CN119016577A - Aluminum-plastic plate stamping forming device and use method thereof - Google Patents

Aluminum-plastic plate stamping forming device and use method thereof Download PDF

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Publication number
CN119016577A
CN119016577A CN202411516644.6A CN202411516644A CN119016577A CN 119016577 A CN119016577 A CN 119016577A CN 202411516644 A CN202411516644 A CN 202411516644A CN 119016577 A CN119016577 A CN 119016577A
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CN
China
Prior art keywords
stamping
fixed
plate
aluminum
plastic plate
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Granted
Application number
CN202411516644.6A
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Chinese (zh)
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CN119016577B (en
Inventor
段功胜
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Jinyan Industrial Group Co ltd
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Jinyan Industrial Group Co ltd
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Priority to CN202411516644.6A priority Critical patent/CN119016577B/en
Publication of CN119016577A publication Critical patent/CN119016577A/en
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Publication of CN119016577B publication Critical patent/CN119016577B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention provides an aluminum-plastic plate stamping forming device and a using method thereof, belonging to the technical field of aluminum-plastic plate stamping equipment; the main rotating shaft is rotationally connected to the top of the bottom plate; the punching lower die set is provided with three groups which are all fixed on the circumferential surface of the main rotating shaft, and the three groups of punching die sets are used for feeding, punching and blanking of the aluminum-plastic plate for recycling; the L-shaped stay bar is fixed at the top of the bottom plate; the fixed cylinder is fixed on the top wall of the L-shaped stay bar, and the bottom of the fixed cylinder is rotationally connected with the top of the main rotating shaft; the stamping mechanism is arranged on the fixed cylinder and is used for realizing stamping forming of the aluminum plastic plate; according to the invention, through the three groups of stamping lower modules arranged and fixed on the circumferential surface of the main rotating shaft, the main rotating shaft is enabled to precisely rotate 120 degrees by using the driving mechanism, and the stamping lower modules are driven to sequentially reach the feeding, stamping and discharging positions, so that continuous circulation operation is realized, and the manual operation time and labor intensity are reduced.

Description

Aluminum plastic plate stamping forming device and application method thereof
Technical Field
The invention belongs to the technical field of aluminum-plastic plate stamping equipment, and particularly relates to an aluminum-plastic plate stamping forming device and a using method thereof.
Background
The aluminum-plastic composite board (also called as aluminum-plastic board) is used as a novel decorative material, and is introduced into China from Germany from the beginning of the last nineties of the last eighties of the last century, so that the aluminum-plastic composite board is rapidly favored by people in terms of economy, diversity of optional colors, convenient construction method, excellent processability, excellent fire resistance and high quality. The unique property of the aluminum-plastic composite board determines the wide application: it can be used for building outer wall, curtain wall board, old building reconstruction and renovation, indoor wall and ceiling decoration, advertisement signboard, display rack and purification and dust prevention engineering. Belongs to a novel building decoration material.
In the prior art, in the process of stamping forming, the aluminum plastic plate is placed in a stamping table or a stamping die for stamping, and then is taken down and replaced by the aluminum plastic plate to be stamped, so that the operation mode can be used for stamping the aluminum plastic plate, but the operation mode is long in time, and cannot form assembly line operation, so that the stamping efficiency is greatly reduced.
Disclosure of Invention
The invention aims to provide an aluminum-plastic plate stamping forming device and a using method thereof, and aims to solve the problems that in the prior art, in the process of stamping forming of an aluminum-plastic plate, the aluminum-plastic plate is placed in a stamping table or a stamping die for stamping, and then is taken down and replaced by an aluminum-plastic plate to be stamped, and the operation mode can finish stamping of the aluminum-plastic plate, but takes a long time, and cannot form assembly line operation, so that the stamping efficiency is greatly reduced.
In order to achieve the above purpose, the present invention provides the following technical solutions:
An aluminum-plastic plate stamping forming device, comprising:
A bottom plate;
the main rotating shaft is rotationally connected to the top of the bottom plate;
the punching lower die set is provided with three groups which are all fixed on the circumferential surface of the main rotating shaft, and the three groups of punching die sets are used for feeding, punching and blanking of the aluminum-plastic plate for recycling;
The L-shaped stay bar is fixed on the top of the bottom plate;
The fixed cylinder is fixed on the top wall of the L-shaped stay bar, and the bottom of the fixed cylinder is rotationally connected with the top of the main rotating shaft;
The stamping mechanism is arranged on the fixed cylinder and is used for realizing stamping forming of the aluminum plastic plate;
The transmission mechanism is arranged at the top of the bottom plate and used for conveying the punched aluminum-plastic plate;
The pushing mechanism is arranged on the inclined upper side of the transmission mechanism and is used for pushing the punched aluminum-plastic plate to the transmission mechanism;
and the driving mechanism is arranged at the top of the bottom plate and used for driving the device to operate.
As a preferred embodiment of the present invention, each set of the punching lower die set includes:
The die seat is fixed on the circumferential surface of the main rotating shaft through a connecting rod;
The stamping groove is formed in the top of the die seat;
the lower stamping die is connected in the stamping groove in a sliding manner;
And the reset supporting component is arranged in the stamping groove and used for supporting the lower stamping die and resetting the lower stamping die.
As a preferable scheme of the invention, the four groups of reset supporting components are respectively distributed at the bottom of the lower stamping die, each group of reset supporting components consists of a protection cylinder, a telescopic sleeve rod, a reset spring and a spring groove, the reset spring is sleeved on the outer side of the telescopic sleeve rod, the bottoms of the telescopic sleeve rod and the reset spring are both fixed with the bottom wall of the stamping groove, the spring groove is formed at the bottom of the lower stamping die, the tops of the telescopic sleeve rod and the reset spring are both embedded in the spring groove and are fixed with the top wall of the spring groove, the protection cylinder is fixed on the bottom wall of the stamping groove, and the protection cylinder is sleeved on the outer side of the reset spring and is connected in the spring groove in a sliding manner.
As a preferred embodiment of the present invention, the pressing mechanism includes:
a cross plate fixed to a circumferential surface of the fixed cylinder;
a punching cylinder fixed to one side of the bottom of the cross plate;
and the upper stamping plate is fixed at the output end of the stamping cylinder and matched with the lower stamping die.
As a preferred embodiment of the present invention, the transmission mechanism includes:
a mounting plate secured to a top edge of the base plate;
Four supporting legs which are respectively fixed at the top edges of the mounting plates;
the side plates are respectively fixed at the tops of the two supporting legs positioned on the same side;
The two conveying rollers are respectively connected to two sides between the end parts of the two side plates, which are close to each other, and one conveying roller movably penetrates through one side of one side plate and extends outwards;
And the transmission belt is in transmission connection between the circumferential surfaces of the two conveying rollers and is positioned on one side of one of the die seats.
