CN119057134A - A slitting and unloading device for soft copper busbar production - Google Patents

A slitting and unloading device for soft copper busbar production Download PDF

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Publication number
CN119057134A
CN119057134A CN202411569935.1A CN202411569935A CN119057134A CN 119057134 A CN119057134 A CN 119057134A CN 202411569935 A CN202411569935 A CN 202411569935A CN 119057134 A CN119057134 A CN 119057134A
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CN
China
Prior art keywords
shearing
copper
cutting
piece
fixedly mounted
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Granted
Application number
CN202411569935.1A
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Chinese (zh)
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CN119057134B (en
Inventor
祁占成
沈林
郑宝林
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Longyuan Electric Co ltd
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Longyuan Electric Co ltd
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Priority to CN202411569935.1A priority Critical patent/CN119057134B/en
Publication of CN119057134A publication Critical patent/CN119057134A/en
Application granted granted Critical
Publication of CN119057134B publication Critical patent/CN119057134B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D31/00Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • B23D33/02Arrangements for holding, guiding, and/or feeding work during the operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/26Fluid-pressure drives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)

Abstract

The invention provides a cutting and blanking device for soft copper bar production, which relates to the technical field of copper bar cutting equipment and comprises a cutting installation piece, wherein a cutting device is arranged on the cutting installation piece and is used for cutting soft copper bars, a stub bar anti-scattering part is inserted onto the cutting installation piece in a sliding mode and used for clamping the soft copper bars, a copper bar limiting piece is arranged on the cutting installation piece and used for limiting and guiding the copper bars, a cutting test piece is arranged on the cutting installation piece and used for testing the quality of a cutting end face, a worker can conveniently know the cutting quality in the cutting test, burrs on the cutting end face of a copper sheet are prevented from being not found, an alarm prompt can be timely given, and the problems that the cutting and blanking device for soft copper bar production at present is inconvenient to stack a plurality of pieces for cutting, the cutting efficiency is low, and meanwhile the cutting quality of the copper sheet is inconvenient to test are solved.

Description

Soft copper bar production is with cutting unloader
Technical Field
The invention relates to the technical field of copper bar shearing equipment, in particular to a slitting and blanking device for soft copper bar production.
Background
The soft copper bar can be easily bent and processed into various shapes, the connection mode of different battery components is adapted, meanwhile, the connection performance can be guaranteed, the soft copper bar is widely applied to electric vehicle battery packs, electric tool batteries and the like, copper sheets are required to be sheared in soft copper bar production work, then bending and welding are carried out after stacking, the cutting and blanking device for soft copper bar production is mainly used for cutting off and blanking a single piece, the plurality of sheets of copper sheets are inconvenient to stack and cut, the cutting efficiency is low, meanwhile, the length of each copper sheet in the traditional shearing mode is the same, the copper sheet end parts are not flush after bending the copper sheets, the length of a welding area is required to be increased to ensure firmness or secondary cutting is required, the waste of the copper sheets is increased, the waste is inconvenient to cut, the cutting quality is inconvenient to test, the copper sheets are difficult to cut, the cutter is easy to wear after long-time use, burrs appear on the cutting edges of the copper sheets, the shearing quality is affected, when the copper sheets are cut by the cutter, the cut copper sheets are easy to be extruded under the friction force of the cutter, the end parts of the copper sheets are pressed and deformed by the cutter, and the cut copper sheets are inconvenient to separate from the cut in time.
Disclosure of Invention
The embodiment of the disclosure relates to a cutting and blanking device for soft copper bar production, which is convenient for a worker to know the cutting quality in a cutting test, prevents burrs on the cutting end face of a copper sheet from being found, can give an alarm in time, and solves the problems that the cutting and blanking device for soft copper bar production is inconvenient to stack a plurality of sheets for cutting, has low cutting efficiency and is inconvenient to test the cutting quality of the copper sheet.
The first aspect of the disclosure provides a slitting and blanking device for soft copper bar production, which comprises a shearing installation piece, wherein a shearing device is arranged on the shearing installation piece, the shearing device is used for shearing soft copper bars, a stub bar anti-scattering part is inserted on the shearing installation piece in a sliding mode, the stub bar anti-scattering part is used for clamping soft copper bars, a copper bar limiting piece is arranged on the shearing installation piece, the copper bar limiting piece is used for limiting and guiding copper bars, four anti-pressing stirring pieces are arranged on the copper bar limiting piece, four anti-pressing stirring pieces are used for stirring copper bars, a supporting conveying piece is arranged on the copper bar limiting piece, the supporting conveying piece is used for being attached to two sides of the copper bars, a shearing test piece is arranged on the shearing device and used for testing the quality of shearing end faces, the shearing installation piece comprises a shearing support seat and angle adjusting worms, two sides of the shearing support seat are respectively provided with a row of through holes, the shearing support seat is rotatably provided with angle adjusting worms, and the angle adjusting end portions are provided with hexagonal holes for inserting hexagonal spanners.
