Grouting reinforcement device for railway roadbed
Technical Field
The invention relates to the technical field of roadbed grouting, in particular to a railway roadbed grouting reinforcement device.
Background
After the roadbed is put into use for a long time, concave cracks can appear after the geological natural sedimentation and rolling of vehicles, and the roadbed grouting reinforcement device is needed to be used at this time, such as a publication (bulletin) number: CN218346147U, a railway roadbed grouting reinforcement device, firstly place the device to treat fixed position, then rotate the handle to drive the dwang and rotate, thereby drive the awl pole and rotate, thereby screw in the fixed position on the bottom surface with the awl pole, thereby accomplish the fixed work of device, again fixed suitable bore grouting pipe carries out grouting operation.
In actual operation, on one hand, the trend of the crack is not fixed, so that the long and narrow crack cannot be covered by local grouting, and on the other hand, the crack is filled with the grouting liquid injected by the other party, but the connection between the grouting liquid and the roadbed is not firm.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a railway subgrade grouting reinforcement device.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a railway roadbed slip casting reinforcing apparatus, includes the movable frame, movable frame upper end fixed connection transverse rail, transverse rail sliding connection slide, slide bottom fixed connection longitudinal rail, longitudinal rail bottom sliding connection slider, slide, slider are driven the slip through corresponding power device respectively, the slider bottom rotates and connects the round bar, round bar middle part fixed connection backup pad, backup pad one side fixed connection swash plate, the swash plate sets up logical groove, logical inslot sliding connection sliding block, logical groove one end inner wall fixed connection telescopic link, telescopic link and sliding block fixed connection, the sliding block rotates and connects the slip casting drill pipe.
Preferably, the sliding block is fixedly connected with the first motor, a main shaft of the first motor is fixedly connected with the driving gear, the sliding block rotates to be connected with the sleeve, the outer wall of the grouting drill pipe is fixedly connected with the shaft key, the shaft key is in sliding connection with the sleeve, one end of the sleeve is fixedly connected with the outer toothed ring, and the outer toothed ring is meshed with the driving gear;
the sliding block is provided with a pushing device which pushes the grouting drill pipe to axially slide along the sleeve.
Preferably, the pushing device comprises a side plate, the side plate is connected with the supporting block in a sliding manner, the grouting drill pipe is rotationally connected with the supporting block, the side plate is rotationally connected with a screw rod, the screw rod is in threaded connection with the supporting block, one end of the inclined plate is fixedly connected with a driving motor, and a main shaft of the driving motor is coaxially and fixedly connected with the screw rod.
Preferably, a scraping plate is arranged at the lower end of the round rod.
Preferably, the round bar is rotationally connected with the scraping plate, the supporting plate is vertically and slidably connected with the hanging rod, the lower end of the hanging rod is fixedly connected with the toothed plate, a first gear is arranged on the rotating shaft of the scraping plate, a first spring is fixedly connected between the hanging rod and the supporting plate, and the hanging rod drives the vertical reciprocating sliding through the traction device.
Preferably, one side of the first gear is fixedly connected with a plugging rod with a square section, and the plugging rod is in plugging limit arrangement with the rotating shaft of the scraping plate.
Preferably, the traction device comprises a traction block, two support plates are fixedly connected to one side of the inclined plate, an inclined rod is fixedly connected between the two support plates, the traction block is connected to the inclined rod in a sliding mode, a second spring is fixedly connected between the traction block and one of the support plates, the traction block is provided with a limit column, one side of the support plate is rotatably connected with a guide wheel, a traction steel wire is arranged on the guide wheel, one end of the traction steel wire is fixedly connected with a suspender, and the other end of the traction steel wire is fixedly connected with the limit column;
One side of the supporting block is fixedly connected with a plurality of poking rods at intervals, the traction block is connected with the limiting plate in a unidirectional rotation mode, and the limiting plate and the poking rods are correspondingly arranged.
The invention has the advantages that: the railway subgrade grouting reinforcement device provided by the invention changes the position of the grouting drill pipe through the transverse guide rail, the sliding seat, the longitudinal guide rail and the sliding block, is suitable for grouting of a nonlinear trend of a crack, does not adopt to drill down from the crack during grouting, drills holes obliquely to the depth of the crack on the subgrade with the side edge of the crack being complete, finally grouting fills the crack and is integrated with the obliquely drilled hole filling, the grouting drill pipe can be changed to the other side from one side of the crack through the rotation of the round rod, and reinforcement materials embedded into the intact subgrade (filled after the grouting drill pipe is drilled) are arranged on two sides of the crack, so that grouting reinforcement strength is improved.