As a preferred embodiment of the present invention, the driving mechanism includes:
The motor base is fixed at the top of the bottom plate;
the servo motor is fixed at the top of the motor seat;
a large bevel gear fixed to a circumferential surface of the main rotation shaft;
the small bevel gear is fixed on the surface of the output end of the servo motor and is obliquely meshed with the large bevel gear;
The transmission shaft is rotationally connected to one side end of one supporting leg;
The large spool is fixed on the surface of the output end of the servo motor;
The small spool is fixed on the circumferential surface of the transmission shaft;
the first belt is in transmission connection between the circumferential surfaces of the large spool and the small spool;
The second spool is provided with two second spool wheels which are respectively fixed on the surfaces of the transmission shaft and the extending end of one of the conveying rollers;
and the second belt is connected to the circumferential surfaces of the two second spool in a transmission manner.
As a preferred aspect of the present invention, the pushing mechanism includes:
The blanking cylinder is fixed on the circumferential surface of the fixed cylinder;
the pushing plate is fixed at the extending end of the blanking cylinder and aligned with the conveying belt, and the bottom of the pushing plate is flush with the top of the die seat;
the signal receiver is arranged on the circumferential surface of the blanking cylinder and is in signal connection with the blanking cylinder;
The signal transmitters are provided with a plurality of signal receivers which are respectively embedded and installed at one side end of the three die seats, which is close to the fixed cylinder, and the signal receivers are connected with the signal transmitters in a signal way.
As a preferable scheme of the invention, a plurality of supporting feet are fixed at the top of the bottom plate, an annular plate is fixed at the top of the supporting feet, annular grooves are formed in the top of the annular plate, arc-shaped blocks are fixed at the bottoms of the three die seats, and the arc-shaped blocks are slidably connected in the annular grooves.
As a preferred embodiment of the present invention, the chip blowing device further includes a chip blowing mechanism, and the chip blowing mechanism includes:
A vertical plate fixed on the circumferential surface of the bottom plate;
The fan shaft is rotationally connected to one side end of the vertical plate;
Fan blades fixed on the circumferential surface of the fan shaft;
the chip blowing shaft is rotationally connected to the top of the bottom plate;
a pinion gear fixed to a circumferential surface of the chip blowing shaft;
a large spur gear rotatably connected to the circumferential surface of the annular plate and engaged with the small spur gear, and fixed to the bottoms of the three die holders;
and the two bevel gears are respectively fixed on the circumferential surfaces of the fan shaft and the chip blowing shaft, and are obliquely meshed with each other.
The application method of the aluminum plastic plate stamping forming device comprises the following steps:
S1, feeding: firstly, placing a material to be punched on one of the lower punching dies, starting the material through a servo motor in a driving mechanism, driving a small conical gear to rotate by the output end of the servo motor, and enabling a main rotating shaft to rotate by 120 degrees through the oblique engagement of the small conical gear and a large conical gear, so that the lower punching die drives an aluminum plastic plate to rotate by 120 degrees and is positioned at the lower side of the punching mechanism, and stopping driving the servo motor at the moment;
S2, stamping: starting a stamping cylinder in the stamping mechanism, wherein the extending end of the stamping cylinder drives the upper stamping plate to move downwards to stamp the aluminum-plastic plate on the lower stamping die, in the stamping process, downwards extruding the lower stamping die to enable the lower stamping die to sink into the stamping groove, compressing the reset springs, driving the upper stamping plate to reset through the stamping cylinder after stamping forming, and resetting the lower stamping die through the elasticity of the plurality of reset springs;
S3, blanking: at the moment, the servo motor is used for starting to drive the die seat to rotate by 120 degrees, so that the die seat is positioned at the transmission mechanism, at the moment, a signal receiver is matched with a signal transmitter, a blanking cylinder is started, the extending end of the blanking cylinder drives a push plate to move, and the aluminum-plastic plate after stamping forming is pushed onto a transmission belt to realize transmission blanking;
S4, circulation: when the servo motor is started, the transmission shaft is enabled to synchronously and intermittently rotate through the transmission of power by the large spool, the first belt and the small spool, and the transmission shaft is enabled to intermittently rotate through the transmission of power by the second spool and the second belt, so that the transmission belt is enabled to intermittently drive, the aluminum-plastic plate after stamping forming is driven to a designated position, and the intermittently driven transmission belt is convenient for a worker to take the aluminum-plastic plate; when the lower stamping die on one die seat is placed with an aluminum-plastic plate, the lower stamping die rotates 120 DEG to the stamping position, the other die seat rotates to the position of the aluminum-plastic plate to be stamped, and the three die seats are respectively positioned at the feeding position, the stamping position and the blanking position to finish the stamping forming operation of the circulating pipeline.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, through the three groups of stamping lower modules arranged and fixed on the circumferential surface of the main rotating shaft, the main rotating shaft is enabled to precisely rotate 120 degrees by using the driving mechanism, the stamping lower modules are driven to sequentially reach the feeding, stamping and discharging positions, so that continuous circulation operation is realized, the manual operation time and labor intensity are reduced, the stamping mechanism, the transmission mechanism and the pushing mechanism which are synchronously operated are mutually matched, and the stamping mechanism can be used for stamping the aluminum-plastic plate at fixed points; the transmission mechanism can transmit the punched aluminum-plastic plate to a designated position; the pushing mechanism can push the punched aluminum-plastic plate to the transmission belt; all mechanisms work cooperatively, so that the overall production efficiency is improved;
2. The die seat is connected with the main rotating shaft through the connecting rod, the top of the die seat is provided with the stamping groove for installing the lower stamping die, the bottom arc-shaped block is in sliding connection with the annular groove on the annular plate, the stability and the accuracy of the die seat in the rotating process are ensured, the stamping operation is ensured to be carried out at the correct position, the inner walls of the two sides of the stamping groove are provided with the first limiting grooves which are matched with the first limiting blocks on the two sides of the lower stamping die, the lower stamping die can only slide in the stamping groove and the top of the lower stamping die is at most slid to be flush with the top of the die seat, excessive displacement or separation is prevented, the stamping forming quality is ensured, and the reset supporting component is provided with four groups of parts which are distributed at the bottom of the lower stamping die and consists of the protecting cylinder, the telescopic sleeve rod, the reset spring and the spring groove; during punching, the telescopic loop bar and the reset spring are compressed, the lower punching die is reset by means of elasticity of the reset spring after punching is completed, the reset spring is protected from external interference by the protection cylinder, and continuity and stability of punching operation are ensured;
3. According to the invention, the supporting plate is arranged on the circumferential surface of the fixed cylinder, and the adjustable positioning plate is aligned with the lower stamping die up and down; at the feeding position, the positioning plate is lowered by pulling the handle, so that the aluminum-plastic plate can be placed in the positioning plate, and is convenient to accurately locate at the upper side of the lower stamping die, convenient for subsequent stamping and capable of achieving accurate positioning; the chip blowing mechanism drives the related gear to rotate through the die seat, finally, the fan blade intermittently rotates, in the moving process of the die seat, the fan blade is aligned to the top surface of the die seat to blow to generate wind power, possible residual chips are blown away, the next stamping quality is not easy to influence, and meanwhile, the maintenance of equipment is also convenient.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a perspective view of a first view angle in the present invention;
FIG. 2 is a perspective view of the lower part of the structure of the present invention;
FIG. 3 is a perspective view of the upper part of the structure of the present invention;
FIG. 4 is a partial perspective view of the drive mechanism of the present invention;
FIG. 5 is a partial exploded view of the mold base of the present invention;
FIG. 6 is a partial bottom view of the mold base of the present invention;
FIG. 7 is a partial exploded view of the present invention at the support plate;
FIG. 8 is a partial perspective view of the chip blowing mechanism of the present invention;
fig. 9 is a perspective view of a second view in accordance with the present invention.
