CN118990151A - Air expansion shaft processing grinding machine capable of avoiding chip accumulation and processing technology thereof - Google Patents
Air expansion shaft processing grinding machine capable of avoiding chip accumulation and processing technology thereof Download PDFInfo
- Publication number
- CN118990151A CN118990151A CN202411191143.5A CN202411191143A CN118990151A CN 118990151 A CN118990151 A CN 118990151A CN 202411191143 A CN202411191143 A CN 202411191143A CN 118990151 A CN118990151 A CN 118990151A
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- block
- gear
- ring
- positioning seat
- fixed
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- 238000009825 accumulation Methods 0.000 title claims abstract description 16
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000005498 polishing Methods 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims abstract description 14
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003754 machining Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000007517 polishing process Methods 0.000 claims description 6
- 230000001050 lubricating effect Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000005406 washing Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention discloses an air-expanding shaft processing grinder capable of avoiding chip accumulation and a processing technology thereof, which relate to the field of air-expanding shaft processing and comprise a base, an installation table, a positioning seat and a locking mechanism, wherein the installation table is fixed above the base, the front side of the installation table is provided with the positioning seat, the left side of positioning seat is provided with locking mechanism, for the tip of air inflation axle provides locking installation, the rear side of positioning seat is provided with horizontal actuating mechanism, and the control positioning seat is driven the air inflation axle and is removed, and the left side of positioning seat is provided with the installation piece, installation piece and mount pad fixed connection. This can avoid accumulational gas axle processing grinding machine that rises of piece can spray the cooling to the department of polishing through the shower head, realizes simultaneously that the effect of antidandruff and dust removal avoids the piece outwards to splash, and the piece can enter into the collecting vat along with the washing of water, and the follow-up piece that filters through filtering mechanism filters, and the water can repeatedly be used after filtering simultaneously, has also avoided the piece to pile up in the base member top.
Description
Technical Field
The invention relates to the technical field of machining of air-expanding shafts, in particular to an air-expanding shaft machining grinding machine capable of avoiding chip accumulation and a machining process of the air-expanding shaft machining grinding machine.
Background
In the processing process of the air expansion shaft, in order to ensure the surface flatness, the surface of the air expansion shaft can be polished after molding, so that the air expansion shaft can keep good surface smoothness, and the air expansion shaft and other products can be processed through polishing devices such as a grinder, the application number is CN202022748245.6, the outer circular surface grinder for producing the transmission shaft disclosed in 8/3 of 2021 is convenient for recycling and intensively processing scraps generated in the process of producing and polishing the transmission shaft, so that the practicability is improved; the device comprises a workbench, a fixed seat, a driving mechanism, a first fixed clamp, a second fixed clamp, a movable seat, an adjusting mechanism, two groups of screw rods, a movable frame, a hydraulic cylinder, a movable shaft, a polishing mechanism, a collecting box, a collecting hopper, a filter cloth bag and a fan, wherein the bottom of the workbench is provided with a rack, a protective cover is arranged on the workbench, a taking and placing opening is arranged on the protective cover, a sealing door is arranged at the taking and placing opening, a plurality of groups of movable rings corresponding to the two groups of screw rods are arranged on the movable frame, a plurality of groups of air inlet holes and a plurality of groups of air outlet are arranged on the workbench, a filter screen is arranged at the plurality of groups of air inlet holes, the filter cloth bag is sleeved and fixed to the bottom of the collecting hopper, a cleaning opening and an air outlet are arranged on the collecting box, and a box door is arranged at the cleaning opening; the utility model provides an aeroengine detects with state axle assembly quality control device that polishes that application number is CN202321948083.8, 2024 1 month 12 days disclose belongs to aeroengine and detects technical field, includes: the device comprises a platform, wherein the platform is fixedly connected with an electric box, a motor is arranged in the electric box, a dust collector and a swinging fan blade are used in a matched mode, so that workers can absorb scraps through the dust collector, the problem that the scraps generated in the polishing process are easy to block when discharged from a discharge hole and possibly influence the polishing process for a long time is avoided, the cleanliness of the state shaft polishing assembly device for detecting the aeroengine is improved, the size of the device can be changed through a state shaft through the use of a polishing mechanism, the problem that the size of a shell for polishing of current equipment is fixed and cannot be changed according to the change of the state shaft, and the problem that the size of the state shaft which can be polished by the device is single is solved, so that the diversity of the state shaft polishing assembly device for detecting the aeroengine is improved;
When the existing grinding machine is used for grinding the inflatable shaft, the surface temperature of a product along with the grinding work is increased, and smoke and scraps generated in the grinding process are easy to splash outwards to pollute the working environment, the scraps are continuously accumulated on the grinding machine, the follow-up cleaning is also complicated, the adaptability of the grinding machine to inflatable shafts of different sizes is poor, and the grinding flexibility of the device is reduced.
