CN119017183A - A surface treatment device for high-precision transmission gear processing - Google Patents
A surface treatment device for high-precision transmission gear processing Download PDFInfo
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- CN119017183A CN119017183A CN202411365419.7A CN202411365419A CN119017183A CN 119017183 A CN119017183 A CN 119017183A CN 202411365419 A CN202411365419 A CN 202411365419A CN 119017183 A CN119017183 A CN 119017183A
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- block
- fixedly connected
- groove
- rotating
- transmission gear
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a surface treatment device for processing a high-precision transmission gear, and relates to the field of gear surface treatment. The invention relates to a surface treatment device for processing a high-precision transmission gear, which comprises a grinding machine body, an L-shaped plate symmetrically arranged on the back surface of the grinding machine body, mounting grooves symmetrically arranged on the left side of the upper surface of the top of the grinding machine body, a polishing mechanism connected with the groove walls of the two mounting grooves in a sliding manner, a round hole arranged at the center of the upper surface of the top of the grinding machine body, and a mounting hole arranged on the upper surface of the top of the grinding machine body and positioned on the right side of the round hole, wherein the wall of the round hole is fixedly connected with a screen plate, and the wall of the mounting hole is provided with a feeding mechanism for automatically feeding and discharging the high-precision transmission gear to be processed; according to the invention, when the to-be-machined high-precision transmission gears with different shaft holes are required to be replaced, equipment is not required to be stopped, and different clamping mechanisms are replaced, so that the equipment idle time can be reduced, and the overall machining efficiency is improved.
Description
Technical Field
The invention relates to the field of gear surface treatment, in particular to a surface treatment device for high-precision transmission gear machining.
Background
The machining steps of the high-precision transmission gear generally comprise material selection, forging or casting, milling, turning, tooth-shaped machining, surface treatment (cleaning, grinding and polishing), heat treatment, coating spraying, detection and acceptance, wherein in the process of carrying out surface treatment, grinding is an essential process, grinding is an important finishing process mainly used for improving the surface finish and the dimensional precision, and in the grinding process, the small flaws and burrs on the surface of a workpiece can be removed by the cutting action of an abrasive, so that the surface is smoother and smoother, and grinding is required to be carried out by a grinding machine;
When the existing grinding machine for processing the high-precision transmission gear is used, the high-precision transmission gear is clamped and positioned firstly, the shaft hole used for being connected with a bearing is formed in the center of the surface of the high-precision transmission gear, the three-jaw chuck is matched with the shaft hole, the high-precision transmission gear is clamped and positioned, the shaft hole is round and square, the three-jaw chuck cannot finish stable clamping of the high-precision transmission gear to be processed for square shaft holes, in the actual processing process, equipment is required to be stopped when the high-precision transmission gear to be processed for shaft holes in different shapes is required to be replaced, and clamping mechanisms of different types are required to be replaced to clamp, so that the whole use is inconvenient, and the processing efficiency is influenced.
Therefore, it is necessary to provide a surface treatment device for processing a high-precision transmission gear to solve the above-mentioned problems.
Disclosure of Invention
The invention mainly aims to provide a surface treatment device for processing a high-precision transmission gear, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the surface treatment device for the high-precision transmission gear machining comprises a grinding machine body, an L-shaped plate symmetrically arranged on the back surface of the grinding machine body, grooves symmetrically arranged on the left side of the upper surface of the top of the grinding machine body, polishing mechanisms connected to the groove walls of the two grooves in a sliding mode, a round hole formed in the center of the upper surface of the top of the grinding machine body and a mounting hole formed in the upper surface of the top of the grinding machine body and positioned on the right side of the round hole, wherein a screen plate is fixedly connected to the wall of the round hole, a feeding mechanism for automatically feeding and discharging the high-precision transmission gear to be machined is arranged on the wall of the mounting hole, and a clamping mechanism for stably clamping and positioning the high-precision transmission gear to be machined is arranged on the lower surface of the top of the L-shaped plate;
The feeding mechanism comprises a feeding assembly and a limiting assembly, wherein the feeding assembly is arranged above the mounting hole and used for adjusting the rotation feeding of the high-precision transmission gear to be processed, and the limiting assembly is arranged below the mounting hole and used for temporarily limiting the feeding assembly.
