CN119041304A - Large cantilever bent cap lower chord reverse support bracket system and construction method thereof - Google Patents

Large cantilever bent cap lower chord reverse support bracket system and construction method thereof Download PDF

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Publication number
CN119041304A
CN119041304A CN202411388986.4A CN202411388986A CN119041304A CN 119041304 A CN119041304 A CN 119041304A CN 202411388986 A CN202411388986 A CN 202411388986A CN 119041304 A CN119041304 A CN 119041304A
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China
Prior art keywords
bailey
steel pipe
bailey beam
sand box
cap
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CN202411388986.4A
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Chinese (zh)
Inventor
张宜飞
林来冠
刘丙宇
江发达
高英
曹春柱
范明
董海军
魏路湘
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Bceg Road & Bridge Construction Group Co ltd
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Bceg Road & Bridge Construction Group Co ltd
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Priority to CN202411388986.4A priority Critical patent/CN119041304A/en
Publication of CN119041304A publication Critical patent/CN119041304A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

本发明涉及一种大悬臂盖梁下弦杆反向支撑支架体系及其施工方法,该体系包括承台、钢管柱、抱柱、砂箱、分配梁、加强型贝雷梁、承重梁、贝雷梁加固组件和龙骨底模组件,钢管柱安装在承台的预埋法兰盘上;抱柱包括横向槽钢和斜向槽钢;砂箱安装在钢管柱顶部,分配梁固定安装在砂箱顶面;加强型贝雷梁包括贝雷梁和加强弦杆;承重梁安装在贝雷梁下部;贝雷梁加固组件包括贝雷梁横向加固和贝雷梁竖向加固;龙骨底模组件包括底模主龙骨、次龙骨。本发明采用大悬臂和贝雷梁下弦杆反向支撑结合,受力合理,安全可靠,可解决大悬臂盖梁施工占地小、桥下净空不足的问题,可快速、经济的实现在支架体系上进行悬臂盖梁的现浇混凝土施工。

The present invention relates to a large cantilever cap beam lower chord reverse support bracket system and a construction method thereof, the system comprises a cap, a steel pipe column, a holding column, a sand box, a distribution beam, a reinforced Bailey beam, a load-bearing beam, a Bailey beam reinforcement assembly and a keel bottom mold assembly, the steel pipe column is installed on the embedded flange of the cap; the holding column comprises a transverse channel steel and an oblique channel steel; the sand box is installed on the top of the steel pipe column, and the distribution beam is fixedly installed on the top surface of the sand box; the reinforced Bailey beam comprises a Bailey beam and a reinforced chord; the load-bearing beam is installed at the bottom of the Bailey beam; the Bailey beam reinforcement assembly comprises a Bailey beam transverse reinforcement and a Bailey beam vertical reinforcement; the keel bottom mold assembly comprises a bottom mold main keel and a secondary keel. The present invention adopts a large cantilever and a Bailey beam lower chord reverse support combination, the force is reasonable, safe and reliable, can solve the problem of small occupation of large cantilever cap beam construction and insufficient clearance under the bridge, and can quickly and economically realize the cast-in-place concrete construction of the cantilever cap beam on the bracket system.

Description

Large cantilever bent cap lower chord reverse support bracket system and construction method thereof
Technical Field
The invention relates to the technical field of building construction, in particular to a large cantilever bent cap lower chord reverse support bracket system and a construction method thereof.
Background
The construction of the traditional viaduct bent cap generally adopts a form of a full framing. After the foundation treatment, a tray buckling frame or a steel pipe scaffold is adopted to be erected, and rods such as longitudinal and transverse upright rods, horizontal rods, diagonal rods and the like are used for forming a supporting system. The construction scheme occupies a large area and has high requirement on the basic bearing capacity. In addition, the viaduct for urban road occupation construction often does not have a site for building a full framing due to the limit of construction sites and insufficient clearance under the bridge, so that the road occupation construction principle of one-to-one construction cannot be met, traffic guiding is seriously influenced, and the construction cost and construction period of a guiding road are increased. Under the condition of limited field, the large cantilever bent cap is generally constructed by adopting a bracket method, and the bracket is divided into a floor bracket and a rod penetrating support bracket. The floor type bracket structure is relatively simple in structure and convenient to construct, the height of the bracket can be adjusted along with the height of the pier column, but when the pier column is high, huge bracket body quantity is large, huge investment is needed, the bracket is time-consuming and labor-consuming to install, inclined struts are needed to be arranged at the lower part of the cantilever end section, traffic is affected when the clearance under a bridge is insufficient, reserved pore channels are buried in the pier column in advance when pier column concrete is poured, steel bars are penetrated in the pore channels when the bracket is erected, construction load is transmitted to the pier column through the steel bars, the steel bars penetrate through the pier column, the problem that the construction load is finally born by the pier column does not exist, the pier column with any section can be used, turnover is facilitated, the bracket body quantity is increased due to the fact that the pier column height is not changed when the pier column is constructed by the high pier column, the bracket is simple and convenient to erect, the defects are mainly manifested in that the reserved pore channels are needed to be affected after construction, the requirements on the appearance quality of the pier column are high, the requirements are high on the pier column and the pier column at the supporting point, the pier column is not suitable for repairing the single-section pier column, and the cover beam is not suitable for repairing. The invention provides a large cantilever bent cap lower chord reverse support bracket system and a construction method thereof based on the research background, and aims to meet construction requirements.