Disclosure of Invention
The invention aims to provide an inflatable shaft processing grinding machine capable of avoiding chip accumulation and a processing technology thereof, so as to solve the problems that when the conventional grinding machine provided by the background art polishes an inflatable shaft, the surface temperature of a product is increased along with polishing work, smoke and chips generated in the polishing process are easy to splash outwards to pollute the working environment, and waste chips are continuously accumulated on the grinding machine and are more complicated to clean later.
In order to achieve the above purpose, the present invention provides the following technical solutions: can avoid accumulational gas of piece to rise axle processing grinding machine, including base, mount table, positioning seat and locking mechanical system, the mount table is fixed in the top of base, and the front side of mount table is provided with the positioning seat, and the left side of positioning seat is provided with locking mechanical system, for the tip of gas to rise the axle provides locking installation, the rear side of positioning seat is provided with horizontal driving mechanism, and control positioning seat drive gas to rise the axle and remove, and the left side of positioning seat is provided with the installation piece, installation piece and mount table fixed connection, the inside rotation of installation piece is connected with the activity circle, and the horizontal centerline of activity circle and the horizontal centerline of positioning seat coincide each other and set up to the inboard of activity circle is provided with the grinding piece, the outside of grinding piece is connected with the control block, and the outside of activity circle is provided with rotary driving mechanism, the outside of installation piece is provided with the shower head, sprays the dust fall to the position, and the end connection of shower head has the conveyer pipe to the end connection of conveyer pipe, and the end connection of conveyer pipe has the guide groove, the guide groove is provided with the water collecting channel, the collecting channel is provided with the filter tank, and the collecting channel is located the bottom of the guide channel, and the collecting channel is set up.
Further optimizing the technical scheme, the horizontal driving mechanism comprises a connecting block, a threaded rod and a first motor;
The connecting block is fixed at the rear side of the positioning seat, and a left-right sliding structure is formed between the connecting block and the mounting table;
the threaded rod penetrates through the connecting block and forms threaded connection with the connecting block;
The first motor is connected with the threaded rod to control the rotation of the threaded rod.
Further optimizing the technical scheme, the rotary driving mechanism comprises a first gear ring, a first gear and a second motor;
the first gear ring is fixed on the outer side of the movable ring;
The first gear is arranged outside the first gear ring and is in meshed connection with the first gear ring, and the first gear and the mounting block are in rotary connection;
the second motor is connected with the first gear to control the rotation of the first gear.
Further optimizing the technical scheme, the control mechanism comprises an adjusting rod, a bevel gear, a transmission gear ring, an inner gear ring, a driving gear and a control rod;
The adjusting rod is rotatably arranged in the movable ring, and penetrates through the control block and is in threaded connection with the control block;
Bevel gears fixed on the surface of the adjusting rod;
the transmission gear ring is arranged on the outer side of the bevel gear and is in meshed connection with the bevel gear;
An inner gear ring fixed on the inner side of the transmission gear ring;
the driving gear is arranged on the inner side of the inner gear ring and is in meshed connection with the inner gear ring;
The control rod is fixed in the middle of the driving gear to control the rotation of the driving gear, and the control rod and the movable ring are in rotary connection.
