Motor coil winding device
Technical Field
The invention relates to the technical field of motor coils, in particular to a motor coil winding device.
Background
The motor coil winding device generally comprises a winding machine and a sleeve, wherein the winding machine is responsible for accurately winding wires on the sleeve to form a coil, the device is possibly provided with a high-speed driving system so as to improve the production efficiency, and accurate control and periodical maintenance are key to ensuring the quality of the coil and the stable operation of equipment.
The chinese patent with the patent publication number CN216599346U discloses a motor coil winding device, which comprises a case, a connecting plate, a supporting plate and a sleeve, wherein the bottom fixedly connected with connecting plate on one side of the case, the draw-in groove has been seted up to one side of connecting plate, first through-hole has all been seted up to one side of connecting plate front side and one side of rear side, one side of connecting plate is provided with the backup pad, the bottom fixedly connected with fixture block that the backup pad is close to connecting plate one side, the second through-hole has been seted up to the front side of backup pad, the inside of second through-hole and first through-hole is provided with the erection bar, the outer end that the connecting plate rear side is close to the erection bar is provided with the installation piece. According to the utility model, when the coil wound on the outer side of the sleeve needs to be taken down through the sleeve, the sleeve is taken down, the vertical part of the sliding rod and the sleeve is pushed, the sliding rod slides outwards in the first sliding groove, the sliding rod is taken down from the side wall of the sleeve, and meanwhile, the coil is pushed to fall off from the outer side of the sleeve, so that the wound coil is conveniently taken down from the sleeve.
But at present, the winding device has the following problems: in the process of taking the wound coil off the sleeve in the winding device, abrasion, scratch or scale can occur on the surface of the sleeve along with the time, so that the friction force is increased, and the surface of the coil is scratched or abraded due to the increase of the friction force, therefore, the winding device of the motor coil is provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a motor coil winding device, which solves the problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the motor coil winding device comprises a case, a control panel is arranged on the front side of the case, a connecting plate is fixedly connected to the side surface of the case, a supporting plate is clamped on one side, away from the case, of the connecting plate, a motor I is fixedly connected to the inner wall of the case, a rotating shaft is fixedly connected to an output shaft of the motor I, a sleeve is arranged on the outer wall of the rotating shaft, an L-shaped pushing block is slidably connected to the outer wall of the sleeve, a motor II is fixedly connected to the top of the case, a screw is fixedly connected to the output shaft of the motor II, an L-shaped plate is rotatably connected to one end, away from the motor II, of the screw, the side surface of the L-shaped plate is fixedly connected to the top of the case, a thread sleeve is connected to the circumferential surface of the screw in a threaded manner, a connecting block is fixedly connected to the bottom of the thread sleeve, a round sleeve is fixedly connected to the bottom of the connecting block, the inner wall of the round sleeve is fixedly connected with liquid storage cotton, a second motor is started before the sleeve starts winding, an output shaft of the second motor enables a screw rod to rotate, the screw rod rotates to drive a threaded sleeve to move, a connecting block is driven to move by the movement of the threaded sleeve, the round sleeve is driven to move by the movement of the connecting block, a plurality of oil outlets are formed in the inner wall of the round sleeve, one side of the liquid storage cotton is fixedly connected onto the inner wall of the oil outlet, which is far away from the liquid storage cotton, of the oil guide cotton is contacted with a sleeve, the threaded sleeve is driven to move by the rotation of the screw rod, the connecting block is driven to move by the movement of the threaded sleeve, the round sleeve is driven to move by the movement of the round sleeve, the L-shaped push block is driven to move by the movement of the push ring, the L-shaped push block extrudes the round sleeve through the push ring in the moving process under the interaction of force, so that liquid storage cotton in the round sleeve is smeared on the surface of the sleeve through the oil guide strip, after winding is completed, the L-shaped push block is driven to move by the movement of the push ring, and the coil after winding is completed is pushed down by the movement of the L-shaped push block.
