Disclosure of Invention
The invention aims to provide an ultra-low energy consumption door and window component combined machining device, which solves the technical problems in the related art.
In order to achieve the above object, the present invention provides the following technical solutions:
The ultra-low energy consumption door and window member combined machining device comprises a workbench and a conveying mechanism arranged on the workbench, wherein four stations are sequentially arranged on the workbench along the circumferential direction, the four stations comprise a feeding station, a cutting station, a polishing station and a discharging station, four groups of clamping pieces are sequentially arranged on the conveying mechanism along the circumferential direction, each group of clamping pieces clamps and fixes a section on the conveying mechanism, and the conveying mechanism drives the section to intermittently pass through the cutting station, the polishing station and the discharging station in sequence.
Above-mentioned, conveying mechanism is including rotating the main shaft of establishing on the workstation, and two plate bodies have been arranged at the both ends of main shaft, all rigid coupling a disk body on every plate body, and every group holder quantity is two, arranges one on two disk bodies respectively.
Above-mentioned, a plurality of slides have been seted up along circumference on the main shaft, the length direction of slide is parallel with the axial of main shaft, and all slides in every slide are equipped with two slide bars, and four slide bars are connected to every disk body correspondence, two the plate body is in the axial by lead screw drive mechanism control relative movement, the distance size between plate body and the disk body that is connected is the same with the length size that every section bar tip needs to cut.
The plate body is provided with the feeding channels corresponding to the feeding stations and the discharging channels corresponding to the discharging stations, the feeding channels and the discharging channels are obliquely arranged, the section to be processed slides to the feeding stations along the oblique direction after entering the feeding channels and is clamped by the clamping pieces, and the processed section slides along the discharging channels when being separated from the clamping of the clamping pieces at the discharging stations.
The clamping piece comprises clamping rods which are sequentially arranged in the circumferential direction of the corresponding disc body, the clamping rods are arranged between the clamping rods and the disc body in a sliding mode, a first elastic piece is arranged between the disc body and the clamping rods in the sliding direction, blocks which are matched with each clamping rod to clamp the profile are further arranged on the disc body, the blocks are in a convex shape at the edge of the disc body, ejector rods are arranged on the feeding channel, locking pieces are further arranged on the disc body, in the intermittent rotation stroke of the disc body, the clamping rods are in sliding fit with the blocks to clamp the profile based on the extrusion action of the ejector rods, the locking pieces lock the positions of the clamping rods after the profile is clamped, and when the profile reaches a blanking station after the profile is processed, the locking pieces release the locking of the clamping rods.
Above-mentioned, the clamping lever is convex structure, and in the section bar received the ejector pin extrusion to promote the stroke of clamping lever one end, clamping lever other end and block cooperation clamp the section bar.
Above-mentioned, the tip of clamping lever and block cooperation clamp profile is made for the rubber material.
Above-mentioned, the tip that clamping lever and block cooperation clamp the section bar is rectangular form, and the centre of a circle of directional clamping lever of length direction.
Above-mentioned, the material loading passageway is including entering the section, shifting out the section and placing the section, enters the section and shifts out the section and become the V type and arrange, places the section and be located two juncture, place section department swing and be equipped with the baffle, ejector pin one end is arranged in shifting out the section, and the other end is arranged on the baffle, when the baffle blocks up and gets into the section, for placing the section and get into and shift out the section and provide the support, when the section was shifted out in the baffle jam, the section was got into along the entering section and is placed the section.
Above-mentioned, the ejector pin includes elastic layer and a plurality of inelastic layer, and a plurality of inelastic layers are evenly arranged along the track direction on the elastic layer, and when the baffle blockked up the entering section, a plurality of inelastic layers butt in proper order formed the extrusion support to the section bar, and when the baffle blockked up the section of shifting out, the elastic layer crooked provides power for the reset of baffle.
