CN119030237A - Shaft-through marine permanent magnet shaft generator and assembly process - Google Patents
Shaft-through marine permanent magnet shaft generator and assembly process Download PDFInfo
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- CN119030237A CN119030237A CN202411164043.3A CN202411164043A CN119030237A CN 119030237 A CN119030237 A CN 119030237A CN 202411164043 A CN202411164043 A CN 202411164043A CN 119030237 A CN119030237 A CN 119030237A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B61/00—Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing
- F02B61/04—Adaptations of engines for driving vehicles or for driving propellers; Combinations of engines with gearing for driving propellers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/10—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
- H02K9/12—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing wherein the cooling medium circulates freely within the casing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- General Engineering & Computer Science (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
本发明公开了一种轴穿式船用永磁轴带发电机,包括同轴心的发电机定子外壳、发电机定子挠组、发电机永磁转子、筒形转子支架和中央转轴;发电机定子挠组于发电机定子外壳内壁,发电机永磁转子同轴心固定于筒形转子支架外壁;筒形转子支架的内壁一体化设置有法兰环壁;发电机定子外壳与筒形转子支架之间形成定转子仓;中央转轴的中部一体化同轴心设置有a法兰盘,所述a法兰盘与法兰环壁通过若干法兰螺栓同轴心同步连接,能顺利实施大型船用轴穿式发电机的精准高效的装配过程。
The invention discloses a shaft-penetrating marine permanent magnet shaft-belt generator, comprising a coaxial generator stator shell, a generator stator flexure group, a generator permanent magnet rotor, a cylindrical rotor bracket and a central rotating shaft; the generator stator flexure group is fixed to the inner wall of the generator stator shell, and the generator permanent magnet rotor is coaxially fixed to the outer wall of the cylindrical rotor bracket; the inner wall of the cylindrical rotor bracket is integrally provided with a flange ring wall; a stator and rotor compartment is formed between the generator stator shell and the cylindrical rotor bracket; a flange plate is integrally provided coaxially in the middle of the central rotating shaft, and the a flange plate and the flange ring wall are synchronously connected coaxially by a plurality of flange bolts, so that the accurate and efficient assembly process of the large-scale marine shaft-penetrating generator can be smoothly implemented.
Description
技术领域Technical Field
本发明属于船用发电机领域。The invention belongs to the field of marine generators.
背景技术Background Art
随着全球经济的发展,海洋资源的开发利用日益受到重视。船舶作为海上交通工具,其动力装置的性能和可靠性对于航运安全和经济效益具有重要意义。船用轴带发电机(以下简称轴发或电机)作为船舶动力装置的核心部件,其性能直接影响到船舶的动力输出和运行效率。在众多形式的轴发中,因低速永磁轴发有无需电励磁、效率高、无齿轮箱、可靠性高、适装性广等特点,近些年成为船用轴发的首选。With the development of the global economy, the development and utilization of marine resources have received increasing attention. As a means of marine transportation, the performance and reliability of the power unit of a ship are of great significance to shipping safety and economic benefits. As the core component of a ship's power unit, the performance of a marine shaft generator (hereinafter referred to as a shaft generator or motor) directly affects the power output and operating efficiency of the ship. Among the many forms of shaft generators, low-speed permanent magnet shaft generators have become the first choice for marine shaft generators in recent years because of their characteristics of no need for electrical excitation, high efficiency, no gearbox, high reliability, and wide adaptability.
因永磁穿轴式轴发与船舶主轴共用主轴,轴发自身无轴承,无法独立运行,且其装配工艺复杂,限制了其在船用市场的发展。针对于此,我公司开发了一种可安全、快速安装和可拆卸的永磁穿轴式轴发结构和工艺流程,对于提高永磁轴发在船舶动力装置的技术水平和降低运行成本具有重要意义;Because the permanent magnet shaft-through type generator shares the main shaft with the ship's main shaft, the generator itself has no bearings and cannot operate independently, and its assembly process is complicated, which limits its development in the marine market. In view of this, our company has developed a permanent magnet shaft-through type generator structure and process flow that can be safely, quickly installed and disassembled, which is of great significance to improving the technical level of permanent magnet shaft generators in ship power devices and reducing operating costs;
同时在实践中,船舶的发电机仓和柴油发动机仓内的室内温度本身很高,与此同时由于防雨等要求,本装置和柴油发动机均设置在同一空间的独立小体积船舱中,由于自身散热和柴油发动机的散热,发电机自身所在的环境温度本身偏高,进而影响了发电机在高速运转时的散热效率。At the same time, in practice, the indoor temperature in the generator compartment and diesel engine compartment of the ship is very high. At the same time, due to rain protection requirements, the device and the diesel engine are arranged in independent small-volume cabins in the same space. Due to its own heat dissipation and the heat dissipation of the diesel engine, the ambient temperature of the generator itself is relatively high, which in turn affects the heat dissipation efficiency of the generator when it runs at high speed.
发明内容Summary of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种轴穿式船用永磁轴带发电机和装配工艺,本能顺利实施精准高效的装配过程。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a shaft-penetrating marine permanent magnet shaft-belt generator and an assembly process, which can smoothly implement an accurate and efficient assembly process.
