CN118976826B - Aluminum plate punching equipment - Google Patents

Aluminum plate punching equipment Download PDF

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Publication number
CN118976826B
CN118976826B CN202411469496.7A CN202411469496A CN118976826B CN 118976826 B CN118976826 B CN 118976826B CN 202411469496 A CN202411469496 A CN 202411469496A CN 118976826 B CN118976826 B CN 118976826B
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CN
China
Prior art keywords
punching
shaped frame
outer cylinder
driving
transmission
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Application number
CN202411469496.7A
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Chinese (zh)
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CN118976826A (en
Inventor
李燕华
龙炫辉
曾召阳
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Jiangsu Huafeng Aluminum Co ltd
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Jiangsu Huafeng Aluminum Co ltd
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Priority to CN202411469496.7A priority Critical patent/CN118976826B/en
Publication of CN118976826A publication Critical patent/CN118976826A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/26Perforating, i.e. punching holes in sheets or flat parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The application discloses aluminum plate punching equipment which comprises a supporting frame, a U-shaped frame, a telescopic mechanism, a supporting component, a punching device and a driving device, wherein the U-shaped frame is arranged in the supporting frame in a lifting and moving mode, the telescopic mechanism is arranged on the supporting frame, the output end of the telescopic mechanism is detachably connected with the U-shaped frame, the supporting component is arranged in the supporting frame and is positioned below the U-shaped frame, the punching device is arranged on the U-shaped frame and comprises an outer cylinder body, an inner cylinder body, a plurality of groups of punching mechanisms, a pressing mechanism and a plurality of groups of transmission mechanisms, and the outer cylinder body is rotatably arranged in the U-shaped frame and is positioned above the supporting component. Therefore, the aluminum plate can be punched with through holes in multiple rows, the application range of punching the aluminum plates with different thicknesses can be effectively improved, the shape of punching is effectively prevented from being distorted, the aluminum plate punching precision and consistency can be improved, and meanwhile, the product quality can be effectively ensured to be stable and reliable.

Description

Aluminum plate punching equipment
Technical Field
The application relates to the technical field of aluminum plate processing, in particular to aluminum plate punching equipment.
Background
The aluminum plate is a plate with a rectangular section and uniform thickness, which is formed by pressure processing of pure aluminum or aluminum alloy materials, and in the manufacturing process, punching treatment is often required to be carried out on the surface of the aluminum plate so as to improve the installation convenience or enhance the attractive effect. However, the punching aluminum plate processing device in the prior art (as shown in patent publication No. CN 207642103U) has significant limitations in application range, although the punching of multiple rows of through holes on an aluminum plate is achieved by the relative rotation of the upper and lower work rolls.
Specifically, the device is mainly suitable for punching operation of thinner aluminum plates, and when facing aluminum plates with certain thickness, the device is worry-free. The reason is that the columnar cutting die design adopted by the method is fixed in length and limited by structural characteristics, and is difficult to greatly prolong. When the overlong columnar cutting die punches a thick aluminum plate at high speed, the shape of the punched hole is easy to distort, mechanical interference is possibly caused by a motion track, and the machining precision and efficiency are affected. Therefore, the length of the columnar cutting die in the device is strictly controlled within a certain range, so that the capability of the columnar cutting die for processing thicker aluminum plates is limited, and the overall applicability is limited.
Disclosure of Invention
The present application aims to solve at least one of the technical problems in the related art to some extent.
Therefore, an object of the present application is to provide an aluminum plate punching device, which not only can realize punching of multiple rows of regular through holes on an aluminum plate, but also can effectively improve the application range of punching of aluminum plates with different thicknesses, and effectively avoid distortion of punching shapes, which is helpful for improving punching precision and consistency of the aluminum plate, and can effectively ensure stable and reliable product quality.
In order to achieve the above purpose, an embodiment of the first aspect of the present application provides an aluminum plate punching device, which comprises a supporting frame, a U-shaped frame, a telescopic mechanism, a supporting assembly, a punching device and a driving device, wherein the U-shaped frame is arranged in the supporting frame in a lifting manner, the telescopic mechanism is arranged on the supporting frame, the output end of the telescopic mechanism is detachably connected with the U-shaped frame, the supporting assembly is arranged in the supporting frame and is positioned below the U-shaped frame, the punching device is arranged on the U-shaped frame, the punching device comprises an outer cylinder body, an inner cylinder body, a plurality of groups of punching mechanisms, a jacking mechanism and a plurality of groups of transmission mechanisms, the outer cylinder body is rotatably arranged in the U-shaped frame and is positioned above the supporting assembly, a plurality of groups of positioning through holes distributed in a surrounding manner are formed in the outer cylinder body, a plurality of groups of punching mechanisms are distributed in a surrounding manner and are arranged between the outer cylinder body and the inner cylinder body in a detachable manner, a plurality of groups of punching mechanisms are respectively connected with the corresponding positioning mechanism and the jacking mechanism and the corresponding to the two groups of the punching mechanism, and the jacking mechanism is arranged in the driving device is arranged in the two groups of the driving mechanism and penetrates through the two ends of the driving device.