According to the technical scheme, the outer wall fixedly connected with solid fixed ring of pivot, gu fixed ring's side fixedly connected with a plurality of briquetting, gu fixed ring's circumference fixedly connected with a plurality of elastic plates, gu fixed ring's bottom fixedly connected with is strikeed the board, strikeed the board and be located the displacement orbit of a plurality of elastic plates, the circle cover is located the displacement orbit of a plurality of briquetting, the inner wall of circle cover contacts with telescopic outer wall, when the circle cover removes to be close to quick-witted case one side, the circle cover can receive the extrusion of briquetting to make the inside stock solution of circle cover flow through the oil-guiding strip to the oil-out of circle cover, when motor one starts, the rotation of motor one can drive gu fixed ring and rotate, gu fixed ring's rotation can drive the elastic plate and rotate, can strike the strikeed the board when the elastic plate rotates, thereby makes the elastic plate take place deformation, does not strike the strikeed the board when the elastic plate rotates, the elastic plate can reset through self elasticity, thereby makes the elastic plate itself produce the lubrication liquid of circle cover and flows to the oil-out of circle cover, thereby vibration can take place to vibrate the briquetting through solid fixed ring.
According to the technical scheme, locking device includes the shape frame that returns, the notch has all been seted up to the top and the bottom of shape frame that returns, the equal fixedly connected with L shape piece in top and bottom of shape frame returns, two the equal fixedly connected with elastic expansion board of inner wall of L shape piece, two the equal fixedly connected with pressboard in one side that the L shape piece was kept away from to the elastic expansion board, two be provided with the clearance between the pressboard, before the coil is prepared to wire winding, pass the coil between two pressboards, two pressboards can be through the elasticity of elastic expansion board to the coil suppression.
According to the technical scheme, the side fixedly connected with Z shape piece of thread bush, the one side fixedly connected with oblique shape piece of thread bush is kept away from to Z shape piece, the top and the equal fixedly connected with triangle of oblique shape piece scrape the piece bottom, the pressboard is located the displacement orbit of triangle and scrapes the piece, when the coil is at the high-speed removal between two pressboards, the coil that moves at a high speed probably because friction and heat production in the suppression process, make coil paint film soften and adhere to on the pressboard, therefore, when the thread bush moves, the thread bush can drive Z shape piece and remove, the removal of Z shape piece can drive oblique shape piece and remove, the removal of triangle is scraped the piece and can be scraped the paint film that adheres to on the pressboard.
According to the technical scheme, fracture protection device includes the fixed frame, the side fixed connection of fixed frame is on the side of returning the shape frame, the side fixedly connected with fixed block of L shape piece, the top of fixed block runs through and sliding connection has the U-shaped pole, the bottom fixedly connected with longeron of U-shaped pole, the longeron contacts with the inner wall of fixed frame, the top fixedly connected with U-shaped fixture block of longeron, the draw-in groove has been seted up to the outer wall of pivot, the draw-in groove is located the displacement orbit of U-shaped fixture block, be provided with the spring between longeron and the fixed block, when needs wire winding, pulling U-shaped pole, the U-shaped pole receives the pulling force and can drive the longeron and upwards moves, and the upward movement of longeron can leave the draw-in groove, and the upward movement of longeron can extrude the spring, then pass the coil between fixed frame and the longeron, under the fast moving effort of coil, can make the longeron keep extruding the state to the spring, after the spring is broken, can stop the spring to rotate in the spring through the drive the spring to rebound in the clamp block, thereby can stop to make the pivot in the spring rebound after the spring drives the longeron.
According to the technical scheme, the top fixedly connected with of U-shaped fixture block places the piece, the one side of placing the piece and being close to solid fixed ring sets up to the roughness, gu fixed ring's inner wall fixedly connected with ring, the piece that is being placed can be driven to reset to the reset of U-shaped fixture block simultaneously, places the piece and resets after, places the piece and can drive the ring and place the roughness of piece and contact.