The invention has the beneficial effects that through integrating the cutting and polishing on the circumferential movement path of the conveying mechanism, each section bar can be sequentially subjected to the cutting and polishing treatment under the drive of the conveying mechanism, and the conveying mechanism is provided with the clamping pieces with the same number as the stations, so that when the previous section bar is cut, the next section bar can be fed, or when the previous section bar is polished for cutting burrs, the next section bar is cut, thus the linkage of the cutting and polishing of the section bar can be effectively improved, and the production efficiency of the door and window member is improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is a schematic plan view of a combined processing device for ultra-low energy consumption door and window components according to an embodiment of the present invention;
fig. 2 is a schematic plan view of a first state of a conveying mechanism of an ultra-low energy consumption door and window component combined processing device provided in an embodiment of the present invention when a section bar is driven to intermittently move in a circumferential direction;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2 at A;
fig. 4 is a schematic plan view of a second state when a conveying mechanism of the ultra-low energy consumption door and window component combined processing device provided by the embodiment of the invention drives a section bar to intermittently move along the circumferential direction;
FIG. 5 is an enlarged schematic view of the structure at B in FIG. 4;
FIG. 6 is a schematic plan view of a top rod of a baffle plate of an ultra-low energy consumption door and window component combined processing device provided in an embodiment of the invention when the baffle plate is blocked in an entering section;
Fig. 7 is a schematic plan view of a top rod of a baffle plate of an ultra-low energy consumption door and window component combined processing device provided in an embodiment of the invention when the baffle plate is blocked in and out sections.
Reference numerals illustrate:
1. A work table; 2, a cutting mechanism, 3, a polishing mechanism, 4, a main shaft, 5, a plate body, 6, a disc body, 7, a slideway, 8, a slide bar, 9, a feeding channel, 90, an entering section, 91, a removing section, 92, a placing section, 10, a discharging channel, 11, a clamping rod, 12, a block, 13, a push rod, 130, an elastic layer, 131, a non-elastic layer, 14, a rod body, 15, a locking tooth, 16, a locking inserting rod, 17, a concave part, 18, a baffle plate, 19 and a section.
Detailed Description
In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in further detail with reference to fig. 1 to 7.
The embodiment of the invention provides an ultra-low energy consumption door and window component combined machining device, which comprises a workbench 1 and a conveying mechanism arranged on the workbench 1, wherein four stations are sequentially arranged on the workbench 1 along the circumferential direction, the four stations comprise a feeding station, a cutting station, a polishing station and a discharging station, four groups of clamping pieces are sequentially arranged on the conveying mechanism along the circumferential direction, each group of clamping pieces clamps and fixes a section bar 19 on the conveying mechanism at the feeding station, and the conveying mechanism drives the section bar 19 to intermittently and sequentially pass through the cutting station, the polishing station and the discharging station.
Specifically, the door and window component includes more kinds, the combined processing device that this embodiment relates to, to one of them component processing, namely the main frame of door and window, it is by two side frames and two horizontal frame alternative arrangement head and the tail concatenation shaping, like common rectangle structure, when making the main frame, need cut to the fixed length to section bar 19, still need polish burring processing to the cutting terminal surface after the cutting, wherein the terminal surface of fixed length cutting is wedge, cutting mechanism 2 should adjust according to required cutting terminal surface shape, burring processing can guarantee that adjacent side frame and horizontal frame agree better when the concatenation, and in the prior art, to section bar 19 cutting and the cutting of cutting back burr removal between the linkage is relatively poor, namely section bar 19 cutting and terminal surface burr removal are gone on two pieces of equipment, obviously have adverse effect to the production efficiency of door and window component.
Therefore, in this embodiment, four stations are disposed on the workbench 1, and the four stations are sequentially disposed clockwise, if each station occupies one quarter of a circle, the conveying mechanism drives each section bar 19 to enter a certain station and then stops after a certain distance is needed to move, and the conveying mechanism performs intermittent rotation clockwise (an intermittent rotation mechanism such as a sheave mechanism is realized, which is not described in the prior art), wherein four groups of clamping members adapted to the number of the stations are disposed on the conveying mechanism, each group of clamping members clamps one section bar 19, and in an initial state, each clamping member corresponds to one station.