Disclosure of Invention
The invention aims to provide a large cantilever bent cap lower chord reverse support bracket system and a construction method thereof, which are used for solving the problems of small occupied area, insufficient clearance under a bridge in the large cantilever bent cap construction, and can quickly and economically realize the cast-in-place concrete construction of the cantilever bent cap on the bracket system.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The system comprises a bearing platform, steel pipe columns, holding columns, sand boxes, distribution beams, reinforced bailey beams, spandrel girders, bailey beam reinforcing components and keel bottom die components, wherein at least four steel pipe columns are symmetrically arranged on an embedded flange plate of the bearing platform in pairs through reserved bolts; the holding column comprises a transverse channel steel and an oblique channel steel, and the two longitudinal steel pipe columns are connected together through the transverse channel steel and the oblique channel steel between the two longitudinal steel pipe columns; the reinforced bailey beam comprises a plurality of sets of bailey beams and reinforcing chords, wherein the reinforcing chords are arranged at the upper part and the lower part of the bailey beams through bolts, each set of bailey beams is connected through a supporting frame, the reinforced bailey beams are arranged on the distribution beams, the spandrel beams are fixedly arranged on the lower chords and web members at the lower parts of the bailey beams through U-shaped clamps, the bailey beam reinforcing component comprises a bailey beam transverse reinforcement and a bailey beam vertical reinforcement, the bailey beam transverse reinforcement comprises a limiter, the limiter is welded on the distribution beams and is arranged at the left side and the right side of the bailey beam, 4 positions of the limiter are arranged on each distribution beam, transverse coupling systems are arranged between the bailey beams, the coupling systems adopt channel steel as a cross beam and a stabilizing structure formed by welding diagonal members, the two ends of the cross beam are firmly welded with clamping plates connected to the chords so as to integrate the bailey beams to limit the bailey beams in a large-span and a long vertical upright beam, the bailey beam comprises a bottom die, the reinforcing component comprises a main keel and a bottom die, the reinforcing component comprises a bottom die, and a main keel is arranged at the bottom die, the bottom die main keel comprises a tripod support arranged at the lower part of a cantilever end of the capping beam, the secondary keel is hung by a crane from a transverse bridge to square timber, the secondary keel is symmetrically arranged from the middle to two ends, multi-layer plates which are symmetrically arranged from the middle to two sides are paved on the secondary keel, the transverse and longitudinal joints are embedded by waterproof sponge rubber strips, and the multi-layer plates are fixedly connected with the square timber by nails.
The construction method of the large cantilever bent cap lower chord reverse support bracket system comprises the following steps:
1) The construction preparation and measurement paying-off process comprises the steps of bearing platform construction and measurement paying-off, wherein a flange plate is pre-buried during the bearing platform construction, U-shaped anchoring steel bars are arranged at the bottom of the flange plate, bolts are reserved on each pre-buried flange plate, the installation flatness is controlled to be less than or equal to 2mm during flange installation, the reserved bolts are protected by adhesive tapes to prevent concrete pollution, the positions of steel pipe columns are determined on the bearing platform and marked before the measuring paying-off construction, the design elevation of a beam bottom mould is measured on the bearing platform under the present condition, and the height of a steel pipe column is calculated according to the set-up heights of a main keel, a bailey beam and a sand box;
2) The steel pipe column is assembled and the steel pipe column is held by the steel pipe column, wherein 4 steel pipe columns are arranged on a bearing platform according to the design requirement, the steel pipe columns are positioned before construction and are arranged according to the preset spacing in the transverse direction and the forward direction, the steel pipe columns are connected with an embedded flange plate by adopting reserved bolts after being positioned, the verticality of the steel pipe is adjusted during installation, the verticality of the steel pipe is controlled through the reserved bolts and wedge-shaped steel plates when the bottom of the steel pipe is uneven, and finally the reserved bolts are fastened to fix the steel pipe column;
3) The sand box and the distribution beam are installed, wherein the sand box is installed at the top of the steel pipe column, the adjustable height of the sand box is 40-50cm, the sand box is placed in the middle during installation, the sand box and the steel pipe column are connected into a whole through bolts after positioning, 1 sand box is arranged on each steel pipe column, the top standard height of the sand box is equal to the thickness of a pier column top elevation, the thickness of a template, the thickness of a main keel, the thickness of a beret beam, the thickness of the distribution beam, the distribution beam adopts double-spliced 45b I-steel, and after the steel pipe column is welded into a whole on the ground, the steel pipe column is manually placed on the sand box through an automobile crane, and is fixedly connected with the top surface of the sand box through spot welding;