Further optimizing the technical scheme, the filtering mechanism comprises a filtering cylinder, a fixed ring, a sliding block, a second gear ring, a second gear, an output shaft and a third motor;
The filter cartridge is arranged above the liquid collecting tank, and the left end of the filter cartridge is opposite to the right opening of the guide channel;
the fixing ring is fixed on the surface of the filter cartridge;
the sliding block is fixed in the base, and the sliding connection is formed between the sliding block and the fixed ring to provide support for the filter cartridge;
the second gear ring is fixed on the surface of the filter cartridge;
The second gear is arranged outside the second gear ring and is in meshed connection with the second gear ring;
The output shaft is fixed in the middle of the second gear;
and the third motor is connected with the output shaft to control the rotation of the output shaft.
Further optimize this technical scheme, the inside of cartridge filter is fixed with the baffle, and the middle part of cartridge filter is provided with the guide board, and the guide board is slope form structural design to the surface of guide board is provided with the drainage hole, the right-hand member of guide board runs through cartridge filter and base and is connected, and the right-hand member of guide board is provided with the collection box.
Further optimize this technical scheme, the top of cartridge filter is provided with vibration mechanism, shakes the piece in the cartridge filter off.
Further optimizing the technical scheme, the vibration mechanism comprises a mounting shell, a knocking block, a reset spring, a first magnetic block and a second magnetic block;
The mounting shell is arranged below the output shaft and is fixedly connected with the base;
The knocking block is arranged in the installation shell and between the installation shell to form an up-down sliding structure;
The reset spring is arranged on the outer side of the knocking block and provides lower elastic force for the knocking block;
the first magnetic block is fixed above the knocking block;
The second magnetic block is fixed on the surface of the output shaft, and the second magnetic block and the first magnetic block are arranged opposite to each other in terms of different-name magnetic poles.
A processing technology of an air expansion shaft processing grinding machine capable of avoiding chip accumulation comprises the following steps:
Step one: the method comprises the steps of installing an air expansion shaft to be polished on the side edge of a positioning seat, locking the end part of the air expansion shaft through a locking mechanism, enabling the end part of the air expansion shaft to be stably installed on the side edge of the positioning seat, enabling the other end of the air expansion shaft to be inserted into the movable ring, enabling the other end of the air expansion shaft to be in contact with a polishing block, and completing installation of the air expansion shaft;
Step two: the movable ring is driven to rotate by the rotary control mechanism to drive the polishing block to move, so that the polishing block moves around the surface of the air expansion shaft, the annular polishing effect of the air expansion shaft is realized, the positioning seat is controlled to move by the horizontal driving mechanism during polishing, the air expansion shaft is driven to move in the movable ring, and the polishing position is adjusted;
Step three: in the polishing process, liquid in the liquid collecting tank can be extracted through the pump body and the conveying pipe, so that the liquid is sprayed to a polishing area of a product through the spray header, the cooling and lubricating functions of the polishing position of the product are achieved, chips can be adsorbed, the chip-preventing function is achieved, the washed water body is filtered through the collecting tank and the guide channel through the filtering mechanism and then returns to the liquid collecting tank, and the water body can be recycled.
Compared with the prior art, the invention has the beneficial effects that:
(1) The air expansion shaft is locked through the positioning seat and the locking mechanism, the air expansion shaft can be controlled to move through the movement of the positioning seat after the air expansion shaft is locked, the uniform polishing treatment on the surface of the air expansion shaft is realized through the rotation movement of the polishing block, the polishing uniformity and the polishing efficiency are improved, the polishing block can be detachably arranged on the control block, and the follow-up replacement and adjustment can be performed;
(2) The positions of the polishing blocks can be adjusted through the movement of the control blocks, and a plurality of groups of control blocks can synchronously move, so that the polishing diameters of the polishing blocks are adjusted to adapt to polishing of inflatable shafts with different sizes;
(3) The polishing part can be sprayed and cooled through the spray header, the effects of removing scraps and dust are realized, the scraps are prevented from splashing outwards, the scraps can enter the collecting tank along with the flushing of the water body, the scraps are filtered through the filtering mechanism, the water body can be reused after being filtered, and the novel water body is more energy-saving and environment-friendly, and the scraps are prevented from being accumulated above the matrix;
(4) The rotation of the filter cartridge filters the scraps in the water body, and when the filter cartridge rotates, the scraps can be brought to the upper part of the guide plate by matching with the baffle plate, and the scraps are discharged into the collecting box along the inclined plane of the guide plate, so that the scraps are collected, and the effect that the scraps are accumulated in the filter cartridge to influence the filtering effect of the filter cartridge is avoided;
(5) Can realize the effect of beating to the cartridge filter through the removal of beating the piece, make to beat the piece top and produce vibrations to shake the piece on the cartridge filter and fall, make it fall on the guide board smoothly, reduce the adhesion of piece and cartridge filter, guarantee the continuous filter effect of follow-up cartridge filter.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a right side view of the present invention;
FIG. 3 is a left-hand structural schematic diagram of the present invention;
FIG. 4 is a schematic view of a mounting block of the present invention in a top-down view;
FIG. 5 is a schematic side sectional view of a mounting block of the present invention;
FIG. 6 is a schematic side sectional view of a moving coil of the present invention;
FIG. 7 is a schematic view of a main sectional structure of a base of the present invention;
FIG. 8 is a schematic side sectional view of a base of the present invention;
FIG. 9 is a schematic view of a main cross-section of a filter cartridge of the present invention;
Fig. 10 is a schematic view of the main sectional structure of the installation shell of the present invention.
