CN118989696A - High-efficiency energy-saving heat dissipation module welding device - Google Patents
High-efficiency energy-saving heat dissipation module welding device Download PDFInfo
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- CN118989696A CN118989696A CN202411122146.3A CN202411122146A CN118989696A CN 118989696 A CN118989696 A CN 118989696A CN 202411122146 A CN202411122146 A CN 202411122146A CN 118989696 A CN118989696 A CN 118989696A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Arc Welding In General (AREA)
Abstract
本发明涉及一种高效节能散热模组焊接装置，属于散热模组焊接技术领域，包括焊接下冶具、冷却安装槽、焊接上冶具、固定件和冷却装置，所述焊接下冶具上开设有供所述冷却装置放置的冷却安装槽，所述焊接上冶具通过所述固定件固定安装在所述焊接下冶具的一侧上，并将所述冷却装置紧固在所述焊接上冶具和所述焊接下冶具相对一侧之间。该高效节能散热模组焊接装置，可以实现焊接过程的自动化控制和监测，可以在无人干预的情况下进行自动化实时监测焊接过程中的温度、压力、电流等参数，同时还能够提供一个冷却系统，能够快速而均匀地降低焊接区域的温度，减少因温度过高而导致的焊接缺陷和质量问题，并提高能源利用效率。
The present invention relates to a high-efficiency and energy-saving heat dissipation module welding device, which belongs to the technical field of heat dissipation module welding, and comprises a welding lower jig, a cooling installation groove, a welding upper jig, a fixing part and a cooling device, wherein the welding lower jig is provided with a cooling installation groove for placing the cooling device, the welding upper jig is fixedly mounted on one side of the welding lower jig through the fixing part, and the cooling device is fastened between the welding upper jig and the opposite side of the welding lower jig. The high-efficiency and energy-saving heat dissipation module welding device can realize automatic control and monitoring of the welding process, and can automatically monitor the temperature, pressure, current and other parameters in the welding process in real time without human intervention, and can also provide a cooling system, which can quickly and evenly reduce the temperature of the welding area, reduce welding defects and quality problems caused by excessive temperature, and improve energy utilization efficiency.
Description
Technical Field
The invention relates to the technical field of heat radiation module welding, in particular to a high-efficiency energy-saving heat radiation module welding device.
Background
The heat dissipation module welding device is used for welding various components of a heat dissipation module, the heat dissipation module is an important component for heat dissipation in electronic equipment, the heat dissipation module is usually composed of parts such as a heat dissipation sheet, a heat pipe, a fan and the like, and the main function of the heat dissipation module welding device is to accurately weld the parts together so as to ensure the performance and the reliability of the heat dissipation module.
As the performance of electronic devices is continuously improved, the heat dissipation problem becomes more and more important, and in order to meet the heat dissipation requirement of electronic devices, the design and manufacture of the heat dissipation module are also more and more complex, and the conventional manual welding method cannot meet the high-precision and high-efficiency welding requirement of the heat dissipation module, so that the heat dissipation module welding device has been generated.
The heat radiation module welding device generally adopts advanced welding technologies, such as laser welding, ultrasonic welding, resistance welding and the like, and the welding technologies have the advantages of high welding speed, high welding precision, good welding quality and the like, and can effectively improve the production efficiency and quality of the heat radiation module.
In a word, the heat dissipation module welding device is very important equipment, can effectively improve the production efficiency and quality of the heat dissipation module, meets the heat dissipation requirement of electronic equipment, and is continuously subjected to technical innovation and upgrading along with the continuous development of the electronic equipment so as to adapt to the market requirement.
The heat radiation module welding device has some limitations in realizing full-automatic heat radiation welding mainly due to the traditional welding technology and cooling system adopted by the heat radiation module welding device, firstly, the traditional resistance welding and laser welding technology has certain advantages in terms of welding quality and efficiency, but the traditional resistance welding and laser welding technology needs to consume a large amount of electric energy to generate high temperature so as to realize welding, because the principle of the technologies is that a welding area is heated by energy of current or laser beam so as to reach a melting point and realize welding, however, the heating mode needs to consume a large amount of energy, and a large amount of heat is generated in the welding process, and a cooling system is needed to reduce the temperature, so that the energy consumption is increased.
Secondly, the heat sink module welding apparatus generally requires a cooling system to reduce the temperature during the welding process, which also requires a lot of energy consumption, because during the welding process, the welding area generates a lot of heat, which if not cooled in time, may result in the welding area having too high a temperature, thereby affecting the welding quality and the equipment life.