4) The reinforced type bailey beam is installed, wherein a main beam adopts the reinforced type bailey beam, the whole assembly is firstly carried out on the ground, reinforcing chords are arranged at the upper part and the lower part after the assembly of the bailey beam is completed, the bailey beams are connected with the bailey beam through bolts, a group of bailey beams are assembled each time, the bailey beams are connected through supporting frames, after the assembly of all the bailey beams is completed, the bailey beams are installed on a distribution beam through an automobile crane, symmetrical construction is adopted during the installation, the stability of the whole structure system is ensured, the position of the bailey beam is finely adjusted to be aligned in order to ensure that the spandrel beam can be smoothly penetrated, and a beam backing plate on a lower chord is removed before the installation of the bailey beam;
5) The bearing beam is installed, wherein the bearing beam is made of I-steel, is transversely arranged on the top surface of the lower chord member close to each node upright rod, is hoisted to one side of the main beam by a crane, is penetrated through a gap between the lower chord member and the web member of the bailey beam by manually matching with the automobile crane, and is fixedly connected with the bailey beam by a U-shaped clamp;
6) The bailey beam reinforcement comprises the bailey beam transverse reinforcement and the bailey beam vertical reinforcement, wherein in the bailey beam transverse reinforcement, the limiters are processed by adopting channel steel, the limiters are welded on the distribution beams and are arranged at the left side and the right side of the bailey beam, 4 limiters are arranged on each distribution beam, a transverse connection system is arranged between each group of bailey beams, the connection system adopts channel steel as a cross rod and a stabilizing structure formed by oblique rod assembly welding, and the two ends of the cross rod are firmly welded with clamping plates bolted on each chord rod to connect the bailey beams into a whole so as to limit the left-right swing of the bailey beam in a long cantilever state;
7) The bottom die main keel and the secondary keel are installed, wherein the main keel is supported by a tripod, a tripod support is arranged at the lower part of a cantilever end of the bent cap, the tripod is manufactured by channel steel, a vertical rib is arranged at the middle part of the tripod, so as to facilitate the operation of constructors, a construction platform is arranged at the outer side of the bent cap structure, the tripod support is transversely connected by a steel pipe fastener;
8) After the concrete pouring and tensioning of the bent cap are completed, the sand box is unloaded, and the main joist, the secondary joist, the Bailey beam and the steel pipe column of the bottom die are removed, so that the construction can be completed.
The large cantilever bent cap lower chord reverse support bracket system and the construction method thereof have the following beneficial effects:
The invention fully considers the difficulties of small clearance size under a main bridge of an actual construction project, more crossing roads, narrow construction sites and the like, through various technological comparison and repeated scheme demonstration, a large cantilever bent cap lower chord reverse support formwork system with limited space and a construction method thereof are designed, the problem that the conventional full-bridge bracket cannot interrupt traffic is solved, a bridge self-bearing platform is used as a bracket foundation, the working procedures are simplified, the bracket foundation treatment and the foundation construction are solved, a steel pipe column is assembled in place on the ground once, an automobile crane is connected with a flange plate pre-buried with the bracket foundation after being hoisted in place, a channel steel is adopted to form a stable structure by a drawknot, the whole stability of a supporting structure is ensured, a reinforced type bailey beam is used as a main beam, the transverse connection and the vertical reinforced upright pole are arranged, the strength, the rigidity, the stability and other requirements of the bailey beam are improved, the construction of the large cantilever bent cap is met, the main keel is arranged on the top surface of the lower chord of the bridge, the bracket lower vehicle is improved, the main subsection passing capacity is improved, the bridge bracket is assembled in place once, the bridge passing through the bridge is assembled in place, the limited passage bridge is disassembled, and the box is disassembled in a limited place, and the transmission mode is convenient to be disassembled.
The invention relates to a large cantilever bent cap lower chord reverse support bracket system, which mainly has the following technical points:
1. The large cantilever bent cap lower chord reverse support formwork system is adopted, so that the problem that traffic cannot be interrupted due to the fact that a conventional full framing is not achieved is solved.
2. The main joist is arranged on the top surface of the lower chord member of the bailey beam, so that the clearance height under the cantilever bracket is effectively improved, and the traffic capacity of vehicles under the cantilever bracket is improved.