In the figure: 1. a base; 2. a mounting table; 3. a positioning seat; 4. a locking mechanism; 5. a connecting block; 6. a threaded rod; 7. a first motor; 8. a mounting block; 9. a movable ring; 10. polishing the block; 11. a control block; 12. an adjusting rod; 13. bevel gears; 14. a transmission gear ring; 15. an inner gear ring; 16. a drive gear; 17. a control lever; 18. a first ring gear; 19. a first gear; 20. a second motor; 21. a spray header; 22. a delivery tube; 23. a pump body; 24. a liquid collecting tank; 25. a collection tank; 26. a guide channel; 27. a filter cartridge; 28. a baffle; 29. a fixing ring; 30. a slide block; 31. a guide plate; 32. a collection box; 33. a second ring gear; 34. a second gear; 35. an output shaft; 36. a third motor; 37. a mounting shell; 38. knocking the block; 39. a return spring; 40. a first magnetic block; 41. and a second magnetic block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 10, the present invention provides the following technical solutions: the utility model provides a can avoid inflatable shaft processing grinding machine of piece accumulation, includes base 1, mount table 2, positioning seat 3 and locking mechanical system 4, and mount table 2 is fixed in the top of base 1, and the front side of mount table 2 is provided with positioning seat 3, and the left side of positioning seat 3 is provided with locking mechanical system 4, provides locking installation for the tip of inflatable shaft;
Embodiment one: the invention provides a technical scheme, the rear side of a positioning seat 3 is provided with a horizontal driving mechanism, the positioning seat 3 is controlled to drive an air expansion shaft to move, the left side of the positioning seat 3 is provided with a mounting block 8, the mounting block 8 is fixedly connected with a mounting table 2, the inside of the mounting block 8 is rotationally connected with a movable ring 9, the horizontal center line of the movable ring 9 and the horizontal center line of the positioning seat 3 are mutually overlapped, the inside of the movable ring 9 is provided with a grinding block 10, the outside of the grinding block 10 is connected with a control block 11, the outside of the control block 11 is connected with a control mechanism for controlling the position of the grinding block 10, the outside of the movable ring 9 is provided with a rotary driving mechanism for providing rotary power for the movable ring 9, the outside of the mounting block 8 is provided with a spray head 21 for spraying dust fall at the grinding position, the end part of the spray head 21 is connected with a conveying pipe 22, the end part of the conveying pipe 22 is connected with a pump body 23, the lower end of the conveying pipe 22 is connected with a liquid collecting tank 24, the liquid collecting tank 24 is arranged in the inside of a base 1, the lower part of the mounting block 8 is provided with a collecting tank 25, the collecting tank 25 is arranged above the collecting tank 25, the collecting tank 25 is arranged at the right side of the base 25, and the right side of a guide channel 26 is arranged at the right side of the guide channel 26, and the guide channel is arranged at the right side of the guide channel 26;
The air expansion shaft to be polished is arranged on the side edge of the positioning seat 3, the end part of the air expansion shaft is locked through the locking mechanism 4, so that the air expansion shaft is stably arranged on the side edge of the positioning seat 3, the other end of the air expansion shaft is inserted into the movable ring 9, and the air expansion shaft is contacted with the polishing block 10, so that the installation of the air expansion shaft is completed; the movable ring 9 is driven to rotate by the rotation control mechanism to drive the grinding block 10 to move, so that the grinding block moves around the surface of the air expansion shaft, the annular grinding effect of the air expansion shaft is realized, the positioning seat 3 is controlled to move by the horizontal driving mechanism during grinding, the air expansion shaft is driven to move in the movable ring 9, and the grinding position is adjusted; in the polishing process, liquid in the liquid collecting tank 24 can be extracted through the pump body 23 and the conveying pipe 22, so that the liquid is sprayed to a polishing area of a product through the spray header 21, the cooling and lubricating functions of the polishing position of the product are achieved, chips can be adsorbed, the chip preventing function is achieved, the washed water body is filtered through the collecting tank 25 and the guide channel 26 through the filter mechanism and then returns to the liquid collecting tank 24, and the water body can be recycled.
