Disclosure of Invention
The invention aims to provide a biochar fertilizer and a preparation method thereof, which are used for solving the problems in the prior art.
One of the technical schemes provided by the invention is as follows:
The biochar fertilizer is of a core-shell structure and comprises an inner core and a membrane layer, wherein raw materials of the inner core comprise urea and monopotassium phosphate, and raw materials of the membrane layer comprise modified biochar, sodium polyacrylate, montmorillonite powder and biogas slurry treatment liquid.
The second technical scheme provided by the invention is as follows:
The invention relates to a preparation method of a biochar fertilizer, which comprises the steps of mixing urea and potassium dihydrogen phosphate, granulating to prepare an inner core, mixing modified biochar, sodium polyacrylate, montmorillonite powder and biogas slurry treatment liquid, coating the inner core, and drying to obtain the biochar fertilizer, wherein the particle size of the straw montmorillonite powder is 100-250nm.
Preferably, the preparation method of the modified biochar comprises the steps of mixing straw powder with graphene oxide suspension, filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing the straw powder impregnated with the graphene oxide suspension, and drying to obtain the modified biochar. The grain size of the straw powder is 100-250nm.
The straw powder mainly comprises lignocellulose, is insoluble in water, and the graphene oxide surface contains a large amount of oxygen-containing functional groups, so that the functional groups not only have adsorption effect, but also can increase the water solubility of the straw powder through chemical reaction (such as acylation reaction or esterification reaction) with the straw.
More preferably, the feed liquid ratio of the straw powder to the graphene oxide suspension is (1-1.2) kg to (5-8) L, and the mass concentration of the graphene oxide suspension is 0.1-0.2%.
More preferably, the carbonization temperature is 300-400 ℃, and the carbonization time is 5-10h.
More preferably, the drying temperature is 100-110 ℃ and the drying time is 20-24h.
Preferably, the dosage ratio of the modified biochar to the sodium polyacrylate to the montmorillonite powder to the biogas slurry treatment liquid is (5-10) kg to (0.3-0.6) kg to (1-1.4) kg to (0.8-1) L.
Preferably, the mass ratio of the urea to the monopotassium phosphate to the modified biochar is (1-3) to (5-10).
The technical principle of the invention is as follows:
The carbonization temperature is controlled within the range of 300-400 ℃, and organic components in straw powder start to be pyrolyzed within the temperature range, so that gas and liquid products are generated. Because the carbonization temperature is lower, most of nutrient substances in the obtained biomass are reserved, and the fertilizer value of the biochar is improved. But the pore structure has not yet been fully developed. When the carbonization temperature is too high (more than 400 ℃), as the temperature increases, the organic components in the straw powder continue to pyrolyze, producing more gas and liquid products, resulting in gradually decreasing the yield of the biochar, so that the fertilizer value of the biochar decreases, but at higher carbonization temperatures, the number of micropores and mesopores in the biochar increases, which is beneficial to improving the adsorption performance of the biochar. The invention can improve the yield of the biochar and the fertilizer value, and the temperature is controlled at 300-400 ℃. The biogas slurry treatment liquid not only can provide a large amount of nutrient elements (including nitrogen, phosphorus, potassium and the like) for biomass fertilizer, contains a large amount of microorganisms and provides nutrients for crops by decomposing organic substances in soil, but the adhesion and growth of the microorganisms in the organic fertilizer are a complex process, and are influenced by the properties, surface characteristics and other factors of the microorganisms, so that the microorganisms possibly fall off and run off. In addition, the biogas slurry treatment liquid also contains ammonium carbonate, and in the process of releasing potassium dihydrogen phosphate in the inner core through pores in the membrane layer, the potassium dihydrogen phosphate and the ammonium carbonate in the biogas slurry treatment liquid react chemically to generate carbon dioxide, so that a new pore diameter is formed on the membrane layer, and microorganisms adsorbed on the membrane layer are slowly released.
Compared with the prior art, the invention has the following advantages and technical effects:
Urea is required to be decomposed and converted into ammonium nitrogen in soil through microorganisms and then can be absorbed and utilized by crops. In addition, the urea cannot be absorbed by soil before being converted into ammonium nitrogen, has higher fluidity, is easy to be leached out by rainwater, causes fertilizer loss and causes water pollution.
According to the invention, urea and potassium dihydrogen phosphate are prepared into an inner core of the fertilizer, modified biochar, sodium polyacrylate, montmorillonite powder and biogas slurry treatment liquid are taken as coating materials, so that the biochar fertilizer is prepared, the modified biochar and the montmorillonite powder form a membrane layer with a multi-stage micropore structure simultaneously when providing nutrients, the membrane layer can realize temporary encapsulation of urea and reduce urea loss, meanwhile, the montmorillonite powder and the modified biochar can also adsorb microorganisms in the biogas slurry treatment liquid, so that the microorganisms are prevented from losing and falling, and when substances in the inner shell are released outwards slowly through a porous structure on the membrane layer, ammonium carbonate in the biogas slurry treatment liquid reacts with potassium dihydrogen phosphate to produce carbon dioxide gas, so that the porosity on the membrane layer is improved, and the slow release of microorganisms is realized.