3. The Bailey beam is reinforced by arranging the transverse connection and the vertical reinforcing upright rods, so that the requirements on strength, rigidity, stability and the like of the Bailey beam are improved, and the construction of the large cantilever bent cap is satisfied.
Drawings
FIG. 1 is a schematic structural view of a large cantilever bent cap lower chord reverse support bracket system of the present invention.
Fig. 2 is a flow chart of a construction method of a large cantilever bent cap lower chord reverse support bracket system.
Fig. 3 is a structural design of a steel pipe column according to the present invention, in which (a) is a steel pipe column elevation, (b) is a steel pipe column cross-sectional view, and (c) is a steel pipe column plan.
Fig. 4 is a design drawing of a steel pipe column holding column according to the present invention, wherein (a) is a vertical drawing of the holding column, (b) is a cross section drawing of the holding column, and (c) is a plan drawing of the holding column.
Fig. 5 is a diagram of the installation design of the bailey beam according to the present invention, in which (a) is a front elevation view of the installation of the bailey beam, (b) is a cross-sectional view of the installation of the bailey beam, and (c) is a plan view of the installation of the bailey beam.
Fig. 6 is a design diagram of the installation of the spandrel girder of the present invention, wherein (a) is an elevation diagram of the installation of the spandrel girder, (b) is a cross-sectional view of the installation of the spandrel girder, and (c) is a plan view of the installation of the spandrel girder.
Fig. 7 is a transverse reinforcing design drawing of the bailey beam, wherein (a) is an elevation drawing of transverse connection of the bailey beam, (b) is a 1-1 section schematic drawing, and (c) is a 2-2 section schematic drawing.
Fig. 8 is a vertical reinforcing design drawing of the beret beam of the present invention, wherein (a) is a vertical reinforcing upright pole elevation drawing, and (b) is a vertical reinforcing upright pole section drawing.
Figure 9 is a main runner and cross runner installation design of the present invention.
Detailed Description
The invention relates to a large cantilever bent cap lower chord reverse support bracket system and a construction method thereof, which are described in detail below with reference to figures 1-9.
The system comprises a bearing platform, steel pipe columns, holding columns, sand boxes, distribution beams, reinforced bailey beams, spandrel girders, bailey beam reinforcing components and keel bottom die components, wherein at least four steel pipe columns are symmetrically arranged on an embedded flange plate of the bearing platform in pairs through reserved bolts; the holding column comprises a transverse channel steel and an oblique channel steel, and the two longitudinal steel pipe columns are connected together through the transverse channel steel and the oblique channel steel between the two longitudinal steel pipe columns; the reinforced bailey beam comprises a plurality of sets of bailey beams and reinforcing chords, wherein the reinforcing chords are arranged at the upper part and the lower part of the bailey beams through bolts, each set of bailey beams is connected through a supporting frame, the reinforced bailey beams are arranged on the distribution beams, the spandrel beams are fixedly arranged on the lower chords and web members at the lower parts of the bailey beams through U-shaped clamps, the bailey beam reinforcing component comprises a bailey beam transverse reinforcement and a bailey beam vertical reinforcement, the bailey beam transverse reinforcement comprises a limiter, the limiter is welded on the distribution beams and is arranged at the left side and the right side of the bailey beam, 4 positions of the limiter are arranged on each distribution beam, transverse coupling systems are arranged between the bailey beams, the coupling systems adopt channel steel as a cross beam and a stabilizing structure formed by welding diagonal members, the two ends of the cross beam are firmly welded with clamping plates connected to the chords so as to integrate the bailey beams to limit the bailey beams in a large-span and a long vertical upright beam, the bailey beam comprises a bottom die, the reinforcing component comprises a main keel and a bottom die, the reinforcing component comprises a bottom die, and a main keel is arranged at the bottom die, the bottom die main keel comprises a tripod support arranged at the lower part of a cantilever end of the capping beam, the secondary keel is hung by a crane from a transverse bridge to square timber, the secondary keel is symmetrically arranged from the middle to two ends, multi-layer plates which are symmetrically arranged from the middle to two sides are paved on the secondary keel, the transverse and longitudinal joints are embedded by waterproof sponge rubber strips, and the multi-layer plates are fixedly connected with the square timber by nails.
