CN119029644A - A wire connection device for electrical production - Google Patents
A wire connection device for electrical production Download PDFInfo
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- CN119029644A CN119029644A CN202411465699.9A CN202411465699A CN119029644A CN 119029644 A CN119029644 A CN 119029644A CN 202411465699 A CN202411465699 A CN 202411465699A CN 119029644 A CN119029644 A CN 119029644A
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- 238000009429 electrical wiring Methods 0.000 claims 9
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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Abstract
本发明公开了一种电气生产用电线接线装置,包括操作主体,所述操作主体包括底座,转动连接在所述底座内的双向螺纹杆,啮合连接在所述双向螺纹杆外侧的主动齿轮,接线部,所述接线部包括配电座,所述配电座底部与底座顶部固定连接,设置在所述配电座顶部的承接板,本发明涉及导线连接技术领域。该一种电气生产用电线接线装置,能够有效地解决现有技术中,在电气生产加工过程中,需要对电气元件之间的线头之间进行连接,常用的接线方式是通过人工剥除电线的绝缘层后,将裸露的电线交叉拧到一起,电线的连接处包裹一层绝缘材料,实现电线的接线,该方式接线费时费力,而且电线之间接头部位容易出现松动的问题。
The present invention discloses an electric wire wiring device for electrical production, including an operating body, the operating body including a base, a two-way threaded rod rotatably connected in the base, a driving gear meshingly connected to the outside of the two-way threaded rod, and a wiring part, the wiring part including a distribution seat, the bottom of the distribution seat is fixedly connected to the top of the base, and a receiving plate arranged on the top of the distribution seat. The present invention relates to the field of wire connection technology. This electric wire wiring device for electrical production can effectively solve the problem in the prior art that in the process of electrical production and processing, it is necessary to connect the wire ends between electrical components. The commonly used wiring method is to manually strip the insulation layer of the wire, cross-twist the exposed wires together, and wrap a layer of insulating material at the connection of the wires to achieve the wiring of the wires. This wiring method is time-consuming and labor-intensive, and the joints between the wires are prone to loosening.
Description
技术领域Technical Field
本发明涉及导线连接技术领域,具体涉及一种电气生产用电线接线装置。The invention relates to the technical field of wire connection, and in particular to an electric wire connection device for electrical production.
背景技术Background Art
电线是指传输电能的导线。分裸线、电磁线和绝缘线。裸线没有绝缘层,包括铜、铝平线、架空绞线以及各种型材(如型线、母线、铜排、铝排等)。应有薄的绝缘层和良好的电气机械性能,以及耐热、防潮、耐溶剂等性能。选用不同的绝缘材料可获得不同的特性。Wires are conductors that transmit electrical energy. They are classified into bare wires, electromagnetic wires, and insulated wires. Bare wires have no insulation layer, including copper and aluminum flat wires, overhead stranded wires, and various profiles (such as profiled wires, busbars, copper bars, aluminum bars, etc.). They should have a thin insulation layer and good electrical and mechanical properties, as well as heat resistance, moisture resistance, and solvent resistance. Different properties can be obtained by selecting different insulating materials.
根据中国专利CN109346853A中所述,本发明属于导线连接设备领域,具体的说是一种电线快速接线装置,包括基板、连接套和支架,所述支架固定安装在基板一侧,支架一侧设置有滑槽;所述连接套放置在基板上;所述基板上设有冲压机构,冲压机构位于基板上方,冲压机构用于对连接套进行冲压;所述冲压机构包括冲压杆、冲压块、活动板、滑块、弹性膜、固定板和连杆,所述活动板一端通过连杆固连着滑块;所述冲压块位于活动板下方,冲压块与活动板之间套接有冲击弹簧;所述冲压杆竖直滑动安装在活动板上;所述固定板固定安装在支架上;本发明通过将需要连接的电线剥好后插入连接套内,再通过冲压机构对连接套进行弹射冲击,实现电线的快速连接并且连接牢固,不易脱落。According to Chinese patent CN109346853A, the present invention belongs to the field of wire connection equipment, specifically, a wire quick wiring device, including a base plate, a connecting sleeve and a bracket, the bracket is fixedly mounted on one side of the base plate, and a slide groove is provided on one side of the bracket; the connecting sleeve is placed on the base plate; a stamping mechanism is provided on the base plate, the stamping mechanism is located above the base plate, and the stamping mechanism is used to stamp the connecting sleeve; the stamping mechanism includes a stamping rod, a stamping block, a movable plate, a slider, an elastic membrane, a fixed plate and a connecting rod, one end of the movable plate is fixedly connected to the slider through a connecting rod; the stamping block is located below the movable plate, and an impact spring is sleeved between the stamping block and the movable plate; the stamping rod is vertically slidably mounted on the movable plate; the fixed plate is fixedly mounted on the bracket; the present invention realizes the quick connection of the wires and the connection is firm and not easy to fall off by stripping the wires to be connected and inserting them into the connecting sleeve, and then ejecting and impacting the connecting sleeve through the stamping mechanism.
在电气生产加工过程中,需要对电气元件之间的线头之间进行连接,常用的接线方式是通过人工剥除电线的绝缘层后,将裸露的电线交叉拧到一起,电线的连接处包裹一层绝缘材料,实现电线的接线,该方式接线费时费力,而且电线之间接头部位容易出现松动的情况。During the electrical production and processing process, it is necessary to connect the wire ends between electrical components. The commonly used wiring method is to manually strip the insulation layer of the wires, cross-twist the exposed wires together, and wrap a layer of insulating material at the connection point of the wires to achieve the wiring of the wires. This wiring method is time-consuming and labor-intensive, and the joints between the wires are prone to loosening.
发明内容Summary of the invention
针对现有技术所存在的上述缺点,本发明提供了一种电气生产用电线接线装置,能够有效地解决现有技术中,在电气生产加工过程中,需要对电气元件之间的线头之间进行连接,常用的接线方式是通过人工剥除电线的绝缘层后,将裸露的电线交叉拧到一起,电线的连接处包裹一层绝缘材料,实现电线的接线,该方式接线费时费力,而且电线之间接头部位容易出现松动的问题。In view of the above-mentioned shortcomings of the prior art, the present invention provides an electric wire wiring device for electrical production, which can effectively solve the problem in the prior art that, during the electrical production and processing process, it is necessary to connect the wire ends between electrical components. The commonly used wiring method is to manually strip the insulation layer of the wires, cross-twist the exposed wires together, and wrap a layer of insulating material at the connection point of the wires to achieve the wiring of the wires. This wiring method is time-consuming and labor-intensive, and the joints between the wires are prone to loosening.
