Disclosure of Invention
In order to solve the problems that the automatic flat copper wire straightening mechanism in the technology automatically cuts the flat copper wire by using a cutter immediately after straightening the flat copper wire, the cut flat copper wire falls into a material box to be uniformly collected, and the cut flat copper wire is directly piled in the material box, so that operators are required to manually arrange and package the flat copper wire in a follow-up manner when quantitatively packaging the flat copper wire, more manpower is consumed and the efficiency is low.
The technical scheme adopted for solving the technical problems is as follows: the automatic straightening device for the flat copper wire comprises a processing platform, wherein the top end of the processing platform is fixedly connected with a device main body, the left side of the processing platform is fixedly connected with a material receiving box, the top end of the material receiving box is fixedly connected with a V-shaped plate, two groups of feeding holes are formed in the V-shaped plate, a quantitative collection mechanism is arranged below the feeding holes and used for quantitatively collecting the flat copper wire, a sealing mechanism is arranged at the bottom end of the feeding holes and used for sealing the feeding holes, discharge holes are formed in the front side and the rear side of the material receiving box, and a descent control mechanism is arranged in the material receiving box and used for reducing the descending amplitude of the collection box.
Preferably, the quantitative collection mechanism comprises two groups of collection boxes, the collection boxes are of long rectangular design, the bottom of the collection boxes is in contact with the inner wall of the support frame, two groups of fixed columns are fixedly connected with the bottom of the support frame, the bottom of each fixed column is inserted into the inside of the corresponding fixed sleeve, the bottom of each fixed column is fixedly connected with a second spring, the bottom of each second spring is fixedly connected with the inner wall of the corresponding fixed sleeve, the fixed sleeve is fixedly connected with the inside of the corresponding material receiving box, the front side and the rear side of the inner wall of the corresponding material receiving box are fixedly connected with discharge plates, the size and the position of the discharge plates are corresponding to those of the discharge holes, one side of the discharge plates, which is far away from the discharge holes, is in contact with the collection boxes, the material receiving plates are fixedly connected onto the connecting plates, the material receiving plates and the connecting plates are all located at the bottom ends of the V-shaped plates.
Preferably, the closing mechanism comprises two groups of first racks, the two groups of first racks are respectively fixedly connected to the left side and the right side of the collecting box, the first racks are in sliding connection with the inside of the sliding groove, the sliding groove is communicated with the gear groove, the sliding groove and the gear groove are all formed in the inner wall of the supporting frame, the bottom end of the first racks is meshed with the first gear, the first gears are rotationally connected in the gear groove, the first gears are fixedly connected with the second gears and the third gears on the same rotating shaft, the second gears and the third gears are located on the outer side of the supporting frame, the second gears are meshed with the second racks, the top end of the second racks is fixedly connected with a push rod, the top end of the push rod is located below the sealing plate, the sealing plate is rotationally connected to the bottom end of the V-shaped plate, a guide rod is inserted on the push rod, the bottom end of the guide rod is fixedly connected to the supporting frame, the third gears are meshed with the first gears, one side of the third racks is fixedly connected with a sliding block, the sliding block is in the sliding block is connected to the inside of the same rotating shaft, the second gears are fixedly connected with the first racks, the left side of the right side of the supporting frame is fixedly connected with the trapezoidal block is in a sliding block, the trapezoidal block is connected to the inner wall of the trapezoidal block is fixedly connected with the inner side of the trapezoidal block, and the trapezoidal block is fixedly connected with the inner side of the left side of the supporting frame, and the trapezoidal block is fixedly connected with the left side of the supporting frame.
Preferably, the descent control mechanism comprises four groups of connecting rods, the connecting rods are rotationally connected to the bottom ends of the supporting frames, the bottom ends of the connecting rods are rotationally connected with the moving blocks, the bottom ends of the moving blocks are in contact with the inner wall of the material receiving box, one side of each moving block is slidably connected to the inside of the fixing plate, the bottom ends of the fixing plates are fixedly connected to the inner wall of the material receiving box, the front side and the rear side of each moving block are provided with inclined grooves, the inclined grooves are in butt joint with rubber strips, the rubber strips are fixedly connected to the inner wall of the fixing plate, and the rubber strips and the inclined grooves are in trapezoid design.
