CN119057495A - A stainless steel plate production cutting device and method - Google Patents
A stainless steel plate production cutting device and method Download PDFInfo
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- CN119057495A CN119057495A CN202411569813.2A CN202411569813A CN119057495A CN 119057495 A CN119057495 A CN 119057495A CN 202411569813 A CN202411569813 A CN 202411569813A CN 119057495 A CN119057495 A CN 119057495A
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- saw blade
- circular saw
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- steel plate
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- 238000005520 cutting process Methods 0.000 title claims abstract description 74
- 239000010935 stainless steel Substances 0.000 title claims abstract description 67
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000001125 extrusion Methods 0.000 claims abstract description 7
- 230000007797 corrosion Effects 0.000 claims abstract description 6
- 238000005260 corrosion Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 6
- 230000006835 compression Effects 0.000 claims description 31
- 238000007906 compression Methods 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 17
- 229910052802 copper Inorganic materials 0.000 claims description 17
- 239000010949 copper Substances 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 230000001960 triggered effect Effects 0.000 claims description 5
- 230000008439 repair process Effects 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention belongs to the technical field of stainless steel plate cutting, and discloses a stainless steel plate production cutting device and a method thereof, comprising an operation table, wherein the rear part of the upper surface of the operation table is provided with a mounting groove, the front part of an inner cavity of the mounting groove is fixedly provided with an outer frame, the left and right sides of outer frame extend to the inner chamber of mounting groove is outside, be provided with two and reciprocate the clamp plate that is used for carrying out the extrusion fixed to corrosion resistant plate material in the inner chamber of outer frame symmetry. According to the invention, through the matching design of the circular saw blade, the outer frame, the driving mechanism and the deburring mechanism, burrs generated by a cutting surface are conveniently removed, the cutting effect and the product quality are improved, the problems that chips are easy to adhere to the saw blade in the cutting process, burrs are easily generated by the unsmooth cutting surface of a stainless steel plate in the cutting process, and the cutting effect and the product quality of the stainless steel plate are reduced are avoided.
Description
Technical Field
The invention belongs to the technical field of stainless steel plate cutting, and particularly relates to a stainless steel plate production cutting device and a stainless steel plate production cutting method.
Background
The stainless steel plate is an alloy steel which is not easy to rust, is widely used in the fields of chemical industry, medicine, building, household appliances and the like, has high strength and hardness, has good plasticity and toughness, and can bear the corrosion of various acids. When the stainless steel plate is produced and processed, the stainless steel plate can be cut into the required length by using the stainless steel plate cutting device according to the size requirement of a customer.
According to the search, chinese patent discloses a stainless steel plate cutting device (publication No. CN 218362488U) for a plastic-lined stainless steel water tank, which mainly comprises a cutting table, wherein the upper surface of the cutting table is fixedly connected with a support, the side view of the support is 冂, the inner wall of the support is rotationally connected with an adjusting screw, the outer surface of the adjusting screw is in threaded connection with an adjusting block, the lower surface of the adjusting block is fixedly connected with an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected with a motor box, a cutting motor is arranged in the motor box, the output end of the cutting motor is fixedly connected with a cutting knife, the inner wall of the support is provided with a sliding groove, the inner wall of the sliding groove is in sliding connection with a sliding plate, the lower surface of the sliding plate is fixedly connected with a tight supporting pipe, the inner wall of the tight supporting pipe is in sliding connection with a tight supporting rod, the bottom end of the tight supporting rod is fixedly connected with a tight supporting plate, the outer surface of the telescopic end of the electric telescopic rod is fixedly connected with a connecting rod, the outer surface of the connecting rod is rotationally connected with a rolling wheel, and the outer surface of the rolling wheel is lapped on the upper surface of the sliding plate.
The stainless steel plate cutting device has the advantages that the electric telescopic rod, the connecting rod, the rolling wheel, the sliding plate, the abutting pipe, the abutting rod, the abutting plate and the abutting spring are arranged in actual use, the abutting plate is abutted against the stainless steel plate to be cut conveniently in the extending process of the electric telescopic rod, the driving motor, the adjusting screw rod, the adjusting block, the electric telescopic rod, the cutting motor and the cutting knife are arranged, the stainless steel plate is convenient to cut, but the stainless steel plate still has the corresponding defects in actual use, namely good plasticity and toughness, strong adhesiveness are difficult to process materials, the stainless steel plate is extruded and fixed through the abutting plate, then is cut by the cutting knife, chips are easy to adhere to the saw blade in the cutting process, burrs are not smooth in the cutting surface of the stainless steel plate, the cutting effect and the product quality of the stainless steel plate are reduced, and the stainless steel plate cutting device is improved.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a stainless steel plate production cutting device and a method thereof, which have the advantages of convenient operation, burr removal, good cutting effect and capability of detecting a circular saw blade, and through the matched design of the structures such as the circular saw blade, an outer frame, a driving mechanism, a burr removal mechanism and the like, burrs on a cutting opening surface can be removed when an inner friction wheel rotates, and meanwhile, the inner friction wheel can drive an outer friction wheel to rotate, and the outer ring wall of the outer friction wheel can remove burrs on the cutting opening position on the upper surface or the lower surface of the plate when the inner friction wheel rotates, so that burrs generated by cutting are conveniently removed, and the cutting effect and the product quality are improved.
