Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an injection molding device easy to demold and a use method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
an easily demolding injection molding device, includes the base, still includes:
the die holder assembly comprises an upper die holder and a lower die holder, the lower die holder is fixedly arranged on a base, a hydraulic cylinder for controlling the upper die holder to lift is arranged on the base through a bracket, and cavities for injection molding are formed in the upper die holder and the lower die holder;
the support seat comprises a straight plate fixedly arranged on the base and a transverse plate vertically connected with the straight plate, and a spraying mechanism for spraying a release agent is arranged on the transverse plate;
The liquid squeezing mechanism is arranged on the base and used for driving the spraying mechanism to move on the supporting seat and discharge liquid; and
The ejection mechanism is arranged in the lower die holder and used for ejecting the injection molding piece in the die cavity.
Preferably, the spraying mechanism comprises a movable frame which is slidably connected to the transverse plate, a placing pipe is rotationally connected to the movable frame, a liquid storage bottle for storing release agent is arranged in the placing pipe, a first support plate is arranged on the base, a first elastic element is arranged on the first support plate, one end, far away from the first support plate, of the first elastic element is connected with a pushing seat, and the placing pipe is rotationally connected to the pushing seat.
Preferably, the liquid storage bottle comprises a bottle body, an elastic telescopic pipe arranged at the end part of the bottle body, an atomized liquid spraying port arranged on the elastic telescopic pipe and a top plate arranged at one end of the elastic telescopic pipe far away from the bottle body, a fastening bolt which is in threaded connection with the bottle body and is propped against the bottle body is arranged on the placing pipe, a micro fan is fixedly arranged in the top plate, and an air outlet is formed in the side edge of the top plate.
Preferably, the liquid squeezing mechanism comprises a second support plate fixedly arranged on the base, a screw is rotationally connected to the second support plate, a sleeve is connected to the screw in a threaded mode, a liquid squeezing plate is arranged on the sleeve, a rotating plate which is movably abutted to the top plate is rotationally arranged on the liquid squeezing plate, a driven gear is arranged at the end portion of the screw, and a movable rack meshed with the driven gear is arranged on the outer side of the upper die holder.
Preferably, the fixed plate has been set firmly on the support, the movable groove has been seted up on the fixed plate, the movable groove includes two horizontal grooves about and is used for connecting the inclined groove in two horizontal grooves, sliding connection has the slide bar in the movable groove, connecting seat has been set firmly on the slide bar, be provided with the third elasticity telescopic link between connecting seat and the sleeve, the one end that the slide bar was kept away from to the connecting seat links to each other with crowded liquid board, crowded liquid board links to each other with the sleeve is sliding.
Preferably, a third support plate is fixedly arranged on the base, a fixing rod is fixedly arranged on the third support plate, and a track groove matched with the fixing rod is formed in the placing pipe.
Preferably, the top of straight board has set firmly first elastic expansion link, the one end that straight board was kept away from to first elastic expansion link is connected with the fly leaf, the one end slope of fly leaf is provided with the atress board that offsets with the sleeve activity, the one end that the atress board was kept away from to the fly leaf has set firmly the second elastic expansion link, the one end that the fly leaf was kept away from to the second elastic expansion link is connected with the inserted bar, the extrusion inclined plane that offsets with the movable frame activity has been seted up to the tip of inserted bar, set up on the movable frame with inserted bar matched with slot.
Preferably, the ejection mechanism comprises a lifting plate arranged in the lower die holder in a sliding manner, a second elastic element is arranged between the lifting plate and the bottom of the lower die holder, an ejection rod is arranged on one side, away from the second elastic element, of the lifting plate, and a lower pressing plate movably propped against the lifting plate is arranged on the outer side of the upper die holder.
Preferably, the rack board is arranged on the lower pressing plate, the lug plate is arranged at the bottom of the lifting plate, the rotary rod is rotationally connected to the lug plate, the movable gear meshed with the rack board is arranged on the rotary rod, and the elastic telescopic jacking block which is movably propped against the lifting plate is further arranged on the rotary rod.