In addition, the conventional welding technology and cooling system have other disadvantages, such as certain smoke and exhaust gas generated in the welding process, pollution to the environment, large size of the welding equipment, more occupied space, high maintenance cost of the welding equipment, and the like.
In summary, the heat dissipation module welding device cannot realize full-automatic heat dissipation welding, and consumes more energy, which is caused by the traditional welding technology and cooling system adopted by the heat dissipation module welding device, so that technical innovation and upgrading are required continuously to solve the problems, and the novel welding technology and cooling system are adopted to improve the energy utilization efficiency, reduce the production cost and reduce the influence on the environment.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides the high-efficiency energy-saving heat radiation module welding device, which has the advantages of high efficiency, energy conservation, high welding quality and the like, and solves the problems of high energy consumption and unstable welding quality of the traditional heat radiation module welding device.
(II) technical scheme
In order to achieve the purposes of high efficiency, energy saving and high welding quality, the invention provides the following technical scheme: the utility model provides a high-efficient energy-conserving heat dissipation module welding set, includes under the welding smelting tool, cooling mounting groove, welds smelting tool, mounting and cooling device, set up on the smelting tool under the welding and supply cooling mounting groove that cooling device placed, the smelting tool passes through mounting fixed mounting under the welding on one side of smelting tool to with cooling device fastening is in on the welding smelting tool with under the welding between the smelting tool opposite side, install the heat dissipation module on the smelting tool on the welding, install welding automation detecting system on the smelting tool under the welding;
The heat radiation module comprises two heat radiation fins which are arranged on the welding jig and are in mirror symmetry, two heat radiators which are in mirror symmetry are fixedly arranged on the welding jig through bolts, a heat conduction copper sheet is fixedly connected between one side of each heat radiator and one side of each heat radiator, a fixing plate is fixedly arranged on one side of the welding jig through bolts, a heat radiation copper pipe is attached and placed on one side of the fixing plate, which is far away from the welding jig, a connecting top plate is fixedly arranged on one side of the fixing plate through bolts, and the heat radiation copper pipe is positioned between one side of the fixing plate, which is opposite to the connecting top plate;
The welding automatic detection system comprises a sensor module, a data acquisition module, a control logic module, an execution control module, a communication module, a power module and a display module; the sensor module is connected with the data acquisition module in a bidirectional electric signal mode, the data acquisition module is connected with the control logic module in a bidirectional electric signal mode, the control logic module is connected with the execution control module in a bidirectional electric signal mode, the execution control module is connected with the communication module in a bidirectional electric signal mode, the communication module is connected with the power module in a bidirectional electric signal mode, and the power module is connected with the display module in a bidirectional electric signal mode.
Preferably, the cooling device comprises a water-cooling circulating pipe, a water inlet pipe and a water outlet pipe; the outside laminating of water-cooling circulating pipe is placed the inboard of cooling mounting groove, the one end of inlet tube with the one end fixed connection of water-cooling circulating pipe, the other end of water-cooling circulating pipe with the one end fixed connection of outlet pipe.
Preferably, the welding jig is provided with a fin mounting groove for attaching and placing the radiating fins.
Preferably, a fixing groove for attaching and placing the heat conducting copper sheet is formed in one side, close to the welding lower jig, of the fixing plate.
Preferably, the heat radiating fins, the heat radiator and the heat conducting copper sheet are located between the fixing plate and the opposite side of the welding jig.
Preferably, a copper pipe mounting groove for attaching and placing the heat dissipation copper pipe is formed in one side, away from the welding lower jig, of the fixing plate.
Preferably, a connecting groove for the heat dissipation copper pipe to be clamped in a fitting manner is formed in one side, close to the welding lower jig, of the connecting top plate.
Preferably, the sensor module is composed of a temperature sensor, a pressure sensor and a current sensor; and the output ends of the temperature sensor, the pressure sensor and the current sensor are respectively connected with the input end of the data acquisition module in an electric signal mode.
Preferably, the temperature sensor is used for accurately measuring the temperature change of the welding area;
The pressure sensor is used for monitoring the pressure applied in the welding process;
the current sensor is used for measuring the welding current in real time.
Preferably, the data acquisition module is used for acquiring the electric signals output by the sensor module;
the control logic module is used for analyzing and processing the digital signals output by the data acquisition module;
the execution control module is used for controlling the control instruction generated by the logic control module;
the communication module is used for realizing communication between the welding automation control system and other equipment;
The power supply module is used for providing power supply for the welding automation control system;
the display module is used for displaying the working state and parameters of the welding automation control system.