The technical scheme includes that the stainless steel plate production cutting device comprises an operation table, wherein an installation groove is formed in the rear portion of the upper surface of the operation table, an outer frame is fixedly installed at the front portion of an inner cavity of the installation groove, the left side and the right side of the outer frame extend out of the inner cavity of the installation groove, two pressing plates which move up and down and are used for fixing the stainless steel plate in an extrusion mode are symmetrically arranged in the inner cavity of the outer frame, a circular saw blade which moves transversely is arranged at the rear portion of the outer frame, a driving mechanism used for driving the circular saw blade to move and rotate is arranged at the upper portion of the outer frame, and burr removing mechanisms used for processing burrs at cutting positions of the stainless steel plate are arranged on the front portion of the circular saw blade and the two pressing plates;
the deburring mechanism comprises two groups of inner friction wheels which are respectively arranged at the rear parts of the two compacting plates and used for removing burrs of cutting surfaces of stainless steel plates, outer friction wheels which are coaxially and fixedly arranged on the outer side walls of the inner friction wheels and used for removing burrs of the cutting surfaces of the stainless steel plates are arranged on the connecting shafts of one group of inner friction wheels, a detection mechanism used for detecting saw teeth of the circular saw blade is movably sleeved on the connecting shafts of one group of inner friction wheels through bearings, and a transmission mechanism is arranged at the left side of each inner friction wheel at the rear parts of the two compacting plates;
the outer ring of the circular saw blade is provided with an inner cavity, an outer ring of the outer ring is provided with a driving mechanism, an inner friction wheel is arranged on the outer ring of the circular saw blade, and the driving mechanism is used for driving the inner friction wheel to move and abut against the outer ring of the circular saw blade.
In the above technical scheme, preferably, the driving mechanism comprises an electric sliding block moving left and right on the upper portion of the outer frame, a supporting frame is fixedly installed on the upper portion of the electric sliding block, a driving motor is fixedly installed on the rear side wall of the supporting frame, the outer surface of an output shaft at the front end of the driving motor is fixedly connected with the inner ring of the circular saw blade, and the circular saw blade is located in the inner cavity of the supporting frame.
In the above technical scheme, preferably, the transmission mechanism comprises a transmission shell vertically arranged at the rear parts of the two compacting plates, a group of connecting frames movably sleeved on the connecting shafts of the inner friction wheels through bearings, connecting rods used for connecting the connecting frames with the transmission shell, first connecting pieces arranged at the upper side and the lower side of an inner cavity of the connecting frames and used for being connected with the two compacting plates, and second connecting pieces arranged on the compacting plates and used for being connected with the inner friction wheels, wherein the right ends of the connecting rods are fixedly connected with the left sides of the connecting frames, the left sides of the connecting rods are hinged with the middle parts of the right sides of the transmission shell, transverse rods are fixedly arranged at the upper parts of the right sides of the transmission shell, and the right sides of the transverse rods are rotationally connected with the centers of the front parts of the circular saw blades through rotating shafts.
In the above technical scheme, preferably, the first connecting piece comprises first spring compression rods symmetrically and vertically fixedly installed on the upper side and the lower side of the inner cavity of the transmission shell and a connecting block moving left and right on the outer surface of the compression plate, wherein the output end of the first spring compression rods is fixedly connected with the outer surface of the connecting block.
In the above technical scheme, preferably, the second connecting piece comprises a limiting channel transversely arranged on the compacting plate, a limiting block is slidably arranged in an inner cavity of the limiting channel, and the rear side wall of the limiting block is movably connected with a group of connecting shafts of the inner friction wheels through bearings.
Among the above-mentioned technical scheme, preferably, detection mechanism includes establishes through the bearing movable sleeve the mounting bracket at interior friction pulley connecting axle middle part, and symmetrical fixed mounting is in two touching pieces on link inner chamber right side, circumference equidistance is provided with a set of second spring compression pole in the inner chamber of mounting bracket, the one end fixed mounting of second spring compression pole has the installation shell, two touching poles are installed to the inner chamber front and back bilateral symmetry sliding of installation shell, two touching pole's opposite face fixed mounting has two copper sheets, the inner chamber one side fixed mounting of installation shell has battery and siren, wherein, under the elastic force drive of second spring compression pole, can make the installation shell remove to the direction outside the mounting bracket inner chamber, the sawtooth of saw blade with the surface swing joint of installation shell, touching pole with touching piece swing joint, battery and siren with two when the copper sheet pastes, with battery and siren form a complete return circuit.
In the above technical scheme, preferably, the outer surface fixed sleeve of touching the pole is equipped with the slide, the slide with the inner chamber sliding connection of installation shell, two the symmetry is provided with two sets of compression springs between the slide.
In the above technical scheme, preferably, the inner cavity edge of the mounting rack is located between two adjacent mounting shells and is movably provided with a butt joint pin through a bearing, and the diameter of the butt joint pin is matched with the size of the saw tooth gap of the circular saw blade.
In the above technical scheme, preferably, a group of electric rollers are arranged in the inner cavity of the operation table at equal intervals, a mute rubber sleeve is sleeved on the outer surface of the electric rollers, and an anti-skid texture is arranged on the outer surface of the mute rubber sleeve.