为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above objectives, the present invention is implemented through the following technical solutions:
本发明提供一种电气生产用电线接线装置,包括:The present invention provides a wire connection device for electrical production, comprising:
操作主体,所述操作主体包括底座,转动连接在所述底座内的双向螺纹杆,啮合连接在所述双向螺纹杆外侧的主动齿轮;An operating body, the operating body comprising a base, a bidirectional threaded rod rotatably connected to the base, and a driving gear meshingly connected to the outside of the bidirectional threaded rod;
接线部,所述接线部包括配电座,所述配电座底部与底座顶部固定连接,设置在所述配电座顶部的承接板,滑动连接在所述承接板内部的内滑块,螺纹连接在所述内滑块内部的螺杆,可拆卸安装在所述螺杆底端的包裹件,用于电线之间快速交叉拧紧;The wiring part includes a power distribution seat, the bottom of the power distribution seat is fixedly connected to the top of the base, a receiving plate arranged on the top of the power distribution seat, an inner slider slidably connected to the inside of the receiving plate, a screw threadedly connected to the inside of the inner slider, and a wrapping piece detachably mounted on the bottom end of the screw for fast cross tightening between wires;
夹紧部,所述夹紧部设有两个并以包裹件为中心对称分布,所述夹紧部包括定模,所述定模外侧与底座外侧固定连接,滑动连接在所述定模顶部的动模,转动安装在所述定模外侧的调节件,所述调节件外侧与主动齿轮内部中心固定连接。The clamping part is provided with two clamping parts and is symmetrically distributed with the wrapping part as the center. The clamping part includes a fixed mold, the outer side of the fixed mold is fixedly connected to the outer side of the base, a movable mold slidably connected to the top of the fixed mold, and an adjusting part rotatably installed on the outer side of the fixed mold, and the outer side of the adjusting part is fixedly connected to the inner center of the driving gear.
进一步地,所述双向螺纹杆外端固定连接有伺服电机,所述伺服电机底部通过连接板与底座外侧固定连接,所述动模外侧固定连接有电磁推杆,所述电磁推杆底部与底座顶部固定连接,所述底座通过设置在其顶部的滑轨与动模底部滑动连接。Furthermore, a servo motor is fixedly connected to the outer end of the bidirectional threaded rod, and the bottom of the servo motor is fixedly connected to the outer side of the base through a connecting plate. An electromagnetic push rod is fixedly connected to the outer side of the movable mold, and the bottom of the electromagnetic push rod is fixedly connected to the top of the base. The base is slidably connected to the bottom of the movable mold through a slide rail arranged on the top thereof.
进一步地,所述定模和动模形成开口向上的通孔,所述动模通过设置在其外侧的限位杆与定模外侧相适配,所述动模远离限位杆一侧固定连接有遮挡杆,所述定模和动模内壁均固定连接有若干组弹性囊。Furthermore, the fixed mold and the movable mold form a through hole opening upward, the movable mold is adapted to the outer side of the fixed mold through a limiting rod arranged on its outer side, the movable mold is fixedly connected to a shielding rod on the side away from the limiting rod, and the inner walls of the fixed mold and the movable mold are fixedly connected to a plurality of groups of elastic bags.
进一步地,所述调节件包括驱动杆,所述驱动杆通过套设在其外侧固定座与底座顶部相连接,所述驱动杆远离定模一端与主动齿轮内部中心固定连接,所述驱动杆另一端与定模内部转动连接,所述驱动杆外侧固定连接有U型杆,所述U型杆外端与定模内部转动连接。Furthermore, the adjusting member includes a driving rod, which is connected to the top of the base by being sleeved on an outer fixed seat. The end of the driving rod away from the fixed mold is fixedly connected to the inner center of the driving gear, and the other end of the driving rod is rotatably connected to the inside of the fixed mold. A U-shaped rod is fixedly connected to the outside of the driving rod, and the outer end of the U-shaped rod is rotatably connected to the inside of the fixed mold.
进一步地,所述U型杆外侧套设有光滑管,所述光滑管的材质为不锈钢,所述U型杆外侧与遮挡杆外侧相适配。Furthermore, a smooth tube is sleeved on the outer side of the U-shaped rod, and the smooth tube is made of stainless steel. The outer side of the U-shaped rod is matched with the outer side of the shielding rod.
进一步地,所述承接板包括直板和圆板,所述承接板内部开设有通孔槽,所述内滑块外侧与通孔槽内壁滑动连接,所述内滑块顶部通过支撑架固定连接有驱动电机,所述驱动电机输出轴固定安装有空心方管,所述空心方管底端位于内滑块正上方,所述直板外侧设置有推进杆,所述推进杆一端贯穿直板并与内滑块外侧相连接。Furthermore, the receiving plate includes a straight plate and a circular plate, a through hole groove is opened inside the receiving plate, the outer side of the inner slider is slidably connected to the inner wall of the through hole groove, the top of the inner slider is fixedly connected to the driving motor through a support frame, the driving motor output shaft is fixedly installed with a hollow square tube, the bottom end of the hollow square tube is located directly above the inner slider, and a push rod is arranged on the outer side of the straight plate, one end of the push rod passes through the straight plate and is connected to the outer side of the inner slider.
进一步地,所述螺杆顶端贯穿内滑块并沿着至空心方管内部,所述螺杆通过设置在其顶端的方块与空心方管内壁相适配。Furthermore, the top end of the screw rod passes through the inner slider and extends to the inside of the hollow square tube, and the screw rod is matched with the inner wall of the hollow square tube through a block arranged at the top end thereof.
进一步地,所述包裹件包括开口圆板和中固板,所述中固板外侧与开口圆板中心内部固定连接,相邻所述开口圆板和中固板之间设置有摩擦杆,所述中固板通过设置在其内部的复位弹簧杆转动连接有防脱板,所述开口圆板通过开设在其内部的异型槽与防脱板外侧相适配。Furthermore, the wrapping piece includes an open circular plate and a middle fixed plate, the outer side of the middle fixed plate is fixedly connected to the inner center of the open circular plate, a friction rod is arranged between adjacent open circular plates and middle fixed plates, the middle fixed plate is rotatably connected to the anti-slip plate through a reset spring rod arranged inside it, and the open circular plate is adapted to the outer side of the anti-slip plate through a special-shaped groove opened inside it.
进一步地,所述中固板内部开设有方孔,所述螺杆底端固定连接有方杆,所述方杆外侧与方孔内壁紧密贴合,所述方杆通过设置在其外侧的限位板与方孔内壁相适配,所述方杆内部螺纹连接有螺栓。Furthermore, a square hole is opened inside the middle fixing plate, a square rod is fixedly connected to the bottom end of the screw rod, the outer side of the square rod is tightly fitted with the inner wall of the square hole, the square rod is adapted to the inner wall of the square hole through a limiting plate arranged on its outer side, and a bolt is threadedly connected inside the square rod.
进一步地,所述摩擦杆设计为变径弯杆,所述变径弯杆材质为不锈钢,且所述变径弯杆沿着中固板到开口圆板依次变细。Furthermore, the friction rod is designed as a variable diameter bent rod, the variable diameter bent rod is made of stainless steel, and the variable diameter bent rod gradually becomes thinner along the middle fixed plate to the open circular plate.