Preferably, one side of the collecting box, which is close to the discharge hole, is fixedly connected with four groups of lugs, a handle is rotatably connected between two adjacent groups of lugs, and the top ends of the lugs are abutted with the top end of the inner wall of the discharge hole.
Preferably, two groups of limiting grooves are formed in the fixing sleeve, limiting blocks are connected to the inner portions of the limiting grooves in a sliding mode, and the limiting blocks are fixedly connected to the fixing columns.
Preferably, the top of the ejector rod is inserted into the fixed block, and the fixed block is fixedly connected to the left side and the right side of the receiving plate.
Preferably, a guide plate is fixedly connected to the inner wall of the collecting box, and the guide plate is positioned below the receiving plate.
Preferably, the bottom of closing plate and two sets of third springs butt, the bottom and the installation piece fixed connection of third spring, the top fixed connection of installation piece is on the bottom of V-arrangement board.
Preferably, the middle part at the top end of the V-shaped plate is fixedly connected with a distributing plate, and the cross section of the distributing plate is triangular.
The invention has the advantages that:
1. according to the automatic flat copper wire straightening mechanism, through the structural design of the quantitative collection mechanism, the function of automatically collecting a certain amount of flat copper wires is realized, so that the subsequent packing treatment of the flat copper wires is facilitated, the problems that in the prior art, the flat copper wires are automatically cut off by using a cutter immediately after the flat copper wires are straightened, the cut flat copper wires fall into a feed box to be uniformly collected, and because the cut flat copper wires are directly piled in the feed box, operators are required to manually carry out the arrangement and packing when the flat copper wires are quantitatively packed in the follow-up process, more manpower is consumed, the efficiency is lower, and the packing efficiency of the flat copper wires is improved;
2. According to the invention, through the structural design of the sealing mechanism, the function of sealing the feed inlet after the collecting box is fully collected is realized, and the flat copper wire is prevented from falling into the inside of the material receiving box through the feed inlet in the process of taking the collecting box out of the material receiving box;
3. According to the invention, through the structural design of the descent control mechanism, the function that the collecting box can descend slowly in the processing platform is realized, so that the collecting box cannot generate larger vibration when the flat copper wire continuously falls into the collecting box for collecting, the collecting process can be kept stable, the situation that the flat copper wire is misplaced in the continuously falling process is avoided, and the collecting and subsequent packaging work is influenced.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-11, an automatic straightening device for flat copper wires comprises a processing platform 1, wherein the top end of the processing platform 1 is fixedly connected with a device main body 20, the left side of the processing platform 1 is fixedly connected with a material receiving box 21, the top end of the material receiving box 21 is fixedly connected with a V-shaped plate 22, two groups of feeding holes 23 are formed in the V-shaped plate 22, a quantitative collection mechanism is arranged below the feeding holes 23 and is used for quantitatively collecting flat copper wires, a sealing mechanism is arranged at the bottom end of the feeding holes 23 and is used for sealing the feeding holes 23, discharge holes 43 are formed in the front side and the rear side of the material receiving box 21, and a descent control mechanism is arranged in the material receiving box 21 and is used for reducing the descent amplitude of a collection box 25;