(III) beneficial effects
Compared with the prior art, the invention provides the high-efficiency energy-saving heat radiation module welding device, which has the following beneficial effects:
1. This high-efficient energy-conserving heat dissipation module welding set uses through cooling mounting groove, welding upper jig, mounting, heat dissipation module and the welding automation between the detecting system mutually supporting under the welding on the smelting tool, can realize the automation control and the monitoring of welding process, can carry out automatic real-time supervision welding process's temperature, pressure, parameter such as electric current under unmanned intervention's condition to ensure welding quality's stability and uniformity, and in time discover and solve the problem that appears in the welding process, and automatic send the alarm after the discovery problem and inform operating personnel to handle, thereby improve welding quality and efficiency.
2. This high-efficient energy-conserving heat dissipation module welding set uses through cooling mounting groove, welding upper jig, mounting, cooling device and the heat dissipation module on the welding lower jig between mutually supporting, can provide a cooling system, compare in traditional cooling method, this system can reduce the temperature in the welding process more high-efficiently, can show improvement energy utilization efficiency, reduction in production cost, simultaneously, can reduce the temperature of welding region fast and evenly, its efficient cooling performance can make the welding process more stable, reduce welding defect and the quality problem because of the high temperature leads to, and improve energy utilization efficiency, thereby manufacturing cost has been reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic bottom cross-sectional view of FIG. 1;
FIG. 3 is an overall schematic of FIG. 1;
Fig. 4 is a system schematic diagram of the welding automation detection system of fig. 3.
In the figure: 1. welding a lower smelting tool; 2. cooling the mounting groove; 3. welding an upper smelting tool; 4. a fixing member; 500. a cooling device; 501. a water-cooling circulation pipe; 502. a water inlet pipe; 503. a water outlet pipe; 600. a heat dissipation module; 601. fin mounting slots; 602. a heat radiation fin; 603. a heat sink; 604. a thermally conductive copper sheet; 605. a fixing plate; 606. a fixing groove; 607. copper pipe mounting groove; 608. a heat dissipation copper pipe; 609. connecting a top plate; 610. a connecting groove; 700. a welding automation detection system; 701. a sensor module; 702. a data acquisition module; 703. a control logic module; 704. executing a control module; 705. a communication module; 706. a power module; 707. and a display module.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
Referring to fig. 1 to 4, the present invention provides a technical solution: the utility model provides a high-efficient energy-conserving heat dissipation module welding set, including welding down the smelting tool 1, cooling mounting groove 2, welding up smelting tool 3, mounting 4 and cooling device 500, set up cooling mounting groove 2 that supplies cooling device 500 to place on the welding down smelting tool 1, welding up smelting tool 3 passes through mounting 4 fixed mounting on one side of welding down smelting tool 1, and fasten cooling device 500 between the opposite side of welding up smelting tool 3 and welding down smelting tool 1, install heat dissipation module 600 on the welding up smelting tool 3, install welding automation detecting system 700 on the welding down smelting tool 1;
Through the use of mutually supporting between cooling mounting groove 2 on the lower smelting tool 1 of welding, smelting tool 3 on welding, mounting 4, cooling device 500, heat dissipation module 600 and welding automation detecting system 700, can realize the automation control and the monitoring of welding process, can carry out automatic real-time supervision welding process's temperature, pressure, parameter such as electric current under unmanned intervention's condition, so as to ensure welding quality's stability and uniformity, and in time discover and solve the problem that appears in the welding process, and send out the alarm automatically and inform operating personnel to handle after the discovery problem, thereby improve welding quality and efficiency, simultaneously can also provide a cooling system, compared with traditional cooling mode, this system can reduce the temperature in the welding process more effectively, can show the improvement energy utilization efficiency, reduce manufacturing cost, simultaneously, can reduce the temperature of welding region fast and evenly, its efficient cooling performance can make the welding process more stable, reduce the welding defect and the quality problem that lead to because of the temperature is too high, and improve energy utilization efficiency, thereby reduced manufacturing cost.