本发明提供的技术方案,与已知的公有技术相比,具有如下有益效果:Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects:
(1)、本发明设置有夹紧部,两组夹紧部先后启动,并通过单片机控制系统控制二者之间的间隔时间,在其中一组夹紧部启动后,电磁推杆带动动模沿着滑轨向外滑动,动模和定模相互远离,便于电线快速放入动模和定模之间。放置时,剥除绝缘层的电线位于动模和定模外部,并延伸至另一组夹紧部上方一侧,由于另一组夹紧部未启动,受到限位杆的遮挡,避免剥除绝缘层的电线落入另一组夹紧部内部,电磁推杆推动动模对电线外侧进行圆周包裹夹紧,避免后续电线交叉拧紧时,电线发生相对滑动,导致电线之间接头部位发生松动。(1) The present invention is provided with a clamping part. Two groups of clamping parts are started successively, and the interval time between the two is controlled by a single-chip microcomputer control system. After one group of clamping parts is started, the electromagnetic push rod drives the movable mold to slide outward along the slide rail, and the movable mold and the fixed mold are separated from each other, so that the wires can be quickly placed between the movable mold and the fixed mold. When placed, the wires with the insulation stripped off are located outside the movable mold and the fixed mold, and extend to one side above the other group of clamping parts. Since the other group of clamping parts is not started, it is blocked by the limit rod to prevent the wires with the insulation stripped off from falling into the other group of clamping parts. The electromagnetic push rod pushes the movable mold to wrap and clamp the outer side of the wire in a circular manner to prevent the wires from sliding relative to each other when the wires are subsequently cross-tightened, resulting in loose joints between the wires.
(2)、本发明设置有调节件和夹紧部,伺服电机输出轴驱动双向螺纹杆转动,通过齿轮啮合驱动传动两组主动齿轮同步转动,驱动杆带动U型杆绕定模内部向上转动90°,U型杆向上转动过程中,配合定模和动模的夹紧,使电线向上弯曲。由于两组U型杆同步进行,节省弯曲时间,保证弯曲精度同步一致,并提高后续接头部位交叉拧紧的稳定性,限位杆对电线起到限位和夹紧作用,避免电线弯曲角度过大,不利于接线部后续抓取。电线的外侧与光滑管外侧发生相对滑动,光滑管在U型杆上进行转动,便于电线快速弯曲,减小光滑管对电线的摩擦力,保护电线外侧的绝缘层,并且弯曲后的电线被固定卡合在光滑管和限位杆之间,防止电线不稳发生倾倒。(2) The present invention is provided with an adjustment member and a clamping part. The output shaft of the servo motor drives the bidirectional threaded rod to rotate. The gear meshing drives the two sets of active gears to rotate synchronously. The driving rod drives the U-shaped rod to rotate 90° upward around the inside of the fixed mold. During the upward rotation of the U-shaped rod, the fixed mold and the movable mold are clamped to make the wire bend upward. Since the two sets of U-shaped rods are synchronous, the bending time is saved, the bending accuracy is guaranteed to be synchronized and consistent, and the stability of the subsequent cross tightening of the joint parts is improved. The limit rod plays a limiting and clamping role on the wire to avoid excessive bending angle of the wire, which is not conducive to the subsequent grasping of the wiring part. The outer side of the wire slides relative to the outer side of the smooth tube. The smooth tube rotates on the U-shaped rod, which facilitates the rapid bending of the wire, reduces the friction of the smooth tube on the wire, protects the insulation layer on the outside of the wire, and the bent wire is fixed and clamped between the smooth tube and the limit rod to prevent the wire from being unstable and falling.
(3)、本发明设置有调节件和夹紧部以及接线部,驱动电机驱动空心方管顺时针转动,通过方块带动螺杆顺时针转动,螺杆绕内滑块内部螺纹顺时针转动,螺杆同步进行顺时针圆周旋转和向上运动,带动开口圆板和中固板同步顺时针圆周旋转和向上运动,带动裸露的两组电线快速向上交叉相互拧紧一起,由于开口圆板和中固板匀速顺时针转动,配合夹紧部的固定,使两组裸露的电线均匀紧密缠绕在一起,相比传统的人工将裸露的电线交叉拧到一起,驱动电机的驱动,省时省力,拧合力度均匀。两组裸露的电线受到离心作用发生弯曲,并与开口圆板和摩擦杆之间发生摩擦,开口圆板和摩擦杆对两组裸露电线产生扭力同时产生向上的牵引力,使开口圆板和摩擦杆下方持续拧紧的裸露电线紧绷,避免后续电线之间接头部位出现松动。(3) The present invention is provided with an adjusting member, a clamping part and a wiring part. The driving motor drives the hollow square tube to rotate clockwise, drives the screw to rotate clockwise through the square block, and the screw rotates clockwise around the internal thread of the inner slider. The screw synchronously rotates clockwise and moves upward, driving the open circular plate and the middle fixed plate to rotate clockwise and move upward synchronously, driving the two groups of exposed wires to quickly cross and tighten together. Since the open circular plate and the middle fixed plate rotate clockwise at a uniform speed, the two groups of exposed wires are evenly and tightly wound together with the fixing of the clamping part. Compared with the traditional manual cross-twisting of the exposed wires together, the driving of the driving motor saves time and effort, and the tightening force is uniform. The two groups of exposed wires are bent by centrifugal force and rub against the open circular plate and the friction rod. The open circular plate and the friction rod generate torque on the two groups of exposed wires and generate upward traction, so that the exposed wires that are continuously tightened under the open circular plate and the friction rod are tightened, avoiding the subsequent loosening of the joints between the wires.
(4)、本发明设置有承接板、开口圆板和摩擦杆,在开口圆板和摩擦杆对两组裸露的电线交叉拧紧完毕后,两组裸露的电线的顶端受到圆板的挤压,配合开口圆板和摩擦杆顺时针圆周旋转,使散乱的电线头部重新拧合在一起,省去后续人工修理的麻烦。并且两组裸露的电线交叉拧紧完毕后,开口圆板和中固板自动脱离两组裸露的电线顶端,方便两组电线快速取出。(4) The present invention is provided with a receiving plate, an open circular plate and a friction rod. After the open circular plate and the friction rod have completed the cross-tightening of the two groups of exposed wires, the tops of the two groups of exposed wires are squeezed by the circular plate, and the open circular plate and the friction rod rotate clockwise to screw the scattered wire heads together again, thus eliminating the trouble of subsequent manual repair. After the two groups of exposed wires have completed the cross-tightening, the open circular plate and the middle fixing plate automatically detach from the tops of the two groups of exposed wires, making it convenient for the two groups of wires to be quickly taken out.
(5)、本发明设置有包裹件,在包裹件上的开口圆板和中固板同步顺时针转动时,一组电线贴合摩擦杆外侧滑动,光滑摩擦杆减小裸露电线的摩擦力,而且裸露的电线受力最终移动至变径弯杆直径最大处,提高摩擦杆对裸露电线的支撑强度,并提高摩擦杆的使用寿命。另一组电线受力贴合在中固板和摩擦杆的夹角处,开口圆板通过开设在其内部的异型槽与防脱板外侧相适配,防脱板靠近中固板的一侧隐藏在异型槽中,避免裸露电线卡合在防脱板和中固板之间,使两组裸露电线稳定交叉拧紧。(5) The present invention is provided with a wrapping piece. When the open circular plate and the middle fixed plate on the wrapping piece rotate clockwise synchronously, a group of wires slide against the outer side of the friction rod. The smooth friction rod reduces the friction force of the exposed wires, and the exposed wires are finally moved to the maximum diameter of the reducer bend rod under force, thereby increasing the support strength of the friction rod for the exposed wires and improving the service life of the friction rod. Another group of wires are forced to fit at the angle between the middle fixed plate and the friction rod. The open circular plate is adapted to the outer side of the anti-slip plate through the special-shaped groove provided inside it. The side of the anti-slip plate close to the middle fixed plate is hidden in the special-shaped groove, thereby preventing the exposed wires from being stuck between the anti-slip plate and the middle fixed plate, so that the two groups of exposed wires are stably cross-tightened.