技术方案:为实现上述目的,本发明的轴穿式船用永磁轴带发电机,包括同轴心的发电机定子外壳、发电机定子挠组、发电机永磁转子、筒形转子支架和中央转轴;Technical solution: To achieve the above-mentioned purpose, the shaft-through-type marine permanent magnet shaft-belt generator of the present invention comprises a coaxial generator stator housing, a generator stator flexure group, a generator permanent magnet rotor, a cylindrical rotor bracket and a central rotating shaft;
发电机定子挠组于发电机定子外壳内壁,发电机永磁转子同轴心固定于筒形转子支架外壁;筒形转子支架的内壁一体化设置有法兰环壁;发电机定子外壳与筒形转子支架之间形成定转子仓;中央转轴的中部一体化同轴心设置有a法兰盘,所述a法兰盘与法兰环壁通过若干法兰螺栓同轴心同步连接。The generator stator flexure group is fixed to the inner wall of the generator stator shell, and the generator permanent magnet rotor is coaxially fixed to the outer wall of the cylindrical rotor bracket; the inner wall of the cylindrical rotor bracket is integrally provided with a flange ring wall; a stator and rotor compartment is formed between the generator stator shell and the cylindrical rotor bracket; a flange plate is coaxially provided in the middle of the central rotating shaft, and the flange plate and the flange ring wall are coaxially and synchronously connected through a number of flange bolts.
进一步的,所述中央转轴两端分别同轴心一体化连接有b法兰盘和c法兰盘;b法兰盘和c法兰盘的外径均小于法兰环壁内径。Furthermore, flanges b and c are coaxially and integrally connected at both ends of the central rotating shaft; the outer diameters of flanges b and c are both smaller than the inner diameter of the flange ring wall.
进一步的,还包括柴油发动机输出轴和螺旋桨轴,所述柴油发动机输出轴末端同轴心一体化设置有d法兰盘,所述螺旋桨轴的一端一体化同轴心设置有e法兰盘,另一端连接螺旋桨单元;所述b法兰盘与d法兰盘同轴心通过若干法兰螺栓同轴心同步连接;c法兰盘与e法兰盘通过法兰螺栓同轴心连接。Furthermore, it also includes a diesel engine output shaft and a propeller shaft, wherein the end of the diesel engine output shaft is coaxially integrated with a d flange, one end of the propeller shaft is coaxially integrated with an e flange, and the other end is connected to the propeller unit; the b flange and the d flange are coaxially and synchronously connected through a plurality of flange bolts; the c flange and the e flange are coaxially connected through flange bolts.
进一步的,发电机定子外壳的内壁两端设置有端盖安装内止口,发电机定子外壳的两端同轴心设置有两内支撑圆环端盖,两所述内支撑圆环端盖的外圈分别卡入发电机定子外壳的内壁两端的内止口;内支撑圆环端盖的内圈通过法兰同轴心固定连接有铜环,所述铜环的内圈与筒形转子支架的外壁面之间形成间隙。Furthermore, inner stoppers for installing end covers are provided at both ends of the inner wall of the generator stator housing, and two inner supporting circular end covers are coaxially provided at both ends of the generator stator housing, and the outer circles of the two inner supporting circular end covers are respectively inserted into the inner stoppers at both ends of the inner wall of the generator stator housing; the inner circle of the inner supporting circular end cover is coaxially fixedly connected to a copper ring through a flange, and a gap is formed between the inner circle of the copper ring and the outer wall surface of the cylindrical rotor bracket.
进一步的,所述内支撑圆环端盖上镂空有若干通风孔,发电机定子外壳上有冷却水导入接口和冷却水出接口,所述发电机定子外壳内有冷却水路通道,冷却水路通道两端分别连通水导入接口和冷却水出接口。Furthermore, a plurality of ventilation holes are hollowed out on the inner supporting ring end cover, a cooling water inlet interface and a cooling water outlet interface are provided on the generator stator housing, a cooling water channel is provided in the generator stator housing, and both ends of the cooling water channel are respectively connected to the water inlet interface and the cooling water outlet interface.
进一步的,还包括可安装于发电机定子外壳两端的环状工艺端盖,环状工艺端盖的内外圈分别设置内圈法兰孔和外圈法兰孔;环状工艺端盖外圈的外圈法兰孔通过法兰螺栓可拆卸的锁紧在发电机定子外壳端部;环状工艺端盖内圈的内圈法兰孔通过法兰螺栓可拆卸的锁紧在筒形转子支架的端部。Furthermore, it also includes an annular process end cover that can be installed at both ends of the generator stator housing, and the inner and outer rings of the annular process end cover are respectively provided with an inner ring flange hole and an outer ring flange hole; the outer ring flange hole of the outer ring of the annular process end cover is removably locked to the end of the generator stator housing by flange bolts; the inner ring flange hole of the inner ring of the annular process end cover is removably locked to the end of the cylindrical rotor bracket by flange bolts.