Embodiment two: on the basis of the first embodiment, the horizontal driving mechanism is disclosed, which comprises a connecting block 5, a threaded rod 6 and a first motor 7, wherein the connecting block 5 is fixed at the rear side of a positioning seat 3, a left sliding structure is formed between the connecting block 5 and a mounting table 2, the threaded rod 6 penetrates through the connecting block 5 and the connecting block 5 to form threaded connection, the first motor 7 is connected with the threaded rod 6 to control the rotation of the threaded rod 6, the rotary driving mechanism comprises a first gear ring 18, a first gear 19 and a second motor 20, the first gear ring 18 is fixed at the outer side of the movable ring 9, the first gear 19 is arranged at the outer side of the first gear ring 18 to form meshed connection, a rotary connection is formed between the first gear ring 19 and the mounting block 8, the second motor 20 is connected with the first gear 19 to control the rotation of the first gear 19, the control mechanism comprises an adjusting rod 12, a bevel gear 13, a transmission gear ring 14, an inner gear ring 15, a driving gear 16 and a control rod 17, the adjusting rod 12 is rotatably mounted inside the movable ring 9, the adjusting rod 12 penetrates through the control block 11 and forms threaded connection between the bevel gear 13, the inner gear ring 13 is fixedly arranged at the surface of the adjusting rod 12, the inner gear 16 is fixedly arranged at the inner side of the inner gear ring 16, the inner gear 16 is fixedly connected with the inner gear ring 16, the inner gear 16 is fixedly meshed with the inner gear ring 16, and the inner gear 16 is fixedly connected between the driving ring 16 and the driving ring 16, and the inner gear 16 is fixedly meshed with the inner gear 16, and the inner gear 16 is fixedly connected between the driving ring 16, and the driving ring 16 is formed at the inner gear 16, and the inner gear 16 is meshed with the control ring, and the control gear 16 is connected;
The threaded rod 6 can be driven to rotate through the first motor 7, the threaded rod 6 can drive the positioning seat 3 to move through the connecting block 5, the positioning seat 3 can drive the air expansion shaft to horizontally move, the polishing position is adjusted, when the air expansion shaft is polished, the position of the polishing block 10 can be adjusted according to the size of the air expansion shaft, the control rod 17 is rotated during adjustment, the control rod drives the driving gear 16 to rotate, the driving gear 16 drives the inner gear ring 15 and the transmission gear ring 14 to rotate through the meshing connection with the inner gear ring 15, the transmission gear ring 14 drives the bevel gear 13 to rotate through the meshing connection with the bevel gear 13, the bevel gear 13 drives the adjusting rod 12 to rotate, the adjusting rod 12 drives the control block 11 to move through the threaded connection with the control block 11, a plurality of groups of control blocks 11 can synchronously move, the adjustment of polishing diameters of the polishing block 10 is achieved, the polishing block 10 and the control block 11 can be detachably arranged, the polishing block 10 can be detached and replaced after the polishing block 10 is adjusted, the first gear 19 can be driven to rotate through the second motor 20, the first gear 19 is driven to rotate through the meshing connection with the first gear ring 18, the bevel gear 19 drives the movable ring 9 to rotate through the meshing connection with the first gear ring 18, and the polishing block 10 is enabled to move, and the polishing block 10 to move.
