Photovoltaic laminating machine with automatic cleaning function
Technical Field
The invention relates to the technical field of photovoltaic laminating machines, in particular to a photovoltaic laminating machine with an automatic cleaning function.
Background
The photovoltaic panel assembly is a power generation device which generates direct current when being exposed to sunlight, when the photovoltaic panel assembly is produced, a corresponding laminating machine is generally used, and EVA, solar cell sheets, toughened glass and a back film are pressed into a whole with certain rigidity by the laminating machine under the condition of high temperature and vacuum.
The vacuum laminating machine for producing the photovoltaic cell assembly comprises a bottom frame and a top frame, wherein a supporting block is fixedly arranged in the bottom frame, an air bag is fixedly arranged on the left side and the right side above the supporting block, a first supporting plate is fixedly arranged on the upper side and the lower side of an inner cavity of the air bag, a reset spring is fixedly connected between the two first supporting plates, and an exhaust pipe is fixedly connected on the front side and the rear side of the air bag. Through installing the gasbag about inside in underframe and top frame, install the blast pipe that extends to the underframe outside at the front and back side of gasbag simultaneously, make the inside cover of blast pipe be equipped with second backup pad and spring housing and coupling spring and seal gas baffle ring, when the inner chamber of underframe and top frame is taken out to the vacuum during the use, can transport the inner chamber gas backward of two gasbags, can make full use of the kinetic energy of aspiration pump.
The technical problems in the prior art are that the existing photovoltaic laminating machine needs to enable the photovoltaic modules to be mutually attached in a heating and vacuumizing mode when the existing photovoltaic laminating machine is used, but when the photovoltaic modules are heated, the photovoltaic modules are inconvenient to store and preserve heat, more energy sources are easy to waste when the photovoltaic modules are subsequently heated, meanwhile, after lamination of the photovoltaic modules is finished, the workbench surface is inconvenient to automatically clean, certain impurities are attached to the workbench surface after lamination is finished, flatness of the photovoltaic modules when the next photovoltaic module is placed on the workbench for processing is easy to be affected, and the subsequent lamination effect of the photovoltaic modules is further reduced.
We have therefore proposed a photovoltaic laminator with automated cleaning function in order to solve the problems set out above.
Disclosure of Invention
The invention aims to provide a photovoltaic laminating machine with an automatic cleaning function, so as to solve the problems that the existing photovoltaic laminating machine in the market provided by the background technology needs to enable photovoltaic components to be mutually attached in a heating and vacuumizing mode, but is inconvenient to store and keep heat when the photovoltaic components are heated, more energy sources are easy to waste when the photovoltaic components are heated subsequently, and meanwhile, the working table is inconvenient to automatically clean after the lamination of the photovoltaic components is finished, so that certain impurities are attached to the working table after the lamination is finished, flatness of the photovoltaic components is easy to influence when the next photovoltaic component is placed on the working table for processing, and the subsequent lamination effect of the photovoltaic components is further reduced.
The photovoltaic laminating machine with the automatic cleaning function comprises a supporting frame, wherein a bearing table is fixedly connected to the inner side of the supporting frame, heaters are arranged on the left side and the right side of the upper end of the bearing table, a first air cylinder is arranged on the side edge of the bearing table, a sealing cover is fixedly connected to the telescopic end of the first air cylinder, a drainage hose is arranged on the sealing cover, one end, far away from the sealing cover, of the drainage hose is connected with an air pump, the air pump is fixed to the upper end of the supporting frame, a second air cylinder is fixedly connected to the middle part of the upper end of the sealing cover, and a pressing plate is fixedly connected to the telescopic end of the second air cylinder;
Further comprises:
The utility model discloses a sealed cowling, including sealed cowling, sealed cowling's lower extreme fixedly connected with improves the flexible shirt rim of leakproofness when covering with the plummer, and the side fixedly connected with of flexible shirt rim extends the shirt rim, heat accumulation heat preservation part of heat absorption energy storage is installed to the front and back both sides of sealed cowling, the flexible shirt rim passes through the air hose and is connected with spacing clearance part, and spacing clearance part is to plummer upper photovoltaic module centre gripping when sealed cowling is opened the sealed cowling, blows the clearance to plummer surface attached impurity after the sealed cowling is opened, the top that extends the shirt rim is provided with the extrusion frame, and the upper end of extrusion frame is fixed on the support frame.