In the figure: 1. a bottom plate; 2. an L-shaped stay bar; 201. a fixed cylinder; 3. a cross plate; 301. punching a cylinder; 302. an upper punching plate; 4. a mold base; 401. a lower stamping die; 402. stamping a groove; 403. a protective cylinder; 404. a telescopic loop bar; 405. a return spring; 406. a first limit groove; 407. a first limiting block; 408. a connecting rod; 409. a spring groove; 410. a blanking plate; 5. a support plate; 501. an upper sleeve; 502. a tension spring; 503. a lower insert rod; 504. a second limiting block; 505. a positioning plate; 506. a fixed block; 507. a handle; 6. a blanking cylinder; 601. a push plate; 602. a signal receiver; 603. a signal transmitter; 7. a main rotating shaft; 8. an annular plate; 801. supporting feet; 802. an annular groove; 803. an arc-shaped block; 9. a motor base; 901. a servo motor; 902. a pinion bevel gear; 903. a large bevel gear; 904. a large spool; 905. a first belt; 906. a small spool; 907. a transmission shaft; 908. a second spool; 909. a second belt; 11. a mounting plate; 111. support legs; 112. a side plate; 113. a transport roller; 114. a conveyor belt; 115. a guide plate; 116. a locking bolt; 12. a vertical plate; 121. a fan shaft; 122. a fan blade; 123. a chip blowing shaft; 124. a chip blowing bevel gear; 125. a pinion gear; 126. a large spur gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-9, the present invention provides the following technical solutions:
An aluminum-plastic plate stamping forming device, comprising:
A base plate 1;
a main rotating shaft 7 rotatably connected to the top of the base plate 1;
the punching lower die set is provided with three groups which are all fixed on the circumferential surface of the main rotating shaft 7, and the three groups of punching die sets are used for feeding, punching and blanking of the aluminum-plastic plate for recycling;
an L-shaped stay bar 2 fixed on the top of the bottom plate 1;
the fixed cylinder 201 is fixed on the top wall of the L-shaped stay bar 2, and the bottom of the fixed cylinder 201 is rotationally connected with the top of the main rotating shaft 7;
the punching mechanism is arranged on the fixed cylinder 201 and is used for realizing the punching forming of the aluminum plastic plate;
the conveying mechanism is arranged at the top of the bottom plate 1 and used for conveying the punched aluminum-plastic plate;
the pushing mechanism is arranged on the inclined upper side of the transmission mechanism and is used for pushing the punched aluminum-plastic plate to the transmission mechanism;
and the driving mechanism is arranged at the top of the bottom plate 1 and is used for driving the device to operate.
In the embodiment of the invention, the base plate 1 is used for providing a stable supporting foundation for the whole device and is a carrier for mounting other components, and each component such as the main rotating shaft 7, the punching lower module, the L-shaped supporting rod 2, the transmission mechanism, the pushing mechanism, the driving mechanism and the like is mounted and positioned by depending on the base plate 1. The stability of the whole device in the running process is ensured, and the shaking of the device or the dislocation of parts caused by unstable foundation is prevented, so that the smooth operation of the stamping forming operation of the aluminum plastic plate is ensured; the main rotating shaft 7 is used for realizing the circular rotation of the punching lower module, so that three groups of punching modules can sequentially perform feeding, punching and blanking operations, and is a key component for realizing assembly line operation; the main rotating shaft 7 can precisely rotate 120 degrees through the driving of the driving mechanism, and the stamping lower die set is driven to sequentially reach the feeding, stamping and discharging positions. The circular rotation mode enables the stamping process of the aluminum plastic plate to be continuously carried out, improves the production efficiency, and reduces the time and labor intensity of manual operation; the lower stamping die set is provided with three groups, one of the three groups synchronously operates, the other two groups respectively performs stamping and blanking, the three groups synchronously operates and sequentially and alternately performs the functions of feeding, stamping and blanking, the L-shaped supporting rod 2 provides support for the fixed cylinder 201, the fixed cylinder 201 provides an installation position for the stamping mechanism and is rotationally connected with the top of the main rotating shaft 7, the stability of the stamping mechanism and the cooperation of other parts are ensured, the L-shaped supporting rod 2 is fixed at the top of the bottom plate 1, the fixed cylinder 201 on the top wall of the L-shaped supporting rod is rotationally connected with the top of the main rotating shaft 7, and meanwhile, the transverse plate 3 of the stamping mechanism is fixed on the circumferential surface of the fixed cylinder 201, so that the stamping mechanism can accurately perform stamping operation on the lower stamping die 401 in the lower stamping die set positioned on the main rotating shaft 7; the stamping mechanism is used for realizing stamping of the aluminum-plastic plate at fixed points, the transmission mechanism is aligned with one group of stamping lower modules, and the position of the transmission mechanism is specially used for transmitting the stamped aluminum-plastic plate to a designated position, so that the aluminum-plastic plate is convenient to take; the pushing mechanism can push the punched aluminum-plastic plate onto the transmission belt 114 when one of the die seats 4 is aligned, so that the collection and transportation are convenient; the driving mechanism is used for driving the three stamping lower dies to intermittently move, and each time the three stamping lower dies rotate 120 degrees, so that intermittent assembly line operation is realized, and enough time is left for workers to control feeding, stamping or mechanically controlled transmission blanking.
Specifically, each group of punching press lower die set all includes:
A die holder 4 fixed to the circumferential surface of the main rotation shaft 7 through a connecting rod 408;
A punching groove 402 formed in the top of the die holder 4;
a lower stamping die 401 slidably connected to the stamping groove 402;
and the reset supporting component is arranged in the stamping groove 402 and is used for supporting the lower stamping die 401 and resetting the lower stamping die 401.