Embodiment III: on the basis of the first embodiment, there is disclosed a filter mechanism comprising a filter cartridge 27, a retainer ring 29, a slider 30, a second ring gear 33, a second gear 34, an output shaft 35, and a third motor 36, the filter cartridge 27 being disposed above the sump 24 with the left end of the filter cartridge 27 opposite to the right-side opening of the guide passage 26, the retainer ring 29 being fixed to the surface of the filter cartridge 27, the slider 30 being fixed to the inside of the base 1 with a sliding connection between the slider 30 and the retainer ring 29 providing support for the filter cartridge 27, the second ring gear 33 being fixed to the surface of the filter cartridge 27, the second gear 34 being disposed outside the second ring gear 33 and the second ring gear 33 with a meshing connection therebetween, the output shaft 35 being fixed to the middle of the second gear 34, the third motor 36 being connected to the output shaft 35 controlling rotation of the output shaft 35, a baffle 28 being fixed to the inside of the filter cartridge 27, the middle part of the filter cartridge 27 is provided with a guide plate 31, the guide plate 31 is of an inclined structural design, the surface of the guide plate 31 is provided with a water filtering hole, the right end of the guide plate 31 penetrates through the filter cartridge 27 and is connected with the base 1, the right end of the guide plate 31 is provided with a collecting box 32, a vibration mechanism is arranged above the filter cartridge 27 and is used for vibrating off scraps in the filter cartridge 27 and comprises a mounting shell 37, a knocking block 38, a return spring 39, a first magnetic block 40 and a second magnetic block 41, the mounting shell 37 is arranged below the output shaft 35, the mounting shell 37 is fixedly connected with the base 1, the knocking block 38 is arranged inside the mounting shell 37 and forms an up-down sliding structure between the mounting shell 37, the return spring 39 is arranged outside the knocking block 38 and provides lower elastic force for the knocking block 38, the first magnetic block 40 is fixed above the knocking block 38, the second magnetic block 41 is fixed on the surface of the output shaft 35, the second magnetic block 41 and the first magnetic block 40 are oppositely arranged with different magnetic poles;
Before use, a proper amount of water or lubricating liquid can be added into the liquid collecting tank 24, during polishing, the water in the liquid collecting tank 24 is pumped to the spray header 21 through the pump body 23 and the conveying pipe 22, so that the polished part is sprayed, dust fall and lubrication effects are achieved, scraps can fall into the collecting tank 25 along with the water, the water enters the filter cartridge 27 along the guide channel 26, the water is filtered and then re-enters the liquid collecting tank 24 to realize recycling, the second gear 34 can be driven to rotate through the third motor 36 during water filtering, the filter cartridge 27 is driven to rotate through meshing with the second gear ring 33, filtered scraps can be brought to the position above the guide plate 31 through the baffle 28 during rotation of the filter cartridge 27, the scraps can slide into the collecting box 32 along the guide plate 31 after falling to the position above the guide plate 31, and when the filter cartridge 27 rotates, the output shaft 35 drives the second magnetic blocks 41 to move, so that the second magnetic blocks 41 and the first magnetic blocks 40 are intermittently opposite, thereby the knocking blocks 38 can realize knocking treatment on the filter cartridge 27, and the scraps can conveniently fall.