In at least some embodiments, the stub bar anti-scattering part comprises a receiving shell and an elastic pressing steel sheet, wherein the receiving shell is in sliding insertion connection with the shearing supporting seat, the elastic pressing steel sheet is fixedly installed on the receiving shell, the front end of the elastic pressing steel sheet is of an arc-shaped structure, the elastic pressing steel sheet is of an elastic structure, the elastic pressing steel sheet is used for clamping a copper sheet, and the inner side of the bottom of the receiving shell is flush with the top of the shearing supporting seat.
The shearing device comprises a shearing frame, a driving worm gear, a descending driving hydraulic cylinder, a pressing sliding block, an alarm lamp and a cutter, wherein the inner side of the shearing frame is attached to two sides of a shearing supporting seat, the driving worm gear is fixedly arranged at the bottom of the shearing frame and is rotatably arranged on the shearing supporting seat, the driving worm gear is meshed with an angle adjusting worm, the descending driving hydraulic cylinder is fixedly arranged on the shearing frame, an output shaft of the descending driving hydraulic cylinder penetrates through the shearing frame, the pressing sliding block is fixedly arranged on the output shaft of the descending driving hydraulic cylinder and is slidably arranged on the shearing frame, the alarm lamp is fixedly arranged on the side face of the pressing sliding block, the cutter is fixedly arranged at the bottom of the pressing sliding block, and the cutter is used for cutting copper bars.
In at least some embodiments, the supporting and conveying piece comprises a supporting frame, a driving wheel and baffle plates, wherein the supporting frame is fixedly arranged on two guide strips, the driving wheel is rotatably arranged on the supporting frame, a rubber coating is arranged outside the driving wheel, the driving wheel is aligned with the driving roller, and the two baffle plates are fixedly arranged on the driving wheel.
In at least some embodiments, the shearing installation piece further comprises a lower driving motor and a driving roller, wherein the lower driving motor is fixedly installed on the shearing support seat, an output shaft of the lower driving motor penetrates through the shearing support seat, the driving roller is fixedly installed on an output shaft of the lower driving motor, and the driving roller is rotatably installed on the shearing support seat.
In at least some embodiments, the shearing test piece further comprises a V-shaped electric connection piece and an electric shock piece, wherein the V-shaped electric connection piece is fixedly arranged at the top of the sliding piece, the V-shaped electric connection piece is of an elastic structure, the electric shock piece is fixedly arranged on the inner side of the cutter, the electric shock piece is aligned with the V-shaped electric connection piece, and the V-shaped electric connection piece, the electric shock piece and the alarm lamp are connected in series with a power supply.
In at least some embodiments, the shearing test piece comprises a sliding piece, a cotton cloth wire-hooking pad and a tension spring, wherein the sliding piece is slidably arranged at the rear side of the cutter, the cotton cloth wire-hooking pad is fixedly arranged on the sliding piece, the outer side of the cotton cloth wire-hooking pad is of an arc-shaped structure, the cotton cloth wire-hooking pad is used for being attached to the end part of the soft copper bar, the tension spring is fixedly arranged at the bottom of the sliding piece, and the end part of the tension spring is connected with the inner side of the cutter.
In at least some embodiments, the copper bar limiting part comprises two guide bars and pressing plates, wherein the two guide bars are fixedly arranged on two sides of the top of the shearing support seat through bolts respectively, the pressing plates are fixedly arranged on the two guide bars through bolts, a copper sheet penetrates through the bottoms of the pressing plates, and the bearing shell is slidably arranged on the inner sides of the two guide bars.
In at least some embodiments, the supporting and conveying part further comprises a rubber friction plate and a conveying motor, wherein the rubber friction plate is fixedly installed on the inner sides of the two baffle plates respectively, the inner sides of the rubber friction plates are used for being in friction fit with the outer sides of the soft copper bars, the conveying motor is fixedly installed on the supporting frame, and an output shaft of the conveying motor is fixedly installed at the end part of the driving wheel.
In at least some embodiments, the anti-pressing stirring piece comprises stirring driving motors, driving conveying wheels, conveying belts and stirring pieces, wherein two stirring driving motors are fixedly installed on two guide strips respectively, four driving conveying wheels are rotatably installed on two guide strips respectively, the four driving conveying wheels are in a group, output shafts of the stirring driving motors are fixedly installed at the end parts of the driving conveying wheels on the same side above, the conveying belts are respectively and drivingly sleeved on the four groups of driving conveying wheels, a row of stirring pieces are fixedly installed on the four conveying belts respectively, and the four rows of stirring pieces are respectively used for adhering the side surfaces of the soft copper sheets.
The invention provides a slitting and blanking device for soft copper bar production, which has the following beneficial effects:
the shearing device is adopted in the invention, so that multiple layers of copper sheets of the soft copper bar can be sheared simultaneously, the cutting efficiency can be ensured, the section of the copper sheet is inclined in a beveling way, compensation can be assisted in subsequent bending of the copper sheet, waste caused by trimming the copper bar after bending is avoided, and the material head anti-scattering part is adopted to facilitate clamping of the end part of the sheared copper sheet, prevent scattering of the copper sheet and facilitate subsequent copper sheet welding work.