The construction method of the large cantilever bent cap lower chord reverse support bracket system comprises the following steps:
1) The construction preparation and measurement paying-off process comprises the steps of bearing platform construction and measurement paying-off, wherein a flange plate is pre-buried during the bearing platform construction, U-shaped anchoring steel bars are arranged at the bottom of the flange plate, bolts are reserved on each pre-buried flange plate, the installation flatness is controlled to be less than or equal to 2mm during flange installation, the reserved bolts are protected by adhesive tapes to prevent concrete pollution, the positions of steel pipe columns are determined on the bearing platform and marked before the measuring paying-off construction, the design elevation of a beam bottom mould is measured on the bearing platform under the present condition, and the height of a steel pipe column is calculated according to the set-up heights of a main keel, a bailey beam and a sand box;
2) The steel pipe column is assembled and the steel pipe column is held by the steel pipe column, wherein 4 steel pipe columns are arranged on a bearing platform according to the design requirement, the steel pipe columns are positioned before construction and are arranged according to the preset spacing in the transverse direction and the forward direction, the steel pipe columns are connected with an embedded flange plate by adopting reserved bolts after being positioned, the verticality of the steel pipe is adjusted during installation, the verticality of the steel pipe is controlled through the reserved bolts and wedge-shaped steel plates when the bottom of the steel pipe is uneven, and finally the reserved bolts are fastened to fix the steel pipe column;
3) The sand box and the distribution beam are installed, wherein the sand box is installed at the top of the steel pipe column, the adjustable height of the sand box is 40-50cm, the sand box is placed in the middle during installation, the sand box and the steel pipe column are connected into a whole through bolts after positioning, 1 sand box is arranged on each steel pipe column, the top standard height of the sand box is equal to the thickness of a pier column top elevation, the thickness of a template, the thickness of a main keel, the thickness of a beret beam, the thickness of the distribution beam, the distribution beam adopts double-spliced 45b I-steel, and after the steel pipe column is welded into a whole on the ground, the steel pipe column is manually placed on the sand box through an automobile crane, and is fixedly connected with the top surface of the sand box through spot welding;
4) The reinforced type bailey beam is installed, wherein a main beam adopts the reinforced type bailey beam, the whole assembly is firstly carried out on the ground, reinforcing chords are arranged at the upper part and the lower part after the assembly of the bailey beam is completed, the bailey beams are connected with the bailey beam through bolts, a group of bailey beams are assembled each time, the bailey beams are connected through supporting frames, after the assembly of all the bailey beams is completed, the bailey beams are installed on a distribution beam through an automobile crane, symmetrical construction is adopted during the installation, the stability of the whole structure system is ensured, the position of the bailey beam is finely adjusted to be aligned in order to ensure that the spandrel beam can be smoothly penetrated, and a beam backing plate on a lower chord is removed before the installation of the bailey beam;
5) The bearing beam is installed, wherein the bearing beam is made of I-steel, is transversely arranged on the top surface of the lower chord member close to each node upright rod, is hoisted to one side of the main beam by a crane, is penetrated through a gap between the lower chord member and the web member of the bailey beam by manually matching with the automobile crane, and is fixedly connected with the bailey beam by a U-shaped clamp;
6) The bailey beam reinforcement comprises the bailey beam transverse reinforcement and the bailey beam vertical reinforcement, wherein in the bailey beam transverse reinforcement, the limiters are processed by adopting channel steel, the limiters are welded on the distribution beams and are arranged at the left side and the right side of the bailey beam, 4 limiters are arranged on each distribution beam, a transverse connection system is arranged between each group of bailey beams, the connection system adopts channel steel as a cross rod and a stabilizing structure formed by oblique rod assembly welding, and the two ends of the cross rod are firmly welded with clamping plates bolted on each chord rod to connect the bailey beams into a whole so as to limit the left-right swing of the bailey beam in a long cantilever state;