Preferably, the inside of flexible shirt rim and extension shirt rim communicates each other, and the inside of flexible shirt rim and extension shirt rim all sets up to hollow structure to flexible shirt rim and extension shirt rim are the elasticity material.
Through adopting above-mentioned technical scheme, through the elasticity material of flexible shirt rim and extension shirt rim to can self rebound when stopping the pressurized and reset.
Preferably, the extending skirt edges are in one-to-one correspondence with the extrusion frames, and the extrusion frames are located right above the extending skirt edges.
By adopting the technical scheme, after the extension skirt edge moves upwards, the extension skirt edge can be extruded and deformed by the extrusion frame.
Preferably, the heat accumulation heat preservation part includes storage piece, reference column, removes frame, auxiliary spring, guide bar, fixture block, linking groove, puddler and impeller, and stores the piece and fix on the sealed cover, the side of storing the piece is provided with the reference column, and installs on the reference column and remove the frame, remove the inside one end that the frame is located the reference column and pass through auxiliary spring and the inside interconnect of reference column, and remove the one end middle part fixedly connected with guide bar that the frame stretches out the reference column, the tip side fixedly connected with fixture block of guide bar, and the fixture block inserts in the linking groove of puddler inside, the middle part at the storage piece is installed to the puddler, and the puddler is located the inside one end fixedly connected with impeller of storage piece.
Through adopting above-mentioned technical scheme, can make stirring impeller carry out synchronous revolution through the rotation of puddler.
Preferably, one end of the movable frame, which is positioned in the positioning column, forms a seamless sliding connection structure with the positioning column through a sealing ring fixed in the circumferential direction, and the guide rod in the middle of the movable frame can move in the stirring rod.
Through adopting above-mentioned technical scheme, through the sealing washer of movable frame tip circumference to can guarantee to remove the leakproofness of frame when the inside removal of reference column.
Preferably, the fixture block outer wall of guide bar tip and the inner wall of linking groove laminate each other, and link up the groove and set up to heliciform structure in the inside of puddler to the puddler can rotate on the storage piece, and the inside of storage piece stores the sand.
Through adopting above-mentioned technical scheme, thereby can absorb the heat of heating through storing the inside sand of piece and store, be convenient for when follow-up heating, guarantee the inside temperature of sealed cowling.
Preferably, the spacing clearance part includes spacing post, switches on post, helping hand spring, splint, control valve and venthole, and the spacing post is fixed in the front and back both sides of plummer, spacing post and air hose interconnect, and install on the spacing post and switch on the post to the side of switching on the post passes through helping hand spring and plummer interconnect, it fixes on splint to switch on the post, and switches on and install the control valve on the post, and offered the venthole on the splint.
Through adopting above-mentioned technical scheme, can carry out on-off control to the inside air current of switch-on post through the opening of control valve.
Preferably, the inner wall of the conducting column and the outer wall of the limiting column are mutually attached, the conducting column and the limiting column are in sliding connection, and the conducting column and the inside of the clamping plate are mutually communicated.
Through adopting above-mentioned technical scheme, through switching on the removal of post on spacing post to can drive splint and carry out synchronous movement.
Preferably, the inside of splint sets up to hollow structure, and splint sets up with the horizontal axis symmetry of plummer to the venthole on the splint of symmetric distribution is dislocation distribution.
Through adopting above-mentioned technical scheme, after the inside entering air current of splint, the air current can be outwards spouted through the venthole on the splint.