The invention provides a motor coil winding device. The beneficial effects are as follows:
(1) According to the invention, through the arrangement of the motor II, the screw rod, the L-shaped plate, the thread sleeve, the connecting block, the round sleeve, the push ring, the L-shaped push block and the liquid storage cotton, the liquid storage cotton in the round sleeve is smeared on the surface of the sleeve through the oil guide strip, so that friction between the coil and the sleeve in the process of taking down the coil after winding is completed can be reduced, and the surface of the coil is prevented from being scratched or worn; meanwhile, through the arrangement of the round sleeve, the push ring and the L-shaped push block, the L-shaped push block is driven to move by the movement of the push ring, and the coil with the wound wire is pushed down by the movement of the L-shaped push block, so that the workload of workers is reduced, and the working efficiency of taking out the coil is improved; meanwhile, through the arrangement of the pressing block and the round sleeve, the round sleeve can be extruded by the pressing block, so that the lubricating liquid of the liquid storage cotton in the round sleeve flows to the oil outlet of the round sleeve through the oil guide strip, and the lubricating liquid of the liquid storage cotton flows out of the liquid outlet of the round sleeve more quickly; meanwhile, through the arrangement of the fixing ring, the pressing block, the elastic plate, the hit plate and the round sleeve, the vibration of the elastic plate can be transmitted to the pressing block through the fixing ring, so that the pressing block vibrates, and the vibration of the pressing block can accelerate the flowing speed of the lubricating liquid in the round sleeve from the liquid storage cotton to the round sleeve through the oil guide strip.
(2) According to the invention, through the arrangement of the anti-loosening device, the loop-shaped frame, the L-shaped block, the elastic expansion plate and the pressing plates are arranged, so that the two pressing plates can press the coil through the elasticity of the elastic expansion plate, and the problem that the coil is loosened or uneven due to loose tension of the coil in the winding process is avoided; meanwhile, through the arrangement of the Z-shaped block, the oblique-shaped block, the triangular scraping block and the pressing plate, the movement of the Z-shaped block can drive the oblique-shaped block to move, the movement of the oblique-shaped block can drive the triangular scraping block to move, and the movement of the triangular scraping block can scrape paint films adhered to the pressing plate, so that the problem that the next coil is loose or uneven due to existence of the paint films is avoided.
(3) According to the invention, through the arrangement of the fracture protection device, the fixing block, the U-shaped rod, the long plate, the U-shaped clamping block and the clamping groove are arranged, so that the resilience of the long plate drives the U-shaped clamping block to be clamped in the clamping groove, the rotating shaft stops rotating, and the rotating shaft stops rotating the sleeve, thereby avoiding that the sleeve drives the broken coil to splash at a high speed, and broken wire segments splash at a high speed, so that operators or other equipment are injured; meanwhile, through the arrangement of the placement blocks, the circular rings and the fixing rings, the U-shaped clamping blocks can be reset to drive the placement blocks to reset, and after the placement blocks reset, the placement blocks can drive the circular rings to be in contact with the rough surface of the placement blocks, so that the effect of stopping rotation of the rotating shaft is enhanced.
Drawings
FIG. 1 is a schematic diagram of the overall invention;
FIG. 2 is a schematic side cross-section of the present invention;
FIG. 3 is a schematic view of the structure of the connecting block of the present invention;
FIG. 4 is a schematic diagram of the structure of the press block of the invention;
FIG. 5 is a schematic view of the structure of the thread bushing of the present invention;
FIG. 6 is a schematic view showing the structure of the anti-loosening device of the present invention;
FIG. 7 is an enlarged schematic view of the structure A in FIG. 6 according to the present invention;
Fig. 8 is a schematic view of the structure of the fracture protecting device of the present invention.