The production and cutting method of the stainless steel plate comprises the following steps of:
S1, placing a stainless steel plate on the operation table at the initial positions of the circular saw blade and the deburring mechanism at the left side of the outer frame, and enabling the stainless steel plate to be conveniently moved by the electric roller so that the plate is positioned between the two compacting plates;
S2, driving the two pressing plates to be close to each other through the electric telescopic rod, and enabling the plates to be extruded and fixed, wherein when the pressing plates are close to each other, under the action of the first connecting piece, the second connecting piece and the connecting rod, the two groups of inner friction wheels can move, so that the outer ring edge of the inner friction wheels is abutted against the outer ring edge of the circular saw blade;
S3, when the electric sliding block moves on the outer frame, the circular saw blade can be driven to move through the supporting frame, and the circular saw blade can be driven to rotate clockwise through the driving motor, so that the circular saw blade can rotate and cut plates when moving under the mutual matching;
S4, the inner friction wheel which can be abutted can be driven to rotate when the circular saw blade rotates, the inner friction wheel can be driven to move into a cutting opening of a stainless steel plate through the transmission mechanism when the circular saw blade moves, the outer side wall of the inner friction wheel is attached to the cutting opening surface of the plate, burrs on the cutting opening surface can be ground off when the inner friction wheel rotates, meanwhile, the inner friction wheel can be driven to rotate, and burrs on the cutting opening surface or the cutting opening of the lower surface of the plate can be ground off by the outer ring wall of the outer friction wheel when the circular saw blade rotates;
s5, when the inner friction wheel is abutted against the circular saw blade, the detection mechanism is driven to move and contact with the saw teeth of the circular saw blade, when the circular saw blade rotates and cuts stainless steel plates, when the saw teeth contact and squeeze the outer surfaces of the installation shells when the circular saw blade rotates, the installation shells can move towards the inner sides of the inner cavities of the installation frames, the installation shells can drive the touch rods to move when moving, the touch rods and the touch blocks are misplaced, the touch rods are prevented from being combined with the touch blocks, when the saw teeth of the circular saw blade are broken and can not contact and squeeze the outer surfaces of the installation shells, the installation frames rotate to drive the installation shells to move circumferentially, the touch rods and the touch blocks are pressed, the two touch rods are mutually close to drive the two saw blades to be attached, and therefore the copper sheet alarm is triggered to operate to prompt operators to repair and replace damaged.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the invention, through the cooperation design of the structures such as the circular saw blade, the outer frame, the driving mechanism and the deburring mechanism, the initial positions of the circular saw blade and the deburring mechanism are arranged on the left side of the outer frame, stainless steel plates are placed on the operation table, the plates are positioned between the two pressing plates, the two pressing plates are driven to be close to each other through the electric telescopic rod, the plates can be extruded and fixed, meanwhile, when the pressing plates are close to each other, the two groups of inner friction wheels can be moved through the driving mechanism, the outer ring edge of the inner friction wheels is abutted against the outer ring edge of the circular saw blade, the circular saw blade is driven to move rightwards and rotate clockwise to cut the plates, meanwhile, the inner friction wheels can be driven to rotate through the driving mechanism to move into the cut-out opening surface of the stainless steel plates, the outer side wall of the inner friction wheels is abutted against the cut-out opening surface of the plates, burrs on the cut-out opening surface can be removed through the inner friction wheels when the inner friction wheels rotate, the outer friction wheels can be driven to rotate, the cut-out surface of the plates or the lower surface of the cut-out surface can be ground, and the cut-out quality of the plates can be conveniently removed, and the cut-out quality of the burrs can be conveniently removed.
2. According to the invention, through the matched design of the structures such as the inner friction wheel, the outer friction wheel, the circular saw blade and the detection mechanism, when the inner friction wheel is abutted against the circular saw blade, the detection mechanism can be driven to move to contact with the saw teeth of the circular saw blade, when the circular saw blade rotates and cuts stainless steel plates, the detection mechanism can be used for detecting the saw teeth on the circular saw blade, when the saw teeth of the circular saw blade are broken, an alarm can be sent out to prompt an operator, and meanwhile, the damaged circular saw blade can be locked, so that the problems that the saw teeth are easily broken when the traditional circular saw blade is sawed, the operator is inconvenient to find in time to repair and replace, and meanwhile, the problem that the plate is easy to damage when the circular saw blade is continuously cut after being damaged is avoided.