In this embodiment: the die seat 4 provides a mounting foundation for the lower stamping die 401, is connected with the main rotating shaft 7 through a connecting rod 408, realizes rotation along with the main rotating shaft 7, and is also a positioning reference for stamping operation; the top of the die seat 4 is provided with a stamping groove 402 for installing the lower stamping die 401, and an arc block 803 at the bottom of the stamping groove is in sliding connection with an annular groove 802 on the annular plate 8, so that the structural design ensures the stability and accuracy of the die seat 4 in the rotating process and ensures that the stamping operation can be performed at a correct position; the stamping groove 402 is used for providing a sliding space for the lower stamping die 401, limiting the sliding range of the lower stamping die 401, ensuring the accuracy and stability of the stamping process, and the first limiting grooves 406 on the inner walls of the two sides of the stamping groove 402 are matched with the first limiting blocks 407 on the two sides of the lower stamping die 401, so that the lower stamping die 401 can only slide in the stamping groove 402, and the top of the lower stamping die slides to be flush with the top of the die seat 4 at most, and the limiting design prevents the lower stamping die 401 from excessively displacing or separating from the stamping groove 402 in the stamping process, thereby ensuring the stamping quality; the lower stamping die 401 is matched with the upper stamping plate 302 to realize stamping forming of the aluminum plastic plate, is a key component directly acting on the aluminum plastic plate, and the lower stamping die 401 is connected in the stamping groove 402 in a sliding manner, is extruded by the upper stamping plate 302 in the stamping process and falls into the stamping groove 402 to stamp and form the aluminum plastic plate. Resetting under the action of the resetting support component after stamping is finished so as to carry out next stamping operation; the four groups of reset supporting components are respectively distributed at the bottom of the lower stamping die 401, each group of reset supporting components consists of a protection cylinder 403, a telescopic sleeve rod 404, a reset spring 405 and a spring groove 409, the reset spring 405 is sleeved on the outer side of the telescopic sleeve rod 404, the bottoms of the telescopic sleeve rod 404 and the reset spring 405 are both fixed with the bottom wall of the stamping groove 402, the spring groove 409 is formed at the bottom of the lower stamping die 401, the tops of the telescopic sleeve rod 404 and the reset spring 405 are both embedded in the spring groove 409 and are fixed with the top wall of the spring groove 409, the protection cylinder 403 is fixed on the bottom wall of the stamping groove 402, and the protection cylinder 403 is sleeved on the outer side of the reset spring 405 and is connected in the spring groove 409 in a sliding manner, so that the lower stamping die 401 is supported, the lower stamping die can be reset after stamping, and the continuity of stamping operation is ensured;
The reset supporting assembly is provided with four groups, which are distributed at the bottom of the lower stamping die 401, and each group consists of a protection cylinder 403, a telescopic loop bar 404, a reset spring 405 and a spring groove 409. In the stamping process, the lower stamping die 401 is pressed down, the telescopic sleeve rod 404 and the reset spring 405 are compressed, after the stamping is completed, the lower stamping die 401 is reset by means of the elasticity of the reset spring 405, and the protection cylinder 403 plays a role in protecting the reset spring 405 to prevent the reset spring 405 from external interference.
Preferably, first limiting grooves 406 are formed in the inner walls of the two sides of the stamping groove 402, first limiting blocks 407 are fixed at the two side ends of the lower stamping die 401, and the two first limiting blocks 407 are respectively embedded into the two first limiting grooves 406 in a sliding connection mode; the lower stamping die 401 only slides in the stamping groove 402 and cannot be separated from the stamping groove 402, and the top of the lower stamping die 401 slides to be flush with the top of the die seat 4 at most, so that the pushing mechanism cannot influence the blanking of the aluminum plastic plate.
Specifically, the punching mechanism includes:
A cross plate 3 fixed to a circumferential surface of the fixed cylinder 201;
A punching cylinder 301 fixed to the bottom side of the cross plate 3;
An upper punch plate 302 fixed to the output end of the punch cylinder 301 and matched with the lower punch die 401.
In this embodiment: the transverse plate 3 provides a mounting foundation for the stamping cylinder 301, ensures the stability and position accuracy of the stamping cylinder 301, is provided with the stamping cylinder 301 at one side of the bottom, provides a power source for stamping operation, drives the upper stamping plate 302 to move up and down to realize stamping forming of the aluminum plastic plate, when the stamping cylinder 301 is started, the extending end of the stamping cylinder drives the upper stamping plate 302 to move down to stamp the aluminum plastic plate on the lower stamping die 401, drives the upper stamping plate 302 to reset after stamping is completed, and the upper stamping plate 302 is matched with the lower stamping die 401 to stamp the aluminum plastic plate, is a key component directly acting on the aluminum plastic plate, and extrudes the aluminum plastic plate with the lower stamping die 401 under the driving of the stamping cylinder 301 to form the aluminum plastic plate.
Specifically, the transmission mechanism includes:
a mounting plate 11 fixed at the top edge of the base plate 1;
support legs 111 provided with four, respectively fixed at the top edges of the mounting plate 11;
Side plates 112 fixed to the tops of the two support legs 111 located on the same side, respectively;
The two transport rollers 113 are respectively connected to two sides between the ends of the two side plates 112, and one of the transport rollers 113 movably penetrates one side of one side plate 112 and extends outwards;
a transfer belt 114 drivingly connected between the circumferential surfaces of the two transfer rollers 113, the transfer belt 114 being located on one side of one of the mold bases 4.
In this embodiment: the mounting plate 11 provides a mounting foundation for the supporting legs 111, so that a support is provided for the whole transmission mechanism, the supporting legs 111 support the side plates 112 and the conveying rollers 113, stability of the transmission mechanism is guaranteed, the side plates 112 provide mounting positions for the conveying rollers 113, are connected with the guide plates 115 through the locking bolts 116, play a guiding role in the transmission of the aluminum-plastic plates, the top of each side plate 112 is fixed with the guide plates 115 through the locking bolts 116, the guide plates 115 can adjust angles, so that when the transmission belt 114 transmits the punched aluminum-plastic plates, the aluminum-plastic plates are guided by the guide plates 115, and convenience is brought to workers to take; the conveying roller 113 drives the conveying belt 114 to drive through the rotation, realizes the transmission to the aluminium-plastic panel after the punching press is accomplished, and description in depth: the two conveying rollers 113 are respectively connected to two sides between the end parts, close to the two side plates 112, of the two conveying rollers 113 movably penetrates through one side of one side plate 112, under the action of a driving mechanism, the conveying rollers 113 intermittently rotate to drive the conveying belt 114 to intermittently drive, the punched aluminum-plastic plate is conveyed to a designated position, the conveying belt 114 directly bears and conveys the punched aluminum-plastic plate, the punched aluminum-plastic plate is conveyed to the designated position, meanwhile, workers are convenient to take the aluminum-plastic plate, the intermittent driving conveying belt 114 is convenient for the workers to take the aluminum-plastic plate, meanwhile, the punched aluminum-plastic plate can be conveyed to the designated position, and the conveying belt 114 is slightly lower than the top of the die seat 4, so that the aluminum-plastic plate can fall into the top of the conveying belt 114 better through the transfer of the blanking plate 410.
Preferably, the tops of the two side plates 112 are both fixed with a guide plate 115 through a locking bolt 116, and the guide plate 115 can be used for adjusting the angle, so that when the transmission belt 114 is used for transmitting the punched aluminum-plastic plate, the aluminum-plastic plate is guided by the guide plate 115, and the worker can conveniently take the aluminum-plastic plate.
Preferably, a blanking plate 410 is fixed on one side of each of the three mold bases 4, the blanking plate 410 borders the mold bases 4 with the conveying belt 114, one side of each of the three mold bases 4 is fixed in an inclined manner, and the pushing mechanism is convenient to push the aluminum plastic plate and then slide from the surface of the blanking plate 410 to the conveying belt 114.
Specifically, the driving mechanism includes:
the motor base 9 is fixed on the top of the bottom plate 1;
the servo motor 901 is fixed on the top of the motor base 9;
A large bevel gear 903 fixed to the circumferential surface of the main rotation shaft 7;
a small bevel gear 902 fixed to the output end surface of the servo motor 901 and obliquely engaged with the large bevel gear 903;
a transmission shaft 907 rotatably connected to one side end of one of the support legs 111;
A large spool 904 fixed to the output end surface of the servo motor 901;
a small spool 906 fixed to the circumferential surface of the transmission shaft 907;
A first belt 905 drivingly connected between the circumferential surfaces of the large spool 904 and the small spool 906;
a second spool 908, two of which are fixed to the surfaces of the transmission shaft 907 and the extended end of one of the transport rollers 113, respectively;
A second belt 909 is drivingly connected to the circumferential surfaces of the two second spool 908.