What is not described in detail in this specification is prior art known to those skilled in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (9)
1. The utility model provides a can avoid air-rising axle processing grinding machine of piece accumulation, includes base (1), mount table (2), positioning seat (3) and locking mechanical system (4), mount table (2) are fixed in the top of base (1), and the front side of mount table (2) is provided with positioning seat (3), and the left side of positioning seat (3) is provided with locking mechanical system (4), provides locking installation for air-rising axle's tip;
The method is characterized in that: the utility model discloses a liquid collecting tank, which is characterized in that a horizontal driving mechanism is arranged at the rear side of a positioning seat (3), the positioning seat (3) is controlled to drive an air expansion shaft to move, a mounting block (8) is arranged at the left side of the positioning seat (3), the mounting block (8) is fixedly connected with a mounting table (2), a movable ring (9) is connected in a rotating manner in the mounting block (8), the horizontal center line of the movable ring (9) and the horizontal center line of the positioning seat (3) are mutually overlapped, a grinding block (10) is arranged at the inner side of the movable ring (9), a control block (11) is connected at the outer side of the grinding block (10), a control mechanism is connected at the outer side of the control block (11), the position of the grinding block (10) is controlled, a rotary driving mechanism is arranged at the outer side of the movable ring (9), rotary power is provided for the movable ring (9), a spray head (21) is arranged at the outer side of the mounting block (8), the position of the grinding head (21) is sprayed and dust fall, the end of the movable ring (21) is connected with a conveying pipe (22), the end part of the conveying pipe (22) is connected with a collecting tank (25) is arranged at the lower side of the collecting tank (25) of the collecting tank (1), a collecting tank (25) is arranged at the lower side of the collecting tank (1), and guide channel (26) is provided with in the bottom of collecting vat (25), and the right-hand member of guide channel (26) is located the top of collecting vat (24), the right-hand member of guide channel (26) is provided with filtering mechanism, filters the piece in the water.
2. An inflatable shaft processing grinder capable of avoiding accumulation of scraps as in claim 1, wherein: the horizontal driving mechanism comprises a connecting block (5), a threaded rod (6) and a first motor (7);
the connecting block (5) is fixed at the rear side of the positioning seat (3), and a left-right sliding structure is formed between the connecting block (5) and the mounting table (2);
The threaded rod (6) penetrates through the connecting block (5) and is in threaded connection with the connecting block (5);
a first motor (7) connected to the threaded rod (6) for controlling the rotation of the threaded rod (6).
3. An inflatable shaft processing grinder capable of avoiding accumulation of scraps as in claim 1, wherein: the rotary driving mechanism comprises a first gear ring (18), a first gear (19) and a second motor (20);
A first gear ring (18) fixed on the outer side of the movable ring (9);
the first gear (19) is arranged outside the first gear ring (18) and is in meshed connection with the first gear ring (18), and the first gear (19) and the mounting block (8) are in rotary connection;
and a second motor (20) connected to the first gear (19) for controlling the rotation of the first gear (19).
4. An inflatable shaft processing grinder capable of avoiding accumulation of scraps as in claim 1, wherein: the control mechanism comprises an adjusting rod (12), a bevel gear (13), a transmission gear ring (14), an inner gear ring (15), a driving gear (16) and a control rod (17);
The adjusting rod (12) is rotatably arranged in the movable ring (9), and the adjusting rod (12) penetrates through the control block (11) and is in threaded connection with the control block (11);
Bevel gears (13) fixed on the surface of the adjusting rod (12);
A transmission gear ring (14) arranged outside the bevel gear (13) and engaged with the bevel gear (13);
an inner gear ring (15) fixed on the inner side of the transmission gear ring (14);
A drive gear (16) arranged on the inner side of the inner gear ring (15) and engaged with the inner gear ring (15);
the control rod (17) is fixed in the middle of the driving gear (16) to control the rotation of the driving gear (16), and the control rod (17) and the movable ring (9) form rotary connection.
5. An inflatable shaft processing grinder capable of avoiding accumulation of scraps as in claim 1, wherein: the filtering mechanism comprises a filter cylinder (27), a fixed ring (29), a sliding block (30), a second gear ring (33), a second gear (34), an output shaft (35) and a third motor (36);
a filter cartridge (27) disposed above the sump (24), with a left end of the filter cartridge (27) being opposite to a right opening of the guide passage (26);
a fixing ring (29) fixed on the surface of the filter cartridge (27);
the sliding block (30) is fixed in the base (1), and the sliding connection is formed between the sliding block (30) and the fixed ring (29) to provide support for the filter cartridge (27);
a second ring gear (33) fixed to the surface of the filter cartridge (27);
A second gear (34) provided outside the second ring gear (33) and engaged with the second ring gear (33);
An output shaft (35) fixed in the middle of the second gear (34);
and a third motor (36) connected to the output shaft (35) for controlling the rotation of the output shaft (35).