Further, the quantitative collection mechanism comprises two groups of collection boxes 25, the collection boxes 25 are of a long rectangular design, the bottom ends of the collection boxes 25 are in contact with the inner wall of the support frame 32, the bottom ends of the support frame 32 are fixedly connected with two groups of fixing columns 47, the bottom ends of the fixing columns 47 are inserted into the inside of a fixing sleeve 51, the bottom ends of the fixing columns 47 are fixedly connected with a second spring 49, the bottom ends of the second spring 49 are fixedly connected with the inner wall of the fixing sleeve 51, the fixing sleeve 51 is fixedly connected with the inside of a material receiving box 21, the front side and the rear side of the inner wall of the material receiving box 21 are fixedly connected with a material discharging plate 42, the size and the position of the material discharging plate 42 are corresponding to those of a material discharging hole 43, one side of the material discharging plate 42 far away from the material discharging hole 43 is in contact with the collection boxes 25, a material receiving plate 44 is arranged above the collection boxes 25, the material receiving plate 44 is fixedly connected to the connecting plate 46, the connecting plate 46 is fixedly connected to the inner wall of the material receiving box 21, and the material receiving plate 44 and the connecting plate 46 are located at the bottom end of the V-shaped plate 22;
Further, the closing mechanism includes two sets of first racks 29, the two sets of first racks 29 are respectively and fixedly connected to the left and right sides of the collecting box 25, the first racks 29 are slidably connected to the inside of the sliding groove 28, the sliding groove 28 is communicated with the gear groove 31, the sliding groove 28 and the gear groove 31 are both opened on the inner wall of the supporting frame 32, the bottom end of the first rack 29 is meshed with the first gear 30, the first gear 30 is rotatably connected in the gear groove 31, the first gear 30 is fixedly connected with the second gear 36 and the third gear 37 on the same rotating shaft, the second gear 36 and the third gear 37 are positioned on the outer side of the supporting frame 32, the second gear 36 is meshed with the second gear 38, the top end of the second rack 38 is fixedly connected with a push rod 40, the top end of the push rod 40 is positioned below the sealing plate 24, the sealing plate 24 is rotatably connected to the bottom end of the V-shaped plate 22, a guide rod 39 is inserted on the ejector rod 40, the bottom end of the guide rod 39 is fixedly connected to the support frame 32, a third rack 59 is arranged right below the third gear 37, one side of the third rack 59 is fixedly connected with a sliding block 58, the sliding block 58 is slidably connected to the inside of the fixing frame 57, the third rack 59 is slidably connected to the fixing frame 57, the bottom end of the fixing frame 57 is fixedly connected to the inside of the material receiving box 21, one side of the sliding block 58 is fixedly connected with a clamping column 64, the left side and the right side of the support frame 32 are fixedly connected with clamping blocks 63, a clamping groove 34 is formed in the inner wall of the sliding groove 28, a first spring 35 is fixedly connected to the inner wall of the clamping groove 34, the first spring 35 is fixedly connected with the trapezoid block 33, the trapezoid block 33 is slidably connected to the inside of the clamping groove 34, the trapezoid block 33 is abutted against the first rack 29 at the side far away from the first spring 35;
Further, the descent control mechanism comprises four groups of connecting rods 56, the connecting rods 56 are rotationally connected to the bottom end of the supporting frame 32, the bottom ends of the connecting rods 56 are rotationally connected with the moving block 55, the bottom ends of the moving block 55 are in contact with the inner wall of the material receiving box 21, one side of the moving block 55 is slidably connected to the inside of the fixed plate 52, the bottom ends of the fixed plate 52 are fixedly connected to the inner wall of the material receiving box 21, the front side and the rear side of the moving block 55 are provided with inclined grooves 54, the inclined grooves 54 are abutted against rubber strips 53, the rubber strips 53 are fixedly connected to the inner wall of the fixed plate 52, and the rubber strips 53 and the inclined grooves 54 are of trapezoid design;
through the structural design of the quantitative collection mechanism, the function of automatically collecting a certain amount of flat copper wires is realized, so that the flat copper wires can be conveniently packaged and processed later, when the flat copper wires are conveyed to the left side of the device main body 20 from the right side of the device main body 20 in operation, the device main body 20 can automatically straighten the flat copper wires, the straightened flat copper wires are sent out from the left side of the device main body 20, after the flat copper wires move for a fixed distance, a cutter in the device main body 20 cuts off the flat copper wires, the cut flat copper wires can fall into the material receiving box 21 to be collected, the top end of the material receiving box 21 is fixed with a V-shaped plate 22, a feed inlet 23 is formed in the V-shaped plate 22, so that the flat copper