7) The bottom die main keel and the secondary keel are installed, wherein the main keel is supported by a tripod, a tripod support is arranged at the lower part of a cantilever end of the bent cap, the tripod is manufactured by channel steel, a vertical rib is arranged at the middle part of the tripod, so as to facilitate the operation of constructors, a construction platform is arranged at the outer side of the bent cap structure, the tripod support is transversely connected by a steel pipe fastener;
8) After the concrete pouring and tensioning of the bent cap are completed, the sand box is unloaded, and the main joist, the secondary joist, the Bailey beam and the steel pipe column of the bottom die are removed, so that the construction can be completed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (2)

1.一种大悬臂盖梁下弦杆反向支撑支架体系,其特征在于:该体系包括承台、钢管柱、抱柱、砂箱、分配梁、加强型贝雷梁、承重梁、贝雷梁加固组件和龙骨底模组件,其中,至少四根钢管柱通过预留螺栓两两对称安装在承台的预埋法兰盘上;所述抱柱包括横向槽钢和斜向槽钢,在纵桥向两根钢管柱之间,通过横向槽钢和斜向槽钢将纵桥向两根钢管柱连接在一起;所述砂箱安装在每个钢管柱顶部,所述分配梁固定安装在砂箱顶面;所述加强型贝雷梁包括若干组贝雷梁和加强弦杆,所述加强弦杆通过螺栓安装在贝雷梁的上部和下部,每组贝雷梁之间通过支撑架连接;所述加强型贝雷梁安装在分配梁上;所述承重梁通过U型卡固定安装在贝雷梁下部的下弦杆和腹杆;贝雷梁加固组件包括贝雷梁横向加固和贝雷梁竖向加固,所述贝雷梁横向加固包括限位器,限位器焊接在分配梁上,并设置于贝雷梁左右两侧,每根分配梁上设置4处限位器,各组贝雷梁之间设置横向联结系,联结系采用槽钢作横杆、斜杆组焊形成的稳定结构,横杆两端通过与栓接在各弦杆上的夹板焊牢而将贝雷梁联结成一体,以限制贝雷梁大跨度、长悬臂状态下的左右摆动;所述贝雷梁竖向加固包括设置加强立杆,加强立杆固定安装在贝雷梁上下弦杆中间;所述龙骨底模组件包括底模主龙骨、次龙骨,所述底模主龙骨包括设置在盖梁悬臂端下部的三脚架支撑;次龙骨采用横桥向布置的方木,用吊车吊装,从中间向两端对称安装;次龙骨上铺设从中间向两侧对称布置的多层板,横纵向接缝均采用防水海绵胶条嵌固,多层板与方木之间用钉子进行固定连接。1. A reverse support bracket system for the lower chord of a large cantilever cap beam, characterized in that: the system includes a cap, a steel pipe column, a holding column, a sand box, a distribution beam, a reinforced Bailey beam, a load-bearing beam, a Bailey beam reinforcement assembly and a keel bottom mold assembly, wherein at least four steel pipe columns are symmetrically installed on the embedded flange of the cap in pairs through reserved bolts; the holding column includes a transverse channel steel and an oblique channel steel, and the two steel pipe columns in the longitudinal bridge direction are connected by the transverse channel steel and the oblique channel steel between the two steel pipe columns in the longitudinal bridge direction together; the sand box is installed on the top of each steel pipe column, and the distribution beam is fixedly installed on the top surface of the sand box; the reinforced Bailey beam includes several groups of Bailey beams and reinforced chord rods, and the reinforced chord rods are installed on the upper and lower parts of the Bailey beams by bolts, and each group of Bailey beams is connected by a support frame; the reinforced Bailey beam is installed on the distribution beam; the load-bearing beam is fixedly installed on the lower chord rod and the web rod at the lower part of the Bailey beam by a U-shaped card; the Bailey beam reinforcement assembly includes Bailey beam transverse reinforcement and Bailey beam Vertical reinforcement, the transverse reinforcement of the Bailey beam includes a limiter, which is welded on the distribution beam and arranged on the left and right sides of the Bailey beam. Four limiters are arranged on each distribution beam. A transverse connection system is arranged between each group of Bailey beams. The connection system uses channel steel as a cross bar and a diagonal bar to form a stable structure. The two ends of the cross bar are welded to the clamping plates bolted to each chord rod to connect the Bailey beam into one body, so as to limit the left and right swing of the Bailey beam in the state of large span and long cantilever; the vertical reinforcement of the Bailey beam includes A reinforcing vertical pole is provided, and the reinforcing vertical pole is fixedly installed in the middle of the upper and lower chords of the Bailey beam; the keel bottom mold assembly includes a main keel and a secondary keel of the bottom mold, and the main keel of the bottom mold includes a tripod support arranged at the lower part of the cantilever end of the cap beam; the secondary keel adopts square timber arranged in a transverse direction of the bridge, which is hoisted by a crane and installed symmetrically from the middle to both ends; the secondary keel is laid with multi-layer boards arranged symmetrically from the middle to both sides, and the horizontal and vertical joints are embedded with waterproof sponge strips, and the multi-layer boards and the square timber are fixedly connected with nails. 