进一步的,轴穿式船用永磁轴带发电机的装配工艺:Further, the assembly process of the shaft-through type marine permanent magnet shaft generator:
步骤一,将一片内支撑圆环端盖的外圈同轴心敲入发电机定子外壳的任意一端内壁的内止口;Step 1: knock the outer ring of an inner supporting ring end cover coaxially into the inner stop of the inner wall of any end of the generator stator housing;
步骤二,将已经敲入一片内支撑圆环端盖的一侧作为下方,将已安装发电机定子挠组的发电机定子外壳竖放在工装台面上;Step 2: Place the generator stator housing with the generator stator flexure group installed vertically on the workbench with the side where an inner support ring end cover has been knocked in as the bottom;
步骤三,将筒形转子支架和发电机永磁转子所构成的一体结构从发电机定子外壳上方吊入发电机定子挠组内圈,直至筒形转子支架的下端端穿过下方内支撑圆环端盖内圈的铜环;Step 3: hoist the integrated structure consisting of the cylindrical rotor bracket and the generator permanent magnet rotor from above the generator stator housing into the inner ring of the generator stator flexure group until the lower end of the cylindrical rotor bracket passes through the copper ring of the inner ring of the lower inner support ring end cover;
步骤四,从上方将另一只带铜环的内支撑圆环端盖装配好;Step 4: Assemble the other inner support ring end cap with copper ring from above;
步骤五,将“步骤四”得到的装配结构翻身至水平状态;Step 5, turning over the assembly structure obtained in "Step 4" to a horizontal state;
步骤六,将两片环状工艺端盖外圈的外圈法兰孔通过法兰螺栓可拆卸的锁紧在发电机定子外壳的两端;同时将两片环状工艺端盖内圈的内圈法兰孔通过法兰螺栓可拆卸的锁紧在筒形转子支架的两端部;此时在两片环状工艺端盖、发电机定子外壳和筒形转子支架共同构成了一个相互之间被严格约束的固定体,与此同时,在两片环状工艺端盖的法兰连接的刚性约束下,两内支撑圆环端盖的铜环内圈与筒形转子支架自动进入同轴心状态,且两者之间自动形成1±0.25mm间隙;与此同时定转子仓处于被两片环状工艺端盖封闭,防护等级达到IP55;Step 6: The outer ring flange holes of the two annular process end covers are detachably locked to the two ends of the generator stator housing through flange bolts; at the same time, the inner ring flange holes of the two annular process end covers are detachably locked to the two ends of the cylindrical rotor bracket through flange bolts; at this time, the two annular process end covers, the generator stator housing and the cylindrical rotor bracket together constitute a fixed body that is strictly constrained to each other. At the same time, under the rigid constraint of the flange connection of the two annular process end covers, the copper ring inner rings of the two inner supporting circular end covers and the cylindrical rotor bracket automatically enter a coaxial state, and a gap of 1±0.25mm is automatically formed between the two; at the same time, the stator and rotor bins are closed by the two annular process end covers, and the protection level reaches IP55;
步骤七,将中央转轴穿入筒形转子支架内圈,然后将a法兰盘与法兰环壁通过若干法兰螺栓锁紧;然后准备吊入船舱;Step 7: insert the central shaft into the inner ring of the cylindrical rotor bracket, and then tighten the flange plate and the flange ring wall through a number of flange bolts; then prepare to hoist it into the cabin;
步骤八,将b法兰盘与d法兰盘通过若干法兰螺栓同轴心锁紧;c法兰盘与e法兰盘通过若干法兰螺栓同轴心锁紧;与此同时适应性的微调发电机定子外壳的位置;然后将两片环状工艺端盖拆卸,在圆周上下左右4处测量内支撑圆环端盖的铜环内圈与筒形转子支架之间的缝隙,如有偏差,可通过机座底脚上的顶起螺孔微调;在测量合格后,彻底紧定发电机定子外壳;Step 8. Lock flange b and flange d coaxially through several flange bolts; lock flange c and flange e coaxially through several flange bolts; at the same time, fine-tune the position of the generator stator housing adaptively; then remove the two annular process end covers, and measure the gap between the inner ring of the copper ring of the inner support circular end cover and the cylindrical rotor bracket at 4 places on the circumference. If there is a deviation, it can be fine-tuned through the jacking screw holes on the base foot; after the measurement is qualified, completely tighten the generator stator housing;
步骤九,当出现定子短路的极端情况时,拆下a法兰盘与法兰环壁相连接的螺栓,将筒形转子支架轴向顶出一定距离,此时转子与中央转轴脱开。Step nine, when the extreme situation of stator short circuit occurs, remove the bolts connecting flange a and flange ring wall, and push the cylindrical rotor bracket axially out a certain distance. At this time, the rotor is disengaged from the central shaft.
进一步的,的轴穿式船用永磁轴带发电机的冷却结构的改进方案,筒形转子支架的外壁面分布有若干冷空气导出口,若干冷空气导出口呈圆周阵列分布于发电机永磁转子的两端,且均连通定转子仓;Furthermore, an improved scheme for the cooling structure of the shaft-penetrating marine permanent magnet shaft-belt generator is provided, wherein a plurality of cold air outlets are distributed on the outer wall surface of the cylindrical rotor bracket, and the plurality of cold air outlets are distributed in a circular array at both ends of the permanent magnet rotor of the generator, and are all connected to the stator and rotor compartments;
a法兰盘的内部呈圆周阵列分布有若干沿径向方向延伸的a气体离心通道,筒形转子支架和法兰环壁所形成的一体结构的内部呈圆周阵列分布有若干b离心通道,若干b离心通道远离筒形转子支架轴线的一端分别通过若干冷空气导出口连通定转子仓,在a法兰盘与法兰环壁通过法兰紧密连接的状态下,若干a气体离心通道远离a法兰盘轴心的一端分别对应连通若干b离心通道靠近筒形转子支架轴线的一端;a法兰盘内部的轴心处同轴心设置有环状气体分流仓,若干a气体离心通道靠近a法兰盘轴心的一端均连通环状气体分流仓,中央转轴内沿长度方向设置有a段进气通道,a进气通道在靠近b法兰盘的一端通过进气口连通外界大气压;螺旋桨轴内沿长度方向设置有b段进气通道,c法兰盘与e法兰盘通过法兰紧密连接的状态下,a段进气通道与b段进气通道相互靠近的一端相互连通;螺旋桨轴内沿长度方向设置有与b段进气通道平行的c段进气通道,中央转轴内沿长度方向设置有与a段进气通道平行的d段进气通道;c法兰盘与e法兰盘通过法兰紧密连接的状态下,c段进气通道与d段进气通道相互靠近的一端相互连通;The interior of the a flange is provided with a plurality of a gas centrifugal channels extending in the radial direction in a circumferential array, and the interior of the integrated structure formed by the cylindrical rotor support and the flange ring wall is provided with a plurality of b gas centrifugal channels in a circumferential array. The ends of the plurality of b gas centrifugal channels