Compared with the prior art, the photovoltaic laminating machine with the automatic cleaning function has the advantages that the photovoltaic laminating machine with the automatic cleaning function can conveniently store heat energy during use, energy loss can be reduced during subsequent heating of the photovoltaic module, energy is saved, the environment is protected, meanwhile, after lamination is finished each time, impurities on the surface of a workbench are automatically cleaned through blowing of air flow, and flatness of the next photovoltaic module during lamination placement is guaranteed;
1. The sand inside the storage block can be absorbed and stored by the temperature when the photovoltaic module is heated, the air pump can enable the movable frame to move towards the inner side of the sealing cover when pumping air, after the movable frame moves, the guide rod end clamping block moves in the connecting groove to enable the stirring rod to drive the stirring impeller to rotate, the stirring impeller is utilized to turn the sand inside the storage block, so that the heat absorption and energy storage effect of the sand is improved, and when the photovoltaic module is heated by the heat storage of the sand, a certain amount of heat inside the sealing cover can be maintained, and further energy consumption required by subsequent heating is reduced;
2. the flexible skirt edge and the extension skirt edge are arranged, when the sealing cover is covered on the bearing table through the arrangement of the flexible skirt edge, the sealing performance between the sealing cover and the bearing table is ensured, meanwhile, air flow in the flexible skirt edge after being pressed can enter the limit column through the air conveying hose, the air flow in the limit column pushes the guide column and the clamping plate to move towards the center direction of the bearing table, and the photovoltaic module can be clamped and positioned through the movement of the clamping plate;
3. The photovoltaic module is provided with the extrusion frame, after the lamination of photovoltaic module is finished, the sealing cover upwards opens to open and switch on the control valve on the post, the sealing cover upwards moves the back and extends the shirt rim and can be extruded by the extrusion frame this moment, and the inside air current of shirt rim and flexible shirt rim that extends this moment enters into the inside of spacing post through the gas transmission hose, and the inside air current of spacing post enters into splint inside along switching on the post, and splint inside air current outwards spouts through the venthole, utilizes venthole spun air current to come to clear up the surface of plummer voluntarily.
Drawings
FIG. 1 is a schematic view of a front perspective structure of the present invention;
FIG. 2 is a schematic view of the susceptor and heater of the present invention;
FIG. 3 is a schematic view of a second cylinder and a pressing plate structure of the present invention;
FIG. 4 is a schematic view of the flexible skirt and the extended skirt of the present invention;
FIG. 5 is a schematic diagram of a storage block and a positioning column according to the present invention;
FIG. 6 is a schematic view of the structure of the storage block and the stirring impeller of the present invention;
FIG. 7 is a schematic view of the structure of the stirring rod and the stirring impeller of the present invention;
FIG. 8 is an enlarged schematic view of the structure of FIG. 7A according to the present invention;
fig. 9 is a schematic structural diagram of a spacing column and a conducting column according to the present invention.
In the figure, 1, a support frame, 2, a bearing table, 3, a heater, 4, a first cylinder, 5, a sealing cover, 6, a drainage hose, 7, an air pump, 8, a second cylinder, 9, a pressing plate, 10, a flexible skirt, 11, an extension skirt, 12, a heat storage and insulation component, 121, a storage block, 122, a positioning column, 123, a movable frame, 124, an auxiliary spring, 125, a guide rod, 126, a clamping block, 127, a connecting groove, 128, a stirring rod, 129, a stirring impeller, 13, an air hose, 14, a limit cleaning component, 141, a limit column, 142, a conducting column, 143, a power-assisted spring, 144, a clamping plate, 145, a control valve, 146, an air outlet hole, 15 and an extrusion frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, in the prior art, when the photovoltaic laminating machine is used, the photovoltaic modules are required to be mutually attached in a heating and vacuumizing mode, but when the photovoltaic modules are heated, the photovoltaic modules are inconvenient to store and preserve heat, and when the photovoltaic modules are subsequently heated, more energy sources are easy to waste, so that the technical problems are solved;