It should be noted that the cooling device 500 includes a water-cooling circulation pipe 501, a water inlet pipe 502, and a water outlet pipe 503; the outside laminating of water-cooling circulation pipe 501 is placed in the inboard of cooling mounting groove 2, the one end fixed connection of inlet tube 502 and the one end fixed connection of water-cooling circulation pipe 501, the other end of water-cooling circulation pipe 501 and the one end fixed connection of outlet pipe 503, such design is aimed at realizing through the circulation flow of coolant liquid in water-cooling circulation pipe 501, reach the purpose of carrying out energy-efficient cooling in the heat dissipation module welding process, after coolant liquid gets into water-cooling circulation pipe 501 from inlet tube 502, it can absorb the heat that produces in the welding process, then discharge through outlet pipe 503, thereby take away a large amount of heat, realize the rapid cooling of welded region, this kind of cooling method has high-efficient energy-conserving characteristics, compare traditional cooling method, the water-cooling circulation can reduce the temperature of welded region more fast, the efficiency of energy utilization, reduce manufacturing cost, simultaneously, because the circulation use of coolant liquid can reduce the waste of water resource, further embodied energy-conserving advantage, in addition, the design of the inseparable laminating of water-cooling circulation pipe 501 and cooling mounting groove 2, can ensure the coolant liquid fully contact welded region, the cooling effect, the fixed connection mode of inlet tube 502 and outlet pipe, stable flow and prevent the cooling effect.
In summary, each structure of the cooling device 500 is mutually matched to form a high-efficiency and energy-saving cooling system, so that reliable temperature control is provided for the welding process of the heat dissipation module, and the welding quality and the production efficiency are improved.
The heat dissipation module 600 in this embodiment is a structure for enabling a more efficient reduction in temperature during welding.
As shown in fig. 1, 2 and 3, the heat dissipation module 600 includes two heat dissipation fins 602 mounted on a welding jig 3 and having mirror symmetry, two heat dissipaters 603 having mirror symmetry are fixedly mounted on the welding jig 3 through bolts, a heat conduction copper sheet 604 is fixedly connected between the heat dissipation fins 602 and one side of the heat dissipaters 603, a fixing plate 605 is fixedly mounted on one side of the welding jig 3 through bolts, a heat dissipation copper pipe 608 is attached and placed on one side of the fixing plate 605 far from the welding jig 1, a connecting top plate 609 is fixedly mounted on one side of the fixing plate 605 through bolts, and the heat dissipation copper pipe 608 is located between the opposite sides of the fixing plate 605 and the connecting top plate 609.
It should be noted that, the fin mounting groove 601 for the heat dissipation fins 602 to be attached is formed on the welding jig 3, the purpose of this design is to enable the heat dissipation fins 602 to be stably placed therein, when the heat dissipation fins 602 are placed in the fin mounting groove 601, they can be tightly attached, so as to ensure that no movement or shaking occurs in the welding process, the stability is crucial to ensure the welding quality, the shape and the size of the fin mounting groove 601 are matched with those of the heat dissipation fins 602, so that the heat dissipation fins 602 can be fully embedded therein, good positioning and supporting are provided, the tight attachment is helpful for evenly distributing the welding heat, reducing the possibility of welding deformation, in addition, the fin mounting groove 601 can also play a role of protecting the heat dissipation fins 602, and during the welding process, some splashed welding slag or sparks can be generated by the fin mounting groove 601, the heat dissipation fins 602 can be isolated from these potential damages, and the risk of damaging the heat dissipation fins 602 is reduced;
In summary, the design of the fin mounting groove 601 on the welding jig 3 is to realize stable placement of the heat dissipation fins 602, and through the mutual cooperation of the structures, not only the welding quality and stability can be improved, but also the heat dissipation fins 602 can be protected from being damaged, and the performance and reliability of the whole heat dissipation module are ensured.
It can be appreciated that the fixing plate 605 is provided with a fixing groove 606 on one side close to the welding jig 1 for the heat conducting copper sheet 604 to be attached, the attaching not only provides good physical support, but also effectively prevents the heat conducting copper sheet 604 from moving or swaying in the use process, the shape and the size of the fixing groove 606 are matched with those of the heat conducting copper sheet 604, so that the heat conducting copper sheet 604 can be perfectly embedded therein, the installation accuracy and stability are ensured, the tight matching is beneficial to uniformly transferring heat, the heat dissipation effect is improved, in addition, the fixing groove 606 can also play a role in protecting the heat conducting copper sheet 604, the heat conducting copper sheet 604 can be influenced by external factors in the use process, and the fixing groove 606 can provide additional protection for the heat conducting copper sheet 604, and the risk of damage to the heat conducting copper sheet is reduced;
In summary, the design of the fixing groove 606 on the fixing plate 605 is to realize stable installation of the heat conducting copper sheet 604, and through the mutual cooperation of the structures, not only the stability of the heat conducting copper sheet 604 can be improved, but also the heat conducting copper sheet 604 can be protected from being damaged, and the normal operation and the high-efficiency heat dissipation performance of the whole heat dissipation module are ensured.