The invention fully utilizes the waste straw and biogas slurry, and simultaneously prepares the multifunctional biochar fertilizer, improves the nutrition utilization efficiency and improves the disease resistance and yield of crops.
Detailed Description
Various exemplary embodiments of the invention will now be described in detail, which should not be considered as limiting the invention, but rather as more detailed descriptions of certain aspects, features and embodiments of the invention.
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In addition, for numerical ranges in this disclosure, it is understood that each intermediate value between the upper and lower limits of the ranges is also specifically disclosed. Every smaller range between any stated value or stated range, and any other stated value or intermediate value within the stated range, is also encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although only preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention. All documents mentioned in this specification are incorporated by reference for the purpose of disclosing and describing the methods and/or materials associated with the documents. In case of conflict with any incorporated document, the present specification will control.
It will be apparent to those skilled in the art that various modifications and variations can be made in the specific embodiments of the application described herein without departing from the scope or spirit of the application. Other embodiments will be apparent to those skilled in the art from consideration of the specification of the present application. The specification and examples of the present application are exemplary only.
As used herein, the terms "comprising," "including," "having," "containing," and the like are intended to be inclusive and mean an inclusion, but not limited to.
The treatment method of the biogas slurry treatment liquid comprises the steps of conveying the biogas slurry of a certain duck raising farm to an anaerobic fermentation tank for anaerobic fermentation, wherein the reaction time is 25 days, conveying the obtained biogas slurry to an air floatation system, enabling the obtained biogas slurry to be easier to separate from water in subsequent separation, conveying the biogas slurry subjected to air floatation to a ceramic membrane assembly for membrane separation, and effectively intercepting tiny particles and residual organic matters in the biogas slurry, wherein the liquid separated by the membrane is the biogas slurry treatment liquid. The purpose of the treatment of the biogas slurry is to remove a large amount of colloid substances in the biogas slurry, the ammonia nitrogen content is not too high, the purpose can be achieved by treating the biogas slurry by other methods by a person skilled in the art, and the treatment method of the biogas slurry does not belong to the contribution of the invention to the prior art.
The straw powder in the embodiment of the invention is prepared by crushing wheat straw, the crushing method is not particularly limited, the conventional dispersing method is adopted, and the wheat straw is preferably cleaned and air-dried before being crushed and then crushed, and the grain size of the obtained straw powder is 100-250nm.
Other required raw materials in the embodiment of the invention are all obtained through commercial purchase, wherein the grain size of montmorillonite powder is 100-250nm.
Example 1 preparation method of biochar fertilizer
S1, mixing wheat straw powder (7.2 kg) with graphene oxide suspension (48L, 0.2 wt.%), filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing (300 ℃ for 8 hours) the straw powder (7.2 kg) impregnated with the graphene oxide suspension, and drying (100 ℃ for 20 hours) to obtain the modified biochar.
S2, mixing urea (1 kg) and potassium dihydrogen phosphate (1.5 kg), granulating, and preparing into a core;
S3, mixing the modified biochar (6 kg) prepared by the S1, sodium polyacrylate (0.5 kg), montmorillonite powder (1 kg) and biogas slurry treatment liquid (0.85L), coating the inner core prepared by the S2, and drying (50 ℃ for 5 h) to prepare the biochar fertilizer.
Example 2 preparation method of biochar fertilizer
S1, mixing wheat straw powder (12 kg) with graphene oxide suspension (80L, 0.2 wt.%), filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing (400 ℃ for 5 hours) the straw powder (12 kg) impregnated with the graphene oxide suspension, and drying (110 ℃ for 20 hours) to obtain the modified biochar.
S2, mixing urea (3 kg) and potassium dihydrogen phosphate (2.5 kg), granulating, and preparing into a core;
S3, mixing the modified biochar (10 kg) prepared by the S1, sodium polyacrylate (0.58 kg), montmorillonite powder (1.4 kg) and biogas slurry treatment liquid (0.9L), coating the inner core prepared by the S2, and drying (50 ℃ for 5 h) to prepare the biochar fertilizer.
Example 3 preparation method of biochar fertilizer
S1, mixing wheat straw powder (7.2 kg) with graphene oxide suspension (48L, 0.1 wt.%), filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing (350 ℃ for 5 hours) the straw powder impregnated with the graphene oxide suspension (7.2 kg), and drying (100 ℃ for 20 hours) to obtain the modified biochar.