In the figure: 1. a chassis; 2. a control panel; 3. a connecting plate; 4. a support plate; 5. a first motor; 6. a rotating shaft; 7. a sleeve; 22. an L-shaped push block; 8. an anti-loosening device; 81. a square frame; 82. an L-shaped block; 83. an elastic expansion plate; 84. a pressing plate; 85. a Z-shaped block; 86. an oblique block; 87. triangular scraping blocks; 9. a fracture protection device; 91. a fixed frame; 92. a fixed block; 93. a U-shaped rod; 94. a long plate; 95. a U-shaped clamping block; 96. a clamping groove; 97. placing a block; 98. a circular ring; 10. a second motor; 11. a screw; 12. an L-shaped plate; 13. a thread sleeve; 14. a connecting block; 15. a round sleeve; 16. a push ring; 17. a fixing ring; 18. briquetting; 19. an elastic plate; 20. a hit plate; 21. and (5) storing liquid cotton.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-8, one embodiment of the present invention is as follows: a motor coil winding device comprises a case 1, a control panel 2 is arranged at the front side of the case 1, a connecting plate 3 is fixedly connected to the side surface of the case 1, a supporting plate 4 is clamped on one side, far away from the case 1, of the connecting plate 3, a motor I5 is fixedly connected to the inner wall of the case 1, a rotating shaft 6 is fixedly connected to an output shaft of the motor I5, a sleeve 7 is arranged on the outer wall of the rotating shaft 6, an L-shaped push block 22 is slidingly connected to the outer wall of the sleeve 7, a motor II 10 is fixedly connected to the top of the case 1, a screw 11 is fixedly connected to the output shaft of the motor II 10, one end, far away from the motor II 10, of the screw 11 is rotatably connected with an L-shaped plate 12, the side surface of the L-shaped plate 12 is fixedly connected to the top of the case 1, a thread sleeve 13 is connected to the circumferential surface of the screw 11, a connecting block 14 is fixedly connected to the bottom of the thread sleeve 13, a round sleeve 15 is fixedly connected to the bottom of the connecting block 14, a liquid storage cotton 21 is fixedly connected to the inner wall of the round sleeve 15, the oil guiding strips are fixedly connected between the liquid storage cotton 21 and the round sleeve 15, the push ring 16 is fixedly connected to the side surface of the round sleeve 15, one side of the push ring 16 away from the round sleeve 15 is fixedly connected to the side surface of the L-shaped push block 22, the anti-loosening device 8 is arranged on the side surface of the chassis 1, the fracture protection device 9 is arranged on the side surface of the square frame 81, a plurality of oil outlets are formed in the inner wall of the round sleeve 15, one side of the oil guiding strips away from the liquid storage cotton 21 is fixedly connected to the inner wall of the oil outlets, the oil outlets are in contact with the sleeve 7, the L-shaped push block 22 can squeeze the round sleeve 15 through the push ring 16 in the moving process, so that the liquid storage cotton 21 in the round sleeve 15 smears lubricating liquid on the surface of the sleeve 7 through the oil guiding strips, the friction between the coil and the sleeve 7 in the taking-down process after winding is completed can be reduced, the surface of the coil is prevented from being scratched or worn, the movement of the push ring 16 drives the L-shaped push block 22 to move, and the coil wound by the coil is pushed down by the movement of the L-shaped push block 22, so that the workload of workers is reduced, and the work efficiency of taking out the coil is improved.
The outer wall fixedly connected with solid fixed ring 17 of pivot 6, gu fixed ring 17's side fixedly connected with a plurality of briquetting 18, gu fixed ring 17's circumference fixedly connected with a plurality of elastic plates 19, the bottom fixedly connected with of thread bush 13 receives the board 20, it is located the displacement orbit of a plurality of elastic plates 19 to receive the board 20, circle cover 15 is located the displacement orbit of a plurality of briquetting 18, through the setting of above-mentioned structure, circle cover 15 can receive the extrusion of briquetting 18, thereby make the inside lubrication liquid of the cotton 21 of circle cover 15 flow to the oil-out of circle cover 15 through the gib block, thereby make the faster liquid of the cotton 21 of stock flow from the liquid outlet of circle cover 15, elastic plate 19 can reset through self elasticity, thereby make elastic plate 19 itself produce the vibration, the vibration of elastic plate 19 can pass through gu fixed ring 17 and transmit briquetting 18, thereby make briquetting 18 take place the vibration, the vibration of briquetting 18 can accelerate the inside lubrication liquid of circle cover 15 and pass through the gib block 15 from the cotton 21 of stock to the flow velocity of circle cover 15.