In this embodiment: the motor base 9 provides a mounting foundation for the servo motor 901, stability and position accuracy of the servo motor 901 are ensured, the servo motor 901 is used as a power source of the whole device, the main rotating shaft 7, the transmission shaft 907, the large bevel gear 903 and other parts are driven to rotate, the servo motor 901, and a large I-shaped wheel 904 at the output end of the servo motor 901 is in transmission connection with a small I-shaped wheel 906 on the transmission shaft 907 through a first belt 905 to drive the transmission shaft 907 to rotate; the second spool 908 on the transmission shaft 907 is in transmission connection with the second spool 908 on the transport roller 113 through the second belt 909 to drive the transport roller 113 to rotate, so that the whole device operates, the large bevel gear 903 is matched with the small bevel gear 902 to realize the rotation of the main rotating shaft 7, the transmission shaft 907 is used for transmitting power to transmit the power of the servo motor 901 to the transport roller 113, the transmission shaft 907 is in transmission connection with one side end of one supporting leg 111, the small spool 906 on the circumferential surface of the transmission shaft 907 is in transmission connection with the large spool 904 on the output end of the servo motor 901 through the first belt 905, meanwhile, the second spool 908 on the circumferential surface of the transmission shaft is in transmission with the second spool 908 on the transport roller 113 through the second belt 909, and finally the power of the transmission shaft 907 is transmitted to the transport roller 113, so that the transmission belt 114 can intermittently transmit aluminum plastic plates.
Specifically, the pushing mechanism includes:
a blanking cylinder 6 fixed to the circumferential surface of the fixed cylinder 201;
A push plate 601 fixed to the protruding end of the blanking cylinder 6 and aligned with the conveyor belt 114, the bottom of the push plate 601 being flush with the top of the mold base 4;
the signal receiver 602 is arranged on the circumferential surface of the blanking cylinder 6 and is in signal connection with the blanking cylinder 6;
A plurality of signal transmitters 603 are provided, each of which is embedded in and mounted on one side end of the three mold bases 4 close to the fixed cylinder 201, and the signal receiver 602 is connected with the signal transmitters 603 in a signal manner.
In this embodiment: the blanking cylinder 6 is used for providing power to drive the push plate 601 to move and push the punched aluminum-plastic plate to the transmission belt 114, and when the signal receiver 602 is matched with the signal transmitter 603, the blanking cylinder 6 is started to drive the push plate 601 to move and push the punched aluminum-plastic plate to the transmission belt 114; the push plate 601 directly pushes the aluminum-plastic plate after stamping to move onto the conveying belt 114, the push plate 601 is fixed at the extending end of the blanking cylinder 6 and aligned with the conveying belt 114, and the bottom is flush with the top of the die seat 4. Under the drive of the blanking cylinder 6, the push plate 601 can accurately push the punched aluminum-plastic plate onto the transmission belt 114, then reset, the signal receiver 602 is used for receiving a signal sent by the signal transmitter 603, starting of the blanking cylinder 6 is controlled, when the signal receiver receives the signal sent by the signal transmitter 603, the blanking cylinder 6 is controlled to start, so that the push plate 601 is driven to move, the punched aluminum-plastic plate is pushed onto the transmission belt 114, the signal transmitter 603 sends a signal, and the signal receiver 602 is matched with the aluminum-plastic plate to control starting of the blanking cylinder 6.
Specifically, a plurality of supporting legs 801 are fixed on the top of the bottom plate 1, an annular plate 8 is fixed on the top of the plurality of supporting legs 801, an annular groove 802 is formed in the top of the annular plate 8, arc-shaped blocks 803 are fixed on the bottoms of the three die holders 4, and the plurality of arc-shaped blocks 803 are slidably connected in the annular groove 802.
In this embodiment: the supporting legs 801 are used for supporting the annular plate 8, the arc blocks 803 at the bottom of the die seat 4 are in sliding connection with the annular grooves 802 on the annular plate 8, and the structural design ensures the stability and accuracy of the die seat 4 in the rotating process and ensures that the stamping operation can be performed at the correct position.
Specifically, still include and blow bits mechanism, blow bits mechanism and include:
A riser 12 fixed to the circumferential surface of the base plate 1;
A fan shaft 121 rotatably connected to one side end of the vertical plate 12;
fan blades 122 fixed to a circumferential surface of the fan shaft 121;
a chip blowing shaft 123 rotatably connected to the top of the base plate 1;
A pinion 125 fixed to the circumferential surface of the chip blowing shaft 123;
A large spur gear 126 rotatably connected to the circumferential surface of the annular plate 8 and engaged with the small spur gear 125, and the large spur gear 126 is fixed to the bottoms of the three die holders 4;
And a chip-blowing bevel gear 124 which is provided in two and is fixed to circumferential surfaces of the fan shaft 121 and the chip-blowing shaft 123, respectively, and is obliquely engaged with each other between the two chip-blowing bevel gears 124.
In this embodiment: the die seat 4 drives the large spur gear 126 to intermittently rotate, so that the small spur gear 125 meshed with the large spur gear 126 rotates, the small spur gear 125 drives the chip blowing shaft 123 to rotate, the two chip blowing bevel gears 124 are obliquely meshed, the fan shaft 121 rotates on the vertical plate 12 and finally drives the fan blade 122 to intermittently rotate, the fan shaft 121 is positioned between the feeding and discharging positions, after the aluminum-plastic plate on the die seat 4 is completely discharged, the die seat 4 moves to the feeding position, the fan blade 122 rotates in the moving process, wind force is generated by blowing the top surface of the die seat 4, and chips possibly remained at the top of the die seat 4 are blown away, so that the next stamping quality is not easy to be influenced.
Preferably, the circumference surface of the fixed cylinder 201 is also fixed with a supporting plate 5, the bottom of the supporting plate 5 is fixed with an upper sleeve 501, the upper sleeve 501 is connected with a lower inserting rod 503 in a sliding way, the circumference surface of the lower inserting rod 503 is fixed with two second limiting blocks 504, the circumference inner wall of the supporting plate 5 is fixed with two second limiting grooves matched with the second limiting blocks 504, the lower inserting rod 503 is embedded into the second limiting grooves in a sliding way, the top of the lower inserting rod 503 is fixed with a tension spring 502, the tension spring 502 is positioned in the upper sleeve 501 and fixed with the bottom of the supporting plate 5, the bottom of the lower inserting rod 503 is fixed with a fixed block 506, one side end of the fixed block 506 is fixed with a positioning plate 505, the positioning plate 505 is aligned with the lower stamping die 401 up and down, one side end of the positioning plate 505 is also fixed with a handle 507, the supporting plate 5 is positioned at the feeding position, when one die seat 4 reaches the feeding position, at this time, the positioning plate 505 is lowered by pulling the handle 507 and can be matched with the lower stamping die 401, so that when the aluminum-plastic plate to be stamped is placed in the feeding process, the aluminum-plastic plate can be placed in the positioning plate 505, the aluminum-plastic plate can be conveniently and accurately positioned on the upper side of the lower stamping die 401, the subsequent stamping is conveniently and accurately positioned, when the positioning plate 505 is pulled down, the positioning plate 505 drives the lower inserting rod 503 to move down through the fixing block 506, the lower inserting rod 503 slides in the upper sleeve 501, the stretching spring 502 is stretched simultaneously, after the placement is completed, the handle 507 is loosened, the positioning plate 505 is reset through the elasticity of the stretching spring 502, the lower stamping die 401 is not influenced to drive the aluminum-plastic plate to rotate, and meanwhile, the second limiting block 504 can prevent the lower inserting rod 503 from separating from the upper sleeve 501, limit the lower inserting rod 503 and prevent the stretching spring 502 from elastic deformation.