away from the axis of the cylindrical rotor support are connected to the stator and rotor bins through a plurality of cold air outlets. When the a flange and the flange ring wall are tightly connected through the flange, the ends of the plurality of a gas centrifugal channels away from the axis of the a flange are respectively connected to the ends of the plurality of b gas centrifugal channels close to the axis of the cylindrical rotor support; an annular gas diversion bin is coaxially arranged at the axis of the interior of the a flange, and the ends of the plurality of a gas centrifugal channels close to the axis of the a flange are all connected to the annular gas diversion bin. A gas diversion chamber is provided, wherein a section of air inlet channel a is provided in the length direction of the central rotating shaft, and the air inlet channel a is connected to the outside atmospheric pressure through an air inlet port at one end close to the b flange; a section of air inlet channel b is provided in the length direction of the propeller shaft, and when the c flange and the e flange are tightly connected through flanges, the ends of the air inlet channel a and the b flange are connected to each other; a section of air inlet channel c is provided in the length direction of the propeller shaft in parallel with the b section of air inlet channel, and a section of air inlet channel d is provided in the length direction of the central rotating shaft in parallel with the a section of air inlet channel; when the c flange and the e flange are tightly connected through flanges, the ends of the air inlet channel c and the d flange are connected to each other;
螺旋桨单元的螺旋桨轮毂或螺旋桨叶片内设置有曲折气体冷却通道,b段进气通道和c段进气通道靠近螺旋桨单元的一端通过曲折气体冷却通道相互连通。A tortuous gas cooling channel is arranged in the propeller hub or the propeller blade of the propeller unit, and the b-section air inlet channel and the c-section air inlet channel are connected to each other at one end close to the propeller unit through the tortuous gas cooling channel.
有益效果:本发明的提供了一种快速安装和可拆卸的永磁穿轴式轴发结构和工艺流程,对于提高永磁轴发在船舶动力装置的技术水平和降低运行成本具有重要意义;Beneficial effects: The present invention provides a quick-install and detachable permanent magnet through-shaft generator structure and process flow, which is of great significance for improving the technical level of permanent magnet shaft generators in ship power plants and reducing operating costs;
尤其是“步骤六”借助工艺端盖使内支撑圆环端盖的铜环内圈与筒形转子支架自动进入同轴心状态并形成特定间隙,而在后来的“步骤八”中又对工艺端盖实施了拆卸;使定转子在同轴心的情况下恢复相对旋转的关系;其工艺过程巧妙,使本装置能顺利且精准的装配;In particular, in "step six", the inner copper ring of the inner supporting ring end cover and the cylindrical rotor bracket are automatically coaxial and form a specific gap with the help of the process end cover, and in the subsequent "step eight", the process end cover is disassembled to restore the relative rotation relationship between the stator and the rotor under the coaxial condition; the process is ingenious, so that the device can be assembled smoothly and accurately;
与此同时,改进后的气道冷却循环系统,使若干冷空气导出口持续吹出至定转子仓的空气是经过螺旋桨叶片高效冷却后的偏冷空气,从而使机器运转过程中,本装置的定转子仓内被持续补入冷空气,进而显著促进了电机定子挠组和定转子仓的降温和散热。At the same time, the improved air duct cooling circulation system enables the air continuously blown out from several cold air outlets to the stator and rotor bins is relatively cold air that has been efficiently cooled by the propeller blades. As a result, during the operation of the machine, cold air is continuously replenished in the stator and rotor bins of the device, thereby significantly promoting the cooling and heat dissipation of the motor stator flexure group and the stator and rotor bins.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发电机整体结构示意图,在本图中工艺端盖没有拆卸;FIG1 is a schematic diagram of the overall structure of the generator, in which the process end cover is not disassembled;
图2为附图1的基础上拆卸工艺端盖后的示意图;FIG2 is a schematic diagram of FIG1 after the process end cover is disassembled;
图3发电机的工艺端盖拆卸前和拆卸后的剖视图;FIG3 is a cross-sectional view of a process end cover of a generator before and after disassembly;
图4为本方案的所有旋部件示意图;FIG4 is a schematic diagram of all rotating components of this solution;
图5为改进冷却风道后的剖视图;FIG5 is a cross-sectional view of the improved cooling air duct;
图6为螺旋桨内部风道示意图。Figure 6 is a schematic diagram of the internal air duct of the propeller.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如附图1至6的轴穿式船用永磁轴带发电机,包括同轴心的发电机定子外壳2、发电机定子挠组3、发电机永磁转子11、筒形转子支架9和中央转轴4;发电机定子挠组3同轴心固定于发电机定子外壳2内壁,发电机永磁转子11同轴心固定于筒形转子支架9外壁;筒形转子支架9的内壁一体化设置有法兰环壁7;发电机定子外壳2与筒形转子支架9之间形成定转子仓40。As shown in Figures 1 to 6, the shaft-through marine permanent magnet shaft-belt generator includes a coaxial generator stator housing 2, a generator stator flexure group 3, a generator permanent magnet rotor 11, a cylindrical rotor bracket 9 and a central rotating shaft 4; the generator stator flexure group 3 is coaxially fixed to the inner wall of the generator stator housing 2, and the generator permanent magnet rotor 11 is coaxially fixed to the outer wall of the cylindrical rotor bracket 9; the inner wall of the cylindrical rotor bracket 9 is integrally provided with a flange ring wall 7; a stator and rotor compartment 40 is formed between the generator stator housing 2 and the cylindrical rotor bracket 9.