the utility model provides a photovoltaic laminator with automatic clearance function, including support frame 1, support frame 1 inboard fixedly connected with plummer 2, and plummer 2's upper end left and right sides installs heater 3, plummer 2's side is installed first cylinder 4, and the flexible end fixedly connected with sealed cowling 5 of first cylinder 4, install drainage hose 6 on the sealed cowling 5, and the one end that drainage hose 6 kept away from sealed cowling 5 is connected with aspiration pump 7 each other, aspiration pump 7 is fixed in support frame 1's upper end, and sealed cowling 5's upper end middle part fixedly connected with second cylinder 8, the flexible end fixedly connected with pressfitting board 9 of second cylinder 8; the lower extreme fixedly connected with of sealed cowling 5 improves the flexible shirt rim 10 of leakproofness when covering with plummer 2, and the side fixedly connected with of flexible shirt rim 10 extends shirt rim 11, the heat accumulation heat preservation part 12 of heat absorption energy storage is installed to the front and back both sides of sealed cowling 5, heat accumulation heat preservation part 12 includes storage block 121, reference column 122, remove the frame 123, auxiliary spring 124, guide bar 125, fixture block 126, linking groove 127, puddler 128 and stirring impeller 129, and storage block 121 is fixed on sealed cowling 5, the side of storage block 121 is provided with reference column 122, and install on the reference column 122 and remove the frame 123, the one end that removes the frame 123 is located the reference column 122 is through auxiliary spring 124 and the inside interconnect of reference column 122, and remove the one end middle part fixedly connected with guide bar 125 of frame 123, the tip side fixedly connected with fixture block 126 of guide bar 125, and fixture block 126 inserts in the inside linking groove 127 of puddler 128, the middle part of puddler 128 is installed at storage block 121, and the one end that puddler 128 is located storage block 121 is inside is fixedly connected with stirring impeller 129. One end of the moving frame 123 located inside the positioning column 122 forms a seamless sliding connection structure with the positioning column 122 through a sealing ring fixed in the circumferential direction, and the guide rod 125 in the middle of the moving frame 123 can move inside the stirring rod 128. The fixture block 126 outer wall of guide bar 125 tip and the inner wall of linking groove 127 laminating each other, and linking groove 127 sets up to heliciform structure in the inside of puddler 128 to puddler 128 can rotate on storage block 121, and the inside of storage block 121 stores the sand.
When the photovoltaic module is required to be laminated, the photovoltaic module is placed in the middle of the bearing table 2, then the first cylinder 4 is opened, the sealing cover 5 moves downwards and is covered with the bearing table 2, then the heater 3 and the air pump 7 are started, the photovoltaic module is heated by opening the heater 3, the air pump 7 and the drainage hose 6 are utilized to pump air from a sealed space enclosed between the sealing cover 5 and the bearing table 2, finally the second cylinder 8 is opened, the pressing plate 9 moves downwards, the photovoltaic module on the bearing table 2 is laminated by downward movement of the pressing plate 9, when the heater 3 is opened and heated, part of heat is absorbed by sand in the storage block 121, and when the photovoltaic module is pressed and heated subsequently, the heat release of sand inside the storage block 121 can ensure that the inside of the sealing cover 5 has certain heat, so that the energy consumption required by the subsequent heating of the photovoltaic module is reduced, meanwhile, when the interior of the sealing cover 5 is pumped by the pumping pump 7 and the drainage hose 6, the movable frame 123 inside the positioning column 122 moves towards the inner side of the sealing cover 5, the movable frame 123 can enable the guide rod 125 and the clamping block 126 of the middle part to synchronously move after moving, the clamping block 126 moves in the spiral connecting groove 127 inside the stirring rod 128, the stirring rod 128 can drive the stirring impeller 129 at the end part to synchronously rotate, and the sand inside the storage block 121 can be stirred by the rotation of the stirring impeller 129, so that the sand inside the storage block 121 can uniformly absorb heat and store energy.