Preferably, the feeding assembly comprises a rotating ring arranged above the mounting hole, a lifting column is rotationally connected to the center of the lower surface of the rotating ring through a one-way bearing, a first spiral groove is formed in the surface of the lifting column, a first bump is fixedly connected to the wall of the mounting hole, the first bump is matched with the first spiral groove for mounting, a first connecting spring is sleeved on the outer side of the lifting column, the upper end of the first connecting spring is fixedly connected with a connecting ring, the connecting ring is rotationally connected with the lower surface of the top of the grinding machine body, a first ejector block is fixedly connected to the lower end of the first connecting spring, and the first ejector block is fixedly connected with the lower end of the lifting column;
The surface rotation of swivel becket is connected with the rotatory piece that is annular evenly distributed, the circular slot has been seted up to the upper surface center department of rotatory piece, the mounting groove has been seted up to circular slot bottom symmetry, the one end sliding connection of mounting groove cell wall has first movable block, the fixed surface of first movable block is connected with first spring, the top fixedly connected with T shape piece of first movable block, the horizontal groove has been seted up to the surface symmetry of T shape piece, horizontal groove cell wall sliding connection has the second movable block, the fixed surface of second movable block has the reference column, the fixed surface of reference column is kept away from to the second movable block has the second spring, the mounting groove bottom is located and has seted up the vertical hole between two mounting grooves, vertical hole pore wall sliding connection has the transmission post, transmission post surface lower extreme cover is equipped with second connecting spring, second connecting spring's upper end and rotatory piece fixed connection, second connecting spring's lower extreme fixedly connected with second kicking piece, second kicking piece and transmission post lower extreme fixedly connected with transmission post, upper end fixedly connected with transmission post.
Preferably, the first connecting spring is in an initial state of being stretched.
Preferably, the limiting component comprises a U-shaped block rotationally connected to the surface of the first top block, the U-shaped block is in sliding connection with the grinding machine body, a strip-shaped groove is symmetrically formed in the surface of the U-shaped block, the groove walls of the strip-shaped groove are in sliding connection with movable rods, one ends of the movable rods are fixedly connected with trapezoidal blocks, two ends of the movable rods, far away from the trapezoidal blocks, of the movable rods are fixedly connected with third springs, the surface of the grinding machine body is located at one end, far away from the third springs, of the movable rods, a vertical plate is fixedly connected with the surface of the vertical plate, and arc-shaped protrusions are arranged at the lower ends of the surface of the vertical plate.
Preferably, the clamping mechanism comprises a first motor fixedly connected to the lower surface of the top of the L-shaped plate, a first gear is arranged below the first motor, the first gear is fixedly connected with an output shaft of the first motor, a second gear is connected to the outer side of the first gear in a meshed manner, the lower surface of the top of the L-shaped plate is positioned beside the first motor and fixedly connected with a connecting plate, the lower end of the connecting plate is rotationally connected with a rotating sleeve, the upper end of the surface of the rotating sleeve is fixedly connected with the second gear, the inner wall of the rotating sleeve is fixedly connected with a second bump, a cylinder is symmetrically and fixedly connected below the L-shaped plate, a fourth spring is sleeved outside the cylinder, an upper end cover of the fourth spring is fixedly connected with the cylinder, the lower ends of the two fourth springs are fixedly connected with connecting blocks, vertical rods are symmetrically and fixedly connected to the edges of the surfaces of the connecting blocks, the cylinder sleeves are arranged on the outer sides of the vertical rods, the two vertical rods are in sliding connection with the connecting plates, connecting holes are formed in the surfaces of the connecting blocks, rotating columns are installed on the hole walls of the connecting holes in a matched mode, second spiral grooves are formed in the surfaces of the rotating columns, the second spiral grooves are installed in a matched mode with second protruding blocks, fixing rings are fixedly connected to the surfaces of the rotating columns, the lower portions of the connecting blocks are fixedly connected with elastic pieces and limiting sleeves which are uniformly distributed in an annular mode, friction plates are fixedly connected to one ends, far away from the fixing rings, of the elastic pieces, limiting rods are connected to the inner walls of the limiting sleeves in a sliding mode, the upper ends of the limiting rods are fixedly connected with the friction plates, the friction plates are installed in a matched mode with the connecting blocks, adjusting blocks are fixedly connected to the lower ends of the rotating columns, two T-shaped blocks are installed in a matched mode with the adjusting blocks, the second transmission block is fixedly connected below the adjusting block, and the first transmission block and the second transmission block are installed in a matched mode.