(6)、本发明设置有螺栓、方杆以及限位板,通过螺栓对方杆继续拧紧,使限位板紧密贴合在方孔外端,使螺栓、中固板以及螺杆组合成一个整体。本发明电线接线装置在使用过程中,一侧摩擦杆和防脱板存在损坏或者过度磨损时,此时可将包裹件整体旋转180°重新安装,此时包裹件还可持续使用,极大提高包裹件的使用寿命。(6) The present invention is provided with bolts, square rods and limit plates. The bolts are further tightened on the square rods to make the limit plates fit tightly on the outer ends of the square holes, so that the bolts, the middle fixing plate and the screw rods are combined into a whole. During the use of the wire connection device of the present invention, if the friction rod and the anti-drop plate on one side are damaged or excessively worn, the wrapping piece can be rotated 180° as a whole and reinstalled. At this time, the wrapping piece can continue to be used, which greatly improves the service life of the wrapping piece.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本发明实施例立体的结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of an embodiment of the present invention;
图2为本发明实施例立体分离的结构示意图;FIG2 is a schematic diagram of the structure of three-dimensional separation according to an embodiment of the present invention;
图3为本发明实施例电线交叉拧紧状态的结构示意图;FIG3 is a schematic structural diagram of the electric wires in a cross-tightened state according to an embodiment of the present invention;
图4为本发明实施例图3中A处局部放大的结构示意图;FIG4 is a schematic diagram of a partially enlarged structure of point A in FIG3 according to an embodiment of the present invention;
图5为本发明实施例夹紧部立体状态转化的结构示意图;FIG5 is a schematic structural diagram of the three-dimensional state transformation of the clamping part according to an embodiment of the present invention;
图6为本发明实施例接线部立体的结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the wiring portion according to an embodiment of the present invention;
图7为本发明实施例接线部立体分离的结构示意图;7 is a schematic diagram of the structure of the three-dimensional separation of the wiring part according to an embodiment of the present invention;
图8为本发明实施例包裹件立体的结构示意图;FIG8 is a schematic diagram of a three-dimensional structure of a package according to an embodiment of the present invention;
图9为本发明实施例包裹件立体分离的结构示意图。FIG. 9 is a schematic structural diagram of three-dimensional separation of a package according to an embodiment of the present invention.
图中的标号分别代表:1、操作主体;11、底座;12、双向螺纹杆;13、主动齿轮;14、伺服电机;2、接线部;20、方块;21、配电座;22、承接板;23、内滑块;24、螺杆;241、方杆;242、限位板;25、包裹件;251、开口圆板;252、中固板;253、摩擦杆;254、复位弹簧杆;255、防脱板;256、异型槽;257、方孔;258、螺栓;26、通孔槽;27、驱动电机;28、空心方管;29、推进杆;3、夹紧部;31、定模;32、动模;33、调节件;331、驱动杆;332、固定座;333、U型杆;334、光滑管;34、电磁推杆;35、滑轨;36、限位杆;37、遮挡杆;38、弹性囊。The numbers in the figure represent: 1. operating body; 11. base; 12. bidirectional threaded rod; 13. driving gear; 14. servo motor; 2. wiring part; 20. block; 21. power distribution socket; 22. receiving plate; 23. inner slide block; 24. screw rod; 241. square rod; 242. limit plate; 25. wrapping piece; 251. open circular plate; 252. middle fixing plate; 253. friction rod; 254. reset spring rod; 255. Anti-slip plate; 256, special-shaped groove; 257, square hole; 258, bolt; 26, through-hole groove; 27, drive motor; 28, hollow square tube; 29, push rod; 3, clamping part; 31, fixed mold; 32, movable mold; 33, adjustment part; 331, drive rod; 332, fixed seat; 333, U-shaped rod; 334, smooth tube; 34, electromagnetic push rod; 35, slide rail; 36, limit rod; 37, shielding rod; 38, elastic bag.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the embodiments.
实施例Example
请参阅图1-9,本发明提供一种技术方案:一种电气生产用电线接线装置,包括:Please refer to Figures 1-9. The present invention provides a technical solution: a wire connection device for electrical production, comprising:
操作主体1,操作主体1包括底座11,转动连接在底座11内的双向螺纹杆12,啮合连接在双向螺纹杆12外侧的主动齿轮13;The operating body 1 includes a base 11, a bidirectional threaded rod 12 rotatably connected to the base 11, and a driving gear 13 meshingly connected to the outside of the bidirectional threaded rod 12;
接线部2,接线部2包括配电座21,配电座21底部与底座11顶部固定连接,设置在配电座21顶部的承接板22,滑动连接在承接板22内部的内滑块23,螺纹连接在内滑块23内部的螺杆24,可拆卸安装在螺杆24底端的包裹件25,用于电线之间快速交叉拧紧;The wiring part 2 includes a distribution seat 21, the bottom of the distribution seat 21 is fixedly connected to the top of the base 11, a receiving plate 22 is arranged on the top of the distribution seat 21, an inner slider 23 is slidably connected to the inside of the receiving plate 22, a screw 24 is threadedly connected to the inside of the inner slider 23, and a wrapping piece 25 detachably mounted on the bottom end of the screw 24 is used for fast cross tightening between wires;
夹紧部3,夹紧部3设有两个并以包裹件25为中心对称分布,夹紧部3包括定模31,定模31外侧与底座11外侧固定连接,滑动连接在定模31顶部的动模32,定模31和动模32对电线外侧进行圆周包裹夹紧,避免后续电线交叉拧紧时,电线发生相对滑动,导致电线之间接头部位发生松动,转动安装在定模31外侧的调节件33,调节件33外侧与主动齿轮13内部中心固定连接。The clamping part 3 is provided with two clamping parts 3 and symmetrically distributed with the wrapping part 25 as the center. The clamping part 3 includes a fixed mold 31. The outer side of the fixed mold 31 is fixedly connected to the outer side of the base 11, and a movable mold 32 is slidably connected to the top of the fixed mold 31. The fixed mold 31 and the movable mold 32 wrap and clamp the outer side of the wire in a circular manner to prevent the wires from sliding relative to each other when the wires are subsequently cross-tightened, resulting in loosening of the joints between the wires. The adjusting part 33 is rotatably installed on the outer side of the fixed mold 31, and the outer side of the adjusting part 33 is fixedly connected to the inner center of the driving gear 13.