The aluminum plate punching equipment provided by the embodiment of the application not only can realize punching of multiple rows of regular through holes on an aluminum plate, but also can effectively improve the application range of punching on aluminum plates with different thicknesses, and effectively avoid distortion of punching shapes, so that the aluminum plate punching equipment is beneficial to improving the punching precision and consistency of the aluminum plate, and meanwhile, the product quality is stable and reliable.
In addition, the aluminum plate punching device provided by the application can also have the following additional technical characteristics:
In one embodiment of the application, the supporting assembly comprises a supporting table, a lower pressure-bearing die and two groups of conveying rollers, wherein the supporting table is fixedly arranged on the bottom wall of the supporting frame, the lower pressure-bearing die is fixedly arranged on the supporting table and is positioned right below the outer cylinder body, a row of blanking holes corresponding to the positioning through holes are formed in the lower pressure-bearing die, and the two groups of conveying rollers are positioned on two sides of the lower pressure-bearing die and are rotatably arranged on the supporting table.
In one embodiment of the application, the punching mechanism comprises a supporting plate, a plurality of columnar cutting dies and a plurality of first springs, wherein the supporting plate is movably arranged between the outer cylinder body and the inner cylinder body, the columnar cutting dies are equidistantly arranged side by side and vertically fixedly arranged on the supporting plate, the columnar cutting dies are respectively connected with the corresponding positioning through holes in a sliding mode, the first springs are respectively sleeved on the corresponding columnar cutting dies, one ends of the first springs are fixedly connected with the supporting plate, and the other ends of the first springs are fixedly connected with the inner wall of the outer cylinder body.
In one embodiment of the application, the jacking mechanism comprises a jacking rod, a first roller, a plurality of driving blocks, a baffle plate and a second spring, wherein the jacking rod is horizontally and movably arranged in the inner cylinder, two ends of the jacking rod respectively penetrate through two side walls of the U-shaped frame, the first roller is rotatably connected with one end of the jacking rod, the driving blocks are equidistantly arranged side by side and detachably arranged on the bottom wall of the jacking rod, the baffle plate is close to the other end of the jacking rod and fixedly arranged on the jacking rod, the baffle plate is movably connected with the inner cylinder, the second spring is sleeved on the jacking rod, one end of the second spring is fixedly connected with the baffle plate, and the other end of the second spring is fixedly connected with the side wall of the U-shaped frame.
In one embodiment of the application, the transmission mechanism comprises a transmission rod and a second roller, wherein one end of the transmission rod is fixedly connected with the supporting plate, the other end of the transmission rod penetrates through the inner cylinder body and extends to one side of the driving block, the second roller is rotatably connected with the other end of the transmission rod, and the second roller is in intermittent abutting connection with the corresponding driving block.
In one embodiment of the application, the driving device comprises a plurality of driving wheels, a driving mechanism, a first bevel gear, a grooved wheel, a transmission shaft, a second bevel gear, a cam disc and a belt transmission mechanism, wherein the driving wheels are distributed in a circumferential array, are close to the first idler wheels and are rotatably arranged on the outer cylinder body, the driving mechanism is arranged on the U-shaped frame, the output end of the driving mechanism is respectively connected with the first bevel gear and the grooved wheel, the grooved wheel is respectively matched with the driving wheels, inclined separation plates are arranged in grooves of the grooved wheel, guide openings are respectively formed in two sides of the separation plates on the grooved wheel, the transmission shaft is rotatably arranged on the U-shaped frame, the second bevel gear is connected with one end of the transmission shaft, the second bevel gear is meshed with the first bevel gear, the cam disc is rotatably arranged on the U-shaped frame, the cam disc is in contact with the first idler wheels, and the belt transmission mechanism is respectively connected with the other end of the transmission shaft and the other end of the transmission shaft.
Additional aspects and advantages of the application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the application.
Drawings
The foregoing and/or additional aspects and advantages of the application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
fig. 1 is a perspective view of an aluminum plate punching apparatus according to one embodiment of the present application;
fig. 2 is a second perspective view of an aluminum plate punching apparatus according to one embodiment of the present application;
Fig. 3 is a front view of an aluminum plate punching apparatus according to an embodiment of the present application;
fig. 4 is a partial structural schematic view of an aluminum plate punching apparatus according to an embodiment of the present application;
fig. 5 is a schematic partial cross-sectional view of an aluminum plate punching apparatus according to one embodiment of the application;
Fig. 6 is a partial cross-sectional view of an aluminum plate punching apparatus according to one embodiment of the present application.