Preferably, the surface fixedly connected with of first transmission piece is annular evenly distributed's first fixture block, the surface fixedly connected with of second transmission piece is annular evenly distributed's second fixture block, first fixture block and second fixture block joint.
Preferably, the surface of the T-shaped block is provided with inclined grooves, and the two inclined grooves are matched with the adjusting block.
Preferably, the upper surface of the screen plate is provided with balls which are uniformly distributed in a ring shape.
Advantageous effects
Compared with the prior art, the invention provides a surface treatment device for processing a high-precision transmission gear, which has the following beneficial effects:
1. This surface treatment device is used in high accuracy drive gear processing, through setting up spliced pole and regulating block and second drive piece from top to bottom, regulating block and two chute surface contact, drive two T shape pieces and move towards the direction that keeps away from each other, the one end that the chute was kept away from on T shape piece surface can with high accuracy drive gear center department shaft hole surface contact, if the shaft hole is square, then two T shape pieces can with the corner in shaft hole surface in close contact, if the shaft hole is circular, then two T shape pieces also can with shaft hole surface contact, and then to the high accuracy drive gear of waiting to process of different specifications stabilize the centre gripping, the one end that the second movable block was kept away from to four reference columns is placed the location with the shaft hole surface in addition, convenient centre gripping can be placed to the high accuracy drive gear of waiting to process of placing the rotary block upper surface, when the high accuracy drive gear of waiting to process of different shaft holes need be changed, need not equipment to stop operation, change different fixture, can reduce equipment idle time, promote whole machining efficiency.
2. This surface treatment device is used in high accuracy drive gear processing produces relative movement between rotating the sleeve rotation, can drive the spliced pole and move down, lifting column and spliced pole also move down, wait to process high accuracy drive gear and accomplish the surface burr after handling, first motor drives first gear reverse rotation, the spliced pole upwards moves, under the elasticity effect of first connecting spring, the spliced pole can resume to initial position, at this moment, produce relative movement between first lug and the first heliciform groove, can drive the spliced pole and rotate, make the high accuracy drive gear that surface burr handled and accomplished pull apart the below of regulating block and spliced pole, another high accuracy drive gear that waits to process can be arranged in the below of regulating block and spliced pole, and then can accomplish automatic conveying unloading, automatic conveying material loading, can further promote holistic machining efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of FIG. 1A in accordance with the present invention;
FIG. 3 is an enlarged view of FIG. 1 at B in accordance with the present invention;
FIG. 4 is a schematic view of another overall angular configuration of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at C in accordance with the present invention;
FIG. 6 is an enlarged view of the invention at D in FIG. 4;
FIG. 7 is a schematic view of a partial construction of a rotating sleeve according to the present invention;
FIG. 8 is an enlarged view of FIG. 7 at E in accordance with the present invention;
FIG. 9 is a schematic view of a partial structure of a rotary ring and a rotary block according to the present invention;
FIG. 10 is an enlarged view of FIG. 9 at F in accordance with the present invention;
FIG. 11 is an enlarged view of the invention at G in FIG. 9;
FIG. 12 is a schematic view of a partial structure of a web plate and balls of the present invention;
fig. 13 is an enlarged view of fig. 12 at H in accordance with the present invention.