Namely, during operation, the conveying mechanism drives the four groups of clamping pieces to intermittently and circumferentially move:
The method comprises the steps that a first section bar 19 is placed at a feeding station, a first group of clamping pieces clamp the first section bar 19, a conveying mechanism rotates for the first time, one clamped section bar 19 reaches a cutting station, a second group of clamping pieces reach the feeding station, the cutting station is provided with a cutting mechanism 2, the cutting mechanism 2 simultaneously cuts two ends of the section bar 19, and simultaneously, the second group of clamping pieces clamp a second section bar 19 at the feeding station;
secondly, after the first section bar 19 is cut, the conveying mechanism rotates for the second time, the first section bar 19 reaches a polishing station, the second section bar 19 reaches a cutting station, the third section bar 19 is clamped by a third group of clamping pieces, the polishing mechanism 3 arranged at the polishing station polishes and deburrs the cutting end face of the first section bar 19, and the cutting mechanism 2 simultaneously cuts two ends of the second section bar 19;
The third step, the first section bar 19 is polished, the second section bar 19 is cut, the conveying mechanism rotates for the third time, the first section bar 19 reaches the blanking station, the second section bar 19 reaches the polishing station, the polishing mechanism 3 polishes and deburrs the cut end surface of the second section bar 19, the third section bar 19 reaches the cutting station, the cutting mechanism 2 simultaneously cuts two ends of the third section bar 19, and the fourth section bar 19 is clamped by the fourth group of clamping pieces at the feeding station;
fourth, the first section bar 19 is completely blanked, the first group of clamping pieces reach a feeding station, the second section bar 19 reaches a blanking station, the third section bar 19 reaches a polishing station, the polishing mechanism 3 performs polishing and deburring treatment on the cutting end surface of the third section bar 19, the fourth section bar 19 reaches a cutting station, the cutting mechanism 2 performs simultaneous cutting on the two ends of the fourth section bar 19, and the fifth section bar 19 is clamped by the first group of clamping pieces at the feeding station;
The cutting and polishing of the profile 19 can be carried out in batches, by continuing the above steps.
The invention has the beneficial effects that through integrating the cutting and polishing on the circumferential movement path of the conveying mechanism, each section bar can be sequentially subjected to the cutting and polishing treatment under the drive of the conveying mechanism, and the conveying mechanism is provided with the clamping pieces with the same number as the stations, so that when the previous section bar 19 is cut, the next section bar 19 can be fed, or when the previous section bar 19 is polished for cutting burrs, the next section bar 19 is cut, thus the cutting and polishing linkage of the section bar 19 can be effectively improved, and the production efficiency of the door and window member is improved.
Preferably, the conveying mechanism comprises a main shaft 4 rotatably arranged on the workbench 1, two plate bodies 5 are arranged at two ends of the main shaft 4, a tray body 6 is fixedly connected to each plate body 5, the number of each group of clamping pieces is two, and one clamping piece is arranged on each tray body 6.
Specifically, the main shaft 4 is connected with the power output end of the intermittent transmission mechanism so as to drive each section bar 19 to perform intermittent circumferential movement, two clamping pieces of each group are respectively arranged on two disc bodies 6, and the positions of the two clamping pieces correspond to each other in the axial direction of the main shaft 4 so as to jointly clamp the same section bar.
Further, a plurality of slide ways 7 are formed in the main shaft 4 along the circumferential direction, the number of the slide ways 7 is the same as the number of stations, the length direction of the slide ways 7 is parallel to the axial direction of the main shaft 4, two slide bars 8 are slidably arranged in each slide way 7, four slide bars 8 are correspondingly connected with each tray body 6, two tray bodies 5 are controlled to move relatively in the axial direction by a screw rod transmission mechanism, and the distance between each tray body 5 and the connected tray bodies 6 is the same as the length dimension of each section bar end part to be cut.