According to the invention, after the grouting drill pipe drills through the crack, the grouting drill pipe gradually retreats while passing through grouting to gradually fill the drill hole, when the grouting drill pipe retreats, the poking rod encounters the limiting plate, the limiting plate cannot avoid, the poking rod pushes the limiting plate and the traction block to slide, the boom is pulled upwards through the traction steel wire, the traction block and the limiting plate are gradually far away from the poking rod due to the fact that the inclination of the inclined rod of the traction block is different from that of the inclined plate, the blocking of the poking rod is lost, the traction block resets and the boom resets under the elastic action of the first spring, when the poking rods are arranged, the reciprocating lifting of the boom is realized, and the corresponding scraping plates extrude and overflow slurry, so that grouting and compaction filling are carried out at proper time, and independent control is not needed.
Drawings
FIG. 1 is a schematic view of the basic structure of the present invention;
FIG. 2 is a schematic view of the connection structure of the grouting drill pipe of the present invention;
FIG. 3 is an enlarged view of a portion of the invention at E in FIG. 2;
Fig. 4 is an enlarged view of a portion at F in fig. 2 according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Example 1
As shown in fig. 1 to 4, the grouting reinforcement device for the railway subgrade provided by the invention comprises a movable frame 1, wherein the upper end of the movable frame 1 is fixedly connected with a transverse guide rail 11, the transverse guide rail 11 is in sliding connection with a sliding seat 12, the bottom of the sliding seat 12 is fixedly connected with a longitudinal guide rail 13, the bottom of the longitudinal guide rail 13 is in sliding connection with a sliding block 14, the sliding seat 12 and the sliding block 14 are respectively driven to slide by corresponding power devices, the power devices adopt conventional mechanisms such as a cylinder, a hydraulic rod or a screw rod sliding block mechanism, the bottom of the sliding block 14 is rotationally connected with a round rod 15, the middle part of the round rod 15 is fixedly connected with a supporting plate 16, one side of the supporting plate 16 is fixedly connected with a sloping plate 17, the sliding plate 17 is provided with a through groove, the sliding block 18 is in sliding connection with one end of the through groove, the inner wall of the through groove is fixedly connected with a telescopic rod 19, the telescopic rod 19 is in electric or hydraulic type, the telescopic rod 19 is fixedly connected with the sliding block 18, and the sliding block 18 is rotationally connected with a grouting drill pipe 2.
According to the invention, the position of the grouting drill pipe 2 is changed through the transverse guide rail 11, the sliding seat 12, the longitudinal guide rail 13 and the sliding block 14, so that the grouting drill pipe is suitable for non-linear trend grouting of the crack 10, drilling holes obliquely from the crack to the deep part of the crack 10 on a roadbed with the side edge of the crack 10 is not adopted in grouting, finally grouting is filled into the crack and is integrated with the hole filling of the oblique drill, the grouting drill pipe 2 can be changed into the other side from one side of the crack 10 through the rotation of the round rod 15, and reinforcing materials embedded into a perfect roadbed (filled after the grouting drill pipe 2 is drilled) are arranged at two sides of the crack 10, so that grouting reinforcement strength is improved.
Example 2
As shown in fig. 1 to 4, the sliding block 18 is fixedly connected with a first motor, a main shaft of the first motor is fixedly connected with a driving gear 21, the sliding block 18 is rotationally connected with a sleeve 22, the outer wall of the grouting drill pipe 2 is fixedly connected with a shaft key, the shaft key is in sliding connection with the sleeve 22, one end of the sleeve 22 is fixedly connected with an outer toothed ring 23, and the outer toothed ring 23 is meshed with the driving gear 21;
The sliding block 18 is provided with a pushing device which pushes the grouting drill pipe 2 axially along the casing 22.
Specifically, the pushing device comprises a side plate 31, the side plate 31 is in sliding connection with a supporting block 32, the grouting drill pipe 2 is rotationally connected with the supporting block 32, the side plate 31 is rotationally connected with a screw 33, the screw 33 is in threaded connection with the supporting block 32, one end of the inclined plate 17 is fixedly connected with a driving motor 34, and a main shaft of the driving motor 34 is coaxially and fixedly connected with the screw 33.