In the figure: 1. a grinding machine body; 11. an L-shaped plate; 12. a groove; 13. a round hole; 14. a mounting hole; 2. a polishing mechanism; 3. a screen plate; 4. a feeding mechanism; 41. a feeding assembly; 411. a rotating ring; 412. lifting columns; 413. a first spiral groove; 414. a first bump; 415. a first connecting spring; 416. a connecting ring; 417. a first top block; 418. a rotating block; 419. a circular groove; 4110. a first movable block; 4111. a first spring; 4112. a T-shaped block; 4113. a transverse groove; 4114. a second movable block; 4115. positioning columns; 4116. a second spring; 4117. a vertical hole; 4118. a drive column; 4119. a second connecting spring; 4120. a second top block; 4121. a first transmission block; 4122. a mounting groove; 42. a limit component; 421. a U-shaped block; 422. a bar-shaped groove; 423. a movable rod; 424. a trapezoid block; 425. a third spring; 426. a riser; 427. arc-shaped bulges; 5. a clamping mechanism; 51. a first motor; 52. a first gear; 53. a second gear; 54. a connecting plate; 55. rotating the sleeve; 56. a second bump; 57. a cylinder; 58. a fourth spring; 59. a connecting block; 510. a vertical rod; 511. a connection hole; 512. rotating the column; 513. a second spiral groove; 514. a fixing ring; 515. a spring plate; 516. a limit sleeve; 517. a friction plate; 518. a limit rod; 519. an adjusting block; 5110. a second transmission block; 6. a first clamping block; 7. a second clamping block; 8. a chute; 9. and (3) rolling balls.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Referring to fig. 1,3, 4, 12 and 13, a surface treatment device for processing a high-precision transmission gear comprises a grinding machine body 1, an L-shaped plate 11 symmetrically arranged on the back surface of the grinding machine body 1, grooves 12 symmetrically arranged on the left side of the upper surface of the top of the grinding machine body 1, a grinding mechanism 2 connected with the groove walls of the two grooves 12 in a sliding manner, a round hole 13 arranged at the center of the upper surface of the top of the grinding machine body 1 and a mounting hole 14 arranged on the upper surface of the top of the grinding machine body 1 and positioned on the right side of the round hole 13, wherein the wall of the round hole 13 is fixedly connected with a screen 3, the wall of the mounting hole 14 is provided with a feeding mechanism 4 for automatically feeding and discharging the high-precision transmission gear to be processed, and the lower surface of the top of the L-shaped plate 11 is provided with a clamping mechanism 5 for stably clamping and positioning the high-precision transmission gear to be processed;
The feeding mechanism 4 comprises a feeding component 41 arranged above the mounting hole 14 and used for adjusting the rotation feeding of the high-precision transmission gear to be processed, and a limiting component 42 arranged below the mounting hole 14 and used for temporarily limiting the feeding component 41.
Referring to fig. 3, fig. 4, fig. 6, fig. 9, fig. 10, fig. 11 and fig. 13, the feeding assembly 41 includes a rotating ring 411 disposed above the mounting hole 14, a lifting column 412 is rotatably connected to the center of the lower surface of the rotating ring 411 through a one-way bearing, a first spiral groove 413 is provided on the surface of the lifting column 412, a first bump 414 is fixedly connected to the wall of the mounting hole 14, the first bump 414 is mounted in cooperation with the first spiral groove 413, a first connecting spring 415 is sleeved on the outer side of the lifting column 412, a connecting ring 416 is fixedly connected to the upper end of the first connecting spring 415, the connecting ring 416 is rotatably connected to the lower surface of the top of the grinder body 1, a first top block 417 is fixedly connected to the lower end of the first connecting spring 415, and the first top block 417 is fixedly connected to the lower end of the lifting column 412;
The surface of the rotating ring 411 is rotationally connected with rotating blocks 418 which are uniformly distributed in a ring shape, a circular groove 419 is formed in the center of the upper surface of the rotating blocks 418, mounting grooves 4122 are symmetrically formed in the bottoms of the circular grooves 419, one ends of the groove walls of the mounting grooves 4122 are slidably connected with first movable blocks 4110, the surfaces of the first movable blocks 4110 are fixedly connected with first springs 4111, the upper parts of the first movable blocks 4110 are fixedly connected with T-shaped blocks 4112, transverse grooves 4113 are symmetrically formed in the surfaces of the T-shaped blocks 4112, second movable blocks 4114 are slidably connected with the groove walls of the transverse grooves 4113, positioning columns 4115 are fixedly connected with the surfaces of the second movable blocks 4114, second springs 4116 are fixedly connected with the surfaces of the second movable blocks 4114 away from the positioning columns 4115, vertical holes 4117 are formed in the bottoms of the two mounting grooves 4122, transmission columns 4118 are slidably connected with the walls of the vertical holes 4117, the lower ends of the surfaces of the transmission columns 4118 are sleeved with second connection springs 4119, the upper ends of the second connection springs 4119 are fixedly connected with the rotation blocks 418, the lower ends of the second connection springs 4120 are fixedly connected with the upper ends of the second connection blocks 4118, and the upper ends of the second connection springs 4120 are fixedly connected with the upper ends of the transmission columns 4120;