双向螺纹杆12外端固定连接有伺服电机14,伺服电机14底部通过连接板与底座11外侧固定连接,动模32外侧固定连接有电磁推杆34,电磁推杆34底部与底座11顶部固定连接,底座11通过设置在其顶部的滑轨35与动模32底部滑动连接。The outer end of the bidirectional threaded rod 12 is fixedly connected to a servo motor 14, the bottom of the servo motor 14 is fixedly connected to the outer side of the base 11 through a connecting plate, the outer side of the movable mold 32 is fixedly connected to an electromagnetic push rod 34, the bottom of the electromagnetic push rod 34 is fixedly connected to the top of the base 11, and the base 11 is slidably connected to the bottom of the movable mold 32 through a slide rail 35 arranged on the top thereof.
定模31和动模32形成开口向上的通孔,动模32通过设置在其外侧的限位杆36与定模31外侧相适配,放置时,剥除绝缘层的电线位于动模32和定模31外部,并延伸至另一组夹紧部3上方一侧,由于另一组夹紧部3未启动,同时受到限位杆36的遮挡,避免剥除绝缘层的电线落入另一组夹紧部3内部,动模32远离限位杆36一侧固定连接有遮挡杆37,定模31和动模32内壁均固定连接有若干组弹性囊38,弹性囊38受压对电线进行缓冲,保护电线,同时弹性囊38受压发生弹性形变,与电线之间的接触面积增大,增加对电线外侧的摩擦力。The fixed mold 31 and the movable mold 32 form a through hole opening upward, and the movable mold 32 is adapted to the outer side of the fixed mold 31 by a limiting rod 36 arranged on its outer side. When placed, the wire with the stripped insulation layer is located outside the movable mold 32 and the fixed mold 31, and extends to one side above the other group of clamping parts 3. Since the other group of clamping parts 3 is not started and is blocked by the limiting rod 36, the wire with the stripped insulation layer is prevented from falling into the other group of clamping parts 3. A blocking rod 37 is fixedly connected to the side of the movable mold 32 away from the limiting rod 36. Several groups of elastic bags 38 are fixedly connected to the inner walls of the fixed mold 31 and the movable mold 32. The elastic bags 38 are compressed to buffer and protect the wires. At the same time, the elastic bags 38 are compressed to undergo elastic deformation, and the contact area between the elastic bags and the wires is increased, thereby increasing the friction on the outer side of the wires.
调节件33包括驱动杆331,驱动杆331通过套设在其外侧固定座332与底座11顶部相连接,驱动杆331远离定模31一端与主动齿轮13内部中心固定连接,驱动杆331另一端与定模31内部转动连接,驱动杆331外侧固定连接有U型杆333,U型杆333外端与定模31内部转动连接,由于两组U型杆333同步进行,节省弯曲时间,保证弯曲精度同步一致,并提高后续接头部位交叉拧紧的稳定性,在U型杆333带动电线向上弯曲过程中,限位杆36对电线起到限位和夹紧作用,避免电线弯曲角度过大,不利于接线部2后续抓取。配合U型杆333上的光滑管334,在电线弯曲过程中,电线的外侧与光滑管334外侧发生相对滑动,光滑管334受摩擦力作用,在U型杆333上进行转动,便于电线快速弯曲,减小光滑管334对电线的摩擦力,保护电线外侧的绝缘层,并且弯曲后的电线被固定卡合在光滑管334和限位杆36之间,防止电线不稳发生倾倒。The adjusting member 33 includes a driving rod 331, which is connected to the top of the base 11 by being sleeved on a fixed seat 332 on its outer side. The end of the driving rod 331 away from the fixed mold 31 is fixedly connected to the inner center of the driving gear 13, and the other end of the driving rod 331 is rotatably connected to the inside of the fixed mold 31. A U-shaped rod 333 is fixedly connected to the outer side of the driving rod 331, and the outer end of the U-shaped rod 333 is rotatably connected to the inside of the fixed mold 31. Since the two groups of U-shaped rods 333 are performed synchronously, the bending time is saved, the bending accuracy is ensured to be synchronized and consistent, and the stability of the subsequent cross-tightening of the joint parts is improved. In the process of the U-shaped rod 333 driving the wire to bend upward, the limit rod 36 has a limiting and clamping effect on the wire to avoid the wire bending angle being too large, which is not conducive to the subsequent grasping of the wiring part 2. In conjunction with the smooth tube 334 on the U-shaped rod 333, during the bending process of the wire, the outer side of the wire and the outer side of the smooth tube 334 slide relative to each other, and the smooth tube 334 rotates on the U-shaped rod 333 under the action of friction, which facilitates the rapid bending of the wire and reduces the friction force of the smooth tube 334 on the wire, protecting the insulating layer on the outside of the wire, and the bent wire is fixedly engaged between the smooth tube 334 and the limiting rod 36 to prevent the wire from being unstable and falling over.
U型杆333外侧套设有光滑管334,光滑管334的材质为不锈钢,U型杆333外侧与遮挡杆37外侧相适配,在U型杆333绕定模31内部向上时,对U型杆333起到限位作用,避免U型杆333旋转角度过大,电线发生偏移,不利于接线部2后续抓取。A smooth tube 334 is sleeved on the outside of the U-shaped rod 333. The material of the smooth tube 334 is stainless steel. The outside of the U-shaped rod 333 is matched with the outside of the shielding rod 37. When the U-shaped rod 333 is moved upward around the inside of the fixed mold 31, it limits the U-shaped rod 333 to prevent the U-shaped rod 333 from rotating too much and causing the wires to shift, which is not conducive to the subsequent grabbing of the wiring part 2.
承接板22包括直板和圆板,在开口圆板251和摩擦杆253对两组裸露的电线交叉拧紧完毕后,两组裸露的电线的顶端受到圆板的挤压,配合开口圆板251和摩擦杆253顺时针圆周旋转,使散乱的电线头部重新拧合在一起,省去后续人工修理的麻烦,承接板22内部开设有通孔槽26,内滑块23外侧与通孔槽26内壁滑动连接,内滑块23顶部通过支撑架固定连接有驱动电机27,驱动电机27输出轴固定安装有空心方管28,空心方管28底端位于内滑块23正上方,直板外侧设置有推进杆29,推进杆29一端贯穿直板并与内滑块23外侧相连接。The receiving plate 22 includes a straight plate and a circular plate. After the open circular plate 251 and the friction rod 253 have completed cross-tightening of the two groups of exposed wires, the top ends of the two groups of exposed wires are squeezed by the circular plate, and the open circular plate 251 and the friction rod 253 rotate clockwise so that the scattered wire heads are screwed together again, eliminating the trouble of subsequent manual repairs. A through hole groove 26 is opened inside the receiving plate 22, and the outer side of the inner slider 23 is slidably connected to the inner wall of the through hole groove 26. The top of the inner slider 23 is fixedly connected to a driving motor 27 through a supporting frame, and a hollow square tube 28 is fixedly installed on the output shaft of the driving motor 27. The bottom end of the hollow square tube 28 is located directly above the inner slider 23. A push rod 29 is arranged on the outer side of the straight plate, and one end of the push rod 29 passes through the straight plate and is connected to the outer side of the inner slider 23.