2.根据权利要求1所述的一种大悬臂盖梁下弦杆反向支撑支架体系的施工方法,其特征在于:该施工方法包括如下步骤:2. The construction method of the large cantilever cap beam lower chord reverse support bracket system according to claim 1 is characterized in that the construction method comprises the following steps: 1)施工准备及测量放线:包括承台施工和测量放线;其中,在承台施工时预埋法兰盘,法兰盘的底部设置有U型锚固钢筋,每个预埋法兰盘上预留螺栓;法兰安装时,安装平整度控制在≤2mm,预留螺栓用胶带做好保护,防止混凝土污染;测量放线施工前,在承台上确定好钢管柱位置并做好标识,在现况承台上测量出的梁底模设计标高,再根据主次龙骨、贝雷梁、砂箱的搭设高度,计算出钢管柱高度;1) Construction preparation and measurement and layout: including the construction of the cap and measurement and layout; during the construction of the cap, a flange is embedded, and a U-shaped anchor steel bar is set at the bottom of the flange, and bolts are reserved on each embedded flange; when the flange is installed, the installation flatness is controlled to be ≤2mm, and the reserved bolts are protected with tape to prevent concrete pollution; before the measurement and layout construction, the position of the steel pipe column is determined on the cap and marked, and the design elevation of the beam bottom formwork measured on the existing cap is used, and then the height of the steel pipe column is calculated according to the erection height of the primary and secondary keels, Bailey beams, and sand boxes; 2)安装钢管柱及抱柱:包括钢管柱拼装和抱柱安装,其中,在承台上按设计要求设4根钢管柱,施工前进行钢管柱定位,并根据横向及顺桥向的预设间距安装,钢管柱就位后与预埋法兰盘采用预留螺栓进行连接,安装时注意调整钢管的垂直度,管底不平时通过预留螺栓和楔形钢板控制钢管的垂直度,最后紧固预留螺栓固定钢管柱;抱柱采用槽钢形式,当钢管柱安装完成后,在纵桥向钢管柱间,利用槽钢设置横向和斜向连接,保证钢管柱稳定,利用槽钢使钢管柱与墩柱拉结成一个整体,竖向间距≤10m;2) Installation of steel pipe columns and holding columns: including steel pipe column assembly and holding column installation. Among them, 4 steel pipe columns are set on the cap according to the design requirements. The steel pipe columns are positioned before construction and installed according to the preset spacing in the horizontal and along the bridge direction. After the steel pipe columns are in place, they are connected with the embedded flanges with reserved bolts. During installation, pay attention to adjusting the verticality of the steel pipe. When the bottom of the pipe is uneven, the verticality of the steel pipe is controlled by reserved bolts and wedge-shaped steel plates. Finally, tighten the reserved bolts to fix the steel pipe columns. The holding columns are in the form of channel steel. After the steel pipe columns are installed, channel steel is used to set horizontal and oblique connections between the steel pipe columns in the longitudinal direction of the bridge to ensure the stability of the steel pipe columns. The steel pipe columns and the pier columns are tied into a whole by channel steel. The vertical spacing is ≤10m. 3)砂箱及分配梁安装:包括砂箱安装和分配梁安装,其中,在钢管柱顶部安装砂箱,砂箱可调节高度为40-50cm;安装时使砂箱居中放置,定位后用螺栓将砂箱和钢管柱连接成整体,每个钢管柱上设1个砂箱,砂箱顶标高=墩柱顶标高-模板厚度-次龙骨厚度-主龙骨厚度-贝雷梁厚度-分配梁厚度;分配梁采用双拼45b工字钢,在地面焊接成一体后,通过汽车吊配合人工,将其放置在砂箱上,并与砂箱顶面点焊固定连接;3) Installation of sand box and distribution beam: including installation of sand box and distribution beam, in which the sand box is installed on the top of the steel pipe column, and the height of the sand box can be adjusted to 40-50cm; the sand box is placed in the center during installation, and the sand box and the steel pipe column are connected as a whole with bolts after positioning. Each steel pipe column is equipped with a sand box, and the top elevation of the sand box = the top elevation of the pier column - the thickness of the template - the thickness of the secondary keel - the thickness of the main keel - the thickness of the Bailey beam - the thickness of the distribution beam; the distribution beam adopts double-jointed 45b I-beams, which are welded into one on the ground, and then placed on the sand box by a car crane in cooperation with manual labor, and fixedly connected with the top surface of the sand box by spot welding; 4)加强型贝雷梁安装:主梁采用加强型贝雷梁,先在地面进行整体拼装,贝雷梁拼装完成后在上下部设置加强弦杆,通过螺栓与贝雷梁连接,每次拼装一组贝雷梁,贝雷梁间用支撑架连接,当所有贝雷梁拼装完成后,通过汽车吊安装在分配梁上,安装时采用对称进行施工,保证整个结构体系稳定,为保证承重梁能顺利穿入,微调贝雷梁位置使其对齐,并在贝雷梁安装前拆除下弦杆上的横梁垫板;4) Installation of reinforced Bailey beam: The main beam adopts reinforced Bailey beam, which is first assembled as a whole on the ground. After the Bailey beam is assembled, reinforced chords are set at the upper and lower parts, connected to the Bailey beam by bolts. A group of Bailey beams are assembled each time, and the Bailey beams are connected with support frames. When all Bailey beams are