It should be noted that, when the rotating ring 411 and the lifting column 412 are adjusted to move downward, a relative movement is generated between the first protrusion 414 and the first spiral groove 413, and since the lifting column 412 is rotationally connected with the rotating ring 411 through a one-way bearing, in the process of moving the lifting column 412 downward, the lifting column 412 is adjusted to rotate and cannot drive the rotating ring 411 to rotate, in the process of moving the lifting column 412 upward, the lifting column 412 is adjusted to rotate and can drive the rotating ring 411 to move together, so that the high-precision transmission gear with the surface burr removed can be automatically adjusted to automatically convey and discharge, and the high-precision transmission gear without the surface burr treatment can be conveyed to the lower part of the adjusting block 519, namely, the automatic conveying and feeding are completed;
In the process of clamping the high-precision transmission gears, the adjusting block 519 and the rotating column 512 are adjusted to move downwards, the first transmission block 4121 is matched with the second transmission block 5110, the adjusting block 519 is matched with the chute 8, the two T-shaped blocks 4118 move towards the direction away from each other, the vertical holes 4117, the transmission columns 4118, the second top blocks 4120 and the second connecting springs 4119 are arranged, the adjusting movement distance range of the two T-shaped blocks 4118 is enlarged, the high-precision transmission gears with round shaft holes or directional shaft holes with different sizes are adapted to be clamped stably, the first transmission block 4121 is matched with the second transmission block 5110, the distance between the two T-shaped blocks 4112 is gradually increased along with the fact that the rotating column 512 and the adjusting block 519 move downwards, the second connecting springs 4118 are stretched, the strip-shaped protrusions on the surfaces of the transmission columns 4118 are matched with the vertical holes 4117, the transmission columns 4118 can be guaranteed to drive the rotating blocks 418 to rotate, and the first transmission block 4121 and the second transmission block 4118 can be restored to the original state after the first transmission block 5110 is separated from the second transmission block 4118.
Referring to fig. 4, the initial state of the first connecting spring 415 is a stretched state;
The reaction force generated by the first connection spring 415 being stretched acts on the surface of the first top block 417, thereby supporting the lifting column 412 and the rotation ring 411.
Referring to fig. 1,2 and 4, the limiting component 42 includes a U-shaped block 421 rotatably connected to the surface of the first top block 417, the U-shaped block 421 is slidably connected to the grinding machine body 1, the surface of the U-shaped block 421 is symmetrically provided with a bar-shaped groove 422, the wall of the bar-shaped groove 422 is slidably connected with a movable rod 423, one ends of the two movable rods 423 are fixedly connected with a trapezoid block 424, one ends of the two movable rods 423, which are far away from the trapezoid block 424, are fixedly connected with a third spring 425, one end, which is located on the surface of the grinding machine body 1, of the movable rod 423, which is far away from the third spring 425, is fixedly connected with a vertical plate 426, and an arc protrusion 427 is provided at the lower end of the surface of the vertical plate 426;
It should be noted that, the limiting component 42 can play a temporary limiting role on the lifting column 412 and the rotating ring 411, in the process that the rotating ring 411, the lifting column 412 and the rotating block 418 move along with the downward movement of the rotating column 512, the first top block 417 moves along with the movement of the lifting column 412, the U-shaped block 421 moves along with the movement of the first top block 417, the trapezoid block 424 and the riser 426 generate a relative movement, in the process, the trapezoid block 424 contacts with the arc-shaped bulge 427 and generates a relative sliding motion, the movable rod 423 moves towards the direction of compressing the third spring 425, when the trapezoid block 424 moves to the lowest end, that is, the rotating block 418 contacts with the ball 9, the third spring 425 returns to the initial state, the trapezoid block 424 is located below the arc-shaped bulge 427, after the burr removal treatment on the surface of the high-precision transmission gear is completed, the first motor 51 drives the first gear 52 to rotate reversely, the trapezoid block 424 is driven by the first gear 52 and the second gear 53, the second protrusion 56 and the second spiral groove 513 generate a relative movement, in the process, the rotating column 512 is regulated to move up and down the first block 512 is regulated to move up to the lowest end, that the first block 21 is connected with the first rotation block 412 and the second rotation block 412, the first rotation block 412 is separated from the first rotation column 411, the first rotation block is separated from the first rotation column 5121, the first rotation stage, the first rotation block is separated from the first rotation column 411, the second rotation block is separated from the upper rotation column 412, the upper rotation column is separated from the upper rotation column, and the upper rotation column swing block is opposite to the upper rotation stage, and the upper column is made, and the upper column swing column is opposite to lower rotation, and the lower rotation stage, and the lower swing column is opposite to the lower swing column, and the swing column is opposite.