螺杆24顶端贯穿内滑块23并沿着至空心方管28内部,螺杆24通过设置在其顶端的方块20与空心方管28内壁相适配,防脱板255靠近中固板252的一侧隐藏在异型槽256中,避免裸露电线卡合在防脱板255和中固板252之间,使两组裸露电线稳定交叉拧紧。The top end of the screw rod 24 passes through the inner slider 23 and extends to the inside of the hollow square tube 28. The screw rod 24 is adapted to the inner wall of the hollow square tube 28 through the block 20 arranged at its top end. The side of the anti-slip plate 255 close to the middle fixing plate 252 is hidden in the special-shaped groove 256 to prevent the exposed wires from being stuck between the anti-slip plate 255 and the middle fixing plate 252, so that the two groups of exposed wires can be stably cross-tightened.
包裹件25包括开口圆板251和中固板252,中固板252外侧与开口圆板251中心内部固定连接,相邻开口圆板251和中固板252之间设置有摩擦杆253,中固板252通过设置在其内部的复位弹簧杆254转动连接有防脱板255,复位后的防脱板255和开口圆板251以及中固板252组成一个封闭的空间,防脱板255用于电线的限位,避免电线脱离,开口圆板251通过开设在其内部的异型槽256与防脱板255外侧相适配,随后驱动电机27驱动空心方管28顺时针转动,通过方块20带动螺杆24顺时针转动,螺杆24绕内滑块23内部螺纹顺时针转动,螺杆24同步进行顺时针圆周旋转和向上运动,带动开口圆板251和中固板252同步顺时针圆周旋转和向上运动,带动裸露的两组电线快速向上交叉相互拧紧一起,由于开口圆板251和中固板252匀速顺时针转动,配合夹紧部3的固定,使两组裸露的电线均匀紧密缠绕在一起,相比传统的人工将裸露的电线交叉拧到一起,驱动电机27的驱动,省时省力,拧合均匀。在开口圆板251和中固板252匀速顺时针转动过程中,两组裸露的电线受到离心作用发生弯曲,并与开口圆板251和摩擦杆253之间发生摩擦,开口圆板251和摩擦杆253对两组裸露电线产生扭力同时产生向上的牵引力,使开口圆板251和摩擦杆253下方持续拧紧的裸露电线紧绷,避免后续电线之间接头部位出现松动的情况。The wrapping member 25 includes an opening circular plate 251 and a middle fixed plate 252. The outer side of the middle fixed plate 252 is fixedly connected to the inner side of the center of the opening circular plate 251. A friction rod 253 is arranged between the adjacent opening circular plates 251 and the middle fixed plates 252. The middle fixed plate 252 is rotatably connected to the anti-slip plate 255 through a reset spring rod 254 arranged inside it. The anti-slip plate 255, the opening circular plate 251 and the middle fixed plate 252 form a closed space after reset. The anti-slip plate 255 is used to limit the position of the wire to prevent the wire from falling off. The opening circular plate 251 is adapted to the outer side of the anti-slip plate 255 by the special-shaped groove 256 arranged inside it. Then the driving motor 27 drives the hollow The square tube 28 rotates clockwise, driving the screw 24 to rotate clockwise through the block 20, and the screw 24 rotates clockwise around the internal thread of the inner slider 23, and the screw 24 synchronously performs clockwise circular rotation and upward movement, driving the open circular plate 251 and the middle fixed plate 252 to synchronously rotate clockwise circular rotation and upward movement, driving the two groups of exposed wires to quickly cross and tighten together upward. Since the open circular plate 251 and the middle fixed plate 252 rotate clockwise at a uniform speed, and cooperate with the fixation of the clamping part 3, the two groups of exposed wires are evenly and tightly wound together. Compared with the traditional manual cross-twisting of the exposed wires together, the drive of the drive motor 27 saves time and effort, and the tightening is uniform. During the uniform clockwise rotation of the open circular plate 251 and the middle fixing plate 252, the two groups of exposed wires are bent due to the centrifugal force and rub against the open circular plate 251 and the friction rod 253. The open circular plate 251 and the friction rod 253 generate torque on the two groups of exposed wires and generate upward traction force, so that the exposed wires that are continuously tightened under the open circular plate 251 and the friction rod 253 are kept tight, thereby preventing the joints between the subsequent wires from loosening.
中固板252内部开设有方孔257,螺杆24底端固定连接有方杆241,方杆241外侧与方孔257内壁紧密贴合,方杆241通过设置在其外侧的限位板242与方孔257内壁相适配,方杆241内部螺纹连接有螺栓258,本发明电线接线装置在使用过程中,一侧摩擦杆253和防脱板255存在损坏或者过度磨损时,此时可将包裹件25整体旋转180°重新安装,此时包裹件25还可持续使用,大大提高包裹件25的使用寿命。A square hole 257 is provided inside the middle fixing plate 252, and a square rod 241 is fixedly connected to the bottom end of the screw rod 24. The outer side of the square rod 241 is tightly fitted with the inner wall of the square hole 257. The square rod 241 is adapted to the inner wall of the square hole 257 through a limiting plate 242 arranged on the outer side thereof. A bolt 258 is threadedly connected to the inner side of the square rod 241. During use of the wire wiring device of the present invention, if the friction rod 253 and the anti-slip plate 255 on one side are damaged or excessively worn, the wrapping piece 25 can be rotated 180° as a whole and reinstalled. At this time, the wrapping piece 25 can still be used continuously, which greatly improves the service life of the wrapping piece 25.
摩擦杆253设计为变径弯杆,变径弯杆材质为不锈钢,且变径弯杆沿着中固板252到开口圆板251依次变细,一组电线贴合摩擦杆253外侧滑动过程中,光滑摩擦杆253减小裸露电线的摩擦力,而且裸露的电线受力最终移动至变径弯杆直径最大处,提高摩擦杆253对裸露电线的支撑强度,并提高摩擦杆253的使用寿命。The friction rod 253 is designed as a variable diameter bent rod, which is made of stainless steel and becomes thinner along the middle fixed plate 252 to the open circular plate 251. When a group of wires slide against the outer side of the friction rod 253, the smooth friction rod 253 reduces the friction of the exposed wires, and the exposed wires are finally moved to the maximum diameter of the variable diameter bent rod under the force, thereby improving the supporting strength of the friction rod 253 for the exposed wires and increasing the service life of the friction rod 253.