wires can fall into the material collecting box 25 through the feed inlet 23 on the V-shaped plate 22, the bottom end of the material collecting box 25 is supported and fixed through a support frame 32, the bottom end of the support frame 32 is supported through a second spring 49, when the flat copper wire continuously falls into the collecting box 25 through the feeding hole 23, the collecting box 25 and the supporting frame 32 move downwards under the action of gravity, the second spring 49 is gradually compressed, when the second spring 49 is compressed to the minimum length, the collecting box 25 placed on the supporting frame 32 can be taken out through the discharging holes 43 arranged on the front side and the rear side of the collecting box 21, so that the function of quantitatively collecting the flat copper wire is realized, one side of the collecting box 25 is abutted with the discharging plate 42, the discharging plate 42 is designed so that the bottom end of the collecting box 25 can be supported through the discharging plate 42 when the collecting box 25 is taken out from the supporting frame 32, the suspension is avoided, the collecting box 25 can be smoothly taken out from the discharging hole 43 through the discharging plate 42, the collecting box 25 is provided with the collecting plate 44 above, the collecting plate 44 is fixed on the connecting plate 46, the flat copper wire falling from the feed inlet 23 will pass through the receiving plate 44 and then fall into the collecting box 25, and the top end of the receiving plate 44 is provided with an arc surface so as to be matched with the sealing plate 24, so that the flat copper wire can be collected in the collecting box 25 better.
Through the structural design of the closing mechanism, the function of sealing the feed port 23 is realized after the collecting box 25 is fully collected, the situation that the flat copper wire falls into the inside of the receiving box 21 through the feed port 23 in the process of taking the collecting box 25 out of the receiving box 21 is avoided, when the collecting box 25 moves downwards to the maximum distance, the first racks 29 fixed on the left side and the right side of the collecting box 25 can drive the first gear 30 to rotate in the process of pulling the collecting box 25 to take the collecting box out of the supporting frame 32, the first gear 30 is connected with the second gear 36 and the third gear 37, so that the second gear 36 and the third gear 37 can be synchronously driven to rotate, the second rack 38 meshed with the second gear 36 moves upwards in the rotating process of the second gear 36, the top end of the second rack 38 is fixedly provided with the ejector rod 40, so that the ejector rod 40 is driven to move upwards until the top end of the ejector rod 40 is abutted with the bottom end of the sealing plate 24, at this time, the sealing plate 24 cannot rotate, the flat copper wire on the V-shaped plate 22 cannot push the sealing plate 24 to drop into the material receiving box 21, the guide rod 39 is inserted into the ejector rod 40 to guide and connect the ejector rod 40, the guide rod 39 is in a T-shaped design to limit the maximum distance of upward movement of the ejector rod 40, when the collecting box 25 moves downward to the maximum distance, the third gear 37 contacts with the third rack 59 and keeps engaged with the third rack 59, the third gear 37 drives the third rack 59 to rotate, the sliding block 58 fixed on the third rack 59 slides in the fixing frame 57 to drive the clamping post 64 to move, the clamping post 64 is inserted into the clamping block 63 and fixes the supporting frame 32, so that after the collecting box 25 on the supporting frame 32 is taken out, the upward movement of the supporting frame 32 can be avoided through the fixation between the clamping block 63 and the clamping post 64, when the collecting box 25 is sent to the supporting frame 32 again through the discharging hole 43, the first rack 29 drives the first gear 30 to rotate again, the ejector rod 40 can release the abutting connection to the bottom end of the sealing plate 24, the clamping post 64 is not inserted into the clamping block 63, the supporting frame 32 can move normally upwards under the action of the second spring 49, the second rack 38 drives the second gear 36 to rotate in order to prevent the sealing plate 24 from pushing the ejector rod 40 downwards, when the first rack 29 slides out of the sliding groove 28 and is not contacted with the first gear 30, the trapezoid block 33 which is originally abutted with the first rack 29 moves inside the clamping groove 34 under the action of the first spring 35, and at the moment, the trapezoid block 33 is clamped with the first gear 30 to prevent the first gear 30 from rotating.
