Intelligent mud viscosity tester
Technical Field
The invention relates to the technical field of slurry viscosity tests, in particular to an intelligent slurry viscosity tester.
Background
The premixed shield mortar is a premixed material specially designed for shield construction, and is mainly used for grouting filling between a duct piece and a soil layer in tunnel shield construction so as to ensure the stability and the safety of a tunnel structure.
The fluidity is one of the necessary items of pre-mixed shield mortar, the main instrument used for measuring the fluidity is a mud viscometer, two testers are required to cooperate to use the mud viscometer in the test, one tester plugs a discharge pipe orifice, the other tester pours the slurry, the discharge port is loosened after the slurry is poured, the testers start to count by a stopwatch, and when the slurry flows into a 500ml metering container, the timing is stopped and the flowing time is recorded. However, the use of the viscometer has the following defects: firstly, the prior art needs two inspectors to cooperate to block a discharging pipe orifice, pour slurry, loosen a discharging hole, time, and the like, and in the whole process, the two inspectors are difficult to continuously keep close cooperation and orderly and stably operate, and the cooperation time has errors, so that the test efficiency and the accuracy of test results are required to be improved.
Secondly, in the prior art, the slurry outflow time of a single sample holder is mainly tested, but the problem of fluidity difference caused by factors such as stirring process and the like also exists in the same batch of slurry, and under the condition of lacking a test for simultaneously flowing out slurry of a plurality of sample holders, test sample data is less, and the test result is easy to be inaccurate.
Disclosure of Invention
The invention provides an intelligent mud viscosity tester, which solves the technical problems that in the prior art, the operation difficulty is high, and the efficiency and the accuracy are required to be improved because a mud outflow time test of a single sample holder is mainly carried out.
The invention provides an intelligent mud viscosity tester which comprises a frame and a base fixedly arranged on the frame and used for placing a measuring cup, wherein a mounting frame and a plurality of sample holder fixing seats used for fixing sample holders are fixedly arranged on the frame, the sample holder fixing seats are positioned above the mounting frame, an inner expanding and pressing unit and an outer collecting and clamping unit are arranged on the mounting frame, the inner expanding and pressing unit comprises a plurality of inner expanding assemblies which are circumferentially distributed and are in one-to-one correspondence with the sample holders and a driving assembly used for driving the inner expanding assemblies to expand, and the outer collecting and clamping unit comprises a plurality of outer collecting assemblies which are circumferentially distributed and are in one-to-one correspondence with the inner expanding assemblies and a pulling assembly used for pulling the outer collecting assemblies to shrink.
The driving assembly comprises a mounting plate fixedly mounted at the top of the mounting frame, the outer collecting assembly comprises two mounting plates fixedly mounted at the outer side of the mounting plate and symmetrical to each other, and two reset grooves respectively formed in one side, close to the center of the mounting plate, of the two mounting plates, a reset spring is fixedly mounted on the inner wall of one side, close to the center of the mounting plate, of the reset groove, a sliding block in sliding connection with the reset groove is fixedly mounted at the other end of the reset spring, an outer collecting plate is mounted between the two sliding blocks, and the outer collecting plate is located on one side, far away from the center of the mounting plate, of the inner expanding plate.
Further, interior expansion assembly includes the spout of seting up at the mounting disc top and the sliding rod of sliding connection in the spout, and the one end that the sliding rod kept away from the mounting disc centre of a circle has interior expansion plate.
Further, the driving assembly further comprises a driving disc rotatably arranged at the top of the mounting disc and a plurality of arc-shaped driving grooves which are formed in the top of the driving disc and distributed circumferentially, and the top of the sliding rod is fixedly provided with a deflector rod which is in sliding connection with the corresponding arc-shaped driving groove.
Further, the bottom of the mounting plate is fixedly provided with a driving motor, and an output shaft of the driving motor penetrates through the mounting plate in a sliding manner and is fixedly connected with the driving plate.
Further, the pulling assembly comprises two fixing plates which are fixedly arranged on one sides of the two mounting plates away from each other and are symmetrical to each other, and two fixed pulleys which are respectively and fixedly arranged on the tops of the two fixing plates, wherein pull ropes are wound on the outer sides of the two fixed pulleys.