参考图1-9,在电气生产过程中,电气元件之间的线头都是剥除电线的绝缘层后,将裸露的电线交叉拧到一起,本发明设计有夹紧部3,夹紧部3设有两个并以包裹件25为中心对称分布,两组夹紧部3先后启动,并通过单片机控制系统控制二者之间的间隔时间,在其中一组夹紧部3启动后,电磁推杆34带动动模32沿着滑轨35向外滑动,动模32和定模31相互远离,便于电线快速放入动模32和定模31之间。放置时,剥除绝缘层的电线位于动模32和定模31外部,并延伸至另一组夹紧部3上方一侧,由于另一组夹紧部3未启动,同时受到限位杆36的遮挡,避免剥除绝缘层的电线落入另一组夹紧部3内部。先启动的夹紧部3开始复位,电磁推杆34推动动模32对电线外侧进行圆周包裹夹紧,避免后续电线交叉拧紧时,电线发生相对滑动,导致电线之间接头部位发生松动。然后另一组夹紧部3将另一个电气元件的电线夹紧。Referring to Figures 1-9, in the electrical production process, the wire ends between electrical components are stripped of the insulation layer of the wires, and the exposed wires are twisted together crosswise. The present invention is designed with a clamping part 3, and two clamping parts 3 are provided and symmetrically distributed with the wrapping piece 25 as the center. The two groups of clamping parts 3 are started successively, and the interval time between the two is controlled by the single-chip microcomputer control system. After one group of clamping parts 3 is started, the electromagnetic push rod 34 drives the movable mold 32 to slide outward along the slide rail 35, and the movable mold 32 and the fixed mold 31 are separated from each other, so that the wires are quickly placed between the movable mold 32 and the fixed mold 31. When placed, the wires with the insulation layer stripped are located outside the movable mold 32 and the fixed mold 31, and extend to one side above the other group of clamping parts 3. Since the other group of clamping parts 3 is not started and is blocked by the limit rod 36, the wires with the insulation layer stripped are prevented from falling into the other group of clamping parts 3. The clamping part 3 that is activated first begins to reset, and the electromagnetic push rod 34 pushes the movable mold 32 to wrap and clamp the outer side of the wire in a circumferential manner to prevent the wires from sliding relative to each other when the wires are subsequently cross-tightened, causing the joints between the wires to loosen. Then another set of clamping parts 3 clamps the wires of another electrical component.
单片机控制系统接通操作主体1上的伺服电机14,伺服电机14输出轴驱动双向螺纹杆12转动,通过齿轮啮合驱动传动两组主动齿轮13同步转动,带动调节件33上的驱动杆331绕固定座332转动,带动U型杆333绕定模31内部向上转动90°,U型杆333向上转动过程中,配合定模31和动模32的夹紧,使电线向上弯曲。由于两组U型杆333同步进行,节省弯曲时间,保证弯曲精度同步一致,并提高后续接头部位交叉拧紧的稳定性,在U型杆333带动电线向上弯曲过程中,限位杆36对电线起到限位和夹紧作用,避免电线弯曲角度过大,不利于接线部2后续抓取。配合U型杆333上的光滑管334,在电线弯曲过程中,电线的外侧与光滑管334外侧发生相对滑动,光滑管334受摩擦力作用,在U型杆333上进行转动,便于电线快速弯曲,减小光滑管334对电线的摩擦力,保护电线外侧的绝缘层,并且弯曲后的电线被固定卡合在光滑管334和限位杆36之间,防止电线不稳发生倾倒。The single-chip control system turns on the servo motor 14 on the operating body 1, and the output shaft of the servo motor 14 drives the bidirectional threaded rod 12 to rotate. The gear meshing drives the two sets of active gears 13 to rotate synchronously, driving the driving rod 331 on the adjusting member 33 to rotate around the fixed seat 332, driving the U-shaped rod 333 to rotate 90° upward around the inside of the fixed mold 31. During the upward rotation of the U-shaped rod 333, the fixed mold 31 and the movable mold 32 are clamped to make the wire bend upward. Since the two sets of U-shaped rods 333 are synchronous, the bending time is saved, the bending accuracy is ensured to be synchronous and consistent, and the stability of the subsequent cross tightening of the joint parts is improved. During the process of the U-shaped rod 333 driving the wire to bend upward, the limit rod 36 plays a role in limiting and clamping the wire, avoiding excessive bending angles of the wire, which is not conducive to the subsequent grasping of the wiring part 2. In conjunction with the smooth tube 334 on the U-shaped rod 333, during the bending process of the wire, the outer side of the wire and the outer side of the smooth tube 334 slide relative to each other, and the smooth tube 334 rotates on the U-shaped rod 333 under the action of friction, which facilitates the rapid bending of the wire and reduces the friction force of the smooth tube 334 on the wire, protecting the insulating layer on the outside of the wire, and the bent wire is fixedly engaged between the smooth tube 334 and the limiting rod 36 to prevent the wire from being unstable and falling over.
然后接线部2中的推进杆29启动,推动内滑块23沿着通孔槽26内壁向前滑动,带动驱动电机27、螺杆24和包裹件25同步向前运动,包裹件25包括开口圆板251和中固板252,开口圆板251和中固板252组成“山”型,在包裹件25向上运动过程中,被动模32和定模31固定,及其光滑管334和限位杆36夹持卡合的电线与包裹件25上的防脱板255相接触,电线推动防脱板255通过复位弹簧杆254绕中固板252进行旋转,直至两组电线同步滑入开口圆板251和中固板252围成的空间内,防脱板255复位卡入异型槽256内,并且两组电线被中固板252相互隔离分开。随后驱动电机27驱动空心方管28顺时针转动,通过方块20带动螺杆24顺时针转动,螺杆24绕内滑块23内部螺纹顺时针转动,螺杆24同步进行顺时针圆周旋转和向上运动,带动开口圆板251和中固板252同步顺时针圆周旋转和向上运动,复位后的防脱板255和开口圆板251以及中固板252组成一个封闭的空间,防脱板255用于电线的限位,避免电线脱离,带动裸露的两组电线快速向上交叉相互拧紧一起,由于开口圆板251和中固板252匀速顺时针转动,配合夹紧部3的固定,使两组裸露的电线均匀紧密缠绕在一起,相比传统的人工将裸露的电线交叉拧到一起,驱动电机27的驱动,省时省力,拧合均匀。在开口圆板251和中固板252匀速顺时针转动过程中,两组裸露的电线受到离心作用发生弯曲,并与开口圆板251和摩擦杆253之间发生摩擦,开口圆板251和摩擦杆253对两组裸露电线产生扭力同时产生向上的牵引力,使开口圆板251和摩擦杆253下方持续拧紧的裸露电线紧绷,避免后续电线之间接头部位出现松动的情况。Then the push rod 29 in the wiring part 2 is started, pushing the inner slider 23 to slide forward along the inner wall of the through hole groove 26, driving the driving motor 27, the screw rod 24 and the wrapping piece 25 to move forward synchronously. The wrapping piece 25 includes an open circular plate 251 and a middle fixed plate 252. The open circular plate 251 and the middle fixed plate 252 form a "mountain" shape. During the upward movement of the wrapping piece 25, the passive mold 32 and the fixed mold 31 are fixed, and the smooth tube 334 and the limit rod 36 clamp the clamped wires and contact the anti-slip plate 255 on the wrapping piece 25. The wires push the anti-slip plate 255 to rotate around the middle fixed plate 252 through the reset spring rod 254 until the two groups of wires slide synchronously into the space surrounded by the open circular plate 251 and the middle fixed plate 252, the anti-slip plate 255 is reset and clamped into the special-shaped groove 256, and the two groups of wires are isolated and separated from each other by the middle fixed plate 252. Subsequently, the driving motor 27 drives the hollow square tube 28 to rotate clockwise, and drives the screw 24 to rotate clockwise through the block 20. The screw 24 rotates clockwise around the internal thread of the inner slider 23, and the screw 24 synchronously performs clockwise circular rotation and upward movement, driving the open circular plate 251 and the middle fixed plate 252 to synchronously rotate clockwise circular rotation and upward movement. The reset anti-slip plate 255 and the open circular plate 251 and the middle fixed plate 252 form a closed space. The anti-slip plate 255 is used to limit the position of the wires to prevent the wires from detaching, and drives the two groups of exposed wires to quickly cross and tighten together upward. Since the open circular plate 251 and the middle fixed plate 252 rotate clockwise at a uniform speed, and cooperate with the fixation of the clamping part 3, the two groups of exposed wires are evenly and tightly wound together. Compared with the traditional manual cross-twisting of the exposed wires together, the drive of the driving motor 27 saves time and effort, and the tightening is uniform. During the uniform clockwise rotation of the open circular plate 251 and the middle fixing plate 252, the two groups of exposed wires are bent due to the centrifugal force and rub against the open circular plate 251 and the friction rod 253. The open circular plate 251 and the friction rod 253 generate torque on the two groups of exposed wires and generate upward traction force, so that the exposed wires that are continuously tightened under the open circular plate 251 and the friction rod 253 are kept tight, thereby preventing the joints between the subsequent wires from loosening.