3. According to the invention, through the matched design of the structures such as the butt joint pin, the touch rod, the touch block, the circular saw blade and the like, when the saw teeth of the circular saw blade are broken and cannot contact and squeeze the outer surface of the installation shell, the installation frame rotates to drive the installation shell to move circumferentially, the touch rod is contacted with the touch block to be squeezed, the two touch rods are mutually close to drive the two copper sheets to be attached, and therefore an alarm is triggered to operate to prompt an operator that the saw blade is damaged and maintenance and replacement are needed.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic rear view of the present invention;
FIG. 3 is a schematic view of the structure of the driving mechanism, the deburring mechanism and the circular saw blade of the present invention;
FIG. 4 is a schematic view of the structure of the console and the motorized roller of the present invention;
FIG. 5 is a schematic view of the circular saw blade, outer friction wheel, inner friction wheel, and transmission mechanism of the present invention;
FIG. 6 is a schematic top view of the circular saw blade, outer friction wheel, inner friction wheel, and detection mechanism of the present invention;
FIG. 7 is an exploded view of the outer friction wheel, inner friction wheel, connecting frame, connecting rod, and detection mechanism of the present invention;
FIG. 8 is a schematic view of a partial front cross-sectional view of the circular saw blade, outer friction wheel, inner friction wheel, connecting frame, connecting rod, and detection mechanism of the present invention;
FIG. 9 is an exploded view of the detection mechanism of the present invention;
FIG. 10 is a schematic view of a portion of the structure of the mounting bracket, the connecting bracket, the mounting housing, the touch bar, the touch block, and the outer friction wheel of the present invention;
FIG. 11 is a schematic top view in section of a portion of the mounting housing, touch bar, battery, alarm of the present invention.
The device comprises a working table 1, a driving mechanism 2, an electric sliding block 21, a supporting frame 22, a driving motor 23, a driving frame 3, an outer frame 4, a pressing plate 5, a circular saw blade 6, a deburring mechanism 61, an inner friction wheel 62, an outer friction wheel 7, a detection mechanism 71, a mounting frame 72, a touch block 73, a second spring compression rod 74, a mounting shell 75, a touch rod 76, a copper sheet 77, a storage battery 78, an alarm 79, a compression spring 710, a butt joint pin 8, a transmission mechanism 81, a transmission shell 82, a connecting frame 83, a connecting rod 84, a cross rod 9, a first connecting piece 91, a first spring compression rod 92, a connecting block 10, a second connecting piece 101, a limiting channel 102, a limiting block 11 and an electric telescopic rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 11, the invention provides a stainless steel plate production cutting device, which comprises an operation table 1, wherein the rear part of the upper surface of the operation table 1 is provided with a mounting groove, the front part of an inner cavity of the mounting groove is fixedly provided with an outer frame 3, the left side and the right side of the outer frame 3 extend out of the inner cavity of the mounting groove, two compression plates 4 which move up and down and are used for carrying out extrusion fixation on the stainless steel plate are symmetrically arranged in the inner cavity of the outer frame 3, the rear part of the outer frame 3 is provided with a circular saw blade 5 which moves transversely, the upper part of the outer frame 3 is provided with a driving mechanism 2 which is used for driving the circular saw blade 5 to move and rotate, and the front part of the circular saw blade 5 and the two compression plates 4 are provided with a burr removing mechanism 6 which is used for carrying out burr treatment on the cutting position of the stainless steel plate;
The deburring mechanism 6 comprises two groups of inner friction wheels 61 which are respectively arranged at the rear parts of the two compacting plates 4 and used for removing burrs on the cutting surface of the stainless steel plate, an outer friction wheel 62 which is used for removing burrs on the cutting surface of the stainless steel plate is coaxially and fixedly arranged on the outer side wall of the inner friction wheel 61, a detection mechanism 7 which is used for detecting saw teeth of the circular saw blade 5 is movably sleeved on a connecting shaft of one group of inner friction wheels 61 through a bearing, and a transmission mechanism 8 is arranged at the left side of the inner friction wheel 61 at the rear parts of the two compacting plates 4;
Wherein, two sets of electric telescopic rods 11 are installed on the upper and lower sides of the inner cavity of the outer frame 3 symmetrically, the output end of each electric telescopic rod 11 is fixedly connected with the outer surface of each compression plate 4, and when the two compression plates 4 are close to each other, the inner friction wheel 61 can be driven to move and tightly prop against the outer ring of the circular saw blade 5 through the transmission mechanism 8.
When the novel stainless steel plate cutting machine is used, the initial positions of the circular saw blade 5 and the deburring mechanism 6 are on the left side of the outer frame 3, stainless steel plates are placed on the operation table 1, the plates are located between the two pressing plates 4, the two pressing plates 4 are driven to be close to each other through the electric telescopic rod 11, the plates can be extruded and fixed, when the pressing plates 4 are close to each other, the two groups of inner friction wheels 61 can be moved through the transmission mechanism 8, the outer ring edge of the inner friction wheels 61 is abutted against the outer ring edge of the circular saw blade 5, the circular saw blade 5 is driven to move rightwards and rotate clockwise through the driving mechanism 2 to cut the plates, meanwhile, the circular saw blade 5 can be driven to rotate by the inner friction wheels 61 when rotating, the outer side wall of the inner friction wheels 61 can be attached to the cut surface of the stainless steel plates, burrs on the cut surface can be ground off when the inner friction wheels 61 rotate, meanwhile, the inner friction wheels 61 can drive the outer friction wheels 62 to rotate, and the cut surface of the outer ring 62 can be ground off, and the cut surface of the cut surface can be removed conveniently.