In addition, adopt prevent pressing stir the piece and can be in the shearing process at the one deck copper sheet of copper bar, just dial it upwards after once shearing one deck copper sheet, can make it upwarp, avoid the continuous downward pressure cutter both sides to push the copper sheet tip down friction, lead to the copper sheet tip of shearing department to be pressed deformation, produce decurrent bending deformation, this structure can stir in real time at the copper bar in-process of cutting off, make copper sheet tip and cutter bottom separation, no longer contact, this structure can not influence normal shearing, can also make each copper sheet tip level.
In addition, the adoption of the supporting and conveying piece can be convenient for ensuring that the end part of the stack of copper sheets can be abutted against the bearing shell, and the precision of the slitting length is ensured.
In addition, adopt cotton to collude yarn structure of silk pad, its self is fluffy, can be used for detecting the copper bar and cut section quality, prevents that the copper bar from cutting the section and appear the burr scheduling problem not found, is convenient for know cutter life, can be when shearing the terminal surface and have the burr, suggestion workman in time polishes the cutter, has guaranteed the copper bar and has cut quality, reduces the defective percentage.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings described below are only for illustration of some embodiments of the invention and are not intended to limit the invention.
In the drawings:
FIG. 1 shows a schematic view of the overall structure of the present application after installation of a soft copper bar;
FIG. 2 shows a schematic view of the front side structure of the present application;
FIG. 3 shows a cross-sectional view of the internal structure of the present application;
FIG. 4 shows a schematic view of the shear mount structure of the present application;
FIG. 5 shows a schematic view of the mounting location of the shearing device of the present application;
FIG. 6 shows a schematic view of the bottom structure of the shearing device of the present application;
FIG. 7 shows a schematic view of the copper bar limiter structure of the present application;
FIG. 8 is an enlarged view of the structure of area C of FIG. 3 in accordance with the present application;
FIG. 9 shows a schematic view of the tamper resistant feature of the present application;
FIG. 10 shows a schematic view of the support conveyor structure of the present application;
FIG. 11 is an enlarged view of the structure of the area E in FIG. 3 according to the present application;
Fig. 12 shows a schematic view of the shear test structure of the present application.
Reference numerals illustrate:
1. The device comprises a shearing installation part, 101, a shearing supporting seat, 1011, an angle adjusting worm, 102, a lower driving motor, 103, a driving roller, 2, a shearing device, 201, a shearing frame, 2011, a driving worm wheel, 202, a descending driving hydraulic cylinder, 203, a lower pressing sliding block, 204, an alarm lamp, 205, a cutter, 3, a stub bar anti-scatter part, 301, a receiving shell, 302, an elastic pressing steel sheet, 4, a copper bar limiting part, 401, a guide bar, 402, a pressing plate, 5, an anti-pressing stirring part, 501, a stirring driving motor, 502, a driving conveying wheel, 503, a conveying belt, 504, a stirring sheet, 6, a supporting conveying part, 601, a supporting frame, 602, a driving wheel, 603, a baffle disc, 604, a rubber friction sheet, 605, a conveying motor, 7, a shearing testing part, 701, a sliding sheet, 702, a cotton wire hooking pad, 703, a tension spring, 704, a V-shaped electric contact sheet and 705.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present invention fall within the protection scope of the present invention.
Please refer to fig. 1 to 12:
The invention provides a slitting and blanking device for soft copper bar production, which comprises a shearing installation piece 1, wherein a shearing device 2 is installed on the shearing installation piece 1, the shearing device 2 is used for shearing soft copper bars, a stub bar anti-scattering part 3 is inserted on the shearing installation piece 1 in a sliding mode, the stub bar anti-scattering part 3 is used for clamping soft copper bars, a copper bar limiting piece 4 is installed on the shearing installation piece 1, the copper bar limiting piece 4 is used for limiting and guiding copper bars, four anti-pressing toggle pieces 5 are installed on the copper bar limiting piece 4, four anti-pressing toggle pieces 5 are used for toggling copper bars, a supporting and conveying piece 6 is installed on the copper bar limiting piece 4, the supporting and conveying piece 6 is used for being attached to two sides of the copper bars, a shearing test piece 7 is installed on the shearing device 2, the shearing test piece 7 is used for testing the quality of shearing end faces, the shearing installation piece 1 comprises a shearing support seat 101 and an angle adjusting worm 1011, two sides of the shearing support seat 101 are respectively provided with a row of through holes, the angle adjusting worm 1011 is rotatably installed on the shearing support seat 101, and the end of the angle adjusting worm 1011 is provided with a hexagonal hole for inserting a hexagonal wrench.