Specifically, the application method of the aluminum plastic plate stamping forming device comprises the following steps:
S1, feeding: firstly, placing a material to be punched on one of the lower punching dies 401, then starting the material through a servo motor 901 in a driving mechanism, driving a small bevel gear 902 to rotate by the output end of the servo motor 901, and enabling a main rotating shaft 7 to rotate 120 degrees through the oblique engagement of the small bevel gear 902 and a large bevel gear 903, so that the lower punching die 401 drives an aluminum plastic plate to rotate 120 degrees and is positioned on the lower side of the punching mechanism, and at the moment, stopping driving the servo motor 901;
s2, stamping: starting a stamping cylinder 301 in a stamping mechanism, wherein an extending end of the stamping cylinder 301 drives an upper stamping plate 302 to move downwards to stamp an aluminum-plastic plate on a lower stamping die 401, in the stamping process, downwards extruding the lower stamping die 401 to enable the lower stamping die 401 to sink into a stamping groove 402, compressing a reset spring 405, driving the upper stamping plate 302 to reset through the stamping cylinder 301 after stamping forming, and resetting the lower stamping die 401 through the elasticity of a plurality of reset springs 405;
s3, blanking: at the moment, the servo motor 901 is used for starting and driving the die seat 4 to rotate for 120 degrees, so that the die seat 4 is positioned at the transmission mechanism, at the moment, the signal receiver 602 is matched with the signal transmitter 603, the blanking cylinder 6 is started, the extending end of the blanking cylinder 6 drives the push plate 601 to move, and the aluminum-plastic plate after stamping forming is pushed onto the transmission belt 114, so that the transmission blanking is realized;
S4, circulation: when the servo motor 901 is started, power is transmitted through the large spool 904, the first belt 905 and the small spool 906, so that the transmission shaft 907 synchronously and intermittently rotates, the transmission shaft 907 transmits power through the second spool 908 and the second belt 909, so that the conveying roller 113 intermittently rotates, the transmission belt 114 is enabled to intermittently transmit, the aluminum-plastic plate after stamping forming is transmitted to a designated position, and the intermittently transmitted transmission belt 114 is convenient for a worker to take the aluminum-plastic plate; when the lower stamping die 401 on one die holder 4 is placed with an aluminum-plastic plate, the lower stamping die rotates 120 DEG to the stamping position, the other die holder 4 rotates to the position where the aluminum-plastic plate is to be stamped in the feeding process, and the three die holders 4 are respectively positioned in the feeding, stamping and discharging positions, so that the stamping forming operation of the circulation flow line is completed.
What needs to be explained is: the stamping cylinder 301, the blanking cylinder 6, the signal receiver 602, the signal transmitter 603 and the servo motor 901 in the invention are all in the prior art, and corresponding models can be selected according to actual requirements, and the internal construction and operation principles of the parts also belong to common general knowledge of those skilled in the art, so that the description is not excessively made.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.一种铝塑板冲压成型装置,其特征在于,包括:1. An aluminum-plastic plate stamping forming device, characterized in that it comprises: 底板(1);Bottom plate (1); 主转轴(7),转动连接于所述底板(1)的顶部;A main rotating shaft (7) rotatably connected to the top of the base plate (1); 冲压下模组,其设有三组,均固定于所述主转轴(7)的圆周表面,三组冲压模组用于铝塑板上料、冲压以及下料循环使用;The stamping lower die set is provided with three groups, all of which are fixed to the circumferential surface of the main rotating shaft (7), and the three groups of stamping die sets are used for the feeding, stamping and unloading of aluminum-plastic sheets in a cyclic manner; L形撑杆(2),固定于所述底板(1)的顶部;An L-shaped support rod (2) fixed to the top of the bottom plate (1); 固定筒(201),固定于所述L形撑杆(2)的顶壁,且所述固定筒(201)的底部与所述主转轴(7)的顶部之间转动连接;A fixed cylinder (201) is fixed to the top wall of the L-shaped support rod (2), and the bottom of the fixed cylinder (201) is rotatably connected to the top of the main shaft (7); 冲压机构,设置于所述固定筒(201)上,用于实现对铝塑板的冲压成型;A stamping mechanism, arranged on the fixing cylinder (201), for realizing stamping forming of the aluminum-plastic plate; 传输机构,设置于所述底板(1)的顶部,用于输送冲压完成后的铝塑板;A transmission mechanism, arranged on the top of the bottom plate (1), for conveying the aluminum-plastic plate after stamping; 推动机构,设置于所述传输机构的斜上侧,用于将冲压完成的铝塑板推动至传输机构上;以及A pushing mechanism, disposed on the oblique upper side of the transmission mechanism, for pushing the stamped aluminum-plastic plate onto the transmission mechanism; and 驱动机构,设置于所述底板(1)的顶部,用于驱动本装置的运行。A driving mechanism is arranged on the top of the base plate (1) and is used to drive the operation of the device. 2.根据权利要求1所述的一种铝塑板冲压成型装置,其特征在于,每组所述冲压下模组均包括:2. The aluminum-plastic plate stamping forming device according to claim 1, characterized in that each group of the stamping lower die sets comprises: 模具座(4),通过连接杆(408)固定于所述主转轴(7)的圆周表面上;A mold base (4) is fixed to the circumferential surface of the main rotating shaft (7) via a connecting rod (408); 冲压槽(402),开设于所述模具座(4)的顶部;A stamping groove (402) is provided on the top of the die seat (4); 下冲压模具(401),滑动连接于所述冲压槽(402)内;A lower punching die (401) is slidably connected in the punching groove (402); 复位支撑组件,设置于所述冲压槽(402)内,用于支撑下冲压模具(401)和实现对下冲压模具(401)的复位。A resetting support assembly is arranged in the punching groove (402) and is used to support the lower punching die (401) and achieve resetting of the lower punching die (401). 3.根据权利要求2所述的一种铝塑板冲压成型装置,其特征在于,所述复位支撑组件设有四组,四组所述复位支撑组件分别分布于所述下冲压模具(401)的底部,每组所述复位支撑组件均由保护筒(403)、伸缩套杆(404)、复位弹簧(405)以及弹簧槽(409)组成,所述复位弹簧(405)套设于 所述伸缩套杆(404)的外侧,所述伸缩套杆(404)和复位弹簧(405)的底部均与所述冲压槽(402)的底壁固定,所述弹簧槽(409)开设于所述下冲压模具(401)的底部,所述伸缩套杆(404)和复位弹簧(405)的顶部均嵌入所述弹簧槽(409)内并与所述弹簧槽(409)的顶壁固定,所述保护筒(403)固定于所述冲压槽(402)的底壁上,所述保护筒(403)套设于所述复位弹簧(405)的外侧并滑动连接于所述弹簧槽(409)内。