Through the structural design of slowly lowering mechanism, the function that collection box 25 can slowly descend in processing platform 1 is realized, so that flat copper wire is when constantly dropping to collection box 25 and collecting, collection box 25 can not consequently produce great vibration, so that collection box 25 can not rock when collecting in collection box 25 of flat copper wire, make the collection process can keep steady, support frame 32 is when moving down, the connecting rod 56 of swivelling joint on support frame 32 bottom can promote movable block 55 and remove in fixed plate 52 inside, chute 54 can with rubber strip 53 butt, the distance that movable block 55 moved in fixed plate 52 inside is bigger, the friction between chute 54 and the rubber strip 53 also can be bigger, so that guarantee that collection box 25 and support frame 32 can slowly descend.
Further, four groups of lugs 26 are fixedly connected to one side, close to the discharge hole 43, of the collecting box 25, a handle 27 is rotatably connected between two adjacent groups of lugs 26, and the top ends of the lugs 26 are abutted to the top end of the inner wall of the discharge hole 43;
during operation, the collecting box 25 is conveniently taken out through the design of the lug 26, and the top end of the lug 26 is abutted with the inner wall of the discharge hole 43 so as to conveniently limit the movement of the collecting box 25 in the vertical direction, so that the collecting box 25 can be better placed in the supporting frame 32.
Further, two groups of limiting grooves 50 are formed in the fixing sleeve 51, limiting blocks 48 are slidably connected in the limiting grooves 50, and the limiting blocks 48 are fixedly connected to the fixing columns 47;
When the fixing device works, the bottom end of the fixing column 47 slides in the limiting groove 50 when the bottom end of the fixing column 47 moves up and down in the fixing sleeve 51, so that the moving distance of the fixing column 47 is limited, and the maximum distance that the supporting frame 32 can move upwards is limited.
Further, the top end of the ejector rod 40 is inserted into the fixing block 45, and the fixing block 45 is fixedly connected to the left and right sides of the receiving plate 44;
During operation, the ejector rod 40 is inserted in the fixing block 45, so that the ejector rod 40 can be supported in an auxiliary manner through the fixing block 45 when the ejector rod 40 moves up and down, and the ejector rod 40 can move stably, so that shaking is avoided.
Further, a guide plate 41 is fixedly connected to the inner wall of the collecting box 25, and the guide plate 41 is positioned below the receiving plate 44;
In operation, the flat copper wires falling into the collection tank 25 can be concentrated in the middle of the collection tank 25 by the design of the guide plate 41, and the stacking on one side is avoided.
Example two
Referring to fig. 1-4, in a comparative example one, as another embodiment of the present invention, the bottom ends of the sealing plates 24 are abutted against two sets of third springs 62, the bottom ends of the third springs 62 are fixedly connected with the mounting blocks 61, and the top ends of the mounting blocks 61 are fixedly connected to the bottom ends of the V-shaped plates 22;
In operation, the sealing plate 24 can always keep contact with the bottom end of the V-shaped plate 22 by the design of the mounting block 61 and the third spring 62 so as to seal the feed inlet 23.
The middle part of the top end of the V-shaped plate 22 is fixedly connected with a distributing plate 60, and the cross section of the distributing plate 60 is triangular;
In operation, the knockout plate 60 is fixed to the middle of the V-shaped plate 22, and when the flat copper wire falling from the apparatus main body 20 falls onto the V-shaped plate 22, the flat copper wire is not stacked in the middle of the V-shaped plate 22.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.