In the embodiment of the disclosure, the shear mounting piece 1 further comprises a lower driving motor 102 and a driving roller 103, wherein the lower driving motor 102 is fixedly mounted on the shear supporting seat 101; an output shaft of the lower driving motor 102 passes through the shearing support seat 101; a driving roller 103 is fixedly arranged on the output shaft of the lower driving motor 102; the driving roller 103 is rotatably arranged on the shearing supporting seat 101, the shearing device 2 comprises a shearing frame 201, a driving worm gear 2011, a descending driving hydraulic cylinder 202, a pressing sliding block 203, an alarm lamp 204 and a cutter 205, wherein the inner side of the shearing frame 201 is attached to two sides of the shearing supporting seat 101, the driving worm gear 2011 is fixedly arranged at the bottom of the shearing frame 201 and rotatably arranged on the shearing supporting seat 101, the driving worm gear 2011 is meshed with an angle adjusting worm 1011, the descending driving hydraulic cylinder 202 is fixedly arranged on the shearing frame 201, an output shaft of the descending driving hydraulic cylinder 202 penetrates through the shearing frame 201, the output shaft of the descending driving hydraulic cylinder 202 is fixedly provided with the pressing sliding block 203, the pressing sliding block 203 is slidably arranged on the shearing frame 201, the side surface of the pressing sliding block 203 is fixedly provided with the alarm lamp 204, the cutter 205 is fixedly arranged at the bottom of the pressing sliding block 203, the cutter 205 is used for cutting copper bars, the copper bars can be conveniently sheared simultaneously by adopting the shearing device 2, the copper bars can be cut in multiple layers, the copper bar cutting efficiency can be ensured, the copper bar cutting structure can be utilized, the copper bar cutting section can be inclined, the copper bar can be bent can be sequentially, the copper bar can be bent and the copper bar can be bent, the copper bar can be bent can and the copper bar can be bent can and the copper bar, the copper bar can and the copper bar bending bar copper, the copper bar bending device is more flexible to use and more convenient to bend the copper bar later.
In the embodiment of the disclosure, the stub bar anti-scattering part 3 comprises a bearing shell 301 and an elastic pressing steel sheet 302, the bearing shell 301 is slidably inserted on the shearing supporting seat 101, the elastic pressing steel sheet 302 is fixedly arranged on the bearing shell 301, the front end of the elastic pressing steel sheet 302 is of an arc-shaped structure, the elastic pressing steel sheet 302 is of an elastic structure, the elastic pressing steel sheet 302 is used for clamping copper sheets, the inner side of the bottom of the bearing shell 301 is flush with the top of the shearing supporting seat 101, the stub bar anti-scattering part 3 is adopted, the copper sheets can be conveniently clamped and scattered by adopting the stub bar anti-scattering part 3, the copper sheets can be conveniently clamped and scattered, the subsequent copper sheet welding work is facilitated, the structure is convenient to disassemble and install, the copper bars can be conveniently taken, and the operation is simple.
In the embodiment of the disclosure, the copper bar limiting part 4 comprises guide bars 401 and a pressing plate 402, wherein the guide bars 401 are provided with two guide bars 401 which are respectively and fixedly arranged at two sides of the top of the shearing support seat 101 through bolts, the two guide bars 401 are fixedly provided with the pressing plate 402 through bolts, a copper sheet passes through the bottom of the pressing plate 402, a bearing shell 301 is slidably arranged at the inner sides of the two guide bars 401, the anti-pressing stirring part 5 comprises a stirring driving motor 501, a driving conveying wheel 502, a conveying belt 503 and stirring blades 504, the two guide bars 401 are respectively and fixedly provided with two stirring driving motors 501, the two guide bars 401 are respectively and rotatably provided with four driving conveying wheels 502, the four driving conveying wheels 502 are respectively and fixedly arranged at the end parts of the driving conveying wheels 502 at the same upper side, the four driving conveying wheels 502 are respectively and in a transmission sleeve joint with the conveying belt 503, the four driving blades 504 are respectively and fixedly arranged on the four conveying belts 503, the four driving blades 504 are respectively used for friction with the side surfaces of a copper sheet, the copper sheet limiting part 4 is adopted, the copper sheet 205 can be conveyed by the copper sheet 205, the copper sheet 205 can be cut off, the copper sheet 205 can be pressed down by the copper sheet 205, and the copper sheet 205 can be cut off by the copper sheet 205, and the copper sheet 205 can be pressed down in a certain thickness can be continuously pressed down, and the end part can be cut down by the cutter can be pressed down, and the end part can be deformed by the cutter is continuously in a shearing process, and the shearing structure can be deformed when the end part is in a shearing process is continuously, and the end part is pressed down, and the end part is contacted with the end part is in a shearing process, the copper sheet can not be damaged either, when this structure has avoided traditional shearing cutter to handle thicker copper sheet shearing, the downforce of cutter 205 will also cause extrusion deformation's problem to cutting off the department when cutting off the copper sheet, this structure is more practical, the copper sheet cuts off back tip straighter, two guide bars 401 can spacing copper bar, stir driving motor 501 control stirring piece 504 and remove, the stirring piece 504 friction stirring copper sheet tip of a row of rubber material this moment makes its cutting off the department upwards move, cut off one by one along with a pile copper sheet, a row of stirring piece 504 cutting off the department and all can be stirred the perk by stirring piece 504, can not influence normal shearing, can also make each copper sheet tip level.