The anti-loosening device 8 comprises a square frame 81, notches are formed in the top and the bottom of the square frame 81, an L-shaped block 82 is fixedly connected to the top and the bottom of the square frame 81, elastic expansion plates 83 are fixedly connected to the inner walls of the two L-shaped blocks 82, pressing plates 84 are fixedly connected to one sides, far away from the L-shaped blocks 82, of the two elastic expansion plates 83, gaps are formed between the two pressing plates 84, through the arrangement of the structure, the two pressing plates 84 can press a coil through the elasticity of the elastic expansion plates 83, loose or uneven tension of the coil in a winding process is avoided, and accordingly the problem that the wound coil is loose or uneven is caused.
The side fixedly connected with Z shape piece 85 of thread bush 13, the one side fixedly connected with oblique shape piece 86 that the thread bush 13 was kept away from to Z shape piece 85, the equal fixedly connected with triangle in top and bottom of oblique shape piece 86 is scraped the piece 87, pressboard 84 is located the triangle and scrapes the displacement orbit of piece 87, through the setting of above-mentioned structure, the removal of Z shape piece 85 can drive oblique shape piece 86 and remove, the removal of oblique shape piece 86 can drive the triangle and scrape the piece 87 and remove, the removal of triangle is scraped the piece 87 can scrape the paint film that adheres to on pressboard 84 to avoid appearing loose or inhomogeneous problem when leading to next coil wire winding because of the existence of paint film.
When the coil winding device is used, before the sleeve 7 starts to wind a coil, the motor II 10 is started, the output shaft of the motor II 10 can enable the screw rod 11 to rotate, the screw rod 11 can drive the threaded sleeve 13 to move, the movement of the threaded sleeve 13 can drive the connecting block 14 to move, the movement of the connecting block 14 can drive the round sleeve 15 to move, the movement of the round sleeve 15 can drive the push ring 16 to move, the movement of the push ring 16 can drive the L-shaped push block 22 to move, under the interaction of force, the L-shaped push block 22 can squeeze the round sleeve 15 through the push ring 16 in the moving process, so that the liquid storage cotton 21 in the round sleeve 15 can be smeared on the surface of the sleeve 7 through the oil guide strip, friction between the coil and the sleeve 7 in the removing process after the coil winding is completed can be reduced, and the coil surface is prevented from being scratched or worn; after the winding is completed, the L-shaped push block 22 is driven to move by the movement of the push ring 16, and the coil after the winding is completed is pushed down by the movement of the L-shaped push block 22, so that the workload of workers is reduced, and the working efficiency of taking out the coil is improved; when the round sleeve 15 moves to the side close to the case 1, the round sleeve 15 is extruded by the pressing block 18, so that the lubricating liquid of the liquid storage cotton 21 in the round sleeve 15 flows to the oil outlet of the round sleeve 15 through the oil guide strip, and the lubricating liquid of the liquid storage cotton 21 flows out of the liquid outlet of the round sleeve 15 more quickly; when the motor one 5 starts, the output shaft of the motor one 5 can drive the rotating shaft 6 to rotate, the rotation of the rotating shaft 6 can drive the fixed ring 17 to rotate, the rotation of the fixed ring 17 can drive the elastic plate 19 to rotate, the elastic plate 19 can strike the strikeed plate 20 when rotating, thereby the elastic plate 19 is deformed, the elastic plate 19 can reset through the elasticity of the elastic plate 19 when the elastic plate 19 rotates, thereby the elastic plate 19 generates vibration, the vibration of the elastic plate 19 can be transmitted to the pressing block 18 through the fixed ring 17, thereby the pressing block 18 vibrates, and the vibration of the pressing block 18 can accelerate the flowing speed of lubricating liquid from the liquid storage cotton 21 to the round sleeve 15 through the oil guide strip in the round sleeve 15.