中央转轴4的中部一体化同轴心设置有a法兰盘6,中央转轴4两端分别同轴心一体化连接有b法兰盘8和c法兰盘5;为了在装配时能轻易的穿过,b法兰盘8和c法兰盘5的外径均小于法兰环壁7内径。An a-flange 6 is coaxially integrated in the middle of the central rotating shaft 4, and b-flange 8 and c-flange 5 are coaxially integrated at both ends of the central rotating shaft 4; in order to facilitate passing during assembly, the outer diameters of b-flange 8 and c-flange 5 are both smaller than the inner diameter of the flange ring wall 7.
如图4、5、6还包括柴油发动机输出轴30和螺旋桨轴33,柴油发动机的输出端驱动连接柴油发动机输出轴30,柴油发动机输出轴30末端同轴心一体化设置有d法兰盘31,螺旋桨轴33的一端一体化同轴心设置有e法兰盘32,另一端连接螺旋桨单元23;b法兰盘8与d法兰盘31同轴心通过若干法兰螺栓同轴心同步连接;c法兰盘5与e法兰盘32通过若干法兰螺栓同轴心同步连接;a法兰盘6与法兰环壁7通过若干法兰螺栓同轴心同步连接。As shown in Figures 4, 5, and 6, the diesel engine output shaft 30 and the propeller shaft 33 are also included. The output end of the diesel engine is driven and connected to the diesel engine output shaft 30. The end of the diesel engine output shaft 30 is coaxially integrated with a d flange 31. One end of the propeller shaft 33 is coaxially integrated with an e flange 32, and the other end is connected to the propeller unit 23; the b flange 8 is coaxially synchronously connected to the d flange 31 through a number of flange bolts; the c flange 5 is coaxially synchronously connected to the e flange 32 through a number of flange bolts; the a flange 6 is coaxially synchronously connected to the flange ring wall 7 through a number of flange bolts.
发电机定子外壳2的内壁两端设置有端盖安装内止口,发电机定子外壳2的两端同轴心设置有两内支撑圆环端盖1,两内支撑圆环端盖1的外圈分别卡入发电机定子外壳2的内壁两端的内止口,且过盈配合;内支撑圆环端盖1的内圈通过法兰同轴心固定连接有铜环51,铜环51的内圈与筒形转子支架9的外壁面之间形成1±0.25mm间隙;内支撑圆环端盖1上镂空有若干通风孔12,发电机定子外壳2上有冷却水导入接口60和冷却水出接口61,所述发电机定子外壳2内有冷却水路通道,冷却水路通道两端分别连通水导入接口60和冷却水出接口61,在高负荷的情况下,可以通过外设的水泵将冷却水从水导入接口60流入发电机定子外壳2内,以达到强制散热的作用。The inner ends of the inner wall of the generator stator housing 2 are provided with inner stoppers for mounting the end covers, and the two ends of the generator stator housing 2 are coaxially provided with two inner supporting circular end covers 1, and the outer circles of the two inner supporting circular end covers 1 are respectively inserted into the inner stoppers at the two ends of the inner wall of the generator stator housing 2, and are interference fit; the inner circle of the inner supporting circular end cover 1 is coaxially fixedly connected with a copper ring 51 through a flange, and a gap of 1±0.25mm is formed between the inner circle of the copper ring 51 and the outer wall surface of the cylindrical rotor bracket 9; a plurality of ventilation holes 12 are hollowed out on the inner supporting circular end cover 1, and a cooling water inlet interface 60 and a cooling water outlet interface 61 are provided on the generator stator housing 2, and a cooling water channel is provided in the generator stator housing 2, and the two ends of the cooling water channel are respectively connected to the water inlet interface 60 and the cooling water outlet interface 61, and under high load conditions, cooling water can be flowed from the water inlet interface 60 into the generator stator housing 2 through an external water pump to achieve the effect of forced heat dissipation.
如图1和2,还包括可安装于发电机定子外壳2两端的两片环状工艺端盖10,两片环状工艺端盖10的作用是在于装配工艺中,在正常使用状态下,两片环状工艺端盖10为取下的状态,环状工艺端盖10的内外圈分别设置内圈法兰孔10.1和外圈法兰孔10.2;环状工艺端盖10外圈的外圈法兰孔10.2通过法兰螺栓可拆卸的锁紧在发电机定子外壳2端部;环状工艺端盖10内圈的内圈法兰孔10.1通过法兰螺栓可拆卸的锁紧在筒形转子支架9的端部。As shown in Figures 1 and 2, it also includes two annular process end covers 10 that can be installed at both ends of the generator stator housing 2. The function of the two annular process end covers 10 is that in the assembly process, under normal use, the two annular process end covers 10 are in a removed state, and the inner and outer circles of the annular process end covers 10 are respectively provided with inner circle flange holes 10.1 and outer circle flange holes 10.2; the outer circle flange holes 10.2 of the outer circle of the annular process end cover 10 are detachably locked to the end of the generator stator housing 2 by flange bolts; the inner circle flange holes 10.1 of the inner circle of the annular process end cover 10 are detachably locked to the end of the cylindrical rotor bracket 9 by flange bolts.