S2, mixing urea (2 kg) and potassium dihydrogen phosphate (3 kg), granulating, and preparing the inner core;
s3, mixing the modified biochar (7 kg) prepared by the S1, sodium polyacrylate (0.4 kg), montmorillonite powder (1.1 kg) and biogas slurry treatment liquid (1L), coating the inner core prepared by the S2, and drying (50 ℃ for 5 h) to prepare the biochar fertilizer.
Comparative example 1
The difference from example 1 is that the carbonization temperature for preparing the modified biochar is too high, and the specific preparation method is as follows:
s1, mixing wheat straw powder (7.2 kg) with graphene oxide suspension (48L, 0.2 wt.%), filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing (500 ℃ for 8 h) the straw powder (7.2 kg) impregnated with the graphene oxide suspension, and drying (100 ℃ for 20 h) to obtain the modified biochar.
S2, mixing urea (1 kg) and potassium dihydrogen phosphate (1.5 kg), granulating, and preparing into a core;
S3, mixing the modified biochar (6 kg) prepared by the S1, sodium polyacrylate (0.5 kg), montmorillonite powder (1 kg) and biogas slurry treatment liquid (0.85L), coating the inner core prepared by the S2, and drying (50 ℃ for 5 h) to prepare the biochar fertilizer.
Comparative example 2
The difference from example 1 is that the carbonization temperature for preparing the modified biochar is too low, and the specific preparation method is as follows:
S1, mixing wheat straw powder (7.2 kg) with graphene oxide suspension (48L, 0.2 wt.%) and filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing (180 ℃ for 8 hours) the straw powder (7.2 kg) impregnated with the graphene oxide suspension, and drying (100 ℃ for 20 hours) to obtain the modified biochar.
S2, mixing urea (1 kg) and potassium dihydrogen phosphate (1.5 kg), granulating, and preparing into a core;
S3, mixing the modified biochar (6 kg) prepared by the S1, sodium polyacrylate (0.5 kg), montmorillonite powder (1 kg) and biogas slurry treatment liquid (0.85L), coating the inner core prepared by the S2, and drying (50 ℃ for 5 h) to prepare the biochar fertilizer.
Comparative example 3
The same as in example 1, except that montmorillonite powder was not added, the specific preparation method was:
S1, mixing wheat straw powder (7.2 kg) with graphene oxide suspension (48L, 0.2 wt.%), filtering to obtain straw powder impregnated with the graphene oxide suspension, carbonizing (300 ℃ for 8 hours) the straw powder (7.2 kg) impregnated with the graphene oxide suspension, and drying (100 ℃ for 20 hours) to obtain the modified biochar.
S2, mixing urea (1 kg) and potassium dihydrogen phosphate (1.5 kg), granulating, and preparing into a core;
s3, mixing the modified biochar (6 kg) prepared by the S1, sodium polyacrylate (0.5 kg) and biogas slurry treatment liquid (0.85L), coating the inner core prepared by the S2, and drying (50 ℃ for 5 h) to prepare the biochar fertilizer.
Test method
The test field is equally divided into six cells, corn of the same variety (Zhengdan 958) is planted in each cell, the area and planting density of each cell are the same, fertilizer of examples 1-3 and comparative examples 1-3 is used for fertilization, the dosage is 300 kg/mu, and other management measures are kept consistent.
In different growth stages of seedling stage, jointing stage, spinning stage, grouting stage, etc. of corn, the corn in each district is investigated, the incidence and disease degree of each disease are recorded, disease resistance is evaluated, and the comprehensive disease index of each district is calculated. Corn from each cell was harvested at the maturity stage of corn, and the yield increase for each cell was calculated and the results are shown in table 1.
TABLE 1
As can be seen from Table 1, the invention prepares a mixed solution for adsorbing microorganisms by mixing straw powder and biogas slurry treatment liquid with other raw materials (sodium polyacrylate and montmorillonite powder), and then wraps an inner shell containing urea and monopotassium phosphate by the mixed solution, so that enrichment and slow release of microorganisms in the biogas slurry treatment liquid are realized while the urea is ensured not to run off, and the biochar fertilizer prepared in the embodiments 1-3 fully utilizes nutrient substances in waste straw and biogas slurry, improves nutrition utilization efficiency, and improves disease resistance and yield of crops. In the preparation of the modified biochar, the carbonization temperature is too high, so that the biomass yield is low, the yield and the morbidity of corn are improved, in the preparation of the modified biochar, the carbonization temperature is too low, the specific surface area and pore structure of the biomass charcoal are bad, the adsorption performance is reduced, even if montmorillonite powder is added, effective adsorption of nutrients and microorganisms in biogas slurry treatment liquid cannot be realized, in addition, the pore development bad hinders release of kernel substances, so that the fertilizer efficiency is affected, the yield of corn is reduced, the morbidity is improved, and in the preparation of the modified biochar, the adsorption performance of a film layer on nutrients and microorganisms in biogas slurry treatment liquid is reduced, so that the fertilizer efficiency is affected, the yield of corn is reduced, and the morbidity is improved.
The above embodiments are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.