In the present embodiment, the drilling of the grouting drill pipe 2 adopts a conventional technology, for example, a first motor drives an outer toothed ring 23 through a driving gear 21 so that a sleeve 22 rotates, and an axial key of the outer wall of the grouting drill pipe 2 restricts the grouting drill pipe 2 to rotate along with the sleeve 22 and can drill along the axial direction of the sleeve 22 by pushing of a supporting block 32.
Example 3
As shown in fig. 1 to 4, the lower end of the round rod 15 is provided with a scraper 4, the round rod 15 is rotationally connected with the scraper 4, the supporting plate 16 is vertically and slidably connected with the hanging rod 41, the lower end of the hanging rod 41 is fixedly connected with the toothed plate 42, a first gear 43 is arranged on the rotating shaft of the scraper 4, a first spring 44 is fixedly connected between the hanging rod 41 and the supporting plate 16, and the hanging rod 41 drives the vertical reciprocating sliding through a traction device.
Specifically, one side of the first gear 43 is fixedly connected with a plugging rod with a square section, and the plugging rod is plugged with the rotating shaft of the scraping plate 4 in a limiting manner.
During grouting, the deep part of the crack 10 is filled with grouting and overflows to the surface of the roadbed, the grouting is scraped and compacted by the scraping plate 4, the scraping plate 4 rotates through the upward and downward movements of the hanging rod 41 and the toothed plate 42, and overflowed slurry is extruded into the crack 10, so that the crack is filled more compactly.
After the grouting drill pipe 2 leaves the roadbed, the scraping plate 4 scrapes off the surface of the crack 10 along with the movement of the sliding seat 12.
Example 4
As shown in fig. 1 to 4, the traction device comprises a traction block 51, one side of a sloping plate 17 is fixedly connected with two support plates 52, an inclined rod 53 is fixedly connected between the two support plates 52, the inclined rod 53 is connected with the traction block 51 in a sliding manner, a second spring 54 is fixedly connected between the traction block 51 and one of the support plates 52, the traction block 51 is provided with a limit column 55, one side of a support plate 16 is rotatably connected with a guide wheel 56, a winding machine is arranged in the support plate 16, the winding machine winds redundant traction steel wires 57 (the position of the sliding block 18 on the sloping plate 17 is adjusted to cause the loosening of the traction steel wires 57) on the limit column 55 and locks the traction steel wires, the guide wheel 56 is provided with traction steel wires 57, one end of the traction steel wires 57 is fixedly connected with a suspender 41, and the other end of the traction steel wires 57 is fixedly connected with the limit column 55;
One side of the supporting block 32 is fixedly connected with a plurality of toggle rods 58 at intervals, the traction block 51 is connected with a limiting plate 59 in a unidirectional rotation mode, and the limiting plate 59 is arranged corresponding to the toggle rods 58.
In this embodiment, in the process of drilling the grouting drill pipe 2 into the crack 10, that is, the supporting block 32 slides downwards, the poking rod 58 encounters the limiting plate 59, the limiting plate 59 is pressed and rotates unidirectionally to avoid, the scraping plate 4 is not pulled, after the grouting drill pipe 2 drills through the crack, the grouting drill pipe 2 gradually retreats while grouting through the pump in the prior art, so as to fill the drill hole gradually, when the grouting drill pipe 2 retreats, the poking rod 58 encounters the limiting plate 59, the limiting plate 59 cannot avoid, the poking rod 58 pushes the limiting plate 59 and the pulling block 51 to slide, the hanging rod 41 is pulled upwards through the pulling steel wire 57, the inclined rod 53 of the pulling block 51 is gradually away from the poking rod 58 due to different inclination of the inclined rod 53 and the inclined plate 17 of the pulling block 51, the blocking of the poking rod 58 is lost, the pulling block 51 is reset and the hanging rod 41 is reset under the elastic force of the first spring 44, when the poking rods 58 are arranged, the reciprocating lifting of the hanging rod 41 is realized, the corresponding scraping plate 4 extrudes and overflows the slurry, so that grouting and compaction are performed at proper time, and the compaction is not controlled independently.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.