In the embodiment of the disclosure, the supporting and conveying member 6 comprises a supporting frame 601, a driving wheel 602 and a baffle disc 603, wherein the supporting frame 601 is fixedly arranged on two guide strips 401, the driving wheel 602 is rotatably arranged on the supporting frame 601, a rubber coating is arranged outside the driving wheel 602, the driving wheel 602 is aligned with the driving roller 103, the two baffle discs 603 are fixedly arranged on the driving wheel 602, the supporting and conveying member 6 further comprises a rubber friction plate 604 and a conveying motor 605, the rubber friction plates 604 are fixedly arranged on the inner sides of the two baffle discs 603 respectively, the inner sides of the rubber friction plates 604 are used for being in friction fit with the outer sides of soft copper bars, the conveying motor 605 is fixedly arranged on the supporting frame 601, an output shaft of the conveying motor 605 is fixedly arranged at the end part of the driving wheel 602, the copper bars can be continuously conveyed to move together by adopting the supporting and conveying member 6, the copper bars can be conveyed together, the conveying efficiency is guaranteed, meanwhile, the end part of the copper bars can be conveniently abutted against the bearing shells 301 by the aid of the two rubber friction plates 604 in a rotary friction mode, the length is guaranteed, the copper bars can be conveniently abutted against the bearing shells 301 by the end parts of the copper bars, the copper bars can be rubbed against the inner sides by the elastic friction force of the rubber friction plates 604, the copper bars can be abutted against the inner sides of the bearing shells, and the copper bars can be conveniently and the bearing structures after the bearing shells are obliquely cut.
In the second embodiment, the shearing test piece 7 comprises a sliding piece 701, a cotton cloth wire hooking pad 702 and a tension spring 703, wherein the sliding piece 701 is slidably arranged on the rear side of the cutter 205; the slide plate 701 is fixedly provided with a cotton cloth thread hooking pad 702, and the outer side of the cotton cloth thread hooking pad 702 is of an arc-shaped structure; the cotton cloth wire hooking pad 702 is used for being attached to the end of a soft copper bar, a tension spring 703 is fixedly arranged at the bottom of a sliding piece 701, the end of the tension spring 703 is connected to the inner side of a cutter 205, a shearing test piece 7 further comprises a V-shaped electric contact piece 704 and an electric shock piece 705, the top of the sliding piece 701 is fixedly provided with the V-shaped electric contact piece 704, the V-shaped electric contact piece 704 is of an elastic structure, the electric shock piece 705 is fixedly arranged on the inner side of the cutter 205, the electric shock piece 705 is aligned with the V-shaped electric contact piece 704, the electric shock piece 705 and an alarm lamp 204 are connected in series, the structure utilizes the yarn structure of the cotton cloth wire hooking pad 702, is fluffy, can be used for detecting the quality of a cut section of a copper bar, burrs are prevented from occurring on the cut section of the copper bar, the cutter 205 is convenient to know the service life of the cutter 205, workers can timely polish 205 when burrs exist on the shearing end faces, the cutter is guaranteed, the structure is directly accurate in detection, the characteristics that the burrs of the cotton cloth wire hooking pad 702 can be hooked by the burrs are utilized, when the copper sheet end is in the yarn of the cotton cloth wire hooking pad 205, the copper sheet end is aligned with the V-shaped electric contact piece 704, when the copper piece 205 generates the burrs, the friction wire hooking pad is passivated by the cotton wire hooking pad, the friction pad 702 is enabled, the friction wire hooking pad 702 is enabled, the friction wire is enabled to drive the electric contact pad 702, and the electric contact pad is attached to the V-shaped wire hooking pad 702, and the electric contact pad 702, and the friction wire is attached.
Firstly, bolts penetrate through holes on two sides of a shearing support seat 101, the shearing support seat 101 is installed on a soft copper bar production line, a driving worm wheel 2011 which is arranged in a meshed driving manner can be used for driving the shearing frame 201 to rotate, the cutting angle of a cutter 205 is controlled, a stack of copper sheets of the copper bar is arranged between a driving wheel 602 and a driving roller 103, the driving roller 103 is controlled to rotate by matching with a lower driving motor 102, a conveying motor 605 controls the driving wheel 602 to convey the stack of copper sheets forwards, when one layer of copper sheets of the copper bar moves, the copper sheets can be inserted between the lower part of an elastic pressing steel sheet 302 and a bearing shell 301, the elastic pressing steel sheet 302 is used for clamping, at the moment, a rubber friction sheet 604 is also driven to rotate, and the end parts of the stack of copper sheets can be rubbed against the inner side of the bearing shell 301 by using the elastic friction force of the rubber friction sheet 604; the operation is simple, after the copper sheet is sheared, the carrying shell 301 can be lifted by hand to pull out the carrying shell 301, so that the clamped sheared copper bar can be conveniently taken down; the cutter 205 is driven to move downwards by the descending driving hydraulic cylinder 202 to drive the pressing sliding block 203, so that the multi-layer copper sheets can be cut piece by piece, when the cutter 205 presses downwards to cut the copper sheets, the driving motor 501 is used for controlling the driving conveying wheel 502 to rotate to drive the row of stirring pieces 504 on the conveying belt 503 to move, at the moment, the stirring pieces 504 made of rubber materials stir the end parts of the copper sheets to enable the cut parts to move upwards, and as the stack of copper sheets are cut one by one, the cut parts of the stirring pieces 504 are stirred and tilted by the stirring pieces 504, normal cutting cannot be affected, and the end parts of all the copper sheets can be leveled;
When the copper sheet is normally conveyed, when the end part of the copper sheet is stirred upwards by the stirring piece 504, the stirring piece 504 can scratch the curved cotton cloth wire hooking pad 702, the soft fluffy structure of the cotton cloth wire hooking pad 702 is adopted, the smooth copper sheet at the end part can scratch normally, once the end part of the copper sheet generates burrs due to factors such as passivation of the cutter 205, the friction force between the end part of the copper sheet and the cotton cloth wire hooking pad 702 is increased, at the moment, the up-turned copper sheet stack of the copper sheet stirred by the stirring piece 504 of the cotton cloth wire hooking pad 702 can rub the cotton cloth wire hooking pad 702, the sliding piece 701 is driven to move upwards, the V-shaped electric receiving piece is driven to be attached to the electric shock piece 705, at the moment, the alarm lamp 204 is in a way of lighting, the tension spring 703 is used for pulling the sliding piece 701 to prevent false touch, after the cutter 205 is lifted up and reset after the cutter 205 is completed, the copper sheet end part descends under the gravity action of the copper sheet, the copper sheet is prevented from always keeping up, and at the moment, the driving motor 501 can be controlled to rotate reversely to drive the stirring piece 504 to rub downwards to press the copper sheet, so that the follow-up driving wheel 602 is convenient to convey the copper sheet stack to move continuously.