Specifically, the two plate bodies 5 are correspondingly moved in the axial direction under the control of the air cylinders, so that the distance between the two plate bodies 5 can be set to be the same as the length of the section bar 19 to be processed, and the distance between the plate bodies 5 and the connected plate bodies 6 can be the same as the length which needs to be cut off at the end part of each section bar 19, so that the distance between the cutting tools of the two cutting mechanisms 2 corresponding to the two ends of the section bar 19 is omitted, and the four slide bars 8 correspondingly connected with each plate body 6 slide in the corresponding slide ways 7 respectively, so that guiding stability can be provided for the movement of the plate bodies 5 to push the plate bodies 6.
Preferably, each plate body 5 is provided with a feeding channel 9 corresponding to a feeding station and a discharging channel 10 corresponding to a discharging station, the feeding channels 9 and the discharging channels 10 are obliquely arranged, the section to be processed slides to the feeding station along an oblique direction to be clamped by the clamping piece after entering the feeding channel 9, and the processed section slides along the discharging channel 10 when the discharging station breaks away from the clamping of the clamping piece.
Specifically, the loading channel 9 can be convenient for the staff to place the section bar in the loading station in a long distance, can avoid the staff too near with the combination processingequipment of this embodiment to guarantee the operation safety, the direct long distance transport of the section bar that the unloading passageway 10 will process the completion also is relatively safe to the material taking operation of staff.
Further, the clamping pieces comprise clamping rods 11 which are sequentially arranged in the circumferential direction of the corresponding disc body 6, the clamping rods 11 are arranged between the disc body 6 and the disc body 6 in a sliding mode, a first elastic piece is arranged between the disc body 6 and the clamping rods 11 in the sliding direction, the disc body 6 is further provided with a block body 12 matched with each clamping rod 11 to clamp a section bar, the block body 12 is in a convex shape at the edge of the disc body 6, a push rod 13 is arranged on the feeding channel 9, the disc body 6 is further provided with a locking piece, the clamping rods 11 are in sliding fit with the block body 12 to clamp the section bar based on the extrusion effect of the push rod 13 in the intermittent rotation stroke of the disc body 6, the locking piece locks the position of the clamping rods 11 after the section bar is clamped, when the section bar reaches a blanking station after the section bar is processed, the locking piece releases the locking of the clamping rods 11, the clamping rods 11 are in a circular arc structure, and the other end of the clamping rods 11 are matched with the block body 12 in a clamping mode in the stroke that the section bar is pushed by the push rod 13.
Specifically, for the centre gripping of every section bar at the last material station, the clamping piece can adopt the centre gripping of initiative type also can adopt passive mode, and in this embodiment, based on the circumference intermittent type rotation of disk body 6, adopt passive mode to realize the centre gripping to every section bar of waiting to process with the clamping piece, so can reduce the use of driving source, in order to reduce the energy consumption in the section bar course of working, the clamping rod 11 that the clamping piece includes is circular arc structure promptly, it uses self axis as the pivot to carry out circumference motion on corresponding disk body 6, when not centre gripping the section bar, based on the elastic action of first elastic component, the one end of clamping rod 11 and the marginal basic alignment of disk body 6, wherein ejector pin 13 is circular arc structure, the one side that its circular arc is arched is towards disk body 6, in the disk body 6 drive every clamping rod 11 circumference motion in-process, the other end of clamping rod 11 is in the material station in-entry course of going into this moment, can not contact with the section bar in-entry circumference motion-process, can produce the promotion action to section bar 12 after the section bar contact with the section bar, can take place the side-by-bar, then the opposite direction of the side of the profile bar is moved, can't produce the effect to the clamping rod 12 and then can't be locked the opposite end and can't produce the extrusion type 11 at the opposite end, the clamping rod is realized, the opposite end is realized, the clamping rod 11 is gradually, and can be locked and the profile 11 is then can be moved and the profile 11 is pressed to the one end and the profile 11 is moved and the opposite the end is then the profile contour to the profile 11.