本方案的冷却系统的改进(图1至图3不涉及冷却系统的改进):Improvements to the cooling system of this solution (Figures 1 to 3 do not involve improvements to the cooling system):
如图5和6所示,筒形转子支架9的外壁面分布有若干冷空气导出口13,若干冷空气导出口13呈圆周阵列分布于发电机永磁转子11的两端,且均连通定转子仓40;As shown in FIGS. 5 and 6 , a plurality of cold air outlets 13 are distributed on the outer wall of the cylindrical rotor support 9 , and the plurality of cold air outlets 13 are distributed in a circular array at both ends of the generator permanent magnet rotor 11 , and are all connected to the stator and rotor bins 40 ;
a法兰盘6的内部呈圆周阵列分布有若干沿径向方向延伸的a气体离心通道24,筒形转子支架9和法兰环壁7所形成的一体结构的内部呈圆周阵列分布有若干b离心通道14,若干b离心通道14远离筒形转子支架9轴线的一端分别通过若干冷空气导出口13连通定转子仓40,在a法兰盘6与法兰环壁7通过法兰紧密连接的状态下,若干a气体离心通道24远离a法兰盘6轴心的一端分别对应连通若干b离心通道14靠近筒形转子支架9轴线的一端。A plurality of a gas centrifugal channels 24 extending in the radial direction are distributed in a circumferential array inside the a flange 6, and a plurality of b centrifugal channels 14 are distributed in a circumferential array inside the integrated structure formed by the cylindrical rotor support 9 and the flange ring wall 7. The ends of the plurality of b centrifugal channels 14 away from the axis of the cylindrical rotor support 9 are connected to the stator and rotor bins 40 through a plurality of cold air outlets 13 respectively. When the a flange 6 and the flange ring wall 7 are tightly connected through the flange, the ends of the plurality of a gas centrifugal channels 24 away from the axis of the a flange 6 are respectively connected to the ends of the plurality of b centrifugal channels 14 close to the axis of the cylindrical rotor support 9.
a法兰盘6内部的轴心处同轴心设置有环状气体分流仓17,若干a气体离心通道24靠近a法兰盘6轴心的一端均连通环状气体分流仓17,中央转轴4内沿长度方向设置有a段进气通道15,a进气通道15在靠近b法兰盘8的一端通过进气口23连通外界大气压;螺旋桨轴33内沿长度方向设置有b段进气通道19,c法兰盘5与e法兰盘32通过法兰紧密连接的状态下,a段进气通道15与b段进气通道19相互靠近的一端相互连通;An annular gas diversion chamber 17 is coaxially arranged at the axis center of the a flange 6, and the ends of the a gas centrifugal channels 24 close to the axis center of the a flange 6 are all connected to the annular gas diversion chamber 17. A section a air inlet channel 15 is arranged in the central rotating shaft 4 along the length direction, and the a air inlet channel 15 is connected to the external atmospheric pressure through the air inlet 23 at the end close to the b flange 8; a section b air inlet channel 19 is arranged in the propeller shaft 33 along the length direction, and when the c flange 5 and the e flange 32 are tightly connected by flanges, the ends of the a section air inlet channel 15 and the b section air inlet channel 19 close to each other are connected to each other;
螺旋桨轴33内沿长度方向设置有与b段进气通道19平行的c段进气通道20,中央转轴4内沿长度方向设置有与a段进气通道15平行的d段进气通道16;c法兰盘5与e法兰盘32通过法兰紧密连接的状态下,c段进气通道20与d段进气通道16相互靠近的一端相互连通;A c-section air inlet channel 20 is provided in the propeller shaft 33 along the length direction and is parallel to the b-section air inlet channel 19. A d-section air inlet channel 16 is provided in the central rotating shaft 4 along the length direction and is parallel to the a-section air inlet channel 15. When the c-flange 5 and the e-flange 32 are tightly connected by flanges, the c-section air inlet channel 20 and the d-section air inlet channel 16 are connected to each other at their ends close to each other.
螺旋桨单元23的螺旋桨轮毂或螺旋桨叶片22内设置有曲折气体冷却通道21,b段进气通道19和c段进气通道20靠近螺旋桨单元23的一端通过曲折气体冷却通道21相互连通。A zigzag gas cooling passage 21 is provided in the propeller hub or propeller blade 22 of the propeller unit 23 , and the ends of the b-section air inlet passage 19 and the c-section air inlet passage 20 close to the propeller unit 23 are connected to each other through the zigzag gas cooling passage 21 .