It should be noted that, when interior friction wheel 61 supports tightly with saw blade 5, drive detection mechanism 7 and remove the sawtooth contact with saw blade 5, when saw blade 5 rotates cutting to corrosion resistant plate material, can detect the sawtooth on saw blade 5 through detection mechanism 7, when the saw blade of saw blade 5 breaks, can send the police dispatch newspaper and indicate operating personnel, can lock the saw blade 5 that damages simultaneously, avoided traditional saw blade 5 when sawing, the easy sawtooth that appears is impaired to break, the operating personnel is inconvenient for in time finding the problem of maintaining and changing, continue cutting panel after having avoided saw blade 5 to damage simultaneously, the problem that easily makes the panel impaired.
As shown in fig. 2 and 3, the driving mechanism 2 includes an electric slider 21 moving left and right on the upper portion of the outer frame 3, where the structure and principle of the electric slider 21 are not described in detail herein, a support frame 22 is fixedly installed on the upper portion of the electric slider 21, a driving motor 23 is fixedly installed on the rear side wall of the support frame 22, the outer surface of the front end output shaft of the driving motor 23 is fixedly connected with the inner ring of the circular saw blade 5, and the circular saw blade 5 is located in the inner cavity of the support frame 22.
When in use, the electric sliding block 21 moves on the outer frame 3, the circular saw blade 5 can be driven to move through the supporting frame 22, and the circular saw blade 5 can be driven to rotate clockwise through the driving motor 23, so that the circular saw blade 5 can rotate and cut the plate when moving under the mutual cooperation.
As shown in fig. 5, the transmission mechanism 8 comprises a transmission shell 81 vertically arranged at the rear parts of two compacting plates 4, a connecting frame 82 movably sleeved on a connecting shaft of one group of inner friction wheels 61 through a bearing, a connecting rod 83 for connecting the connecting frame 82 with the transmission shell 81, first connecting pieces 9 arranged at the upper side and the lower side of an inner cavity of the connecting frame 82 and used for being connected with the two compacting plates 4, and second connecting pieces 10 arranged on the compacting plates 4 and used for being connected with the inner friction wheels 61, wherein the right end of the connecting rod 83 is fixedly connected with the left side of the connecting frame 82, the left side of the connecting rod 83 is hinged with the middle part of the right side of the transmission shell 81, a cross rod 84 is fixedly arranged at the upper part of the right side of the transmission shell 81, and the right side of the cross rod 84 is rotatably connected with the front center of the circular saw blade 5 through a rotating shaft.
When the two pressing plates 4 are close to each other in use, under the action of the first connecting piece 9, the second connecting piece 10 and the connecting rod 83, the two groups of inner friction wheels 61 can move, and the edge of the outer ring of the inner side wall of the inner friction wheels 61 is abutted against the edge of the outer ring of the circular saw blade 5.
As shown in fig. 3 and 5, the first connecting member 9 includes a first spring compression rod 91 symmetrically and vertically fixedly installed at both upper and lower sides of the inner cavity of the driving housing 81 and a connection block 92 moving left and right on the outer surface of the compacting plate 4, wherein the output end of the first spring compression rod 91 is fixedly connected with the outer surface of the connection block 92.
When the two compression plates 4 are close to and far away from each other in use, the stability of the driving housing 81 is facilitated to be improved under the action of the connection block 92 and the first spring compression rod 91.
As shown in fig. 3, the second connecting piece 10 includes a limiting channel 101 transversely opened on the compacting plate 4, a limiting block 102 is slidably installed in an inner cavity of the limiting channel 101, and a rear side wall of the limiting block 102 is movably connected with a connecting shaft of a group of inner friction wheels 61 through a bearing.
When in use, when the two compacting plates 4 are mutually close to and far away from each other, the compacting plates 4 drive the limiting channel 101 to move, and the limiting channel 101 interacts with the limiting block 102 and can drive the inner friction wheel 61 to prop against and separate from the circular saw blade 5 under the cooperation of the connecting rod 83 and the connecting frame 82.
As shown in fig. 7 to 11, the detection mechanism 7 comprises a mounting frame 71 movably sleeved at the middle part of a connecting shaft of the inner friction wheel 61 through a bearing, two touching blocks 72 symmetrically and fixedly mounted at the right side of the inner cavity of the connecting frame 82, a group of second spring compression rods 73 are circumferentially and equidistantly arranged in the inner cavity of the mounting frame 71, one end of each second spring compression rod 73 is fixedly provided with a mounting shell 74, two touching rods 75 are symmetrically and slidingly mounted at the front side and the rear side of the inner cavity of the mounting shell 74, two copper sheets 76 are symmetrically and fixedly mounted at the opposite sides of the two touching rods 75, a storage battery 77 and an alarm 78 are fixedly mounted at one side of the inner cavity of the mounting shell 74, wherein under the elastic force driving of the second spring compression rods 73, the mounting shell 74 can move towards the outer side of the inner cavity of the mounting frame 71, saw teeth of the circular saw blade 5 are movably connected with the outer surface of the mounting shell 74, the touching rods 75 are movably connected with the touching blocks 72, the copper sheets 76 and the alarm 78 are electrically connected with the storage battery 77, and when the two copper sheets 76 are attached, a complete loop is formed with the storage battery 77 and the alarm 78.