assembled, they are installed on the distribution beam by a car crane. Symmetrical construction is adopted during installation to ensure the stability of the entire structural system. In order to ensure that the load-bearing beam can be smoothly inserted, the position of the Bailey beam is fine-tuned to align it, and the crossbeam pad on the lower chord is removed before the Bailey beam is installed; 5)承重梁安装:承重梁采用工字钢,紧靠各节点立杆横向布置在下弦杆顶面,用吊车吊装至主梁一侧,利用人工配合汽车吊将承重梁从贝雷梁下弦杆和腹杆中间的空隙穿过,用U型卡与贝雷梁连接固定;5) Installation of load-bearing beam: The load-bearing beam is made of I-beam, which is horizontally arranged on the top surface of the lower chord close to the vertical poles of each node. It is hoisted to one side of the main beam by a crane. The load-bearing beam is passed through the gap between the lower chord and the web of the Bailey beam by manual labor and automobile crane, and is connected and fixed to the Bailey beam with a U-shaped clamp; 6)贝雷梁加固,包括贝雷梁横向加固和贝雷梁竖向加固,其中,贝雷梁横向加固中,限位器采用槽钢加工,限位器焊接在分配梁上,并设置于贝雷梁左右两侧,每根分配梁上设置4处限位器,各组贝雷梁之间设置横向联结系,联结系采用槽钢作横杆、斜杆组焊形成的稳定结构,横杆两端通过与栓接在各弦杆上的夹板焊牢而将贝雷梁联结成一体,以限制贝雷梁大跨度、长悬臂状态下的左右摆动;贝雷梁竖向加固中,在支点位置设置加强立杆,增加贝雷梁抗剪性能,加强立杆采用槽钢制作,安装在贝雷梁上下弦杆中间,水平向采用钢筋连接成整体,保证加强立杆整体稳定;6) Bailey beam reinforcement, including transverse reinforcement of Bailey beam and vertical reinforcement of Bailey beam. In transverse reinforcement of Bailey beam, the limiter is processed by channel steel, welded on the distribution beam, and set on the left and right sides of the Bailey beam. Four limiters are set on each distribution beam. A transverse connection system is set between each group of Bailey beams. The connection system uses channel steel as a cross bar and a diagonal bar to form a stable structure. The two ends of the cross bar are welded to the clamping plate bolted to each chord to connect the Bailey beam into one body, so as to limit the left and right swing of the Bailey beam in the state of large span and long cantilever. In vertical reinforcement of Bailey beam, a strengthening pole is set at the fulcrum position to increase the shear resistance of the Bailey beam. The strengthening pole is made of channel steel and installed between the upper and lower chords of the Bailey beam. The horizontal direction is connected as a whole by steel bars to ensure the overall stability of the strengthening pole; 7)安装底模主龙骨、次龙骨:包括主龙骨安装、次龙骨安装和底模安装,其中,主龙骨采用三脚架支撑,在盖梁悬臂端下部设置三角架支撑,三角架采用槽钢加工制作,中间部位设竖肋,为方便施工人员操作,盖梁结构外侧设施工平台,三角架支撑横向采用钢管扣件连接;次龙骨采用横桥向布置的方木,用吊车吊装,从中间向两端对称安装;次龙骨上铺设从中间向两侧对称布置的多层板,横纵向接缝均采用防水海绵胶条嵌固,保证拼缝严密,多层板与方木之间用钉子进行固定连接,多层板高程均挂线调整,复测核实,以确保模板高程准确;7) Install the main keel and secondary keel of the bottom formwork: including the installation of the main keel, secondary keel and bottom formwork. The main keel is supported by a tripod, and a tripod support is set at the lower part of the cantilever end of the cap beam. The tripod is made of channel steel, and a vertical rib is set in the middle. To facilitate the operation of construction personnel, a working platform is set on the outside of the cap beam structure, and the tripod support is connected horizontally with steel pipe fasteners; the secondary keel is made of square wood arranged in the horizontal direction of the bridge, which is hoisted by a crane and installed symmetrically from the middle to both ends; multi-layer boards arranged symmetrically from the middle to both sides are laid on the secondary keel, and the horizontal and vertical joints are embedded with waterproof sponge strips to ensure that the joints are tight. The multi-layer boards are fixed and connected to the square wood with nails. The elevation of the multi-layer boards is adjusted by hanging lines and re-measured to ensure the accuracy of the template elevation; 8)待盖梁混凝土浇筑、张拉完成后,卸落砂箱,拆除底模主龙骨、次龙骨、贝雷梁、钢管柱即可完成施工。8) After the pouring and tensioning of the cap beam concrete is completed, remove the sand box, dismantle the main keel, secondary keel, Bailey beam and steel pipe column of the bottom formwork to complete the construction.
CN202411388986.4A 2024-10-08 2024-10-08 Large cantilever bent cap lower chord reverse support bracket system and construction method thereof Pending CN119041304A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120967813A (en) * 2025-08-22 2025-11-18 北京城建集团有限责任公司 Large-span cast-in-situ capping beam construction method based on limited space

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120967813A (en) * 2025-08-22 2025-11-18 北京城建集团有限责任公司 Large-span cast-in-situ capping beam construction method based on limited space

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