In addition, the heat radiating fins 602, the heat radiator 603 and the heat conducting copper sheet 604 are located between the fixing plate 605 and the opposite side of the welding jig 3 and are tightly clamped, the tight contact is helpful to improve heat transfer efficiency, heat can be more quickly transferred from a heating source to the heat radiating fins 602 and the heat radiator 603, so that the temperature of equipment is effectively reduced, secondly, the arrangement mode can increase the heat radiating area, the surface area contacted with air is increased by the heat radiating fins 602, heat can be better radiated, meanwhile, the heat radiating effect can be improved by the design of the heat radiator 603, the performance of the whole heat radiating system is further improved, in addition, the tight clamping can reduce thermal resistance, and by ensuring the tight contact between all components, air gaps and thermal resistance are reduced, so that the heat transfer efficiency is improved, the heat can be effectively radiated from the equipment, and the stable operation of the equipment is maintained;
In summary, the tight clamping arrangement of the heat dissipating fins 602, the heat sink 603 and the heat conducting copper sheet 604 between the fixing plate 605 and the welding jig 3 is to achieve efficient heat transfer, increase heat dissipating area and reduce thermal resistance, and the structures cooperate with each other to play a role together, so that good performance of the heat dissipating system is ensured, and protection of equipment and maintenance of normal operation thereof are facilitated.
In this embodiment, a copper pipe mounting groove 607 for the heat dissipation copper pipe 608 to be mounted is formed on one side of the fixing plate 605 away from the welding lower fixture 1, the main purpose of this design is to significantly improve the mounting stability of the heat dissipation copper pipe 608, when the heat dissipation copper pipe 608 is placed in the copper pipe mounting groove 607, it can be tightly mounted with the inner wall of the mounting groove 607 to form a stable connection, this mounting not only provides good physical support, but also can effectively prevent the heat dissipation copper pipe 608 from moving or shaking during use, the shape and size of the copper pipe mounting groove 607 are matched with the heat dissipation copper pipe 608, so that the heat dissipation copper pipe 608 can be perfectly embedded therein, thereby ensuring the mounting accuracy and stability, this tight fit is conducive to uniform heat transfer, improving the heat dissipation effect, in addition, the copper pipe mounting groove 607 can also play a role of protecting the heat dissipation copper pipe 608, in use, which may be affected by external factors, and the copper pipe mounting groove 607 can provide additional protection for the heat dissipation copper pipe 608, reducing the risk of damage to the copper pipe 608;
in summary, the copper pipe mounting groove 607 on the fixing plate 605 is designed to realize stable mounting of the heat dissipation copper pipe 608, and by the mutual cooperation of the structures, not only the stability of the heat dissipation copper pipe 608 can be improved, but also the heat dissipation copper pipe 608 can be protected from damage, and the normal operation and the efficient heat dissipation performance of the whole heat dissipation module are ensured.
It should be further noted that, the connecting top plate 609 is provided with the connecting groove 610 for the heat dissipation copper tube 608 to be clamped on one side of the lower welding fixture 1, this careful design aims at further enhancing the stability of the installation of the heat dissipation copper tube 608, when the heat dissipation copper tube 608 is clamped in the connecting groove 610, it can be tightly fit with the inner wall of the connecting groove 610 to form a stable connection, the tight fit not only provides reliable physical support, but also can effectively prevent the heat dissipation copper tube 608 from being displaced or swayed in the use process, the shape and size of the connecting groove 610 are exactly matched with the heat dissipation copper tube 608, so that the heat dissipation copper tube 608 can be perfectly embedded therein, thereby ensuring the accuracy and stability of the installation, such tight fit is helpful for evenly transferring heat, improving the heat dissipation effect, in addition, the connecting groove 610 also plays an important role of protecting the heat dissipation copper tube 608, in the use process, the heat dissipation copper tube 608 may be affected by external factors, and the connecting groove 610 provides additional protection for the heat dissipation copper tube 608, and the risk of damage is reduced.