When in use, when the saw teeth are in contact extrusion with the outer surface of the mounting shell 74 when the circular saw blade 5 rotates, the mounting shell 74 can be moved to the inner cavity of the mounting frame 71, the mounting shell 74 can drive the touch rod 75 to move when moving, the touch rod 75 and the touch block 72 are prevented from being misplaced, the touch rod 75 is prevented from being combined with the touch block 72, when the saw teeth of the circular saw blade 5 are broken and cannot be in contact extrusion with the outer surface of the mounting shell 74, the mounting frame 71 rotates to drive the mounting shell 74 to move circumferentially, the touch rod 75 and the touch block 72 are enabled to be in contact extrusion, the two touch rods 75 are mutually close to drive the two copper sheets 76 to be attached, and accordingly the alarm 78 is triggered to operate to prompt operators that the saw blade is damaged and maintenance and replacement are needed.
As shown in fig. 11, the outer surface of the touch rod 75 is fixedly sleeved with a sliding plate, the sliding plate is slidably connected with the inner cavity of the mounting shell 74, and two groups of compression springs 79 are symmetrically arranged between the two sliding plates.
When the touch panel is used, under the elastic force of the compression spring 79, the two sliding plates can drive the touch rods 75 to be away from each other, so that the touch rods 75 can drive the copper sheets 76 to be away from each other, and the two copper sheets 76 can be prevented from being touched by mistake.
As shown in fig. 8 and 9, a butt pin 710 is movably mounted between two adjacent mounting shells 74 through a bearing at the inner cavity edge of the mounting frame 71, and the diameter of the butt pin 710 is matched with the size of the saw tooth gap of the circular saw blade 5.
When the circular saw blade 5 is in use, the butt pin 710 is in contact with the gap between two adjacent saw teeth of the circular saw blade 5, when the saw teeth of the circular saw blade 5 are broken, the touch rod 75 is in contact engagement with the touch block 72, the mounting frame 71 stops rotating to drive the butt pin 710 to stop moving circumferentially, and the butt pin 710 is embedded between the saw teeth of the circular saw blade 5, so that a locking effect can be generated on the circular saw blade 5, and the circular saw blade 5 stops rotating to cut.
As shown in fig. 1, a group of electric rollers are equidistantly arranged in the inner cavity of the operation table 1, a mute rubber sleeve is sleeved on the outer surface of the electric rollers, and an anti-skid texture is arranged on the outer surface of the mute rubber sleeve.
When the anti-skid plate is used, the stainless steel plate can be conveniently moved through the electric roller, noise can be reduced through the mute rubber sleeve, and the stability of plate movement can be improved through the set anti-skid texture.
The production and cutting method of the stainless steel plate comprises the following steps of:
S1, placing a stainless steel plate on an operation table 1 at the initial positions of a circular saw blade 5 and a deburring mechanism 6 on the left side of an outer frame 3, and conveniently moving the stainless steel plate through an electric roller to enable the plate to be positioned between two compaction plates 4;
S2, driving the two compression plates 4 to be close to each other through the electric telescopic rod 11, and enabling the plates to be extruded and fixed, and enabling the two groups of inner friction wheels 61 to move under the action of the first connecting piece 9, the second connecting piece 10 and the connecting rod 83 when the compression plates 4 are close to each other, so that the outer ring edge of the inner friction wheels 61 is abutted against the outer ring edge of the circular saw blade 5;
S3, when the electric sliding block 21 moves on the outer frame 3, the circular saw blade 5 can be driven to move through the supporting frame 22, and the circular saw blade 5 can be driven to rotate clockwise through the driving motor 23, so that the circular saw blade 5 can rotate and cut plates when moving under the mutual cooperation;
S4, when the circular saw blade 5 rotates, the inner friction wheel 61 abutted against the circular saw blade can be driven to rotate, when the circular saw blade 5 moves, the inner friction wheel 61 can be driven to move into a cutting opening of a stainless steel plate through the transmission mechanism 8, the outer side wall of the inner friction wheel 61 is attached to the cutting opening surface of the plate, burrs on the cutting opening surface can be ground off when the inner friction wheel 61 rotates, meanwhile, the inner friction wheel 61 can drive the outer friction wheel 62 to rotate, and burrs on the cutting opening position of the upper surface or the lower surface of the plate can be ground off when the outer ring wall of the outer friction wheel 62 rotates;
S5, when the inner friction wheel 61 is abutted against the circular saw blade 5, the detection mechanism 7 is driven to move to contact with the saw teeth of the circular saw blade 5, when the circular saw blade 5 rotates and cuts stainless steel plates, when the saw teeth contact and squeeze the outer surface of the mounting shell 74 when the circular saw blade 5 rotates, the mounting shell 74 can move towards the inner cavity of the mounting frame 71, the mounting shell 74 can drive the touch rod 75 to move when moving, the touch rod 75 and the touch block 72 are prevented from misplacement, the touch rod 75 is prevented from being combined with the touch block 72, when the saw teeth of the circular saw blade 5 are broken and cannot contact and squeeze the outer surface of the mounting shell 74, the mounting frame 71 rotates to drive the mounting shell 74 to move circumferentially, the touch rod 75 and the touch block 72 are extruded, the two touch rods 75 are mutually close to drive the two copper sheets 76 to be attached, and accordingly the alarm 78 is triggered to operate to prompt that an operator saw blade is damaged and maintenance and replacement are needed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a corrosion resistant plate material production cutting device, its characterized in that, including operation panel (1), the mounting groove has been seted up at the upper surface rear portion of operation panel (1), outer frame (3) are fixed to the inner chamber front portion of mounting groove, the left and right sides of outer frame (3) extend to outside the inner chamber of mounting groove, symmetrically be provided with two clamp plates (4) that reciprocate and be used for carrying out extrusion fixation to corrosion resistant plate material in the inner chamber of outer frame (3), the rear portion of outer frame (3) is provided with lateral shifting's circular saw blade (5), the upper portion of outer frame (3) is provided with and is used for driving circular saw blade (5) removal and rotatory actuating mechanism (2), be provided with on the front portion of circular saw blade (5) and two clamp plates (4) and be used for carrying out burr removal mechanism (6) that handle the burr of corrosion resistant plate material cutting department;