Therefore, in the preferred embodiment, the locking piece comprises a rod body 14 fixedly connected to the workbench 1, the spindle 4 is sleeved on the rod body 14, a plurality of locking teeth 15 are uniformly distributed on each clamping rod 11, the plurality of locking teeth 15 are sequentially arranged on the track of the clamping rod 11, each sliding rod 8 is slidably arranged on the tray body 6, a second elastic piece is arranged between the sliding rod 8 and the tray body 6 in the sliding direction, under the elastic action of the second elastic piece, the sliding rod 8 has a trend of always approaching to the central line of the spindle 4, four locking inserting rods 16 are slidably arranged on the tray body 6, each sliding rod 8 corresponds to one locking inserting rod 16, each locking inserting rod 16 corresponds to one clamping rod 11, each locking inserting rod 16 can be matched and inserted with the locking teeth 15 on the clamping rod 11 at the corresponding position so as to lock the position of the clamping rod 11, a third elastic piece is arranged between the sliding rod 8 and the corresponding locking inserting rod 16, the rod body 14 is provided with a concave part 17, the concave part 17 corresponds to the blanking station, when the slide rod 8 corresponds to the concave part 17, the slide rod 8 drives the corresponding locking inserted rod 16 to be away from the clamping rod 11 through a third elastic piece, the locking inserted rod 16 is separated from the corresponding locking tooth 15 in an inserting way, the clamping rod 11 correspondingly connected with the locking tooth 15 is reset under the action of the resilience force of the first elastic piece, the section bar 19 at the blanking station enters the blanking channel 10, when the slide rod 8 corresponds to other parts except the concave part 17 on the rod body 14, the slide rod 8 is extruded by the rod body 14, so that the slide rod 8 drives the corresponding locking inserted rod 16 to be inserted with the locking tooth 15 through the third elastic piece, the clamping rod 11 and the corresponding block 12 are removed from clamping the section bar through the resilience force of the first elastic piece, and when the section bar is clamped, because the clamping rod 11 moves again due to extrusion of the profile, the matched inserting mode between the locking teeth 15 and the locking inserting rods 16 is similar to a ratchet pawl mechanism, namely, when the locking inserting rods 16 are inserted into the corresponding locking teeth 15, unidirectional movement limitation of the clamping rod 11 can be achieved, if the clamping rod 11 needs to rotate anticlockwise when the profile is clamped, under the action of resilience force of the first elastic piece, the clamping rod 11 can rotate clockwise, when the locking inserting rods 16 are inserted into the corresponding locking teeth 15, the clamping rod 11 can only rotate anticlockwise, namely, when the clamping rod 11 rotates anticlockwise, the wedge-shaped matching between the locking teeth 15 and the corresponding locking inserting rods 16 achieves extrusion action, extrusion action is achieved on the third elastic piece, otherwise, under the action of resilience force of the first elastic piece, the clamping teeth 15 and the locking inserting rods 16 do not have wedge-shaped matching, extrusion action cannot be achieved, the third elastic piece cannot be extruded, clamping rod 11 at the corresponding position is locked, and accordingly, after the profile is clamped and the clamping station is clamped, and the clamping station is kept in a clamped state.
Preferably, the end of the clamping rod 11, which is matched with the block 12 to clamp the profile, is made of rubber, specifically, the end of the rubber can be elastically deformed, so that the contact surface with the profile is enlarged, and the locking plunger 16 and the locking teeth 15 are matched based on elastic deformation, so that the locking plunger 16 and the locking teeth 15 are tightly matched, and the problem that the locking plunger 16 can reciprocate between the adjacent locking teeth 15 is avoided, so that the clamping firmness of the profile is ensured.