In this context, the following points need to be noted:
1. the drawings of the embodiments of the present disclosure relate only to the structures related to the embodiments of the present disclosure, and reference may be made to the general design for other structures.
2. The embodiments of the present disclosure and features in the embodiments may be combined with each other to arrive at a new embodiment without conflict.
The foregoing is merely a specific embodiment of the disclosure, but the protection scope of the disclosure is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the disclosure, and it should be covered in the protection scope of the disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims (10)

1.一种软铜排生产用分切下料装置,包括剪切安装件(1),所述剪切安装件(1)上安装有剪切装置(2);其特征在于:所述剪切装置(2)用于剪切软铜排;所述剪切安装件(1)上滑动插接有料头防散部(3);所述料头防散部(3)用于夹持软铜排;1. A slitting and blanking device for producing soft copper busbars, comprising a shearing mounting member (1), on which a shearing device (2) is mounted; the shearing mounting member (1) is characterized in that: the shearing device (2) is used to shear the soft copper busbar; a material head anti-scattering portion (3) is slidably inserted on the shearing mounting member (1); the material head anti-scattering portion (3) is used to clamp the soft copper busbar; 所述剪切安装件(1)上安装有铜排限位件(4);所述铜排限位件(4)用于限位引导铜排;A copper bar limiting member (4) is installed on the shear mounting member (1); the copper bar limiting member (4) is used to limit and guide the copper bar; 所述铜排限位件(4)上安装有四个防压拨动件(5);四个所述防压拨动件(5)用于拨动铜排;Four anti-pressure toggle members (5) are installed on the copper busbar limiting member (4); the four anti-pressure toggle members (5) are used to toggle the copper busbar; 所述铜排限位件(4)上安装有支撑输送件(6);所述支撑输送件(6)用于贴合在铜排两侧;A supporting conveying member (6) is installed on the copper busbar limiting member (4); the supporting conveying member (6) is used to fit on both sides of the copper busbar; 所述剪切装置(2)上安装有剪切测试件(7);所述剪切测试件(7)用于测试剪切端面质量;A shear test piece (7) is installed on the shear device (2); the shear test piece (7) is used to test the quality of the shear end surface; 所述剪切安装件(1)包括:剪切支撑座(101)和角度调节蜗杆(1011),所述剪切支撑座(101)两侧分别设有一排通孔;所述剪切支撑座(101)上转动安装有角度调节蜗杆(1011);所述角度调节蜗杆(1011)端部设有用于插入六角扳手的六边形孔。The shear mounting member (1) comprises: a shear support seat (101) and an angle adjustment worm (1011); a row of through holes are respectively provided on both sides of the shear support seat (101); an angle adjustment worm (1011) is rotatably mounted on the shear support seat (101); and a hexagonal hole for inserting a hexagonal wrench is provided at the end of the angle adjustment worm (1011). 2.根据权利要求1所述的一种软铜排生产用分切下料装置,其特征在于,所述剪切安装件(1)还包括:下驱动电机(102)和驱动滚轮(103),所述剪切支撑座(101)上固定安装有下驱动电机(102);所述下驱动电机(102)的输出轴穿过剪切支撑座(101);所述下驱动电机(102)的输出轴上固定安装有驱动滚轮(103);所述驱动滚轮(103)转动安装在剪切支撑座(101)上。2. A slitting and blanking device for the production of soft copper busbars according to claim 1, characterized in that the shear mounting component (1) further comprises: a lower driving motor (102) and a driving roller (103); the lower driving motor (102) is fixedly mounted on the shear support seat (101); the output shaft of the lower driving motor (102) passes through the shear support seat (101); the driving roller (103) is fixedly mounted on the output shaft of the lower driving motor (102); the driving roller (103) is rotatably mounted on the shear support seat (101). 3.根据权利要求1所述的一种软铜排生产用分切下料装置,其特征在于,所述剪切装置(2)包括:剪切架(201)、驱动蜗轮(2011)、下降驱动液压缸(202)、下压滑块(203)、报警灯(204)和切刀(205),所述剪切架(201)内侧贴于剪切支撑座(101)两侧;所述剪切架(201)底部固定安装有驱动蜗轮(2011),且驱动蜗轮(2011)转动安装在剪切支撑座(101)上;所述驱动蜗轮(2011)啮合于角度调节蜗杆(1011);所述剪切架(201)上固定安装有下降驱动液压缸(202),且下降驱动液压缸(202)的输出轴穿过剪切架(201);所述下降驱动液压缸(202)的输出轴上固定安装有下压滑块(203),且下压滑块(203)滑动安装在剪切架(201)上;所述下压滑块(203)侧面固定安装有报警灯(204);所述切刀(205)固定安装在下压滑块(203)底部;所述切刀(205)用于切断铜排。