In summary, the design of the connecting groove 610 on the connecting top plate 609 is to realize stable installation of the heat dissipation copper tube 608, and through the delicate cooperation of this structure, not only the stability of the heat dissipation copper tube 608 is further improved, but also the heat dissipation copper tube 608 can be effectively protected from damage, and the normal operation and the efficient heat dissipation performance of the whole heat dissipation module are ensured.
The welding automation detection system 700 in this embodiment is a structure for implementing automated control and monitoring of a welding process.
As shown in fig. 3 and 4, the welding automation detection system 700 includes a sensor module 701, a data acquisition module 702, a control logic module 703, an execution control module 704, a communication module 705, a power module 706, and a display module 707; the sensor module 701 is connected with the data acquisition module 702 by a bidirectional electric signal, the data acquisition module 702 is connected with the control logic module 703 by a bidirectional electric signal, the control logic module 703 is connected with the execution control module 704 by a bidirectional electric signal, the execution control module 704 is connected with the communication module 705 by a bidirectional electric signal, the communication module 705 is connected with the power supply module 706 by a bidirectional electric signal, and the power supply module 706 is connected with the display module 707 by a bidirectional electric signal.
The sensor module 701 is composed of a temperature sensor, a pressure sensor, and a current sensor; the output ends of the temperature sensor, the pressure sensor and the current sensor are respectively connected with the input end of the data acquisition module 702 in an electric signal manner, the sensors convert various measured parameters into electric signals, the electric signals are transmitted to the data acquisition module 702 through the connection with the data acquisition module 702, the data acquisition module 702 is responsible for receiving, processing and storing the sensor signals so as to facilitate subsequent analysis and monitoring, the sensor module 701 and the data acquisition module 702 work cooperatively, so that the comprehensive monitoring and control of the welding process can be realized, abnormal conditions in the welding process can be found timely, corresponding measures are adopted to adjust and optimize, the welding quality and the production efficiency are improved, and meanwhile, the data can be used for subsequent quality tracing and process improvement to provide powerful support for continuous optimization of the welding process;
in summary, the temperature sensor, the pressure sensor and the current sensor in the sensor module 701 adopt advanced technology, can accurately measure various parameters in the welding process and convert the parameters into electric signals, and the sensors are mutually matched with the data acquisition module 702, so that real-time monitoring and control of the welding process are realized, and important guarantee is provided for improving welding quality and production efficiency.
It will be appreciated that the temperature sensor is used to accurately measure the temperature change in the welding area, ensure that the temperature during the welding process is controlled within a suitable range, and avoid adverse effects on the welding quality due to overheating or supercooling;
the pressure sensor is used for monitoring the pressure applied in the welding process and ensuring the compactness and strength of the welding joint;
The current sensor is used for measuring the welding current in real time, helps to control the energy input in the welding process, and ensures the stability of the welding quality.
In addition, the data acquisition module 702 is configured to acquire electrical signals output by the sensor module 701 and convert the electrical signals into digital signals, and the data acquisition module 702 adopts a high-speed data acquisition technology, so that a large amount of data can be quickly acquired and transmitted to the control logic module 703 for processing;
The control logic module 703 is used for analyzing and processing the digital signal output by the data acquisition module 702, generating a control instruction according to the analysis result, and the control logic module 703 adopts advanced control algorithm and technology, so that various parameters in the welding process can be accurately controlled to ensure the stability and consistency of the welding quality;
The execution control module 704 is configured to control the welding device according to the control instruction generated by the control logic module 703, so as to realize automatic control of the welding process, and the execution control module 704 adopts advanced execution mechanisms and technologies, so that the execution control module can quickly respond to the control instruction and accurately control the action of the welding device, so as to ensure stability and consistency of welding quality;
The communication module 705 is used for realizing communication between the welding automation control system and other devices, and the communication module 705 adopts an advanced communication technology, can rapidly transmit data and ensures the accuracy and reliability of the data;
The power module 706 is configured to provide power to the welding automation control system 700, and the power module 706 adopts an advanced power technology, so that the power can be stably output, and the safety and reliability of the power can be ensured;
The display module 707 is configured to display the operating status and parameters of the welding automation control system 700, and the display module 707 adopts an advanced display technology, so that data can be clearly displayed, and accuracy and reliability of the data can be ensured.
The working principle of the embodiment is as follows:
1. welding preparation:
the heat radiation module 600 is arranged on the welding upper jig 3, so that the heat radiation fins 602, the radiator 603, the heat conducting copper sheet 604 and other parts are tightly attached, the welding lower jig 1 is placed on a workbench, the water cooling circulation pipe 501 of the cooling device 500 is placed in the cooling installation groove 2, and the welding upper jig 3 is fixed on one side of the welding lower jig 1 through the fixing piece 4, so that the heat radiation module 600 is tightly contacted with the welding lower jig 1.