The deburring mechanism (6) comprises two groups of inner friction wheels (61) which are respectively arranged at the rear parts of the two compacting plates (4) and used for removing burrs on the cutting surface of the stainless steel plate, an outer friction wheel (62) used for removing burrs on the cutting surface of the stainless steel plate is coaxially and fixedly arranged on the outer side wall of the inner friction wheel (61), a detection mechanism (7) used for detecting saw teeth of the circular saw blade (5) is arranged on a connecting shaft of one group of the inner friction wheels (61) through a bearing movable sleeve, and a transmission mechanism (8) is arranged at the left side of the inner friction wheel (61) at the rear parts of the two compacting plates (4);
The outer frame is characterized in that two groups of electric telescopic rods (11) are symmetrically and fixedly arranged on the upper side and the lower side of an inner cavity of the outer frame (3), the output ends of the electric telescopic rods (11) are fixedly connected with the outer surfaces of the pressing plates (4), and when the two pressing plates (4) are mutually close to each other, the inner friction wheels (61) can be driven to move through the transmission mechanism (8) and abut against the outer ring of the circular saw blade (5).
2. The stainless steel plate production cutting device according to claim 1, wherein the driving mechanism (2) comprises an electric sliding block (21) moving left and right on the upper portion of the outer frame (3), a supporting frame (22) is fixedly arranged on the upper portion of the electric sliding block (21), a driving motor (23) is fixedly arranged on the rear side wall of the supporting frame (22), the outer surface of an output shaft at the front end of the driving motor (23) is fixedly connected with the inner ring of the circular saw blade (5), and the circular saw blade (5) is located in an inner cavity of the supporting frame (22).
3. The stainless steel plate production cutting device according to claim 2, wherein the transmission mechanism (8) comprises a transmission shell (81) vertically arranged at the rear parts of the two pressing plates (4), a connecting frame (82) movably sleeved on a group of connecting shafts of the inner friction wheels (61) through bearings, a connecting rod (83) used for connecting the connecting frame (82) with the transmission shell (81), first connecting pieces (9) arranged at the upper side and the lower side of an inner cavity of the connecting frame (82) and used for being connected with the two pressing plates (4) and second connecting pieces (10) arranged on the pressing plates (4) and used for being connected with the inner friction wheels (61), wherein the right end of the connecting rod (83) is fixedly connected with the left side of the connecting frame (82), the left side of the connecting rod (83) is hinged with the middle part of the right side of the transmission shell (81), a cross rod (84) is fixedly arranged at the upper part of the right side of the transmission shell (81), and the cross rod (84) is fixedly arranged at the center of the right side of the cross rod (5) through the rotating shaft.
4. The stainless steel plate production cutting device according to claim 3, wherein the first connecting piece (9) comprises first spring compression rods (91) symmetrically and vertically fixedly arranged on the upper side and the lower side of the inner cavity of the transmission shell (81) and connecting blocks (92) moving left and right on the outer surface of the pressing plate (4), and the output end of each first spring compression rod (91) is fixedly connected with the outer surface of each connecting block (92).
5. The stainless steel plate production cutting device according to claim 4, wherein the second connecting piece (10) comprises a limiting channel (101) transversely arranged on the pressing plate (4), a limiting block (102) is slidably arranged in an inner cavity of the limiting channel (101), and the rear side wall of the limiting block (102) is movably connected with a group of connecting shafts of the inner friction wheels (61) through bearings.
6. The stainless steel plate production cutting device according to claim 5, wherein the detection mechanism (7) comprises a mounting frame (71) movably sleeved at the middle part of a connecting shaft of the inner friction wheel (61) through a bearing, two touch blocks (72) symmetrically and fixedly mounted at the right side of the inner cavity of the connecting frame (82), a group of second spring compression rods (73) are circumferentially and equidistantly arranged in the inner cavity of the mounting frame (71), one end of each second spring compression rod (73) is fixedly provided with a mounting shell (74), two touch rods (75) are symmetrically and slidingly mounted at the front side and the rear side of the inner cavity of each mounting shell (74), two copper sheets (76) are symmetrically and fixedly mounted at the opposite sides of each touch rod (75), a storage battery (77) and an alarm (78) are fixedly mounted at one side of the inner cavity of each mounting shell (74), the mounting shells (74) can move towards the outer side of the inner cavity of the mounting frame (71) under the driving of elastic force of the second spring compression rods (73), the copper sheets (5) are movably connected with the corresponding copper sheets (77) and the corresponding circular saw blocks (76) when the copper sheets (74) are movably connected with the corresponding storage battery (76), forms a complete circuit with the accumulator (77) and the alarm (78).