Referring to fig. 1,4, 5, 7, 8, 9 and 10, the clamping mechanism 5 includes a first motor 51 fixedly connected to the lower surface of the top of the L-shaped plate 11, a first gear 52 is disposed below the first motor 51, the first gear 52 is fixedly connected to an output shaft of the first motor 51, a second gear 53 is engaged and connected to the outer side of the first gear 52, a connecting plate 54 is fixedly connected to the lower surface of the top of the L-shaped plate 11 beside the first motor 51, a rotating sleeve 55 is rotatably connected to the lower end of the connecting plate 54, the upper end of the surface of the rotating sleeve 55 is fixedly connected to the second gear 53, a second bump 56 is fixedly connected to the inner wall of the rotating sleeve 55, a cylinder 57 is symmetrically and fixedly connected to the lower side of the L-shaped plate 11, a fourth spring 58 is sleeved on the outer side of the cylinder 57, an upper end cover of the fourth spring 58 is fixedly connected to the cylinder 57, connecting blocks 59 are fixedly connected to the lower ends of the two fourth springs 58, the surface edge of the connecting block 59 is symmetrically and fixedly connected with vertical rods 510, a cylinder 57 is sleeved on the outer side of the vertical rods 510, two vertical rods 510 are in sliding connection with the connecting plate 54, a connecting hole 511 is formed in the surface of the connecting block 59, a rotating column 512 is mounted on the wall of the connecting hole 511 in a matched mode, a second spiral groove 513 is formed in the surface of the rotating column 512, a fixed ring 514 is fixedly connected below the connecting block 59 on the surface of the rotating column 512, elastic sheets 515 and limiting sleeves 516 which are uniformly distributed in an annular mode are fixedly connected on the upper surface of the fixed ring 514, friction plates 517 are fixedly connected at one ends of the plurality of elastic sheets 515, which are far away from the fixed ring 514, limiting rods 518 are slidably connected on the inner walls of the limiting sleeves 516, the upper ends of the limiting rods 518 are fixedly connected with the friction plates 517, the friction plates 517 are mounted on the connecting block 59 in a matched mode, an adjusting block 519 is fixedly connected at the lower end of the rotating column 512, the two T-shaped blocks 4112 are matched and installed with the adjusting block 519, a second transmission block 5110 is fixedly connected below the adjusting block 519, and a first transmission block 4121 is matched and installed with the second transmission block 5110;
The clamping mechanism 5 can stably clamp and position the high-precision transmission gear to be machined, wherein the shaft holes of the high-precision transmission gear are round or square, and in the whole machining process, the high-precision transmission gear to be machined, the shaft holes of which are in different shapes, can be replaced at any time to clamp and position the high-precision transmission gear to be machined, the clamping mechanism 5 does not need to be replaced, equipment is not required to be stopped, different clamping mechanisms 5 are replaced, the equipment idle time can be reduced, and the machining efficiency of deburring the high-precision transmission gear is improved;
In the integral operation, a high-precision transmission gear to be processed is arranged on the upper surface of the rotating block 418, the first motor 51 drives the first gear 52 to rotate, the second gear 53 is meshed with the first gear 52, the second gear 53 rotates along with the rotation of the first gear 52, the rotating sleeve 55 rotates along with the rotation of the second gear 53, the elastic sheet 515 is in a bending state, the elastic force of the elastic sheets 515 is utilized to enable the friction plate 517 to be in close contact with the connecting block 59, the arrangement of the limit sleeve 516 and the limit rod 518 can ensure that the rotation of the fixed ring 514 can stably drive the friction plate 517 to rotate, the rotating sleeve 55 can not drive the rotating column 512 to rotate when initially rotating due to the friction force between the friction plate 517 and the connecting block 59, namely, the second bump 56 can generate relative movement with the second spiral groove 513, the rotating column 512, the connecting block 59 and the vertical rod 510 move downwards, the fourth spring 58 is stretched, relative movement is generated between the vertical rod 510 and the cylinder 57, the adjusting block 519 and the second transmission block 5110 move towards the direction close to the first transmission block 4121, the first transmission block 4121 and the second transmission block 5110 are clamped by the first clamping block 6 and the second clamping block 7, the rotating column 512 and the adjusting block 519 are driven to move downwards along with the continuous descending of the rotating column 512 and the adjusting block 519 until the rotating block 418 is contacted with the plurality of balls 9, the rotating column 512 and the adjusting block 519 continue to move downwards, relative movement is generated between the second protruding block 56 and the second spiral groove 513, the two T-shaped blocks 4112 move towards the direction far away from each other, and one end of the surface of the T-shaped block 4112 far away from the chute 8 is contacted with the surface of the shaft hole, so that clamping of the high-precision transmission gear is completed;