As shown in the figure, 10, a supporting frame, 20, a U-shaped frame, 30, a telescopic mechanism, 40, a supporting component, 41, a supporting table, 42, a lower bearing die, 43, a conveying roller, 401, a blanking hole, 50, a punching device, 51, an outer cylinder, 52, an inner cylinder, 53, a punching mechanism, 531, a supporting plate, 532, a columnar cutting die, 533, a first spring, 54, a pressing mechanism, 541, a pressing rod, 542, a first roller, 543, a driving block, 544, a baffle plate, 545, a second spring, 55, a transmission mechanism, 551, a transmission rod, 552, a second roller, 501, a positioning through hole, 60, a driving device, 61, a driving wheel, 62, a driving mechanism, 63, a first bevel gear, 64, a grooved pulley, 65, a transmission shaft, 66, a second bevel gear, 67, a disc, 68, a belt transmission mechanism, 601, a baffle plate, 602 and a guide opening.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present application and should not be construed as limiting the application.
An aluminum plate punching apparatus according to an embodiment of the present application is described below with reference to the accompanying drawings.
As shown in fig. 1 to 6, the aluminum plate punching apparatus of the embodiment of the present application includes a support frame 10, a U-shaped frame 20, a telescopic mechanism 30, a support assembly 40, a punching device 50, and a driving device 60.
The U-shaped frame 20 is arranged in the supporting frame 10 in a lifting manner, the telescopic mechanism 30 is arranged on the supporting frame 10, and the output end of the telescopic mechanism 30 is detachably connected with the U-shaped frame 20, wherein the telescopic mechanism 30 is used for driving the U-shaped frame 20 to lift. It should be noted that, in this embodiment, the supporting frame 10 is provided with a sliding groove (not specifically shown in the drawing), and the U-shaped frame 20 is slidably connected to the sliding groove through a sliding block (not specifically shown in the drawing).
It should be noted that the telescopic mechanism 30 described in this embodiment may be an air cylinder, a hydraulic cylinder, or an electric telescopic rod. It will be appreciated that the telescopic mechanism 30 is detachably connected to the U-shaped frame 20 to facilitate the installation and replacement of the telescopic mechanism 30. For example, the telescoping mechanism 30 may be coupled to the U-shaped frame 20 by threaded fasteners such as screws, bolts or bolts.
The support assembly 40 is disposed in the support frame 10 and below the U-shaped frame 20, wherein the support assembly 40 is used for supporting an aluminum plate to be punched. The punching device 50 is disposed on the U-shaped frame 20, and the punching device 50 may include an outer cylinder 51, an inner cylinder 52, a plurality of sets of punching mechanisms 53, a pressing mechanism 54, and a plurality of sets of transmission mechanisms 55.
The outer cylinder 51 is rotatably disposed in the U-shaped frame 20 and above the supporting component 40, and a plurality of groups of positioning holes 501 are formed on the outer cylinder 51. For example, the plurality of sets of positioning through holes 501 may be 12 sets, that is, 12 sets of positioning through holes are circumferentially distributed on the outer cylinder 51, where each set of positioning through holes may include 7, 8, 9, 10, 11, 12 equidistant side-by-side positioning through holes, etc., and the specific number of the positioning through holes may be set according to practical situations, which is not limited herein. The inner cylinder 52 is fixedly arranged in the outer cylinder 51, a plurality of groups of punching mechanisms 53 are distributed around and are arranged between the outer cylinder 51 and the inner cylinder 52 in a lifting manner, and the plurality of groups of punching mechanisms 53 are respectively connected with the corresponding positioning through holes 501 in a sliding manner.
The pressing mechanism 54 is horizontally and movably arranged in the inner cylinder 52, and two ends of the pressing mechanism 54 respectively penetrate through two side walls of the U-shaped frame (20). The multiple sets of transmission mechanisms 55 are distributed in the inner cylinder 52 in a surrounding manner, wherein the multiple sets of transmission mechanisms 55 and the multiple sets of positioning through holes 501 have the same number of sets, namely, 12 sets, and each set of transmission mechanisms 55 can comprise 3, 4,5,6 equidistant transmission mechanisms 55 and the like which are arranged side by side, the specific number of the transmission mechanisms can be selected according to practical situations, the transmission mechanisms are not limited in this way, one end of each transmission mechanism 55 penetrates through the inner cylinder 52 and is connected with the corresponding punching mechanism 53, and the other end of each transmission mechanism 55 is close to the pressing mechanism 54.