The invention also discloses a using method of the injection molding device easy to demould, which comprises the following steps:
S1: when the die is closed, a hydraulic oil cylinder is controlled to operate, a piston rod of the hydraulic oil cylinder pushes an upper die holder to move downwards, a movable rack on the outer side of the upper die holder is meshed with a driven gear at the end part of the screw rod for transmission, and the driven gear drives the screw rod to rotate;
S2: the screw drives the rotating plate to move through the liquid squeezing plate, so that the rotating plate presses against the top plate of the liquid storage bottle, the liquid storage bottle is fixedly arranged in the placing pipe, the other side of the placing pipe is squeezed by the pushing seat and the first elastic element, the force is transferred to the elastic telescopic pipe when the top plate is stressed, the elastic telescopic pipe is compressed, and the release agent in the bottle is atomized and sprayed out through the atomized liquid spraying opening, and the sprayed release agent is sprayed in the cavity of the lower die holder;
S3: after the elastic telescopic pipe is extruded to the limit, the elastic telescopic pipe keeps an extruded state along with the continuous movement of the liquid extrusion plate, then the thrust of the liquid extrusion plate to the liquid storage bottle is transmitted to the placing pipe, the placing pipe extrudes the first elastic element through the pushing seat, and the placing pipe drives the liquid storage bottle to transversely move, so that the atomized liquid spraying port sprays the release agent along the length direction of the cavity in the transverse moving process;
s4: the track groove at the outer side of the placing tube transversely moving process is matched with the fixing rod on the third support plate, so that the fixing rod guides the moving direction of the placing tube transversely moving, the track groove is in a continuous V shape, so that the placing tube transversely moves in a left-right reciprocating mode during the transverse moving process, the placing tube drives the atomized liquid spraying port on the liquid storage bottle to spray the cavity in a left-right swinging mode, and the atomized liquid spraying port uniformly sprays the release agent on the bottom wall and the inner walls of the two sides of the cavity;
The micro fan in the top plate is controlled to work during the transverse movement of the placing pipe, air flow generated during the working of the micro fan is discharged through the air outlet, and the air flow discharged by the air outlet can blow the release agent sprayed in the cavity, so that the release agent in the cavity flows to other positions at a position where the release agent is sprayed, the thickness of the release agent in the cavity is reduced, and the air drying of the release agent is accelerated;
s5: as the placing pipe is continuously pushed and transversely moved, when the liquid squeezing plate is about to move out of the cavity range of the lower die holder, the connecting seat connected with the liquid squeezing plate drives the sliding rod to slide in the inclined groove of the moving groove, so that the connecting seat drives the liquid squeezing plate to move upwards relative to the top plate, and the third elastic telescopic rod is restored and stretched;
during the process, the movable frame sliding on the transverse plate along with the movement of the placing pipe moves to the position of the inserting rod, the movable frame applies acting force to the inclined plane extruded by the inserting rod, and the inserting rod is stressed to extrude the second elastic telescopic rod;
After the atomized liquid spraying port moves out of the cavity range of the lower die holder, the sliding rod moves to the end part of the moving groove, the liquid extruding plate is not abutted to the top plate through the rotating plate, the elastic telescopic pipe resets, the atomized liquid spraying port is not sprayed with release agent, the slot on the moving frame is aligned with the inserting rod, the inserting rod resets under the pushing of the elastic force of the second elastic telescopic rod and is inserted into the moving frame, and the positions of the placing pipe and the liquid storage bottle at the moment are limited;
S6: the piston rod of the hydraulic oil cylinder continuously pushes the upper die holder to move downwards, the lower pressing plate of the upper die holder pushes the lifting plate, the lifting plate drives the ejector rod to move downwards, the ejector rod and the inner wall of the bottom side of the die cavity of the lower die holder are positioned on the same plane, at the moment, the die assembly of the upper die holder and the lower die holder is completed, and injection molding liquid is injected into the die cavity through injection equipment;