冷却系统的工作原理:How the cooling system works:
在工作时,柴油发动机驱动柴油发动机输出轴30进而带动中央转轴4和螺旋桨轴33同步旋转,从而使螺旋桨单元23在水中搅动,进而驱动船体前进,与此同时中央转轴4的旋转会带动筒形转子支架9和发电机永磁转子11快速旋转,进而使发电机定子挠组3上的线圈切割磁感线发电,并持续产生感应电流,进而达到在驱动船体前进的同时发电,在发电过程中,电机定子挠组3内的电流热效应发热,并会使定转子仓40内的温度升高,从而抑制发电功率;与此同时由于防雨等要求,本装置和柴油发动机均设置在同一空间的独立小体积船舱中,由于自身散热和柴油发动机的散热,发电机自身所在的环境温度本身偏高,进而对电机定子挠组3的散热能力有限;When working, the diesel engine drives the diesel engine output shaft 30 and then drives the central shaft 4 and the propeller shaft 33 to rotate synchronously, so that the propeller unit 23 is stirred in the water, thereby driving the hull forward. At the same time, the rotation of the central shaft 4 will drive the cylindrical rotor bracket 9 and the generator permanent magnet rotor 11 to rotate rapidly, so that the coil on the generator stator flexure group 3 cuts the magnetic flux lines to generate electricity, and continuously generates induced current, thereby achieving power generation while driving the hull forward. During the power generation process, the thermal effect of the current in the motor stator flexure group 3 generates heat, and the temperature in the stator and rotor compartment 40 will increase, thereby suppressing the power generation; at the same time, due to requirements such as rain protection, the device and the diesel engine are both arranged in an independent small-volume cabin in the same space. Due to its own heat dissipation and the heat dissipation of the diesel engine, the ambient temperature of the generator itself is relatively high, thereby limiting the heat dissipation capacity of the motor stator flexure group 3;
而在本案中,筒形转子支架9和发电机永磁转子11高速旋转过程中,使定转子仓40内形成绕轴线旋转的旋流气体,从而使筒形转子支架9外周壁处的若干冷空气导出口13处的空气呈高流速特征,根据流体力学可知(伯努利方程),在同等情况下,流速越高气压越低,进而使内部呈高流速的定转子仓40对若干冷空气导出口13产生一定的抽吸力;与此同时a法兰盘6和筒形转子支架9同步沿轴线旋转的过程中,使若干a气体离心通道24和b离心通道14内的空气在离心力的作用下做远离筒形转子支架9轴线的离心流动;因此在若干a气体离心通道24和b离心通道14内部空气受到的离心力以及内部呈高流速的定转子仓40对若干冷空气导出口13产生一定的抽吸力的共同传导下,使环状气体分流仓17内形成持续的负压,进而负压最终传递给进气口23,并形成如下气体循环:In the present case, during the high-speed rotation of the cylindrical rotor support 9 and the generator permanent magnet rotor 11, a swirling gas rotating around the axis is formed in the stator-rotor bin 40, so that the air at the several cold air outlets 13 on the outer peripheral wall of the cylindrical rotor support 9 presents a high flow velocity characteristic. According to fluid mechanics (Bernoulli equation), under the same conditions, the higher the flow velocity, the lower the air pressure, so that the stator-rotor bin 40 with a high flow velocity inside generates a certain suction force on the several cold air outlets 13; at the same time, the flange 6 and the cylindrical rotor support 9 are synchronously rotated along During the rotation of the axis, the air in the several a gas centrifugal channels 24 and b centrifugal channels 14 is centrifugally moved away from the axis of the cylindrical rotor support 9 under the action of centrifugal force; therefore, under the joint conduction of the centrifugal force on the air in the several a gas centrifugal channels 24 and b centrifugal channels 14 and the certain suction force generated by the stator and rotor bins 40 with high flow rate inside on the several cold air outlets 13, a continuous negative pressure is formed in the annular gas diversion bin 17, and then the negative pressure is finally transmitted to the air inlet 23, and the following gas cycle is formed:
船舱内的室内偏高温空气在负压的作用下通过进气口23吸入a进气通道15,随后进入a进气通道15的空气依次流过b段进气通道19、曲折气体冷却通道21、c段进气通道20、d段进气通道16、环状气体分流仓17、若干a气体离心通道24和若干b离心通道14,并最终通过若干冷空气导出口13吹出至定转子仓40,与此同时定转子仓40内多余的空气通过两内支撑圆环端盖1上的若干通风孔12重新排出船舱;进而形成持续的上述气体流动循环;The relatively high temperature air in the cabin is sucked into the a air inlet 15 through the air inlet 23 under the action of negative pressure, and then the air entering the a air inlet 15 flows through the b section air inlet 19, the zigzag gas cooling channel 21, the c section air inlet 20, the d section air inlet 16, the annular gas diversion chamber 17, a plurality of a gas centrifugal channels 24 and a plurality of b centrifugal channels 14 in sequence, and is finally blown out to the stator and rotor chamber 40 through a plurality of cold air outlets 13. At the same time, the excess air in the stator and rotor chamber 40 is re-discharged from the cabin through a plurality of ventilation holes 12 on the two inner support ring end covers 1, thereby forming the above-mentioned continuous gas flow cycle;
由于螺旋桨单元23在水中持续搅动,因此螺旋桨单元23上的螺旋桨叶片22的热量会被快速的传递到水中,从而迅速散热,在上述气体流动循环过程中,来自船舱内偏热的空气流经螺旋桨叶片22内的曲折气体冷却通道21的过程中会螺旋桨叶片22迅速带走热量,从而降温,进而使上述循环过程中,若干冷空气导出口13持续吹出至定转子仓40的空气是经过螺旋桨叶片22高效冷却后的偏冷空气,从而使机器运转过程中,本装置的定转子仓40内被持续补入冷空气,进而显著促进了电机定子挠组3和定转子仓40的降温和散热。Since the propeller unit 23 is continuously stirred in the water, the heat of the propeller blades 22 on the propeller unit 23 will be quickly transferred to the water, thereby quickly dissipating the heat. During the above-mentioned gas flow circulation process, the hot air from the cabin will quickly take away the heat when flowing through the tortuous gas cooling channel 21 in the propeller blades 22, thereby cooling down. In the above-mentioned circulation process, the air continuously blown out from the plurality of cold air outlets 13 to the stator and rotor bins 40 is the cold air that has been efficiently cooled by the propeller blades 22. Therefore, during the operation of the machine, the stator and rotor bins 40 of the device are continuously replenished with cold air, thereby significantly promoting the cooling and heat dissipation of the motor stator flexure group 3 and the stator and rotor bins 40.