2. And (3) welding:
Starting welding equipment, starting welding operation, in the welding process, monitoring parameters such as temperature, pressure, current and the like of a welding area in real time by a temperature sensor, a pressure sensor and a current sensor, converting the parameters into electric signals, transmitting the electric signals to a data acquisition module 702, receiving the electric signals output by the sensor module 701 by the data acquisition module 702, converting the electric signals into digital signals, transmitting the digital signals to a control logic module 703, analyzing and processing the digital signals output by the data acquisition module 702 by the control logic module 703, generating control instructions according to a preset control algorithm, executing the control instructions generated by the control module 704, accurately controlling the welding equipment, adjusting the parameters such as welding current, welding time and the like, and ensuring stability and consistency of welding quality.
Meanwhile, the cooling liquid in the cooling device 500 circulates in the water-cooling circulation pipe 501 to absorb heat generated in the welding process, enters the water-cooling circulation pipe 501 through the water inlet pipe 502, and is discharged from the water outlet pipe 503, thereby realizing rapid cooling of the welding area.
3. Welding automation detection:
In the welding process, the sensor module 701 continuously monitors welding parameters, the data acquisition module 702 acquires the data in real time, the control logic module 703 analyzes the acquired data to judge whether the welding quality meets the requirement, if the welding quality does not meet the requirement, the control logic module 703 generates a corresponding alarm signal and controls the welding equipment to stop working through the execution control module 704, and meanwhile, the display module 707 displays the working state and parameters of the welding automation control system, including welding current, welding time, temperature, pressure and the like, so that an operator can know the condition of the welding process in real time.
4. And (3) welding:
after the welding is completed, the welding equipment is closed, the circulation flow of the cooling liquid is stopped, the fixing piece 4 is loosened, the upper welding jig 3 is taken down from the lower welding jig 1, and the welded heat radiation module 600 is taken out.
Compared with the prior art: this high-efficient energy-saving heat dissipation module welding set uses through cooling mounting groove 2 on the lower smelting tool 1 of welding, welding upper smelting tool 3, mounting 4, cooling device 500, heat dissipation module 600 and welding automation detecting system 700 mutually support, can realize the automation control and the monitoring of welding process, can carry out automatic real-time supervision welding process's temperature, pressure, parameters such as electric current under unmanned intervention's the condition, so as to ensure welding quality's stability and uniformity, and in time discover and solve the problem that appears in the welding process, and send the alarm automatically after the discovery problem and inform operating personnel to handle, thereby improve welding quality and efficiency, simultaneously can also provide a cooling system, compared with traditional cooling method, this system can reduce welding process's temperature more effectively, can show the improvement energy utilization efficiency, reduce manufacturing cost, simultaneously, can make welding process more stable because of the temperature is too high and the welding defect and the quality problem that lead to, and improve energy utilization efficiency, thereby the welding quality is stable, the heat dissipation module has been solved to the present heat dissipation device.
The electrical components appearing in the text are all electrically connected with the main controller and the power supply, the main controller can be a conventional known device for controlling a computer and the like, and the prior art of power connection and the provision of the power supply also belong to common general knowledge in the art, so the application is not described in detail.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made hereto without departing from the spirit and principles of the present invention.