The driving device 60 is disposed on the U-shaped frame 20, and the driving device 60 is respectively connected to the pressing mechanism 54 and the outer cylinder 51, wherein the driving device 60 is used for driving the outer cylinder 51 to intermittently rotate by 30 ° and driving the pressing mechanism 54 to intermittently reciprocate.
It should be noted that, in this embodiment, the driving device 60 drives the pressing mechanism 54 to reciprocate once after intermittently rotating the outer cylinder 51 by 30 °.
Specifically, in order to enhance the aesthetic effect of the aluminum plate, when the aluminum plate needs to be punched, the related staff first needs to place the aluminum plate to be punched on the support assembly 40 and to locate it directly under the outer cylinder 51. Then, the staff controls the telescopic mechanism 30 to drive the U-shaped frame 20 to drive the punching device 50 to lift and move, so that the height of the outer cylinder 51 in the punching device 50 is adjusted, the outer cylinder 51 is attached to the top surface of an aluminum plate to be punched, punching of aluminum plates with different thicknesses is achieved, and the application range of punching of the aluminum plates with different thicknesses is effectively improved.
At this time, the operator controls the driving device 60 to drive the outer cylinder 51 to intermittently rotate by 30 °, the rotating outer cylinder 51 drives the aluminum plate to be punched to move a certain distance on the support assembly 40, and at this time, a group (a row) of positioning through holes 501 on the outer cylinder 51 are located right above the aluminum plate to be punched. When the outer cylinder 51 rotates by 30 °, the driving device 60 drives the pressing mechanism 54 to reciprocate once, and when the pressing mechanism 54 moves toward the transmission mechanism 55, a pressing force is applied to a group of transmission mechanisms 55 facing the lowermost positioning through holes 501, and the group of transmission mechanisms 55 is forced to push the corresponding punching mechanisms 53 to extend from the positioning through holes 501 located at the lowermost position and punch the aluminum plate to be punched.
After the aluminum plate to be punched completes one row of punching, the pressing mechanism 54 is reset, the punching mechanism 53 is reset along with the resetting, the driving device drives the outer cylinder 51 to rotate for 30 degrees again, the aluminum plate to be punched is pushed to further move on the supporting component 40 through the rotating friction force, the aluminum plate to be punched continues to be punched, and the punching process is repeated until the whole aluminum plate to be punched is punched with a plurality of rows of equidistant regular through holes, so that the distortion of the punching shape is effectively avoided. The aluminum plate punching machine is beneficial to improving punching precision and consistency of the aluminum plate, and stable and reliable product quality can be effectively ensured.
In one embodiment of the present application, as shown in fig. 1-3, the support assembly 40 may include a support table 41, a lower pressure bearing die 42, and two sets of conveying rollers 43, wherein the support table 41 is fixedly disposed on the bottom wall of the support frame 10.
The lower pressure bearing die 42 is fixedly arranged on the supporting table 41 and is positioned right below the outer cylinder 51, and a row of blanking holes 401 corresponding to the positioning through holes 501 are formed in the lower pressure bearing die 42. Two sets of conveying rollers 43 are located at two sides of the lower pressure bearing die 42 and are rotatably disposed on the supporting table 41, wherein each set of conveying rollers 43 may include 4, 5, 6, 7, 8 conveying rollers 43, etc., and the specific number of the conveying rollers may be selected according to practical situations, which is not limited herein. It should be noted that the height of the conveying roller 43 described in this embodiment is equal to the height of the lower pressure-receiving die 42.
Note that the aperture of the blanking hole 401 described in this embodiment is the same as the aperture size of the positioning through hole 501.
It will be appreciated that when it is desired to punch an aluminum sheet to be punched, a worker may place the aluminum sheet to be punched on one set of conveying rollers 43 and set up one end of the aluminum sheet to be punched on the lower pressure bearing die 42, and when the outer cylinder 51 moves down to press the aluminum sheet to be punched on the lower pressure bearing die 42, the aluminum sheet to be punched is driven to move toward the other set of conveying rollers 43 along with the rotation of the outer cylinder 51.
In one embodiment of the present application, as shown in fig. 5 and 6, the punching mechanism 53 may include a support plate 531, a plurality of column dies 532, and a plurality of first springs 533.
The supporting plate 531 is movably disposed between the outer cylinder 51 and the inner cylinder 52, the plurality of columnar cutting dies 532 are equidistantly arranged side by side and vertically fixed on the supporting plate 531, and the plurality of columnar cutting dies 532 are respectively slidably connected with the corresponding positioning through holes 501. It should be noted that the number of the plurality of columnar cutting dies 532 described in this embodiment is the same as the number of one set (one row) of positioning through holes 501.