3. The aluminum-plastic plate stamping forming device according to claim 2 is characterized in that the reset support assembly is provided with four groups, and the four groups of reset support assemblies are respectively distributed at the bottom of the lower stamping die (401), and each group of reset support assemblies is composed of a protective tube (403), a telescopic sleeve rod (404), a reset spring (405) and a spring groove (409), and the reset spring (405) is sleeved on The outer side of the telescopic sleeve (404), the bottom of the telescopic sleeve (404) and the return spring (405) are fixed to the bottom wall of the stamping groove (402), the spring groove (409) is opened at the bottom of the lower stamping die (401), the top of the telescopic sleeve (404) and the return spring (405) are embedded in the spring groove (409) and fixed to the top wall of the spring groove (409), the protective tube (403) is fixed on the bottom wall of the stamping groove (402), the protective tube (403) is sleeved on the outer side of the return spring (405) and is slidably connected to the spring groove (409). 4.根据权利要求3所述的一种铝塑板冲压成型装置,其特征在于,所述冲压机构包括:4. The aluminum-plastic plate stamping forming device according to claim 3, characterized in that the stamping mechanism comprises: 横板(3),固定于所述固定筒(201)的圆周表面;A transverse plate (3) fixed to the circumferential surface of the fixed cylinder (201); 冲压汽缸(301),固定于所述横板(3)的底部一侧;A stamping cylinder (301) is fixed to one side of the bottom of the horizontal plate (3); 上冲压板(302),固定于所述冲压汽缸(301)的输出端并与所述下冲压模具(401)相匹配。An upper punching plate (302) is fixed to the output end of the punching cylinder (301) and matches the lower punching die (401). 5.根据权利要求4所述的一种铝塑板冲压成型装置,其特征在于,所述传输机构包括:5. The aluminum-plastic plate stamping forming device according to claim 4, characterized in that the transmission mechanism comprises: 安装板(11),固定于所述底板(1)的顶部边缘处;A mounting plate (11) fixed to the top edge of the base plate (1); 支撑腿(111),其设有四个,分别固定于所述安装板(11)的顶部边缘处;Four supporting legs (111) are provided and are respectively fixed to the top edge of the mounting plate (11); 侧板(112),分别固定于位于同侧的两个所述支撑腿(111)的顶部;Side plates (112) are respectively fixed to the tops of the two supporting legs (111) located on the same side; 运输辊(113),其设有两个,分别转动连接于两个所述侧板(112)相靠近的端部之间两侧,且其中一个运输辊(113)活动贯穿其中一个所述侧板(112)的一侧并向外延伸;Two transport rollers (113) are provided, which are rotatably connected to two sides between the adjacent ends of the two side plates (112), and one of the transport rollers (113) movably passes through one side of one of the side plates (112) and extends outwards; 传输皮带(114),传动连接于两个所述运输辊(113)的圆周表面之间,所述传输皮带(114)位于其中一个所述模具座(4)的一侧。A transmission belt (114) is drivingly connected between the circumferential surfaces of the two transport rollers (113), and the transmission belt (114) is located on one side of one of the mold seats (4). 6.根据权利要求5所述的一种铝塑板冲压成型装置,其特征在于,所述驱动机构包括:6. The aluminum-plastic plate stamping forming device according to claim 5, characterized in that the driving mechanism comprises: 电机座(9),固定于所述底板(1)的顶部;A motor base (9) fixed to the top of the base plate (1); 伺服电机(901),固定于所述电机座(9)的顶部;A servo motor (901) is fixed on the top of the motor base (9); 大锥形齿轮(903),固定于所述主转轴(7)的圆周表面;A large bevel gear (903) fixed to the circumferential surface of the main shaft (7); 小锥形齿轮(902),固定于所述伺服电机(901)的输出端表面并与所述大锥形齿轮(903)斜啮合;A small bevel gear (902) is fixed to the output end surface of the servo motor (901) and is obliquely meshed with the large bevel gear (903); 传动轴(907),转动连接于其中一个所述支撑腿(111)的一侧端;A transmission shaft (907) rotatably connected to a side end of one of the support legs (111); 大工字轮(904),固定于所述伺服电机(901)的输出端表面;A large I-shaped wheel (904) is fixed to the output end surface of the servo motor (901); 小工字轮(906),固定于所述传动轴(907)的圆周表面;A small I-shaped wheel (906) fixed to the circumferential surface of the transmission shaft (907); 第一皮带(905),传动连接于所述大工字轮(904)和小工字轮(906)的圆周表面之间;A first belt (905) is drivingly connected between the circumferential surfaces of the large I-shaped wheel (904) and the small I-shaped wheel (906); 第二工字轮(908),其设有两个,分别固定于所述传动轴(907)和其中一个所述运输辊(113)延伸端的表面;Two second I-shaped wheels (908) are provided and are respectively fixed to the transmission shaft (907) and the surface of the extended end of one of the transport rollers (113); 第二皮带(909),传动连接于两个所述第二工字轮(908)的圆周表面上。The second belt (909) is drivingly connected to the circumferential surfaces of the two second I-shaped wheels (908). 7.根据权利要求6所述的一种铝塑板冲压成型装置,其特征在于,所述推动机构包括:7. The aluminum-plastic plate stamping forming device according to claim 6, characterized in that the pushing mechanism comprises: 下料气缸(6),固定于所述固定筒(201)的圆周表面上;A material discharge cylinder (6) fixed on the circumferential surface of the fixed cylinder (201); 推板(601),固定于所述下料气缸(6)的伸出端并与所述传输皮带(114)对齐,所述推板(601)的底部与所述模具座(4)的顶部齐平;A push plate (601) is fixed to the protruding end of the unloading cylinder (6) and aligned with the transmission belt (114), and the bottom of the push plate (601) is flush with the top of the mold base (4); 信号接收器(602),设置于所述下料气缸(6)的圆周表面并与所述下料气缸(6)信号连接;A signal receiver (602) is arranged on the circumferential surface of the material discharge cylinder (6) and is signal-connected to the material discharge cylinder (6); 信号发射器(603),其设有多个,分别嵌入安装于三个所述模具座(4)靠近所述固定筒(201)的一侧端,所述信号接收器(602)与所述信号发射器(603)信号连接。A plurality of signal transmitters (603) are provided, each of which is embedded and installed on one side end of the three mold seats (4) close to the fixed cylinder (201), and the signal receiver (602) is signal-connected to the signal transmitter (603). 8.根据权利要求7所述的一种铝塑板冲压成型装置,其特征在于,所述底板(1)的顶部固定有多个支撑脚(801),多个所述支撑脚(801)的顶部固定有环形板(8),所述环形板(8)的顶部开设有环形槽(802),三个所述模具座(4)的底部均固定有弧形块(803),多个所述弧形块(803)均滑动连接于所述环形槽(802)内。