if the shaft hole on the surface of the high-precision transmission gear is circular, in the process of generating relative movement between the adjusting block 519 and the chute 8, the four positioning columns 4115 are firstly contacted with the surface of the shaft hole, along with the movement of the T-shaped block 4112, the positioning columns 4115 and the second movable block 4114 move towards the direction of compressing the second spring 4116, the positioning columns 4115 can be tightly contacted with the surface of the shaft hole under the action of the elasticity of the second spring 4116, the initial placement and the positioning of the high-precision transmission gear are provided, then one end of the T-shaped block 4112, which is far away from the chute 8, is contacted with the surface of the shaft hole, the clamping and the positioning are finished, and then the polishing mechanism 2 polishes the surface burrs of the high-precision transmission gear;
it should be noted that, the polishing mechanism 2 includes an electric sliding rail, a mounting frame, a telescopic rod and a polishing head, which is an existing mature technology and will not be described herein;
If the shaft hole on the surface of the high-precision transmission gear is square, one end of the surface of the T-shaped block 4112, which is far away from the chute 8, can be in tight contact with the corner of the surface of the shaft hole, so that the clamping and positioning of the high-precision transmission gear are completed, namely, when the high-precision transmission gears to be processed in different shaft holes need to be replaced, the equipment is not required to be stopped, different clamping mechanisms 5 are required to be replaced, and only the high-precision transmission gear to be processed needs to be placed on the surface of the rotating block 418.
Referring to fig. 10 and 11, a first clamping block 6 which is uniformly distributed in a ring shape is fixedly connected to the surface of the first transmission block 4121, a second clamping block 7 which is uniformly distributed in a ring shape is fixedly connected to the surface of the second transmission block 5110, and the first clamping block 6 is clamped with the second clamping block 7;
it should be noted that, the first clamping block 6 and the second clamping block 7 are clamped and connected, so as to play a role in transmission, and the rotation column 512 and the adjusting block 519 can rotate to drive the rotation block 418 to rotate.
Referring to fig. 10 and 11, the surface of the t-shaped block 4112 is provided with inclined slots 8, and both inclined slots 8 are mounted in cooperation with the adjusting block 519;
It should be noted that, during the process that the rotation column 512 and the adjusting block 519 are adjusted to move downward, the adjusting block 519 can contact with the surfaces of the two inclined slots 8 and generate relative movement, so that the two T-shaped blocks 4112 can be adjusted to move, and one end of the surface of the T-shaped block 4112 far away from the inclined slot 8 can be tightly contacted with the shaft hole at the center of the surface of the high-precision transmission gear to be processed, so as to complete clamping and positioning.
Referring to fig. 12, balls 9 uniformly distributed in a ring shape are mounted on the upper surface of the mesh plate 3;
When the rotating ring 411 and the rotating block 418 move to the lowest position, the bottom of the rotating block 418 can contact with the plurality of balls 9, so that the rotating block 418 is prevented from being adjusted to rotate.
It should be noted that, a controller may be installed on the back of the grinding machine body 1, and the electric sliding rail, the telescopic rod and the first motor 51 are all electrically connected with the controller, and the controller is controlled by a computer.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411365419.7A CN119017183A (en) | 2024-09-29 | 2024-09-29 | A surface treatment device for high-precision transmission gear processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411365419.7A CN119017183A (en) | 2024-09-29 | 2024-09-29 | A surface treatment device for high-precision transmission gear processing |
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| CN202411365419.7A Withdrawn CN119017183A (en) | 2024-09-29 | 2024-09-29 | A surface treatment device for high-precision transmission gear processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120702901A (en) * | 2025-08-15 | 2025-09-26 | 正凯纺织有限公司 | A detection device and method for kapok blended yarn |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120702901A (en) * | 2025-08-15 | 2025-09-26 | 正凯纺织有限公司 | A detection device and method for kapok blended yarn |
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Application publication date: 20241126 |