Before the coil is ready to be wound, the coil passes through between the two pressing plates 84, and the two pressing plates 84 press the coil through the elasticity of the elastic expansion plate 83, so that the coil is prevented from being subjected to loose tension in the winding process, and the problem of loose or uneven wound coil is caused; when the coil moves at a high speed between the two pressing plates 84, the coil moving at a high speed may be generated due to friction and heat in the pressing process, so that a coil paint film is softened and adhered to the pressing plates 84, when the threaded sleeve 13 moves, the threaded sleeve 13 drives the Z-shaped block 85 to move, the Z-shaped block 85 moves to drive the inclined block 86 to move, the inclined block 86 moves to drive the triangular scraping block 87 to move, and the paint film adhered to the pressing plates 84 is scraped off by the triangular scraping block 87, so that the problem that the next coil is loose or uneven due to existence of the paint film is avoided.
Referring to fig. 1-8, in another embodiment of the present invention, the fracture protection device 9 includes a fixing frame 91, a side surface of the fixing frame 91 is fixedly connected to a side surface of a rectangular frame 81, a side surface of an L-shaped block 82 is fixedly connected to a fixing block 92, a top of the fixing block 92 is penetrated and slidably connected with a U-shaped rod 93, a bottom of the U-shaped rod 93 is fixedly connected with a long plate 94, the long plate 94 contacts with an inner wall of the fixing frame 91, a top of the long plate 94 is fixedly connected with a U-shaped clamping block 95, a clamping groove 96 is formed on an outer wall of the rotating shaft 6, the clamping groove 96 is located on a displacement track of the U-shaped clamping block 95, a spring is disposed between the long plate 94 and the fixing block 92, after the coil is broken, the spring drives the long plate 94 to rebound through self elasticity, the rebound of the long plate 94 drives the U-shaped clamping block 95 to be clamped into the clamping groove 96, thereby stopping rotation of the rotating shaft 6, and thus avoiding high-speed splashing broken coils, high-speed wire and high-speed wire breakage caused by the sleeve 7.
The top fixedly connected with of U-shaped fixture block 95 places the piece 97, places the piece 97 and is close to the one side of solid fixed ring 17 and set up to the rough surface, and the inner wall fixedly connected with ring 98 of solid fixed ring 17 through the setting of above-mentioned structure, and the piece 97 is being placed in the reset of U-shaped fixture block 95 can drive, places the piece 97 after the piece 97 resets, places the piece 97 can drive ring 98 and place the rough surface contact of piece 97 to strengthened and made pivot 6 stop pivoted effect.
When the coil winding machine is used, when the U-shaped rod 93 is required to be wound, the U-shaped rod 93 is pulled to drive the long plate 94 to move upwards, the long plate 94 moves upwards to drive the U-shaped clamping block 95 to move, the U-shaped clamping block 95 moves to leave the clamping groove 96, the upward movement of the long plate 94 extrudes the coil, then the coil passes through the space between the fixed frame 91 and the long plate 94, the long plate 94 keeps the state of extruding the spring under the action force of the rapid movement of the coil, after the coil breaks, the spring drives the long plate 94 to rebound through the elasticity of the spring, the rebound of the long plate 94 drives the U-shaped clamping block 95 to be clamped into the clamping groove 96, so that the rotating shaft 6 stops rotating, the sleeve 7 stops rotating, and broken coil is prevented from high-speed splashing caused by the sleeve 7, and operators or other equipment can be injured; meanwhile, the reset of the U-shaped clamping block 95 drives the placing block 97 to reset, and after the placing block 97 resets, the placing block 97 drives the circular ring 98 to be in contact with the rough surface of the placing block 97, so that the effect of stopping rotation of the rotating shaft 6 is enhanced.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.