装配工艺:Assembly process:
步骤一,发电机定子外壳2内壁初始状态下已固定安装有发电机定子挠组3,然后将一片内支撑圆环端盖1的外圈同轴心敲入发电机定子外壳2的任意一端内壁的内止口,并锁紧;Step 1: In the initial state, the generator stator housing 2 has a generator stator flexure group 3 fixedly installed on its inner wall, and then the outer ring of an inner support ring end cover 1 is coaxially knocked into the inner stop of the inner wall of any end of the generator stator housing 2 and locked;
步骤二,将已经敲入一片内支撑圆环端盖1的一侧作为下方,将已安装发电机定子挠组3的发电机定子外壳2竖放在工装台面上;Step 2: Place the generator stator housing 2 with the generator stator flexure group 3 installed vertically on the workbench with the side of the inner support ring end cover 1 knocked in as the bottom;
步骤三,将筒形转子支架9和发电机永磁转子11所构成的一体结构从发电机定子外壳2上方吊入发电机定子挠组3内圈,直至筒形转子支架9的下端端穿过下方内支撑圆环端盖1内圈的铜环51;Step 3: hoist the integrated structure consisting of the cylindrical rotor support 9 and the generator permanent magnet rotor 11 from above the generator stator housing 2 into the inner ring of the generator stator flexure group 3 until the lower end of the cylindrical rotor support 9 passes through the copper ring 51 of the inner ring of the lower inner support ring end cover 1;
步骤四,从上方将另一只带铜环51的内支撑圆环端盖1通过敲入的形式装配好,并锁紧;Step 4: Assemble the other inner supporting circular end cap 1 with the copper ring 51 from above by knocking it in and locking it;
步骤五,将“步骤四”得到的装配结构翻身至水平状态;Step 5, turning over the assembly structure obtained in "Step 4" to a horizontal state;
步骤六,将两片环状工艺端盖10外圈的外圈法兰孔10.2通过法兰螺栓可拆卸的锁紧在发电机定子外壳2的两端端;同时将两片环状工艺端盖10内圈的内圈法兰孔10.1通过法兰螺栓可拆卸的锁紧在筒形转子支架9的两端部;此时在两片环状工艺端盖10、发电机定子外壳2和筒形转子支架9共同构成了一个相互之间被严格约束的固定体,与此同时,在两片环状工艺端盖10的法兰连接的刚性约束下,发电机定子外壳2与筒形转子支架9自动进入同轴心的状态,两内支撑圆环端盖1的铜环51内圈与筒形转子支架9自动进入同轴心状态,且两者之间自动形成1±0.25mm间隙;与此同时定转子仓40处于被两片环状工艺端盖10封闭,防护等级达到IP55,在后续吊装和安装过程中起到防水作用;Step six, the outer ring flange holes 10.2 of the outer rings of the two annular process end covers 10 are detachably locked to the two ends of the generator stator housing 2 by flange bolts; at the same time, the inner ring flange holes 10.1 of the inner rings of the two annular process end covers 10 are detachably locked to the two ends of the cylindrical rotor bracket 9 by flange bolts; at this time, the two annular process end covers 10, the generator stator housing 2 and the cylindrical rotor bracket 9 together constitute a fixed body that is strictly constrained to each other. At the same time, under the rigid constraint of the flange connection of the two annular process end covers 10, the generator stator housing 2 and the cylindrical rotor bracket 9 automatically enter a coaxial state, and the inner rings of the copper rings 51 of the two inner supporting annular end covers 1 automatically enter a coaxial state with the cylindrical rotor bracket 9, and a gap of 1±0.25mm is automatically formed between the two; at the same time, the stator and rotor bins 40 are closed by the two annular process end covers 10, and the protection level reaches IP55, which plays a waterproof role in the subsequent hoisting and installation process;
步骤七,将中央转轴4穿入筒形转子支架9内圈,然后将a法兰盘6与法兰环壁7通过若干法兰螺栓锁紧;然后准备吊入相对密闭和防雨的船舱;Step 7: insert the central shaft 4 into the inner ring of the cylindrical rotor bracket 9, and then tighten the flange 6 and the flange ring wall 7 through a number of flange bolts; then prepare to hoist it into a relatively closed and rainproof cabin;
步骤八,将b法兰盘8与d法兰盘31通过若干法兰螺栓同轴心锁紧;c法兰盘5与e法兰盘32通过若干法兰螺栓同轴心锁紧;与此同时适应性的微调发电机定子外壳2的位置;Step 8, coaxially lock the b flange 8 and the d flange 31 through a plurality of flange bolts; coaxially lock the c flange 5 and the e flange 32 through a plurality of flange bolts; at the same time, adaptively fine-tune the position of the generator stator housing 2;
然后将两片环状工艺端盖10拆卸,在圆周上下左右4处测量内支撑圆环端盖1的铜环51内圈与筒形转子支架9之间的缝隙,看间隙值是否为1±0.25mm,如有偏差,可通过机座底脚上的顶起螺孔微调;在测量合格后,彻底紧定发电机定子外壳2;Then disassemble the two annular process end covers 10, and measure the gap between the inner circle of the copper ring 51 of the inner supporting annular end cover 1 and the cylindrical rotor bracket 9 at 4 locations on the circumference to see if the gap value is 1±0.25mm. If there is a deviation, fine-tune it through the jacking screw holes on the base foot; after the measurement is qualified, completely tighten the generator stator housing 2;
步骤九,当出现定子短路的极端情况时,拆下a法兰盘6与法兰环壁7相连接的螺栓,将筒形转子支架9轴向顶出20mm,此时转子与中央转轴4脱开。Step nine, when an extreme situation of stator short circuit occurs, remove the bolts connecting the flange plate a 6 and the flange ring wall 7, and push the cylindrical rotor bracket 9 axially out by 20 mm. At this time, the rotor is disengaged from the central shaft 4.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119813578A (en) * | 2025-01-16 | 2025-04-11 | 招商局工业智能科技(江苏)有限公司 | Marine shaft generator with three-half structure |
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| CN115483805A (en) * | 2022-09-27 | 2022-12-16 | 江苏新扬子造船有限公司 | An installation method of a shaft-holding permanent magnet shaft generator |
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