Further, the two sides of the outer retracting plate, which are close to the two mounting plates, are fixedly provided with the lug plates, and two ends of the stay cord are fixedly connected with the inner expanding plate and the corresponding lug plates respectively.
Further, the sample holder is composed of a conical cylinder and an internal thread hose fixedly arranged at the bottom of the conical cylinder, the internal thread hose is positioned between an internal expanding plate and an external collecting plate, and the internal expanding plate and the external collecting plate are matched to clamp and seal the internal thread hose.
Further, the left and right sides of the frame are fixedly provided with bearing plates, the tops of the left and right bearing plates are respectively and fixedly provided with an infrared emitter and an infrared receiver, and the infrared emitters and the infrared receivers are symmetrically distributed on the two sides of the upper end face of the measuring cup.
Further, the front side of the frame is fixedly provided with a controller, and the infrared transmitter, the infrared receiver and the driving motor are electrically connected with the controller.
Further, a limiting rod is fixedly arranged on one side of the sliding block, which is close to the circle center of the mounting plate, and a limiting groove with the diameter identical to that of the limiting rod is formed in the inner wall of one side of the resetting groove, which is close to the circle center of the mounting plate.
The invention has the beneficial effects that: 1. according to the invention, the controller, the infrared emitter, the infrared receiver and the driving motor are mutually matched, so that the automatic control of the whole test process is realized, the manual participation operation is greatly reduced, the test efficiency is improved, and meanwhile, the timing module in the controller is used for timing, so that the test precision and stability are greatly improved, and the viscosity test result of the slurry is more accurately reflected.
2. In the invention, in the primary test, the slurry is injected into one conical cylinder only, the time required for filling the measuring cup is measured when the slurry flows out, the time is compared with the outflow time of a standard water sample, and the relative viscosity of the slurry is calculated, so that the basic characteristics of the slurry such as viscosity, fluidity and the like are known, and reference and comparison basis are provided for the subsequent multiple sample holder tests.
3. In the secondary test, the method can effectively avoid the error which is easy to generate in the test of only a single sample holder by simultaneously injecting the slurry into the three conical cylinders and synchronously flowing the slurry, namely, the problem that only a small part of slurry is difficult to completely capture the local fluidity difference possibly existing in the same batch of slurry due to factors such as uneven stirring, sedimentation, temperature gradient, water evaporation and the like is avoided, so that the data diversity is increased through the synchronous test of the three sample holders, and the integral flow characteristic of the slurry is more accurately reflected.
4. After the secondary test is finished, the stability of the slurry is evaluated by comparing the outflow time of the slurry in a single sample holder with the synchronous outflow time of the slurry in three sample holders, if the two are not different, the slurry has better stability in terms of fluidity, otherwise, if the difference is obvious, the proportioning or stirring process of the slurry needs to be improved.
5. According to the invention, the moving stroke of the inner expansion plate is utilized, and the outer contraction plate and the inner expansion plate are controlled to synchronously and reversely move, so that stable clamping and loosening of the inner threaded hose are ensured, the problem of asymmetric distribution of acting force caused by unilateral action is avoided, and the stability and consistency of mud outflow in the inner threaded hose are ensured.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic perspective view of the measuring cup, base, frame, infrared emitter and infrared receiver portions of the present invention.
Fig. 3 is a schematic perspective view of the inner expanding and pressing unit, the outer contracting and clamping unit, the mounting frame and the driving disc part of the invention.
Fig. 4 is a schematic perspective view of the inner expansion plate, outer contraction plate, mounting plate, reset groove and reset spring of the present invention.
Fig. 5 is a schematic perspective view of the fixing plate, fixed pulley, ear plate, pull rope and slide block part of the present invention.
Fig. 6 is an exploded view of a portion of the perspective structure of the drive motor, mounting plate, slide bar, inner expansion plate and drive plate of the present invention.