S7: after the injection molding piece in the cavity is cooled and molded, the hydraulic cylinder drives the upper die holder to move upwards through the piston rod, the lower pressing plate of the upper die holder does not press the lifting plate any more, the lower pressing plate is meshed with the movable gear on the rotating rod for transmission during the upward movement of the lower pressing plate, the movable gear drives the rotating rod to rotate, the rotating rod drives the elastic telescopic jacking block to continuously impact the lifting plate, the frequency of the lifting plate is enabled to vibrate in a low amplitude mode, the injection molding piece in the cavity is loosened, the lifting plate is matched with the compressed second elastic element to push the loosened injection molding piece to the top of the lower die holder, and the demolding work of the lower die holder is completed;
S8: then the movable rack on the outer side of the upper die holder is meshed with the driven gear for transmission, and then the screw rod is driven to rotate reversely, so that the sleeve is reset and moves back along the axial direction of the screw rod, in the process, the sliding rod moves along the transverse groove on the upper side of the movable groove and then enters the inclined groove, the third elastic telescopic rod is extruded and finally enters the transverse groove on the lower side of the movable groove through the inclined groove, at the moment, the sleeve is abutted to the stress plate at the end part of the movable plate, the stress plate is stressed to drive the movable plate to move on the transverse plate, the first elastic telescopic rod is compressed, the movable plate moves through the second elastic telescopic rod to drive the inserting rod to move, the inserting rod moves out of the slot of the movable frame, the placing pipe connected with the movable frame is not limited any more, and the compressed first elastic element drives the placing pipe to move back through the pushing seat, so that the placing pipe drives the liquid storage bottle to reset, and preparation is made for repeated spraying of the release agent for the subsequent cavity.
Compared with the prior art, the invention provides the injection molding device easy to demould and the use method thereof, which have the following beneficial effects:
1. according to the injection molding device easy to demolding and the application method thereof, when the upper die holder and the lower die holder are matched, the liquid extruding mechanism is matched with the spraying mechanism, the mold release agent is automatically sprayed in the cavity and air-dried, so that the workload of workers is effectively reduced while the product is demolded, the waiting time for spraying and drying the mold release agent before die assembly is reduced, and the injection molding production efficiency is improved.
2. According to the injection molding device easy to mold release and the application method thereof, the track grooves on the outer side of the placing pipe are matched with the fixing rods on the third support plate in the transverse moving process of the placing pipe, so that the fixing rods guide the moving direction of the placing pipe in the transverse moving process, the track grooves are in a continuous V shape, the placing pipe can reciprocate left and right during the transverse moving process of the placing pipe, the placing pipe drives the atomized spray openings on the liquid storage bottle to spray the mold cavity in a left-right swinging manner, the atomized spray openings uniformly spray the mold release agent on the bottom wall and the inner walls of the two sides of the mold cavity, the uniformity of the spraying of the mold release agent is improved, in the process, air flow generated during the working of the mini fan is discharged through the air outlet, the discharged air flow of the air outlet can blow the mold release agent sprayed in the mold cavity, so that the positions where the mold release agent is sprayed in the mold cavity flow to other positions, the thickness of the mold release agent in the mold cavity is reduced, the air drying of the mold release agent is accelerated while the occurrence of air bubbles is prevented, and the injection molding production efficiency and the production quality are further ensured.
3. This easy injection molding device of drawing of patterns and application method thereof aligns through inserted bar and slot and matches, and is spacing to the movable frame for spray the subassembly and fix in one side of die holder when the compound die, avoid influencing the lower shift of upper die holder, and crowded liquid board no longer pushes away the roof this moment, elastic telescopic tube resets and atomizes the hydrojet mouth and no longer sprays the release agent, makes release agent automatic stop spraying work, avoids causing the waste of release agent.