Embodiment two: the technical content disclosed in this embodiment is a further improvement made on the basis of the first embodiment, after the lamination of the photovoltaic module is finished, the automatic cleaning of the working table is inconvenient, so that certain impurities are attached to the working table after the lamination is finished, when the next photovoltaic module is placed on the working table for processing, the flatness of the photovoltaic module is easily affected, and the subsequent lamination effect of the photovoltaic module is further reduced, and in order to solve the technical problem, the embodiment discloses the following technical content, as shown in fig. 2, 4 and 6;
The flexible skirt 10 is connected with the limit cleaning component 14 through the air hose 13, the limit cleaning component 14 clamps the photovoltaic module on the bearing table 2 when the sealing cover 5 is covered, impurities attached to the surface of the bearing table 2 are blown and cleaned after the sealing cover 5 is opened, the extrusion frame 15 is arranged above the extension skirt 11, and the upper end of the extrusion frame 15 is fixed on the supporting frame 1. The inside of flexible shirt rim 10 and extension shirt rim 11 communicate each other, and flexible shirt rim 10 and extension shirt rim 11's inside all sets up to hollow structure to flexible shirt rim 10 and extension shirt rim 11 are the elasticity material. The extension skirt 11 and the pressing frame 15 are in one-to-one correspondence, and the pressing frame 15 is located right above the extension skirt 11. The spacing clearance part 14 includes spacing post 141, switches on post 142, helping hand spring 143, splint 144, control valve 145 and venthole 146, and spacing post 141 is fixed in the front and back both sides of plummer 2, spacing post 141 and air hose 13 interconnect, and installs on spacing post 141 and switch on post 142 to the side of switching on post 142 passes through helping hand spring 143 and plummer 2 interconnect, switches on post 142 and fixes on splint 144, and installs control valve 145 on switching on post 142, and has seted up venthole 146 on splint 144. The inner wall of the conducting post 142 and the outer wall of the limiting post 141 are attached to each other, the conducting post 142 and the limiting post 141 are in sliding connection, and the conducting post 142 and the inside of the clamping plate 144 are communicated with each other. The inside of splint 144 sets up to hollow structure, and splint 144 sets up with the horizontal axis symmetry of plummer 2 to the venthole 146 on the splint 144 of symmetric distribution is dislocation distribution.
When the sealing cover 5 moves downwards to be mutually covered with the bearing table 2, the sealing performance of the sealing cover 5 and the bearing table 2 can be improved by utilizing the flexible skirt edge 10 at the lower end of the sealing cover 5, meanwhile, when the sealing cover 5 moves downwards, the control valve 145 on the conducting column 142 is closed, the flexible skirt edge 10 at the lower end of the sealing cover 5 moves downwards to be extruded by the bearing table 2, the air flow in the flexible skirt edge 10 enters the limit column 141 through the air transmission hose 13, the limit column 141 enters the air flow to push the conducting column 142 and the clamping plate 144 to move towards the central direction of the bearing table 2, the photovoltaic assembly can be clamped and positioned by utilizing the movement of the clamping plate 144, so that the stability of the photovoltaic assembly during lamination is ensured, after the lamination is finished, the sealing cover 5 is pushed upwards by the first air cylinder 4, the flexible skirt edge 10 is gradually reset after the sealing cover 5 is opened, the clamping plate 144 and the conducting column 142 are also reset under the action of the power-assisted spring 143, after the photovoltaic assembly is taken out from the bearing table 2, the control valve 145 on the sealing column 142 is opened, the sealing cover 5 moves upwards, the air flow in the air flow 10 enters the inside of the sealing column 142 through the sealing cover 141, the air flow in the air outlet frame 10 is extruded by the sealing cover 5, the air flow in the inside the air flow channel 10 is extruded by the air outlet frame 10 to the inside the sealing cover 15, and the inside the sealing cover 11 is extruded by the sealing cover 15, and the inside the sealing cover is blown out of the skirt edge through the air outlet frame 11, and the inside the sealing frame is blown out to the inside the sealing column 15 through the air flow through the sealing frame 11, and the inside the sealing cover 11 is pushed out through the sealing cover and the inside the sealing cover 11, and can be pushed out to be pushed inside by the inside the sealing cover and inside the sealing column and the inside after the sealing post is sealed.
What is not described in detail in this specification is prior art known to those skilled in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.