Claims (10)
1. The utility model provides a high-efficient energy-conserving heat dissipation module welding set, includes under the welding smelting tool (1), cooling mounting groove (2), welds smelting tool (3), mounting (4) and cooling device (500), set up on the welding smelting tool (1) and supply cooling mounting groove (2) that cooling device (500) were placed, on the welding smelting tool (3) pass through mounting (4) fixed mounting is in under the welding on one side of smelting tool (1), and will cooling device (500) fastening is in on the welding smelting tool (3) with between the relative one side of smelting tool (1), its characterized in that under the welding: a heat radiation module (600) is arranged on the welding upper jig (3), and a welding automatic detection system (700) is arranged on the welding lower jig (1);
The heat radiation module (600) comprises two heat radiation fins (602) which are arranged on the welding jig (3) and are in mirror symmetry, two heat radiators (603) which are in mirror symmetry are fixedly arranged on the welding jig (3) through bolts, a heat conduction copper sheet (604) is fixedly connected between one sides of the heat radiation fins (602) and the heat radiators (603), a fixing plate (605) is fixedly arranged on one side of the welding jig (3) through bolts, a heat radiation copper pipe (608) is attached and placed on one side, far away from the welding jig (1), of the fixing plate (605), a connecting top plate (609) is fixedly arranged on one side of the fixing plate (605) through bolts, and the heat radiation copper pipe (608) is positioned between the opposite sides of the fixing plate (605) and the connecting top plate (609);
The welding automation detection system (700) comprises a sensor module (701), a data acquisition module (702), a control logic module (703), an execution control module (704), a communication module (705), a power supply module (706) and a display module (707); the sensor module (701) is connected with the data acquisition module (702) through bidirectional electric signals, the data acquisition module (702) is connected with the control logic module (703) through bidirectional electric signals, the control logic module (703) is connected with the execution control module (704) through bidirectional electric signals, the execution control module (704) is connected with the communication module (705) through bidirectional electric signals, the communication module (705) is connected with the power module (706) through bidirectional electric signals, and the power module (706) is connected with the display module (707) through bidirectional electric signals.
2. The efficient and energy-saving heat radiation module welding device according to claim 1, wherein: the cooling device (500) comprises a water-cooling circulating pipe (501), a water inlet pipe (502) and a water outlet pipe (503); the outside laminating of water-cooling circulating pipe (501) is placed the inboard of cooling mounting groove (2), the one end of inlet tube (502) with one end fixed connection of water-cooling circulating pipe (501), the other end of water-cooling circulating pipe (501) with one end fixed connection of outlet pipe (503).
3. The efficient and energy-saving heat radiation module welding device according to claim 1, wherein: and a fin mounting groove (601) for the heat radiation fins (602) to be attached and placed is formed in the welding upper jig (3).
4. The efficient and energy-saving heat radiation module welding device according to claim 1, wherein: and a fixing groove (606) for the heat conduction copper sheet (604) to be attached and placed is formed in one side, close to the welding lower jig (1), of the fixing plate (605).
5. The efficient and energy-saving heat dissipation module welding device according to claim 4, wherein: the radiating fins (602), the radiator (603) and the heat conducting copper sheet (604) are located between the fixing plate (605) and the opposite side of the welding jig (3).
6. The efficient and energy-saving heat dissipation module welding device according to claim 5, wherein: copper pipe mounting grooves (607) for the heat dissipation copper pipes (608) to be attached and placed are formed in one side, away from the welding lower jig (1), of the fixing plate (605).
7. The efficient and energy-saving heat radiation module welding device according to claim 1, wherein: and a connecting groove (610) for the joint of the heat dissipation copper pipe (608) is formed in one side, close to the welding lower jig (1), of the connecting top plate (609).
8. The efficient and energy-saving heat radiation module welding device according to claim 1, wherein: the sensor module (701) is composed of a temperature sensor, a pressure sensor and a current sensor; the output ends of the temperature sensor, the pressure sensor and the current sensor are respectively connected with the input end of the data acquisition module (702) in an electric signal mode.
9. The efficient and energy-saving heat dissipation module welding device according to claim 8, wherein: the temperature sensor is used for accurately measuring the temperature change of the welding area;
The pressure sensor is used for monitoring the pressure applied in the welding process;
the current sensor is used for measuring the welding current in real time.
10. The efficient and energy-saving heat radiation module welding device according to claim 1, wherein: the data acquisition module (702) is used for acquiring the electric signals output by the sensor module (701);
The control logic module (703) is used for analyzing and processing the digital signal output by the data acquisition module (702);
The execution control module (704) is used for controlling instructions generated according to the control logic module (703);
the communication module (705) is used for realizing communication between the welding automation control system (700) and other devices;
The power module (706) is configured to provide power to the welding automation control system (700);
the display module (707) is configured to display operating conditions and parameters of the welding automation control system (700).
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|---|---|---|---|
| CN202411122146.3A CN118989696A (en) | 2024-08-15 | 2024-08-15 | High-efficiency energy-saving heat dissipation module welding device |
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| CN202411122146.3A CN118989696A (en) | 2024-08-15 | 2024-08-15 | High-efficiency energy-saving heat dissipation module welding device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120839250A (en) * | 2025-09-25 | 2025-10-28 | 赫比（上海）精密模具有限公司 | A welding fixture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120839250A (en) * | 2025-09-25 | 2025-10-28 | 赫比（上海）精密模具有限公司 | A welding fixture |
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