In the figure: 1. a frame; 2. a base; 3. a measuring cup; 4. a sample holder; 5. a sample holder; 6. an internal expanding and pressing unit; 7. an outer-receiving clamping unit; 8. a mounting frame; 9. a carrying plate; 10. an infrared emitter; 11. an infrared receiver; 12. a controller; 401. a conical cylinder; 402. an internally threaded hose; 601. an inner expanding component; 602. a drive assembly; 6011. a chute; 6012. a slide bar; 6013. an inner expansion plate; 6021. a mounting plate; 6022. a drive plate; 6023. an arc-shaped driving groove; 6024. a driven lever; 6025. a driving motor; 701. an outer receiving assembly; 702. pulling the assembly; 7011. a mounting plate; 7012. a reset groove; 7013. a return spring; 7014. a slide block; 7015. an outer receiving plate; 7016. a limit rod; 7017. a limit groove; 7021. a fixing plate; 7022. a fixed pulley; 7023. ear plates; 7024. and (5) pulling the rope.
Detailed Description
The subject matter described herein will now be discussed with reference to example embodiments. It should be appreciated that these embodiments are discussed so that those skilled in the art will better understand and realize the subject matter described herein. Changes may be made in the function and arrangement of elements discussed without departing from the scope of the disclosure as set forth in the specification. Various examples may omit, replace, or add various procedures or components as desired. In addition, features described with respect to some examples may be combined in other examples as well.
Referring to fig. 1, fig. 2, fig. 3 and fig. 6, an intelligent mud viscosity tester comprises a frame 1 and a base 2 fixedly installed on the frame 1 and used for placing a measuring cup 3, wherein a mounting frame 8 and a plurality of sample holder fixing seats 5 used for fixing the sample holders 4 are fixedly installed on the frame 1, the sample holder fixing seats 5 are located above the mounting frame 8, an inner expanding pressing unit 6 and an outer collecting clamping unit 7 are arranged on the mounting frame 8, the inner expanding pressing unit 6 comprises a plurality of inner expanding assemblies 601 which are circumferentially distributed and are in one-to-one correspondence with the plurality of sample holders 4 and a driving assembly 602 used for driving the inner expanding assemblies 601 to expand, the outer collecting clamping unit 7 comprises a plurality of outer collecting assemblies 701 which are circumferentially distributed and are in one-to-one correspondence with the plurality of inner expanding assemblies 601 and a pulling assembly 702 used for pulling the outer collecting assemblies 701 to shrink, and the driving assembly 602 comprises a mounting plate 6021 fixedly installed at the top of the mounting frame 8 and a driving motor 6025 fixedly installed at the bottom of the mounting plate 6021.
Referring to fig. 1, fig. 2, fig. 3 and fig. 6, the left and right sides of the frame 1 are fixedly provided with bearing plates 9, the tops of the left and right bearing plates 9 are respectively fixedly provided with an infrared emitter 10 and an infrared receiver 11, the infrared emitter 10 and the infrared receiver 11 are distributed on two sides of the upper end face of the measuring cup 3 in a bilateral symmetry manner, the front side of the frame 1 is fixedly provided with a controller 12, the infrared emitter 10, the infrared receiver 11, a driving motor 6025 are electrically connected with the controller 12, and a timing module is integrated inside the controller 12.
Referring to fig. 1, 2 and 3, the sample holder 4 is composed of a conical cylinder 401 and an internally threaded hose 402 fixedly installed at the bottom of the conical cylinder 401, the internally threaded hose 402 is located between an internally expanding component 601 and an externally receiving component 701, and the internally expanding component 601 and the externally receiving component 701 cooperate to clamp and seal the internally threaded hose 402.
When the infrared light source is particularly used, before the initial test is started, the controller 12 sends out an electric signal to control the infrared emitter 10, the infrared receiver 11 and the driving motor 6025 to start, the infrared emitter 10 emits an infrared light beam, the infrared light beam approaches the upper end face of the measuring cup 3, at the moment, the infrared receiver 11 can receive the light beam emitted by the infrared emitter 10 and send out an electric signal to the controller 12 so as to indicate that the infrared light beam is not shielded, the measuring cup 3 is not fully filled, and meanwhile, the inner expansion assembly 601 and the outer expansion assembly 701 are in a state of clamping and closing the inner threaded hose 402 at the bottom of the conical cylinder 401.