4. According to the injection molding device easy to mold release and the application method thereof, the lower pressing plate is driven to move upwards when the upper die holder moves upwards, the lower pressing plate does not press the lifting plate any more, the lower pressing plate is meshed with the movable gear on the rotating rod for transmission during upward movement of the lower pressing plate, the movable gear drives the rotating rod to rotate, the rotating rod drives the elastic telescopic jacking block to continuously impact the lifting plate, the frequency of the lifting plate is enabled to vibrate in a low amplitude mode, an injection molding piece in the die cavity is enabled to be loose, the lifting plate is matched with the compressed second elastic element to push the loose injection molding piece to the top of the lower die holder, the mold release work of the lower die holder is completed, and the mold release efficiency and the mold release effect are improved.
5. According to the injection molding device easy to demolding and the application method thereof, the liquid squeezing mechanism is reset to move back in the upward moving process of the upper die holder, the sleeve is abutted against the stressed plate at the end part of the movable plate, the stressed plate is stressed to drive the movable plate to move on the transverse plate, the first elastic telescopic rod is compressed, the movable plate is driven to move through the second elastic telescopic rod when moving, the inserted rod moves out of the slot of the movable frame, the placing tube connected with the movable frame is not limited any more, the compressed first elastic element drives the placing tube to move back through the pushing seat, so that the placing tube drives the liquid storage bottle to reset, preparation is made for repeatedly spraying the release agent for the subsequent die cavity, and continuous injection molding production of the injection molding device can be realized only by controlling the upward moving and the downward moving of the upper die holder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1: referring to fig. 1, 2, 4 and 9, an injection molding apparatus for easy demolding, comprising a base 1, further comprising:
The die holder assembly comprises an upper die holder 2 and a lower die holder 3, the lower die holder 3 is fixedly arranged on a base 1, a hydraulic cylinder 4 for controlling the upper die holder 2 to lift is arranged on the base 1 through a bracket 101, and a cavity 5 for injection molding is formed in each of the upper die holder 2 and the lower die holder 3;
The support seat 6, the support seat 6 includes a straight plate 601 fixedly arranged on the base 1 and a transverse plate 602 vertically connected with the straight plate 601, and a spraying mechanism for spraying a release agent is arranged on the transverse plate 602;
The liquid squeezing mechanism is arranged on the base 1 and is used for driving the spraying mechanism to move on the supporting seat 6 and discharge liquid; and
The ejection mechanism is arranged in the lower die holder 3 and is used for ejecting the injection molding piece in the die cavity 5.
Specifically, when the die is closed, the hydraulic cylinder 4 is controlled to operate, the piston rod of the hydraulic cylinder 4 pushes the upper die holder 2 to move downwards, the extrusion mechanism and the spraying mechanism are driven to operate when the upper die holder 2 moves downwards, so that the mold release agent is uniformly sprayed on the cavity 5 of the lower die holder 3 and is quickly dried before the upper die holder 2 moves downwards to close the die, injection molding liquid is injected into the cavity 5 after the upper die holder 2 and the lower die holder 3 are closed, after an injection molding product is molded, the hydraulic cylinder 4 drives the upper die holder 2 to move upwards through the piston rod, at the moment, the ejection mechanism in the lower die holder 3 automatically works, the product in the cavity 5 of the lower die holder 3 quickly completes the demolding work, and the extrusion mechanism and the spraying mechanism are reset along with the continuous upward movement of the upper die holder 2, so that preparation is provided for continuous injection molding of a subsequent injection molding device.
Example 2: referring to fig. 1-9, an injection molding device easy to release, further, on the basis of embodiment 1, the spraying mechanism includes a moving frame 7 slidably connected to a transverse plate 602, a placing tube 701 is rotatably connected to the moving frame 7, a liquid storage bottle 8 for storing release agent is disposed in the placing tube 701, a first support plate 9 is disposed on the base 1, a first elastic element 901 is disposed on the first support plate 9, one end of the first elastic element 901 away from the first support plate 9 is connected to a pushing seat 902, and the placing tube 701 is rotatably connected to the pushing seat 902.
Further, the liquid storage bottle 8 comprises a bottle body 801, an elastic telescopic pipe 802 arranged at the end part of the bottle body 801, an atomization liquid spraying opening 803 formed in the elastic telescopic pipe 802, and a top plate 804 arranged at one end, far away from the bottle body 801, of the elastic telescopic pipe 802, a fastening bolt 7011 which is movably abutted to the bottle body 801 is connected to the placing pipe 701 in a threaded mode, a micro fan is fixedly arranged in the top plate 804, and an air outlet 8041 is formed in the side edge of the top plate 804.