3. A slitting and blanking device for the production of soft copper busbars according to claim 1, characterized in that the shearing device (2) comprises: a shearing frame (201), a driving worm gear (2011), a descending driving hydraulic cylinder (202), a pressing slide block (203), an alarm light (204) and a cutter (205), the inner side of the shearing frame (201) is attached to both sides of the shearing support seat (101); a driving worm gear (2011) is fixedly installed at the bottom of the shearing frame (201), and the driving worm gear (2011) is rotatably installed on the shearing support seat (101); the driving worm gear (2011) meshed with the angle adjustment worm (1011); a descending driving hydraulic cylinder (202) is fixedly mounted on the shearing frame (201), and the output shaft of the descending driving hydraulic cylinder (202) passes through the shearing frame (201); a pressing slider (203) is fixedly mounted on the output shaft of the descending driving hydraulic cylinder (202), and the pressing slider (203) is slidably mounted on the shearing frame (201); an alarm light (204) is fixedly mounted on the side of the pressing slider (203); the cutter (205) is fixedly mounted on the bottom of the pressing slider (203); and the cutter (205) is used to cut the copper busbar. 4.根据权利要求2所述的一种软铜排生产用分切下料装置,其特征在于,所述料头防散部(3)包括:承接壳(301)和弹性按压钢片(302),所述承接壳(301)滑动插接在剪切支撑座(101)上;所述承接壳(301)上固定安装有弹性按压钢片(302);所述弹性按压钢片(302)前端为弧形结构;所述弹性按压钢片(302)为弹性结构;所述弹性按压钢片(302)用于夹持铜片;所述承接壳(301)底部内侧与剪切支撑座(101)顶部平齐。4. A slitting and blanking device for the production of soft copper busbars according to claim 2, characterized in that the material head anti-scattering part (3) comprises: a receiving shell (301) and an elastic pressing steel sheet (302), the receiving shell (301) is slidably inserted on the shear support seat (101); an elastic pressing steel sheet (302) is fixedly installed on the receiving shell (301); the front end of the elastic pressing steel sheet (302) is an arc structure; the elastic pressing steel sheet (302) is an elastic structure; the elastic pressing steel sheet (302) is used to clamp the copper sheet; the inner side of the bottom of the receiving shell (301) is flush with the top of the shear support seat (101). 5.根据权利要求4所述的一种软铜排生产用分切下料装置,其特征在于,所述铜排限位件(4)包括:引导条(401)和压板(402),所述引导条(401)设有两个,两个引导条(401)分别通过螺栓固定安装在剪切支撑座(101)顶部两侧;两个所述引导条(401)上通过螺栓固定安装有压板(402);铜片穿过压板(402)底部;所述承接壳(301)滑动安装在两个引导条(401)内侧。5. A slitting and blanking device for the production of soft copper busbars according to claim 4, characterized in that the copper busbar limiting member (4) comprises: a guide bar (401) and a pressure plate (402), wherein two guide bars (401) are provided, and the two guide bars (401) are respectively fixedly installed on both sides of the top of the shear support seat (101) by bolts; a pressure plate (402) is fixedly installed on the two guide bars (401) by bolts; the copper sheet passes through the bottom of the pressure plate (402); and the receiving shell (301) is slidably installed on the inner side of the two guide bars (401). 6.根据权利要求5所述的一种软铜排生产用分切下料装置,其特征在于,所述防压拨动件(5)包括:拨动驱动电机(501)、驱动输送轮(502)、输送带(503)和拨动片(504),两个所述引导条(401)上分别固定安装有两个拨动驱动电机(501);两个所述引导条(401)上分别转动安装有四个驱动输送轮(502),且四个驱动输送轮(502)两两为一组;所述拨动驱动电机(501)的输出轴固定安装在上方同侧的驱动输送轮(502)端部;四组驱动输送轮(502)上分别传动套接有输送带(503);四个输送带(503)上分别固定安装有一排拨动片(504),四排拨动片(504)分别用于贴合摩擦软铜片侧面。6. A slitting and unloading device for the production of soft copper busbars according to claim 5, characterized in that the anti-pressure toggle member (5) comprises: a toggle drive motor (501), a drive conveying wheel (502), a conveyor belt (503) and a toggle plate (504), two of the two guide bars (401) are respectively fixedly mounted with two toggle drive motors (501); four drive conveying wheels (502) are respectively rotatably mounted on the two guide bars (401), and the four drive conveying wheels (502) are grouped in pairs; the output shaft of the toggle drive motor (501) is fixedly mounted on the end of the drive conveying wheel (502) on the same side above; the four groups of drive conveying wheels (502) are respectively transmission-sleeved with conveyor belts (503); and a row of toggle plates (504) are respectively fixedly mounted on the four conveyor belts (503), and the four rows of toggle plates (504) are respectively used to fit and rub the side surfaces of the soft copper busbar. 