The plurality of first springs 533 are respectively sleeved on the corresponding columnar cutting die 532, for example, the plurality of first springs 533 may be 3,4, 5, 6,7 first springs 533, etc., the specific number of the first springs 533 may be selected according to practical situations, the number of the first springs 533 is not limited herein, one end of the first springs 533 is fixedly connected with the support plate 531, and the other end of the first springs 533 is fixedly connected with the inner wall of the outer cylinder 51.
In one embodiment of the present application, as shown in fig. 5 and 6, the pressing mechanism 54 may include a pressing lever 541, a first roller 542, a plurality of driving blocks 543, a blocking plate 544, and a second spring 545.
The pushing rod 541 is horizontally and movably disposed in the inner cylinder 52, and two ends of the pushing rod 541 respectively penetrate through two sidewalls of the U-shaped frame 20. It should be noted that the pushing rod 541 described in this embodiment may be a rectangular pushing rod 541.
The first roller 542 is rotatably connected to one end of the top pressing rod 541, and the plurality of driving blocks 543 are equidistantly arranged side by side and detachably disposed on the bottom wall of the top pressing rod 541. The baffle 544 is close to the other end of the top pressure rod 541 and is fixedly arranged on the top pressure rod 541, the baffle 544 is movably connected with the inner cylinder 52, the second spring 545 is sleeved on the top pressure rod 541, one end of the second spring 545 is fixedly connected with the baffle 544, and the other end of the second spring 545 is fixedly connected with the side wall of the U-shaped frame 20.
It should be noted that, in this embodiment, the plurality of driving blocks 543 are detachably disposed on the bottom wall of the top pressing rod 541, so as to facilitate installation and replacement of the driving blocks 543. For example, the driving block 543 may be connected to the top pressure rod 541 by a snap fit, a threaded fastener connection, or the like.
It can be appreciated that by replacing the driving blocks 543 with different heights, a worker can apply different pressing forces to the driving rod 551, and then can adjust the length of the cylindrical cutting die 532 extending from the outer cylinder 51, so as to improve the application range of punching aluminum plates with different thicknesses.
As a possible case, in order to avoid repeatedly replacing the driving block 543 to adjust the extending length of the columnar cutting die 532, the height of the driving block 543 may be set to the highest value, so that the length of the extending columnar cutting die 532 is the longest under the pressing of the driving block 543 each time, and the application range of punching aluminum plates with different thicknesses can be effectively improved.
Further, in one embodiment of the present application, as shown in fig. 5 and 6, the transmission mechanism 55 may include a transmission rod 551 and a second roller 552, wherein one end of the transmission rod 551 is fixedly connected to the support plate 531, and the other end of the transmission rod 551 penetrates into the inner cylinder 52 and extends to one side of the driving block 543.
The second roller 552 is rotatably connected to the other end of the transmission rod 551, and the second roller 552 is intermittently in abutting connection with the corresponding driving block 543.
Further, in one embodiment of the present application, as shown in fig. 4, the driving device 60 may include a plurality of driving wheels 61, a driving mechanism 62, a first bevel gear 63, a sheave 64, a driving shaft 65, a second bevel gear 66, a cam plate 67, and a belt transmission mechanism 68.
Wherein, a plurality of drive wheels 61 are distributed in a circumferential array and are disposed on the outer cylinder 51 near the first roller 542. It should be noted that the plurality of driving wheels 61 described in this embodiment may be 12 driving wheels 61, and each driving wheel 61 is disposed in parallel with each set (each row) of positioning through holes 501.
The driving mechanism 62 is disposed on the U-shaped frame 20, and an output end of the driving mechanism 62 is connected to the first bevel gear 63 and the sheave 64, respectively.
It should be noted that the driving mechanism 62 described in this embodiment may be a driving motor.
The grooved wheels 64 are respectively matched with the driving wheels 61, inclined partition plates 601 are arranged in the grooves of the grooved wheels 64, and guide openings 602 are respectively formed in the grooved wheels 64 and located on two sides of the partition plates 601. It should be noted that, during the rotation of the sheave 64, the baffle 601 also rotates synchronously, and when the baffle 601 rotates one turn along with the sheave 64, one of the driving wheels 61 located in the groove of the sheave 64 moves out of one guiding opening 602 under the limiting action of the baffle 601, and the other driving wheel 61 adjacent to the one driving wheel moves into the groove of the sheave 64 from the other guiding opening 602, and the process exactly drives the outer cylinder 51 to rotate by 30 °.