Then, after filling the slurry into one of the three conical cylinders 401, sending an electric signal through the controller 12 to control the driving motor 6025 to start so as to drive the inner expanding assembly 601 to be far away from the inner threaded hose 402, simultaneously, pulling the outer expanding assembly 701 to be far away from the inner threaded hose 402 synchronously through the pulling assembly 702, releasing the clamping closure of the inner threaded hose 402, sending an electric signal through the controller 12 after closing to control the driving motor 6025 to stop rotating, at this time, receiving a signal of 'stopping rotation of the driving motor 6025 motor' sent by the controller 12 by a timing module in the controller 12, indicating that the slurry has started to flow out, taking the timing module in the controller 12 as a trigger point for starting timing, immediately starting timing, and naturally flowing downwards under the action of gravity by the slurry in the conical cylinder 401 filled with the slurry, and discharging the slurry into the measuring cup 3 through the inner threaded hose 402.
Along with the gradual flow of slurry into the measuring cup 3, when the slurry in the measuring cup 3 reaches the upper end edge of the measuring cup 3, the infrared beam is blocked by the slurry, the infrared receiver 11 cannot receive the signal of the infrared transmitter 10, at this time, the infrared receiver 11 sends a corresponding electric signal to the controller 12, the controller 12 makes a judgment that the measuring cup 3 is filled with the slurry and immediately sends an electric signal to control the timing module to stop timing, so as to obtain the time T0 required by the slurry in the single sample receiver 4 to fill the measuring cup 3, meanwhile, the controller 12 also immediately sends an electric signal to control the driving motor 6025 to start, the inner expansion assembly 601 and the outer receiving assembly 701 clamp and close the internal threaded hose 402, after the internal threaded hose 402 clamps and closes, the controller 12 sends an electric signal to control the driving motor 6025 to stop rotating, so as to finish the primary test, the primary test is performed by injecting the slurry into only one conical cylinder 401, the time T0 required by filling the slurry in the measuring cup 3 is measured, and the relative viscosity of the slurry is calculated by comparing the time T0 with the standard outflow time (26 seconds), so that the relative viscosity of the slurry is obtained, the relative viscosity of the slurry is realized, the following characteristics of the sample receiver 4 and the reference samples are provided for the following tests and the following test are based on the characteristics.
After the primary test is completed, the same operation is repeated to perform the secondary test, except that slurry is injected into each of the three conical cylinders 401 to obtain a time T1 required for filling the measuring cup 3 by simultaneously discharging the slurry in the three sample holders 4, and then the time T1 is compared with the discharge time of the standard water sample.
In the secondary test, by simultaneously injecting the slurry into the three conical cylinders 401 and enabling the slurry to flow out synchronously, the error easily generated in the test by using only a single sample holder 4 can be effectively avoided, namely the problem that the local fluidity difference possibly existing in the same batch of slurry due to factors such as uneven stirring, precipitation, temperature gradient, water evaporation and the like is difficult to be completely captured by only a small part of slurry is avoided, so that the data diversity is increased through the synchronous test of the three sample holders 4, and the integral fluidity characteristic of the slurry is more accurately reflected.
After the secondary test is finished, the stability of the slurry can be evaluated by comparing T0 (the outflow time of the slurry in the single sample holder 4) with T1 (the synchronous outflow time of the slurry in the three sample holders 4), if the two are not far apart, the slurry has better stability in terms of fluidity, otherwise, if the difference is obvious, the proportioning or stirring process of the slurry needs to be improved.
Referring to fig. 3, 4 and 6, the inner expansion assembly 601 includes a sliding groove 6011 formed on the top of the mounting plate 6021 and a sliding rod 6012 slidably connected in the sliding groove 6011, and an inner expansion plate 6013 is fixedly mounted on one end of the sliding rod 6012 away from the center of the mounting plate 6021.
Referring to fig. 3 and 6, the driving assembly 602 further includes a driving plate 6022 rotatably mounted on the top of the mounting plate 6021, and a plurality of arc-shaped driving grooves 6023 formed on the top of the driving plate 6022 and distributed circumferentially, a driven rod 6024 slidably connected to the corresponding arc-shaped driving groove 6023 is fixedly mounted on the top of the sliding rod 6012, and an output shaft of the driving motor 6025 slidably penetrates through the mounting plate 6021 and is fixedly connected to the driving plate 6022.