Further, the liquid squeezing mechanism comprises a second support plate 10 fixedly arranged on the base 1, a screw 1001 is rotatably connected to the second support plate 10, a sleeve 1002 is in threaded connection with the screw 1001, a liquid squeezing plate 1003 is arranged on the sleeve 1002, a rotating plate 1004 which is movably abutted to the top plate 804 is rotatably arranged on the liquid squeezing plate 1003, a driven gear 1005 is arranged at the end part of the screw 1001, and a movable rack 1006 meshed with the driven gear 1005 is arranged on the outer side of the upper die holder 2.
Further, a third support plate 11 is fixedly arranged on the base 1, a fixing rod 111 is fixedly arranged on the third support plate 11, and a track groove 7012 matched with the fixing rod 111 is formed in the placing tube 701.
Specifically, when the die is closed, the hydraulic cylinder 4 is controlled to operate, the piston rod of the hydraulic cylinder 4 pushes the upper die holder 2 to move downwards, the movable rack 1006 at the outer side of the upper die holder 2 is meshed with the driven gear 1005 at the end part of the screw 1001 for transmission, the driven gear 1005 drives the screw 1001 to rotate, the screw 1001 drives the rotating plate 1004 to move through the liquid extruding plate 1003, the rotating plate 1004 presses the top plate 804 of the liquid storage bottle 8, the liquid storage bottle 8 is fixedly arranged in the placing tube 701, the other side of the placing tube 701 is extruded with the first elastic element 901 through the pushing seat 902, the top plate 804 transmits force to the elastic telescopic tube 802 when being stressed, the elastic telescopic tube 802 is compressed, so that the release agent in the bottle 801 is atomized and sprayed out through the atomized liquid spraying port 803, the sprayed release agent is sprayed in the cavity 5 of the lower die holder 3, after the elastic telescopic tube 802 is extruded to the limit, the elastic telescopic tube 802 keeps an extruded state along with the continuous movement of the liquid extruding plate 1003, then the pushing force of the liquid extruding plate 1003 to the liquid storage bottle 8 is transmitted to the placing tube 701, the placing tube 701 extrudes the first elastic element 901 through the pushing seat 902, the placing tube 701 drives the liquid storage bottle 8 to horizontally move, the atomized liquid spraying opening 803 sprays the release agent along the length direction of the cavity 5 in the process of horizontally moving, the track groove 7012 on the outer side of the placing tube 701 is matched with the fixing rod 111 on the third support plate 11 in the process of horizontally moving, the fixing rod 111 guides the moving direction of the placing tube 701 in the process of horizontally moving, the track groove 7012 is in a continuous V shape, the placing tube 701 horizontally reciprocates in the process of horizontally moving, the placing tube 701 drives the atomized liquid spraying opening 803 on the liquid storage bottle 8 to horizontally swing and spray the cavity 5, the atomized liquid spraying opening 803 uniformly sprays the release agent on the bottom wall and the inner walls on the two sides of the cavity 5, the uniformity of the release agent spraying is improved, in the process, the air flow generated during the operation of the mini fan is discharged through the air outlet 8041, the air flow exhausted by the air outlet 8041 can blow the release agent sprayed in the cavity 5, so that the release agent in the cavity 5 flows to other positions at a plurality of spraying positions, the thickness of the release agent in the cavity 5 is reduced, the release agent is further uniformly scattered, air drying of the release agent is accelerated while air bubbles are prevented, and further the injection molding production efficiency and the production quality are ensured.