The transmission shaft 65 is rotatably provided on the U-shaped frame 20, a second bevel gear 66 is connected to one end of the transmission shaft 65, and the second bevel gear 66 is engaged with the first bevel gear 63.
The cam plate 67 is rotatably provided on the U-shaped frame 20, and the cam plate 67 is in abutting connection with the first roller 542, and the belt transmission mechanism 68 is respectively connected with the rotation shaft of the cam plate 67 and the other end of the transmission shaft 65. It should be noted that the belt transmission mechanism 68 described in this embodiment may include two pulleys (not specifically shown) and a belt (not specifically shown), one of which is connected to the rotating shaft of the cam plate 67, and the other of which is connected to the other end of the transmission shaft 65, and the belt is fitted over the two pulleys.
It should be noted that, when the initial position of the sheave 64 in this embodiment is 10-30 ° from the initial position, the outer cylinder 51 may be driven to rotate 30 ° by the driving wheel 61, and when the sheave 64 rotates one turn, the outer cylinder 51 remains stationary all the time, and the cam plate 67 rotates one turn and drives the pressing rod 541 to reciprocate once. That is, the cam plate 67 drives the pressing rod 541 to reciprocate once while the outer cylinder 51 is kept stationary.
Specifically, when the aluminum plate to be punched placed on the lower pressure bearing die 42 needs to be punched, the operator can control the driving mechanism 62 to drive the first bevel gear 63 and the grooved pulley 64 to rotate synchronously, the rotating grooved pulley 64 drives the outer cylinder 51 to rotate for 30 ° through the driving wheel 61, the outer cylinder 51 at this time is kept still, and a group (a row) of positioning through holes 501 on the outer cylinder 51 are located right above the blanking hole 401. In the process of rotating the outer cylinder 51, the outer cylinder 51 drives the aluminum plate to be punched to move a certain distance by virtue of friction force.
Meanwhile, the first bevel gear 63 drives the transmission shaft 65 to rotate through the second bevel gear 66, the rotating transmission shaft 65 drives the cam disc 67 to rotate through the belt transmission mechanism 68, the rotating cam disc 67 applies a pressing force to the first roller 542 after the outer cylinder 51 rotates by 30 degrees, the first roller 542 is forced to push the pressing rod 541 to drive the plurality of driving blocks 543 and the baffle 544 to move, the moving baffle 544 compresses the second spring 545, the moving driving blocks 543 apply downward pressure to the second roller 552 in the lowermost group of transmission mechanisms 55, the second roller 552 is pressed to push the supporting plate 531 to move downwards through the transmission rod 551, the moving supporting plate 531 compresses the first spring 533 and drives the plurality of columnar cutting dies 532 to stretch out from the corresponding positioning through holes 501 and punch the aluminum plate to be punched until the columnar cutting dies 532 stretch into the corresponding blanking holes 401, and accordingly punched hole-shaped waste materials of the aluminum plate to be punched are discharged from the blanking holes 401.
After the aluminum plate to be punched is punched with a row of through holes, along with the rotation of the cam disc 67, the pressing rod 541 gradually loses the pressure applied by the cam disc 67, and under the reverse acting force of the second spring 545, the pressing rod 541 drives the plurality of driving blocks 543 to reset, and meanwhile, the supporting plate 531 drives the plurality of columnar cutting dies 532 to reset under the reverse acting force of the first spring 533.
When the rotating grooved wheel 64 drives the outer cylinder 51 to continue to rotate for 30 degrees through driving the driving wheel 61, the rotating outer cylinder 51 will continue to drive the aluminum plate to be punched to move, and the moving aluminum plate to be punched continues to be punched through the columnar cutting die 532, and the above steps are repeated repeatedly until the whole aluminum plate to be punched is punched with multiple rows of regular through holes.
It can be appreciated that by pushing the columnar cutting die 532 out for punching the aluminum plate, the columnar cutting die 532 is not limited by the length, and thus the columnar cutting die 532 can punch aluminum plates with different thicknesses by adjusting the height of the outer cylinder 51. And when the outer cylinder 51 rotates, the deformation of the punching shape caused by the long columnar cutting die when the thick aluminum plate is punched does not occur.
In sum, the aluminum plate punching equipment provided by the embodiment of the application not only can realize punching of multiple rows of regular through holes on the aluminum plate, but also can effectively improve the application range of punching on aluminum plates with different thicknesses, and effectively avoid the distortion of the punching shape, thereby being beneficial to improving the punching precision and consistency of the aluminum plate, and simultaneously being capable of effectively ensuring the stable and reliable product quality.
In the description of this specification, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the application, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the application.