The clamping rod 11 and the block 12 are matched to clamp the end part of the profile in a strip shape, the length direction points to the center of the clamping rod 11, and particularly, the cross section of the profile is generally in a rectangular structure, the cross section size of the profile is different according to practical use, so that the clamping rod 11 and the block 12 are matched to clamp the end part of the profile in a strip shape, and the clamping rod 11 can be matched with the block 12 to clamp the profile when the profiles with different specifications are processed.
Further, the feeding channel 9 comprises an entering section 90, a removing section 91 and a placing section 92, the entering section 90 and the removing section 91 are arranged in a V-shaped manner, the placing section 92 is located at the junction of the entering section 90 and the removing section 91, a baffle 18 is arranged at the place of the placing section 92 in a swinging manner, one end of the ejector rod 13 is arranged on the removing section 91, the other end of the ejector rod is arranged on the baffle 18, when the entering section 90 is blocked by the baffle 18, a support is provided for a section bar entering the removing section 91 from the placing section 92, when the removing section 91 is blocked by the baffle 18, the section bar enters the placing section 92 along the entering section 90, the ejector rod 13 comprises an elastic layer 130 and a plurality of inelastic layers 131, the inelastic layers 131 are uniformly arranged on the elastic layer 130 along the track direction, when the entering section 90 is blocked by the baffle 18, the inelastic layers 131 are sequentially abutted to form extrusion support for the section bar, and when the removing section 91 is blocked by the baffle 18, the elastic layer 130 is bent to provide power for resetting of the baffle 18.
Specifically, in order to facilitate the pre-placement of the next section bar at the feeding station after the previous section bar is clamped, in this embodiment, the feeding channel 9 is divided into an entering section 90, a removing section 91 and a placing section 92, the entering section 90 and the removing section 91 are arranged in a V-shape, the placing section 92 is located at the junction of the entering section 90 and the removing section 91, the entering section 90 is inclined and points to the placing section 92, the placing section 92 and the removing section 91 are arc-shaped, the center of the circle is on the central axis of the main shaft 4, wherein after the placing section 92 swings and sets the baffle 18, after the section bar is placed in the entering section 90, the section bar slides to the placing section 92 along the inclined direction, in this process, the baffle 18 is extruded and swung by the section bar, the blockage of the entering section 90 is removed, when the block 12 pushes the section bar to move from the placing section 92 to the removing section 91, at this moment, the next section bar is not placed in the entering section 90, the baffle 18 swings and blocks the entering section 90 reversely, the baffle 18 is in a circular arc structure, so that circular arc transition and support are provided for the section bar entering the removing section 91 from the placing section 92, wherein the baffle 18 is under the extrusion action of the section bar when the section bar is required to enter the removing section 91 from the placing section 92, and the baffle 18 is required to swing reversely to block the entering section 90, therefore, in the embodiment, the ejector rod 13 is arranged to form an elastic layer 130 and a plurality of inelastic layers 131, the inelastic layers 131 are uniformly arranged on the elastic layer 130 along the track direction, when the baffle 18 blocks the entering section 90, the inelastic layers 131 are sequentially abutted to form extrusion support for the section bar, when the baffle 18 blocks the removing section 91 (i.e. when the blocking of the entering section 90 is removed), the elastic layer 130 bends to provide power for resetting of the baffle 18, when the section bar is required to enter the removing section 91 from the placing section 92, the baffle 18 can swing reversely to block the entering section 90 under the action of the resilience force of the elastic layer 130, when the non-elastic layers 131 are sequentially abutted to form extrusion support for the section bars, the baffle 18 blocks the entering section 90, at the moment, the next section bar can be placed in the entering section 90, and when the previous section bar leaves the feeding station, the next section bar can extrude the baffle 18 to enter the placing section 92 to wait to be clamped.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive in scope, the invention being claimed.