7. The stainless steel plate production cutting device according to claim 6, wherein a sliding plate is fixedly sleeved on the outer surface of the touch rod (75), the sliding plate is slidably connected with the inner cavity of the mounting shell (74), and two groups of compression springs (79) are symmetrically arranged between the two sliding plates.
8. The stainless steel plate production cutting device according to claim 7, wherein a butt joint pin (710) is movably mounted between two adjacent mounting shells (74) through a bearing, and the diameter of the butt joint pin (710) is matched with the size of a sawtooth gap of the circular saw blade (5).
9. The stainless steel plate production cutting device according to claim 8, wherein a group of electric rollers are arranged in the inner cavity of the operating table (1) at equal intervals, a mute rubber sleeve is sleeved on the outer surface of each electric roller, and anti-slip textures are arranged on the outer surface of each mute rubber sleeve.
10. A method for producing and cutting stainless steel plates, which is applied to the device for producing and cutting stainless steel plates according to claim 9, and is characterized by comprising the following using steps:
S1, placing a stainless steel plate on an operation table (1) at the initial positions of a circular saw blade (5) and a deburring mechanism (6) on the left side of an outer frame (3), and conveniently moving the stainless steel plate through an electric roller to enable the plate to be positioned between two compaction plates (4);
S2, driving the two pressing plates (4) to be close to each other through the electric telescopic rod (11), and enabling the plates to be extruded and fixed, and enabling the two groups of inner friction wheels (61) to move under the action of the first connecting piece (9), the second connecting piece (10) and the connecting rod (83) when the pressing plates (4) are close to each other, so that the outer ring edge of the inner friction wheels (61) is abutted against the outer ring edge of the circular saw blade (5);
S3, when the electric sliding block (21) moves on the outer frame (3), the circular saw blade (5) can be driven to move through the supporting frame (22), and the circular saw blade (5) can be driven to rotate clockwise through the driving motor (23), so that the circular saw blade (5) can rotate and cut a plate when moving under the mutual matching;
S4, when the circular saw blade (5) rotates, the inner friction wheel (61) which is abutted against the circular saw blade can be driven to rotate, when the circular saw blade (5) moves, the inner friction wheel (61) can be driven to move into a cutting opening of a stainless steel plate through the transmission mechanism (8), the outer side wall of the inner friction wheel (61) is attached to the cutting opening surface of the plate, burrs on the cutting opening surface can be ground when the inner friction wheel (61) rotates, meanwhile, the inner friction wheel (61) can drive the outer friction wheel (62) to rotate, and when the outer friction wheel (62) rotates, the outer ring wall of the outer friction wheel can grind burrs on the cutting opening position of the upper surface or the lower surface of the plate;
S5, when the inner friction wheel (61) is abutted against the circular saw blade (5), the detection mechanism (7) is driven to move to be in contact with saw teeth of the circular saw blade (5), when the circular saw blade (5) rotates and cuts stainless steel plates, when the saw teeth are in contact with the outer surface of the mounting shell (74) to be extruded when the circular saw blade (5) rotates, the mounting shell (74) can be moved towards the inner cavity of the mounting frame (71), the mounting shell (74) can drive the touch rod (75) to move when the mounting shell (74) moves, the touch rod (75) and the touch block (72) are prevented from being misplaced, the touch rod (75) is prevented from being combined with the touch block (72), when the saw teeth of the circular saw blade (5) are broken, and the mounting frame (71) is rotated to drive the mounting shell (74) to move circumferentially, the touch rod (75) and the touch block (72) to be extruded, so that the two touch rods (75) are mutually close to drive the two copper sheets (76) to be attached, and an alarm (78) is triggered to operate to prompt operators to repair and replace saw blades.
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| CN202411569813.2A CN119057495B (en) | 2024-11-06 | 2024-11-06 | Stainless steel plate production cutting device and method |
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| CN202411569813.2A CN119057495B (en) | 2024-11-06 | 2024-11-06 | Stainless steel plate production cutting device and method |
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| CN217168733U (en) * | 2022-05-13 | 2022-08-12 | 吴崟 | Cutting device for solar cell processing |
| CN220856613U (en) * | 2023-09-04 | 2024-04-26 | 河南易成阳光新能源有限公司 | Slitting device for cylindrical full-lug lithium battery pole pieces |
| CN118501050A (en) * | 2024-05-09 | 2024-08-16 | 肥城新华印刷有限公司 | A glue binding line inspection device for publication printing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR940001100U (en) * | 1992-06-15 | 1994-01-03 | 대우전자 주식회사 | Defect detection circuit of clutch spring of washing machine |
| CN208947699U (en) * | 2018-09-13 | 2019-06-07 | 深圳市海游科技有限公司 | A kind of mylar film laminating apparatus |
| CN109307594A (en) * | 2018-09-28 | 2019-02-05 | 嘉兴正野新材料有限公司 | A kind of anti-wear detection device of motor gear |
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| CN217168733U (en) * | 2022-05-13 | 2022-08-12 | 吴崟 | Cutting device for solar cell processing |
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| CN119057495B (en) | 2025-03-14 |
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