When the device is specifically used, the controller 12 sends an electric signal to control the driving motor 6025 to start when the test starts, so that the driving disc 6022 rotates, then the arc-shaped driving groove 6023 can stir the driven rod 6024 to move along the sliding groove 6011 towards one side close to the center of the mounting disc 6021, so that the sliding rod 6012 drives the three inner expansion plates 6013 to synchronously move away from the inner threaded hose 402, meanwhile, the pulling assembly 702 pulls the outer assembly 701 to synchronously move away from the inner threaded hose 402, the clamping and closing of the inner threaded hose 402 are relieved, and mud in the conical cylinder 401 can naturally flow downwards through the inner threaded hose 402 under the action of gravity.
When the controller 12 makes a judgment that the measuring cup 3 is filled with slurry and immediately sends out an electric signal to control the driving motor 6025 to start, the driving motor 6025 starts to enable the driving disk 6022 to reversely rotate, then the arc-shaped driving groove 6023 stirs the driven rod 6024 to move along the sliding groove 6011 to the side far away from the circle center of the mounting disk 6021, so that the three inner expansion plates 6013 synchronously move to be close to the inner threaded hose 402, and meanwhile, the pulling assembly 702 pulls the outer collecting assembly 701 to synchronously move to be close to the inner threaded hose 402, so that the inner threaded hose 402 is clamped and closed, and slurry in the conical cylinder 401 is prevented from continuously flowing downwards through the inner threaded hose 402 under the action of gravity.
Referring to fig. 2,3, 4, 5 and 6, the outer retraction assembly 701 includes two mounting plates 7011 fixedly mounted on the outer side of the mounting plate 6021 and symmetrical to each other, and two return slots 7012 respectively formed on one side of the two mounting plates 7011 close to each other, a return spring 7013 is fixedly mounted on an inner wall of one side of the return slot 7012 close to the center of the mounting plate 6021, a sliding block 7014 slidably connected with the return slot 7012 is fixedly mounted at the other end of the return spring 7013, an outer retraction plate 7015 is jointly mounted between the two sliding blocks 7014, and the outer retraction plate 7015 is located on one side of the inner extension plate 6013 away from the center of the mounting plate 6021.
Referring to fig. 2, 3,4 and 5, the pulling assembly 702 includes two fixing plates 7021 fixedly installed on the far side of the two mounting plates 7011 and symmetrical to each other, and two fixed pulleys 7022 respectively fixedly installed on the top of the two fixing plates 7021, and pull ropes 7024 are wound around the outer sides of the two fixed pulleys 7022.
Referring to fig. 2,3,4 and 5, the two sides of the outer receiving plate 7015, which are close to the two mounting plates 7011, are fixedly provided with ear plates 7023, and two ends of the pull rope 7024 are respectively and fixedly connected with the inner expanding plate 6013 and the corresponding ear plates 7023.
Referring to fig. 5, a stop lever 7016 is fixedly mounted on one side of the slider 7014, which is close to the center of the mounting plate 6021, and a stop slot 7017, which is identical to the stop lever 7016 in diameter, is formed in the inner wall of one side of the reset slot 7012, which is close to the center of the mounting plate 6021.
When the inner expansion plate 6013 moves away from the inner threaded hose 402, the connecting end connected with the two pull ropes 7024 is driven to move in the direction close to the center of the installation plate 6021, in the process, the pressure born by the reset spring 7013 is gradually reduced and reset, so that the outer expansion plate 7015 moves in the direction away from the center of the installation plate 6021 by pushing the sliding block 7014, the inner expansion plate 6013 and the outer expansion plate 7015 synchronously move away, the clamping closure of the inner threaded hose 402 is relieved, and mud in the conical cylinder 401 filled with mud can naturally flow downwards through the inner threaded hose 402 under the action of gravity.
When the inner expansion plate 6013 moves close to the inner threaded hose 402, the outer contraction plate 7015 is pulled by the two pull ropes 7024 to move towards the direction close to the center of the mounting plate 6021, the outer contraction plate 7015 drives the sliding block 7014 to synchronously move and compress the reset spring 7013, the inner expansion plate 6013 and the outer contraction plate 7015 synchronously move close to clamp and close the inner threaded hose 402 between the inner expansion plate 6013 and the outer contraction plate 7015, and mud in the conical cylinder 401 is prevented from continuously flowing downwards through the inner threaded hose 402 under the action of gravity.
Finally, it should be noted that: it is apparent that the above examples are only illustrative of the present invention and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present invention.