Example 3: referring to fig. 1-10, on the basis of embodiment 2, further, a fixing plate 16 is fixed on the bracket 101, a moving groove 161 is formed on the fixing plate 16, the moving groove 161 includes an upper transverse groove, a lower transverse groove and an inclined groove for connecting the two transverse grooves, a sliding rod 162 is slidably connected in the moving groove 161, a connecting seat 163 is fixed on the sliding rod 162, a third elastic telescopic rod 164 is arranged between the connecting seat 163 and the sleeve 1002, one end of the connecting seat 163 far away from the sliding rod 162 is connected with a liquid squeezing plate 1003, and the liquid squeezing plate 1003 is slidably connected with the sleeve 1002.
Further, the top of straight board 601 has set firmly first elastic expansion link 603, the one end that straight board 601 was kept away from to first elastic expansion link 603 is connected with fly leaf 604, the one end slope of fly leaf 604 is provided with the atress board 6041 that offsets with sleeve 1002 activity, the one end that fly leaf 604 kept away from atress board 6041 has set firmly second elastic expansion link 605, the one end that fly leaf 604 was kept away from to second elastic expansion link 605 is connected with inserted bar 606, the extrusion inclined plane that offsets with the activity of removal frame 7 is seted up to the tip of inserted bar 606, the last slot 12 that has seted up with inserted bar 606 matched with of removal frame 7.
Specifically, as the placing tube 701 is continuously pushed and moved, when the liquid squeezing plate 1003 is about to move out of the range of the cavity 5 of the lower die holder 3, the connecting seat 163 connected with the liquid squeezing plate 1003 drives the slide rod 162 to slide in the inclined groove of the moving groove 161, so that the connecting seat 163 drives the liquid squeezing plate 1003 to move up relative to the top plate 804, the third elastic telescopic rod 164 is restored and stretched, during this period, the moving frame 7 sliding on the transverse plate 602 along with the movement of the placing tube 701 moves to the position of the inserting rod 606, the moving frame 7 applies a force to the extrusion inclined surface of the inserting rod 606, the second elastic telescopic rod 605 is stressed and extruded by the inserting rod 606, after the liquid squeezing opening 803 moves out of the range of the cavity 5 of the lower die holder 3, the slide rod 162 moves to the end of the moving groove 161, at this moment, the liquid squeezing plate 1003 no longer abuts against the top plate 804 through the rotating plate 1004, the elastic telescopic tube 802 resets and the atomized liquid spraying opening 803 does not spray the release agent, so that the release agent is automatically stopped, the waste caused by the release agent is avoided, at this moment, the inserting groove 12 on the moving frame 7 on the moving plate 602 is aligned with the inserting rod 606, the inserting rod 606 moves to the second elastic rod 605, the inserting rod 602, and the elastic rod 605 pushes the inserting rod 606, and the reset frame 7 moves the reset plate 606, and the reset plate 602 is repeatedly pushed by the elastic rod 602, and the elastic telescopic rod 602, and the elastic rod are repeatedly pushed by the elastic rod 602, and the elastic telescopic rod, and the elastic rod 602, and the reset rod are repeatedly pushed by the elastic rod, and the reset rod, and the reset rod and the release rod device. The continuous injection molding and demolding production of the injection molding device can be realized only by controlling the upward movement and the downward movement of the upper die holder 2.
Example 4: referring to fig. 1,2, 4, 9 and 11, an injection molding apparatus with easy demolding is further provided, based on embodiment 3, that the ejection mechanism includes a lifting plate 13 slidably disposed in the lower die holder 3, a second elastic element 131 is disposed between the lifting plate 13 and the bottom of the lower die holder 3, an ejector rod 132 is disposed on a side of the lifting plate 13 facing away from the second elastic element 131, and a lower pressing plate 14 movably abutting against the lifting plate 13 is disposed on an outer side of the upper die holder 2.
Further, a rack plate 141 is disposed on the lower pressure plate 14, an ear plate 15 is disposed at the bottom of the lifting plate 13, a rotating rod 151 is rotatably connected to the ear plate 15, a movable gear 152 meshed with the rack plate 141 is disposed on the rotating rod 151, and an elastic telescopic jack 153 movably abutted to the lifting plate 13 is further disposed on the rotating rod 151.