Claims (2)

1.一种铝板冲孔设备,其特征在于,包括支撑框架、U型架、可伸缩机构、支撑组件、冲孔装置和驱动装置,其中,1. An aluminum plate punching device, characterized in that it includes a support frame, a U-shaped frame, a retractable mechanism, a support assembly, a punching device and a driving device, wherein: 所述U型架升降移动地设置在所述支撑框架内;The U-shaped frame is arranged in the supporting frame so as to be movable in a lifting manner; 所述可伸缩机构设置在所述支撑框架上,且所述可伸缩机构的输出端与所述U型架可拆卸相连;The retractable mechanism is arranged on the supporting frame, and the output end of the retractable mechanism is detachably connected to the U-shaped frame; 所述支撑组件设置在所述支撑框架内,并位于所述U型架的下方;The support assembly is arranged in the support frame and is located below the U-shaped frame; 所述冲孔装置设置在所述U型架上,所述冲孔装置包括外筒体、内筒体、多组冲孔机构、顶压机构和多组传动机构,其中,The punching device is arranged on the U-shaped frame, and comprises an outer cylinder, an inner cylinder, multiple sets of punching mechanisms, a pressing mechanism and multiple sets of transmission mechanisms, wherein: 所述外筒体转动设置在所述U型架内,并位于所述支撑组件的上方,且所述外筒体上开设有多组环绕分布的定位通孔;The outer cylinder is rotatably disposed in the U-shaped frame and is located above the support assembly, and a plurality of groups of positioning through holes distributed around the outer cylinder are provided; 所述内筒体固定设置在所述外筒体内;The inner cylinder is fixedly disposed in the outer cylinder; 多组所述冲孔机构环绕分布且升降移动地设置在所述外筒体与所述内筒体之间,且多组所述冲孔机构分别与对应的定位通孔滑动相连;A plurality of groups of the punching mechanisms are distributed around and are arranged between the outer cylinder and the inner cylinder in a manner of lifting and lowering, and the plurality of groups of the punching mechanisms are respectively connected in a sliding manner to the corresponding positioning through holes; 所述顶压机构水平且移动设置在所述内筒体内,且所述顶压机构的两端分别贯穿出所述U型架的两侧壁;The pressing mechanism is horizontally and movably arranged in the inner cylinder, and the two ends of the pressing mechanism respectively penetrate through the two side walls of the U-shaped frame; 多组所述传动机构环绕分布设置在所述内筒体内,且所述传动机构的一端贯穿出所述内筒体并与对应的所述冲孔机构相连,所述传动机构的另一端靠近所述顶压机构;A plurality of transmission mechanisms are disposed in the inner cylinder in a circumferentially distributed manner, and one end of the transmission mechanism passes through the inner cylinder and is connected to the corresponding punching mechanism, and the other end of the transmission mechanism is close to the pressing mechanism; 所述驱动装置设置在所述U型架上,且所述驱动装置分别与所述顶压机构和所述外筒体相连;The driving device is arranged on the U-shaped frame, and the driving device is connected to the pressing mechanism and the outer cylinder respectively; 所述顶压机构包括顶压杆、第一滚轮、多个驱动块、挡板和第二弹簧,其中,The pressing mechanism includes a pressing rod, a first roller, a plurality of driving blocks, a baffle and a second spring, wherein: 所述顶压杆水平且移动设置在所述内筒体内,且所述顶压杆的两端分别贯穿出所述U型架的两侧壁;The push rod is horizontally and movably arranged in the inner cylinder, and the two ends of the push rod respectively penetrate the two side walls of the U-shaped frame; 所述第一滚轮与所述顶压杆的一端转动相连;The first roller is rotatably connected to one end of the push rod; 多个所述驱动块等距并排且可拆卸地设置在所述顶压杆的底壁上;A plurality of the driving blocks are equidistantly arranged side by side and detachably arranged on the bottom wall of the push rod; 所述挡板靠近所述顶压杆的另一端,并固定设置在所述顶压杆上,且所述挡板与所述内筒体活动相连;The baffle is close to the other end of the push rod and is fixedly arranged on the push rod, and the baffle is movably connected to the inner cylinder; 所述第二弹簧套设在所述顶压杆上,且所述第二弹簧的一端与所述挡板固定相连,所述第二弹簧的另一端与所述U型架的侧壁固定相连;The second spring is sleeved on the push rod, and one end of the second spring is fixedly connected to the baffle, and the other end of the second spring is fixedly connected to the side wall of the U-shaped frame; 所述驱动装置包括多个驱动轮、驱动机构、第一锥齿轮、槽轮、传动轴、第二锥齿轮、凸轮盘和带传动机构,其中,The driving device includes a plurality of driving wheels, a driving mechanism, a first bevel gear, a groove wheel, a transmission shaft, a second