本发明承接板22包括直板和圆板,在开口圆板251和摩擦杆253对两组裸露的电线交叉拧紧完毕后,两组裸露的电线的顶端受到圆板的挤压,配合开口圆板251和摩擦杆253顺时针圆周旋转,使散乱的电线头部重新拧合在一起,省去后续人工修理的麻烦。并且两组裸露的电线交叉拧紧完毕后,开口圆板251和中固板252自动脱离两组裸露的电线顶端,方便两组电线快速取出,最后使用绝缘胶带进行包裹,省时省力,操作简单。The receiving plate 22 of the present invention includes a straight plate and a circular plate. After the open circular plate 251 and the friction rod 253 have completed the cross-tightening of the two groups of exposed wires, the tops of the two groups of exposed wires are squeezed by the circular plate, and the open circular plate 251 and the friction rod 253 rotate clockwise to screw the scattered wire heads together again, thus eliminating the trouble of subsequent manual repairs. After the two groups of exposed wires have completed the cross-tightening, the open circular plate 251 and the middle fixing plate 252 automatically detach from the tops of the two groups of exposed wires, making it convenient for the two groups of wires to be quickly taken out, and finally wrapped with insulating tape, which saves time and effort and is simple to operate.
在开口圆板251和中固板252同步顺时针转动过程中,两组裸露的电线处于对称位置,一组电线受力贴合在摩擦杆253上,另一组电线受力贴合在中固板252和摩擦杆253的夹角处,摩擦杆253设计为变径弯杆,变径弯杆材质为不锈钢,且变径弯杆沿着中固板252到开口圆板251依次变细,一组电线贴合摩擦杆253外侧滑动过程中,光滑摩擦杆253减小裸露电线的摩擦力,而且裸露的电线受力最终移动至变径弯杆直径最大处,提高摩擦杆253对裸露电线的支撑强度,并提高摩擦杆253的使用寿命。另一组电线受力贴合在中固板252和摩擦杆253的夹角处,开口圆板251通过开设在其内部的异型槽256与防脱板255外侧相适配,防脱板255靠近中固板252的一侧隐藏在异型槽256中,避免裸露电线卡合在防脱板255和中固板252之间,使两组裸露电线稳定交叉拧紧。During the synchronous clockwise rotation of the open circular plate 251 and the middle fixed plate 252, the two groups of exposed wires are in symmetrical positions, one group of wires is forced to fit on the friction rod 253, and the other group of wires is forced to fit at the angle between the middle fixed plate 252 and the friction rod 253. The friction rod 253 is designed as a variable diameter bent rod, and the variable diameter bent rod is made of stainless steel, and the variable diameter bent rod gradually becomes thinner from the middle fixed plate 252 to the open circular plate 251. During the sliding of one group of wires against the outer side of the friction rod 253, the smooth friction rod 253 reduces the friction force of the exposed wires, and the exposed wires are finally forced to move to the maximum diameter of the variable diameter bent rod, thereby improving the supporting strength of the friction rod 253 for the exposed wires and improving the service life of the friction rod 253. Another group of wires are force-fitted at the angle between the middle fixing plate 252 and the friction rod 253. The open circular plate 251 is adapted to the outer side of the anti-slip plate 255 through the special-shaped groove 256 provided inside it. The side of the anti-slip plate 255 close to the middle fixing plate 252 is hidden in the special-shaped groove 256 to prevent the exposed wires from being stuck between the anti-slip plate 255 and the middle fixing plate 252, so that the two groups of exposed wires can be stably cross-tightened.
在中固板252中开设有方孔257,螺杆24下方的方杆241正好卡入方孔257中,并通过螺栓258对方杆241继续拧紧,使限位板242紧密贴合在方孔257外端,使螺栓258、中固板252以及螺杆24组合成一个整体。本发明电线接线装置在使用过程中,一侧摩擦杆253和防脱板255存在损坏或者过度磨损时,此时可将包裹件25整体旋转180°重新安装,此时包裹件25还可持续使用,大大提高包裹件25的使用寿命。A square hole 257 is provided in the middle fixing plate 252, and the square rod 241 below the screw rod 24 is just inserted into the square hole 257, and the square rod 241 is further tightened by the bolt 258, so that the limit plate 242 is closely fitted to the outer end of the square hole 257, so that the bolt 258, the middle fixing plate 252 and the screw rod 24 are combined into a whole. During the use of the wire connection device of the present invention, if the friction rod 253 and the anti-slip plate 255 on one side are damaged or excessively worn, the wrapping member 25 can be rotated 180 degrees as a whole and reinstalled, and the wrapping member 25 can still be used continuously, which greatly improves the service life of the wrapping member 25.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本发明各实施例技术方案的保护范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
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| CN109301664A (en) * | 2018-10-23 | 2019-02-01 | 胡林斌 | A kind of power lug mode of connection |
| CN109346853A (en) * | 2018-10-17 | 2019-02-15 | 侯显英 | A kind of electric wire rapid wiring device |
| CN113674911A (en) * | 2021-08-26 | 2021-11-19 | 何小蓉 | Medium-voltage fireproof cable connection method and medium-voltage fireproof cable |
| CN113922292A (en) * | 2021-10-23 | 2022-01-11 | 杭州巨骐信息科技股份有限公司 | Cable joint device of heating cable |
| CN215579504U (en) * | 2021-08-10 | 2022-01-18 | 国网安徽省电力有限公司明光市供电公司 | A wiring device for power operation and maintenance |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109346853A (en) * | 2018-10-17 | 2019-02-15 | 侯显英 | A kind of electric wire rapid wiring device |
| CN109301664A (en) * | 2018-10-23 | 2019-02-01 | 胡林斌 | A kind of power lug mode of connection |
| CN215579504U (en) * | 2021-08-10 | 2022-01-18 | 国网安徽省电力有限公司明光市供电公司 | A wiring device for power operation and maintenance |
| CN113674911A (en) * | 2021-08-26 | 2021-11-19 | 何小蓉 | Medium-voltage fireproof cable connection method and medium-voltage fireproof cable |
| CN113922292A (en) * | 2021-10-23 | 2022-01-11 | 杭州巨骐信息科技股份有限公司 | Cable joint device of heating cable |
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