8. An aluminum-plastic plate stamping forming device according to claim 7, characterized in that a plurality of supporting feet (801) are fixed to the top of the bottom plate (1), an annular plate (8) is fixed to the top of the plurality of supporting feet (801), an annular groove (802) is provided on the top of the annular plate (8), and an arc block (803) is fixed to the bottom of each of the three mold seats (4), and each of the plurality of arc blocks (803) is slidably connected to the annular groove (802). 9.根据权利要求8所述的一种铝塑板冲压成型装置,其特征在于,还包括吹屑机构,所述吹屑机构包括:9. The aluminum-plastic plate stamping forming device according to claim 8, characterized in that it also includes a chip blowing mechanism, the chip blowing mechanism comprising: 立板(12),固定于所述底板(1)的圆周表面上;A vertical plate (12) fixed on the circumferential surface of the bottom plate (1); 风扇轴(121),转动连接于所述立板(12)的一侧端;A fan shaft (121) is rotatably connected to one side end of the vertical plate (12); 扇叶(122),固定于所述风扇轴(121)圆周表面上;The fan blades (122) are fixed on the circumferential surface of the fan shaft (121); 吹屑轴(123),转动连接于所述底板(1)的顶部;A chip blowing shaft (123) rotatably connected to the top of the bottom plate (1); 小直齿轮(125),固定于所述吹屑轴(123)的圆周表面上;A small spur gear (125) fixed on the circumferential surface of the chip blowing shaft (123); 大直齿轮(126),转动连接于所述环形板(8)的圆周表面上并与所述小直齿轮(125)相啮合,且所述大直齿轮(126)与三个所述模具座(4)的底部固定;A large spur gear (126) is rotatably connected to the circumferential surface of the annular plate (8) and meshes with the small spur gear (125), and the large spur gear (126) is fixed to the bottom of the three mold seats (4); 吹屑锥齿轮(124),其设有两个,分别固定于所述风扇轴(121)和吹屑轴(123)的圆周表面上,且两个所述吹屑锥齿轮(124)之间斜啮合。Two chip blowing bevel gears (124) are provided and are respectively fixed on the circumferential surfaces of the fan shaft (121) and the chip blowing shaft (123), and the two chip blowing bevel gears (124) are obliquely meshed with each other. 10.一种铝塑板冲压成型装置的使用方法,应用于权利要求9所述的一种铝塑板冲压成型装置中,其特征在于,包括如下步骤:10. A method for using an aluminum-plastic plate stamping and forming device, applied to the aluminum-plastic plate stamping and forming device according to claim 9, characterized in that it comprises the following steps: S1、上料:首先将待冲压物料放置于其中一个下冲压模具(401)上,然后通过驱动机构中的伺服电机(901)启动,伺服电机(901)的输出端带动小锥形齿轮(902)转动,通过小锥形齿轮(902)与大锥形齿轮(903)的斜啮合,使得主转轴(7)转动120°,从而使得下冲压模具(401)带动铝塑板转动120°并位于冲压机构的下侧,此时伺服电机(901)停止驱动;S1, loading: firstly, the material to be stamped is placed on one of the lower stamping dies (401), and then the servo motor (901) in the driving mechanism is started, and the output end of the servo motor (901) drives the small bevel gear (902) to rotate, and the small bevel gear (902) and the large bevel gear (903) are obliquely meshed, so that the main shaft (7) rotates 120°, so that the lower stamping die (401) drives the aluminum-plastic plate to rotate 120° and is located at the lower side of the stamping mechanism, and at this time, the servo motor (901) stops driving; S2、冲压:启动冲压机构中的冲压汽缸(301),冲压汽缸(301)的伸出端带动上冲压板(302)向下移动,对下冲压模具(401)上的铝塑板进行冲压,冲压过程时,向下挤压下冲压模具(401),使得下冲压模具(401)陷入冲压槽(402)内,并将复位弹簧(405)压缩,待冲压成型后通过冲压汽缸(301)带动上冲压板(302)复位,通过多个复位弹簧(405)的弹性使得下冲压模具(401)复位;S2, stamping: the stamping cylinder (301) in the stamping mechanism is started, and the extended end of the stamping cylinder (301) drives the upper stamping plate (302) to move downward, so as to stamp the aluminum-plastic plate on the lower stamping die (401). During the stamping process, the lower stamping die (401) is pressed downward, so that the lower stamping die (401) is sunk into the stamping groove (402), and the return spring (405) is compressed. After the stamping is completed, the stamping cylinder (301) drives the upper stamping plate (302) to return to its original position, and the elasticity of the multiple return springs (405) causes the lower stamping die (401) to return to its original position; S3、下料:此时再次利用伺服电机(901)启动驱使模具座(4)转动120°,使得模具座(4)位于传输机构处,此时利用信号接收器(602)与信号发射器(603)的信号匹配,使得下料气缸(6)启动,下料气缸(6)的伸出端带动推板(601)移动,将冲压成型后的铝塑板推动至传输皮带(114)上,实现传输下料;S3, unloading: At this time, the servo motor (901) is used again to start and drive the mold base (4) to rotate 120 degrees, so that the mold base (4) is located at the transmission mechanism. At this time, the signal receiver (602) and the signal transmitter (603) are matched to start the unloading cylinder (6). The extended end of the unloading cylinder (6) drives the push plate (601) to move, and the aluminum-plastic plate after stamping is pushed onto the transmission belt (114), thereby realizing transmission unloading; S4、循环:在伺服电机(901)启动时,通过大工字轮(904)、第一皮带(905)和小工字轮(906)进行动力的传递,使得传动轴(907)同步间歇转动,传动轴(907)通过第二工字轮(908)和第二皮带(909)进行动力的传递,使得运输辊(113)间歇转动,从而使得传输皮带(114)进行间歇传动,以实现将冲压成型后的铝塑板传动至指定位置,间歇传动的传输皮带(114)便于工作人员拿取铝塑板;三个模具座(4)同步转动作业,当其中一个模具座(4)上的下冲压模具(401)被放置铝塑板时,然后转动120°至冲压处,就会有另一个模具座(4)转动至上料待冲压铝塑板的位置,三个模具座(4)分别位于上料、冲压、下料位置,完成循环流水线冲压成型作业。S4, cycle: when the servo motor (901) is started, power is transmitted through the large I-shaped wheel (904), the first belt (905) and the small I-shaped wheel (906), so that the transmission shaft (907) rotates synchronously and intermittently, and the transmission shaft (907) transmits power through the second I-shaped wheel (908) and the second belt (909), so that the transport roller (113) rotates intermittently, thereby causing the transmission belt (114) to transmit intermittently, so as to achieve the transmission of the aluminum-plastic plate after stamping to a specified position. The intermittent transmission belt (114) is convenient for the staff to take the aluminum-plastic plate; the three mold seats (4) rotate synchronously, when the lower stamping mold (401) on one of the mold seats (4) is placed with the aluminum-plastic plate, and then rotates 120 degrees to the stamping position, another mold seat (4) will rotate to the position of loading the aluminum-plastic plate to be stamped, and the three mold seats (4) are respectively located at the loading, stamping and unloading positions, completing the stamping and forming operation of the circular assembly line.
CN202411516644.6A 2024-10-29 2024-10-29 Aluminum-plastic plate stamping forming device and use method thereof Active CN119016577B (en)

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