under the action of the water pump 27 and is conveyed into the water hose 29 through the water hard pipe 28, and the mechanical sealing element is cooled, so that the deformation of high temperature is avoided, flying dust is prevented, water spraying cannot be performed on some sealing elements containing active metal components, at this time, the exhaust fan 31 at the top of the ash storage box 30 is started, dust is absorbed through the ventilation hard pipe 32 and the ventilation hose 33 under the action of the exhaust fan 31 and is conveyed into the ash storage box 30, and through the cooperation between the two, the working environment is protected and the product quality is improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.