Specifically, the piston rod of the hydraulic cylinder 4 continuously pushes the upper die holder 2 to move downwards, the lower pressing plate 14 of the upper die holder 2 abuts against the lifting plate 13, the lifting plate 13 drives the ejector rod 132 to move downwards, the ejector rod 132 and the inner wall of the bottom side of the cavity 5 of the lower die holder 3 are located on the same plane, at the moment, the upper die holder 2 and the lower die holder 3 are closed, injection molding liquid is injected into the cavity 5 through injection equipment, after injection molding in the cavity 5 is cooled and molded, the hydraulic cylinder 4 drives the upper die holder 2 to move upwards through the piston rod, the lower pressing plate 14 of the upper die holder 2 does not abut against the lifting plate 13 any more, the movable gear 152 on the rotating rod 151 is meshed and driven during the upward movement of the lower pressing plate 14, the rotating rod 151 is driven by the movable gear 152 to rotate, the rotating rod 151 drives the elastic telescopic ejector block 153 to continuously impact the lifting plate 13, the lifting plate 13 is vibrated at low frequency, the injection molding part in the cavity 5 is loosened by the lifting plate 13, the loosened injection molding part is pushed to the top of the lower die holder 3 through the second elastic element 131 matched with the compressed lifting plate 13, and demolding efficiency and demolding effect are improved.
The invention also discloses a using method of the injection molding device easy to demould, which comprises the following steps:
S1: when the die is assembled, the hydraulic cylinder 4 is controlled to operate, a piston rod of the hydraulic cylinder 4 pushes the upper die holder 2 to move downwards, a moving rack 1006 at the outer side of the upper die holder 2 is meshed with a driven gear 1005 at the end part of the screw 1001 for transmission, and the driven gear 1005 drives the screw 1001 to rotate;
S2: the screw 1001 drives the rotating plate 1004 to move through the liquid squeezing plate 1003, so that the rotating plate 1004 presses against the top plate 804 of the liquid storage bottle 8, and as the liquid storage bottle 8 is fixedly arranged in the placing pipe 701, the other side of the placing pipe 701 is squeezed by the pushing seat 902 and the first elastic element 901, when the top plate 804 is stressed, the force is transferred to the elastic telescopic pipe 802, the elastic telescopic pipe 802 is compressed, and the release agent in the bottle 801 is atomized and sprayed through the atomized liquid spraying opening 803, and the sprayed release agent is sprayed in the cavity 5 of the lower die holder 3;
S3: after the elastic telescopic pipe 802 is extruded to the limit, along with the continuous movement of the liquid extrusion plate 1003, the elastic telescopic pipe 802 keeps an extruded state, then the thrust of the liquid extrusion plate 1003 to the liquid storage bottle 8 is transmitted to the placing pipe 701, the placing pipe 701 extrudes the first elastic element 901 through the pushing seat 902, and the placing pipe 701 drives the liquid storage bottle 8 to transversely move, so that the atomized liquid spraying port 803 sprays a release agent along the length direction of the cavity 5 in the transverse moving process;
S4: the track groove 7012 at the outer side of the placing tube 701 is matched with the fixing rod 111 on the third support plate 11 in the transverse moving process of the placing tube 701, so that the fixing rod 111 guides the moving direction of the placing tube 701 in the transverse moving process, the placing tube 701 rotates in a left-right reciprocating manner in the transverse moving process of the placing tube 701 due to the continuous V-shaped track groove 7012, the placing tube 701 drives the atomized liquid spraying port 803 on the liquid storage bottle 8 to spray the mold cavity 5 in a left-right swinging manner, and the atomized liquid spraying port 803 uniformly sprays the release agent on the bottom wall and the inner walls at two sides of the mold cavity 5;
The micro-fan in the top plate 804 is controlled to work during the transverse movement of the placing pipe 701, air flow generated during the working of the micro-fan is discharged through the air outlet 8041, and the air flow discharged by the air outlet 8041 can blow the release agent sprayed in the cavity 5, so that more positions where the release agent is sprayed in the cavity 5 flow to other positions, the thickness of the release agent in the cavity 5 is reduced, and the air drying of the release agent is accelerated;