7.根据权利要求5所述的一种软铜排生产用分切下料装置,其特征在于,所述支撑输送件(6)包括:支撑架(601)、驱动轮(602)和挡盘(603),所述支撑架(601)固定安装在两个引导条(401)上;所述支撑架(601)上转动安装有驱动轮(602);所述驱动轮(602)外部设有橡胶涂层;所述驱动轮(602)与驱动滚轮(103)对齐;所述驱动轮(602)上固定安装有两个挡盘(603)。7. A slitting and unloading device for the production of soft copper busbars according to claim 5, characterized in that the supporting and conveying member (6) comprises: a supporting frame (601), a driving wheel (602) and a baffle (603), wherein the supporting frame (601) is fixedly mounted on two guide strips (401); a driving wheel (602) is rotatably mounted on the supporting frame (601); a rubber coating is provided on the outside of the driving wheel (602); the driving wheel (602) is aligned with the driving roller (103); and two baffles (603) are fixedly mounted on the driving wheel (602). 8.根据权利要求7所述的一种软铜排生产用分切下料装置,其特征在于,所述支撑输送件(6)还包括:橡胶摩擦片(604)和输送电机(605),两个所述挡盘(603)内侧分别固定安装有橡胶摩擦片(604),且橡胶摩擦片(604)内侧用于摩擦贴合软铜排外侧;所述支撑架(601)上固定安装有输送电机(605),且输送电机(605)的输出轴固定安装在驱动轮(602)端部。8. A slitting and unloading device for the production of soft copper busbars according to claim 7, characterized in that the supporting and conveying member (6) further comprises: a rubber friction plate (604) and a conveying motor (605), the inner sides of the two baffle plates (603) are respectively fixedly mounted with rubber friction plates (604), and the inner sides of the rubber friction plates (604) are used for frictionally fitting the outer sides of the soft copper busbars; a conveying motor (605) is fixedly mounted on the supporting frame (601), and the output shaft of the conveying motor (605) is fixedly mounted on the end of the driving wheel (602). 9.根据权利要求3所述的一种软铜排生产用分切下料装置,其特征在于,所述剪切测试件(7)包括:滑动片(701)、棉布勾丝垫(702)和拉簧(703),所述滑动片(701)滑动安装在切刀(205)后侧;所述滑动片(701)上固定安装有棉布勾丝垫(702),且棉布勾丝垫(702)外侧为弧形结构;所述棉布勾丝垫(702)用于贴合软铜排端部;所述滑动片(701)底部固定安装有拉簧(703),且拉簧(703)端部连接在切刀(205)内侧。9. A slitting and blanking device for the production of soft copper busbars according to claim 3, characterized in that the shear test piece (7) comprises: a sliding piece (701), a cotton wire hook pad (702) and a tension spring (703), wherein the sliding piece (701) is slidably mounted on the rear side of the cutter (205); a cotton wire hook pad (702) is fixedly mounted on the sliding piece (701), and the outer side of the cotton wire hook pad (702) is an arc-shaped structure; the cotton wire hook pad (702) is used to fit the end of the soft copper busbar; a tension spring (703) is fixedly mounted on the bottom of the sliding piece (701), and the end of the tension spring (703) is connected to the inner side of the cutter (205). 10.根据权利要求9所述的一种软铜排生产用分切下料装置,其特征在于,所述剪切测试件(7)还包括:V型接电片(704)和触电片(705),所述滑动片(701)顶部固定安装有V型接电片(704);所述V型接电片(704)为弹性结构;所述触电片(705)固定安装在切刀(205)内侧;所述触电片(705)对齐V型接电片(704);所述V型接电片(704)、触电片(705)和报警灯(204)串联电源。10. A slitting and blanking device for producing soft copper busbars according to claim 9, characterized in that the shear test piece (7) further comprises: a V-shaped power connection piece (704) and a contact piece (705), the V-shaped power connection piece (704) is fixedly mounted on the top of the sliding piece (701); the V-shaped power connection piece (704) is an elastic structure; the contact piece (705) is fixedly mounted on the inner side of the cutter (205); the contact piece (705) is aligned with the V-shaped power connection piece (704); the V-shaped power connection piece (704), the contact piece (705) and the alarm light (204) are connected in series to a power supply.
CN202411569935.1A 2024-11-06 2024-11-06 A slitting and unloading device for soft copper busbar production Active CN119057134B (en)

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