bevel gear, a cam plate and a belt transmission mechanism, wherein: 多个所述驱动轮呈圆周阵列分布,且靠近所述第一滚轮并转动设置在所述外筒体上;The plurality of driving wheels are distributed in a circular array and are rotatably disposed on the outer cylinder close to the first roller; 所述驱动机构设置在所述U型架上,且所述驱动机构的输出端分别与所述第一锥齿轮和所述槽轮相连;The driving mechanism is arranged on the U-shaped frame, and the output end of the driving mechanism is connected to the first bevel gear and the groove wheel respectively; 所述槽轮分别与多个所述驱动轮相配合,且所述槽轮的槽内设有倾斜的隔板,所述槽轮上位于所述隔板的两侧分别开设有导向口;The groove wheels are matched with the plurality of driving wheels respectively, and an inclined partition is provided in the groove of the groove wheel, and guide openings are respectively provided on both sides of the partition on the groove wheel; 所述传动轴转动设置在所述U型架上;The transmission shaft is rotatably arranged on the U-shaped frame; 所述第二锥齿轮与所述传动轴的一端相连,且所述第二锥齿轮与所述第一锥齿轮相啮合;The second bevel gear is connected to one end of the transmission shaft, and the second bevel gear is meshed with the first bevel gear; 所述凸轮盘转动设置在所述U型架上,且所述凸轮盘与所述第一滚轮抵触相连;The cam plate is rotatably arranged on the U-shaped frame, and the cam plate is in contact with the first roller; 所述带传动机构分别与所述凸轮盘的转轴和所述传动轴的另一端相连;The belt transmission mechanism is respectively connected to the rotating shaft of the cam plate and the other end of the transmission shaft; 所述冲孔机构包括支撑板、多个柱状刀模和多个第一弹簧,其中,The punching mechanism includes a support plate, a plurality of columnar cutting dies and a plurality of first springs, wherein: 所述支撑板活动设置在所述外筒体与所述内筒体之间;The support plate is movably arranged between the outer cylinder and the inner cylinder; 多个所述柱状刀模等距并排且垂直固定设置在所述支撑板上,且多个所述柱状刀模分别与对应的所述定位通孔滑动相连;A plurality of the columnar cutting dies are equidistantly arranged side by side and vertically fixed on the support plate, and the plurality of the columnar cutting dies are respectively slidably connected to the corresponding positioning through holes; 多个所述第一弹簧分别套设在对应的所述柱状刀模上,且所述第一弹簧的一端与所述支撑板固定相连,所述第一弹簧的另一端与所述外筒体内壁固定相连;A plurality of the first springs are respectively sleeved on the corresponding columnar cutting dies, and one end of the first spring is fixedly connected to the support plate, and the other end of the first spring is fixedly connected to the inner wall of the outer cylinder; 所述传动机构包括传动杆和第二滚轮,其中,The transmission mechanism includes a transmission rod and a second roller, wherein: 所述传动杆的一端与所述支撑板固定相连,所述传动杆的另一端贯穿入所述内筒体内并延伸至所述驱动块的一侧;One end of the transmission rod is fixedly connected to the support plate, and the other end of the transmission rod penetrates into the inner cylinder and extends to one side of the driving block; 所述第二滚轮与所述传动杆的另一端转动相连,且所述第二滚轮与对应的所述驱动块间歇性抵触相连。The second roller is rotatably connected to the other end of the transmission rod, and the second roller is intermittently abuttingly connected to the corresponding driving block. 2.根据权利要求1所述的铝板冲孔设备,其特征在于,所述支撑组件包括支撑台、下承压模和两组输送辊,其中,2. The aluminum plate punching equipment according to claim 1 is characterized in that the support assembly comprises a support table, a lower pressure-bearing die and two sets of conveying rollers, wherein: 所述支撑台固定设置在所述支撑框架的底壁上;The support platform is fixedly arranged on the bottom wall of the support frame; 所述下承压模固定设置在所述支撑台上,并位于所述外筒体的正下方,所述下承压模上开设有一排与所述定位通孔相对应的下料孔;The lower pressure-bearing die is fixedly arranged on the support platform and is located directly below the outer cylinder. The lower pressure-bearing die is provided with a row of feeding holes corresponding to the positioning through holes; 两组所述输送辊位于所述下承压模的两侧并转动设置在所述支撑台上。The two groups of conveying rollers are located on both sides of the lower pressure-bearing mold and are rotatably arranged on the supporting platform.
CN202411469496.7A 2024-10-21 2024-10-21 Aluminum plate punching equipment Active CN118976826B (en)

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