S5: as the placing pipe 701 is continuously pushed and horizontally moved, when the liquid squeezing plate 1003 is about to move out of the range of the cavity 5 of the lower die holder 3, the connecting seat 163 connected with the liquid squeezing plate 1003 drives the sliding rod 162 to slide in the inclined groove of the moving groove 161, so that the connecting seat 163 drives the liquid squeezing plate 1003 to move upwards relative to the top plate 804, and the third elastic telescopic rod 164 is restored and stretched;
During this time, the moving frame 7 sliding on the cross plate 602 as the placement tube 701 moves to the position of the insert rod 606, the moving frame 7 applies a force to the insert rod 606 pressing the inclined surface, and the insert rod 606 is forced to press the second elastic telescopic rod 605;
after the atomized liquid spraying port 803 moves out of the range of the cavity 5 of the lower die holder 3, the sliding rod 162 moves to the end part of the moving groove 161, at the moment, the liquid squeezing plate 1003 is not abutted against the top plate 804 through the rotating plate 1004, the elastic telescopic pipe 802 is reset, the atomized liquid spraying port 803 is not sprayed with release agent, at the moment, the slot 12 on the moving frame 7 is aligned with the inserting rod 606, and the inserting rod 606 is reset under the pushing of the elastic force of the second elastic telescopic rod 605 and is inserted into the moving frame 7, so that the positions of the placing pipe 701 and the liquid storage bottle 8 at the moment are limited;
S6: the piston rod of the hydraulic oil cylinder 4 continuously pushes the upper die holder 2 to move downwards, the lower pressure plate 14 of the upper die holder 2 props against the lifting plate 13, the lifting plate 13 drives the ejector rod 132 to move downwards, the ejector rod 132 and the inner wall of the bottom side of the die cavity 5 of the lower die holder 3 are positioned on the same plane, at the moment, the die assembly of the upper die holder 2 and the lower die holder 3 is completed, and injection molding liquid is injected into the die cavity 5 through injection equipment;
S7: after the injection molding piece in the cavity 5 is cooled and molded, the hydraulic cylinder 4 drives the upper die holder 2 to move upwards through the piston rod, the lower pressing plate 14 of the upper die holder 2 does not press the lifting plate 13 any more, the lower pressing plate 14 is meshed with the movable gear 152 on the rotating rod 151 for transmission during the upward movement, the movable gear 152 drives the rotating rod 151 to rotate, the rotating rod 151 drives the elastic telescopic jacking block 153 to continuously impact the lifting plate 13, so that the lifting plate 13 vibrates at low frequency, the injection molding piece in the cavity 5 is loosened, and the lifting plate 13 is matched with the compressed second elastic element 131 to push the loosened injection molding piece to the top of the lower die holder 3, so that the demolding work of the lower die holder 3 is completed;
S8: then, the moving rack 1006 at the outer side of the upper die holder 2 is meshed with the driven gear 1005 to drive the screw 1001 to rotate reversely, so that the sleeve 1002 is reset and moves back along the screw 1001 axially, in the process, the sliding rod 162 moves along the transverse groove at the upper side of the moving groove 161 and then enters the inclined groove, the third elastic telescopic rod 164 is extruded and finally enters the transverse groove at the lower side from the inclined groove, at the moment, the sleeve 1002 abuts against the stress plate 6041 at the end part of the movable plate 604, the stress plate 6041 drives the movable plate 604 to move on the transverse plate 602, the first elastic telescopic rod 603 is compressed, the movable plate 604 drives the inserting rod 606 to move through the second elastic telescopic rod 605 when the movable plate 604 moves, the inserting rod 606 moves out of the inserting groove 12 of the moving frame 7, the placing pipe 701 connected with the moving frame 7 is not limited any more, and the compressed first elastic element 901 drives the placing pipe 701 to move back through the pushing seat 902, so that the placing pipe 701 drives the liquid storage bottle 8 to reset, and preparation is made for repeated spraying of the release agent in the subsequent cavity 5.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.