6. An inflatable spindle grinding machine for preventing accumulation of chips as defined in claim 5, wherein: the inside of cartridge filter (27) is fixed with baffle (28), and the middle part of cartridge filter (27) is provided with guide board (31), and guide board (31) are slope form structural design to the surface of guide board (31) is provided with the drainage hole, the right-hand member of guide board (31) is connected with base (1) through cartridge filter (27), and the right-hand member of guide board (31) is provided with collection box (32).
7. An inflatable shaft processing grinder capable of avoiding accumulation of scraps as in claim 6, wherein: a vibrating mechanism is arranged above the filter cartridge (27) to shake off scraps in the filter cartridge (27).
8. An inflatable spindle grinding machine for preventing accumulation of chips as defined in claim 7, wherein: the vibration mechanism comprises a mounting shell (37), a knocking block (38), a reset spring (39), a first magnetic block (40) and a second magnetic block (41);
The mounting shell (37) is arranged below the output shaft (35), and the mounting shell (37) is fixedly connected with the base (1);
The knocking block (38) is arranged in the mounting shell (37) and forms an up-down sliding structure between the mounting shell (37);
A return spring (39) arranged outside the knocking block (38) for providing lower elastic force for the knocking block (38);
the first magnetic block (40) is fixed above the knocking block (38);
the second magnetic block (41) is fixed on the surface of the output shaft (35), and the second magnetic block (41) and the first magnetic block (40) are arranged opposite to each other in terms of different-name magnetic poles.
9. The machining process of the inflatable shaft machining grinder capable of avoiding chip accumulation according to claim 1, wherein the machining process comprises the following steps of: the process comprises the following steps:
Step one: the air expansion shaft to be polished is mounted on the side edge of the positioning seat (3), the end part of the air expansion shaft is locked through the locking mechanism (4) so that the air expansion shaft is stably mounted on the side edge of the positioning seat (3), the other end of the air expansion shaft is inserted into the movable ring (9) so that the air expansion shaft is contacted with the polishing block (10), and the mounting of the air expansion shaft is completed;
step two: the movable ring (9) is driven to rotate by the rotation control mechanism to drive the grinding block (10) to move, so that the grinding block moves around the surface of the air expansion shaft, the annular grinding effect of the air expansion shaft is realized, the positioning seat (3) is controlled to move by the horizontal driving mechanism during grinding, the air expansion shaft is driven to move in the movable ring (9), and the grinding position is adjusted;
Step three: in the polishing process, liquid in the liquid collecting tank (24) can be extracted through the pump body (23) and the conveying pipe (22), so that the liquid is sprayed to a polishing area of a product through the spray header (21), the cooling and lubricating functions of a polishing position of the product are achieved, chips can be adsorbed, the chip preventing function is achieved, the washed water body is filtered through the collecting tank (25) and the guide channel (26) through the filter mechanism and then returns to the liquid collecting tank (24), and the water body can be recycled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411191143.5A CN118990151A (en) | 2024-08-28 | 2024-08-28 | Air expansion shaft processing grinding machine capable of avoiding chip accumulation and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411191143.5A CN118990151A (en) | 2024-08-28 | 2024-08-28 | Air expansion shaft processing grinding machine capable of avoiding chip accumulation and processing technology thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118990151A true CN118990151A (en) | 2024-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411191143.5A Pending CN118990151A (en) | 2024-08-28 | 2024-08-28 | Air expansion shaft processing grinding machine capable of avoiding chip accumulation and processing technology thereof |
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| Country | Link |
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| CN (1) | CN118990151A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120620023A (en) * | 2025-08-12 | 2025-09-12 | 大连金通电子有限公司 | Polishing and grinding integrated device for automobile decoration |
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2024
- 2024-08-28 CN CN202411191143.5A patent/CN118990151A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120620023A (en) * | 2025-08-12 | 2025-09-12 | 大连金通电子有限公司 | Polishing and grinding integrated device for automobile decoration |
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