CN118927505B - Full-automatic foaming and pouring production line - Google Patents
Full-automatic foaming and pouring production line Download PDFInfo
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- CN118927505B CN118927505B CN202411226877.2A CN202411226877A CN118927505B CN 118927505 B CN118927505 B CN 118927505B CN 202411226877 A CN202411226877 A CN 202411226877A CN 118927505 B CN118927505 B CN 118927505B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及发泡技术领域,具体为一种全自动化发泡灌注生产线。The invention relates to the technical field of foaming, in particular to a fully automated foaming and perfusion production line.
背景技术Background Art
发泡是一种通过在物体中形成均匀、致密的气泡孔的过程;这个过程可以通过不同的方法实现,包括物理发泡法、化学发泡法和机械发泡法,每种方法都有其独特的应用和特点。Foaming is a process that creates uniform, dense bubbles in an object; this process can be achieved through different methods, including physical foaming, chemical foaming, and mechanical foaming, each with its own unique applications and characteristics.
废旧塑料可以通过回收利用、化学方法进行处理,制成发泡剂;这种发泡剂的制作过程涉及将废旧塑料进行化学处理,以产生气体,从而使塑料发泡;这种发泡剂的使用可以有效地利用废旧塑料,同时实现塑料的发泡效果。Waste plastics can be recycled and processed by chemical methods to make foaming agents; the production process of this foaming agent involves chemically treating waste plastics to produce gas to foam the plastic; the use of this foaming agent can effectively utilize waste plastics while achieving the foaming effect of plastics.
如公开号为:CN118003431B,名称为:《一种发泡陶瓷保温板成型装置》,包括将玻化微珠、陶瓷纤维以及黏土混合或再度混合均匀的混料部件,混料部件包括混料仓、混搅振捣杆,其中混料仓内设有定量输送混合物料的输送部件,混搅振捣杆至少设有上下两支,用于旋转搅拌混合物料,且二者的旋转方向相反,各自转向使得被振捣、搅动起的混和物料被甩向所述定量输送部件,所述定量输送部件设置在两支混搅振捣杆之间。For example, the publication number is CN118003431B, and the name is "A foamed ceramic insulation board forming device", which includes a mixing component for mixing or re-mixing vitrified microspheres, ceramic fibers and clay evenly, and the mixing component includes a mixing bin and a mixing and vibrating rod, wherein a conveying component for quantitatively conveying the mixed material is provided in the mixing bin, and the mixing and vibrating rod is provided with at least two upper and lower parts for rotating and stirring the mixed material, and the two rotation directions are opposite, and each turns so that the vibrated and stirred mixed material is thrown toward the quantitative conveying component, and the quantitative conveying component is arranged between the two mixing and vibrating rods.
诸如包含上述专利的现有技术中,在发泡时,通常需要将发泡将插入发泡模具内,与发泡模具内的发泡空间所连通,以使发泡剂能够由发泡枪的口部注射到发泡空间内,从而对发泡空间进行填充;但是,不足之处在于:1、在灌注发泡剂时,通常需要人工拿取发泡枪,以对模具进行灌注;2、在发泡时,每次只能进行一组模具的发泡剂注射,并且发泡剂填满模具的发泡空间需要一定的时间,发泡效率有待进一步提高。In the prior art such as that including the above-mentioned patent, during foaming, it is usually necessary to insert the foaming gun into the foaming mold and connect it with the foaming space in the foaming mold so that the foaming agent can be injected into the foaming space from the mouth of the foaming gun, thereby filling the foaming space; however, the disadvantages are: 1. When pouring the foaming agent, it is usually necessary to manually take the foaming gun to pour the mold; 2. During foaming, only one group of molds can be injected with the foaming agent at a time, and it takes a certain amount of time for the foaming agent to fill the foaming space of the mold, and the foaming efficiency needs to be further improved.
发明内容Summary of the invention
本发明的目的是提供一种全自动化发泡灌注生产线,以解决上述现有技术中的不足之处。The purpose of the present invention is to provide a fully automated foaming and perfusion production line to solve the deficiencies in the above-mentioned prior art.
为了实现上述目的,本发明提供如下技术方案:一种全自动化发泡灌注生产线,包括:In order to achieve the above object, the present invention provides the following technical solution: a fully automated foaming and perfusion production line, comprising:
机架;frame;
转轴,其转动连接在机架;A rotating shaft, which is rotatably connected to the frame;
发泡枪,其位于机架的上方;A foaming gun, which is located above the frame;
多组模具机构,每个模具机构均包括固定连接在转轴上的横杆,横杆上滑动连接有两个发泡模,且两发泡模相互抵接配合,两发泡模上均开设有灌注口,两灌注口均与发泡枪的口部连通配合;Multiple sets of mold mechanisms, each mold mechanism includes a cross bar fixedly connected to a rotating shaft, two foaming molds are slidably connected to the cross bar, and the two foaming molds are mutually abutted and matched, and both foaming molds are provided with a pouring port, and both pouring ports are connected and matched with the mouth of the foaming gun;
驱动机构,其包括转动连接在机架上的驱动件;A driving mechanism, comprising a driving member rotatably connected to the frame;
驱动件沿第一方向转动时,具备拔出行程和第一转动行程;When the driving member rotates along the first direction, it has a pulling stroke and a first rotating stroke;
在拔出行程:驱使发泡枪竖直向上移动,以使发泡枪的口部从灌注口内拔出;In the pulling-out stroke: the foaming gun is driven to move vertically upward so that the mouth of the foaming gun is pulled out from the filling port;
在第一转动行程:驱使发泡枪以转轴的轴线为中心进行转动,以使发泡枪转动至相邻的另一组模具机构的上方;In the first rotation stroke: driving the foaming gun to rotate around the axis of the rotating shaft, so that the foaming gun rotates to the top of another adjacent set of mold mechanisms;
驱动件沿第二方向转动时,具备插入行程和第二转动行程;When the driving member rotates along the second direction, it has an insertion stroke and a second rotation stroke;
在插入行程:驱使发泡枪竖直向下移动,以使发泡枪的口部插入所述相邻的另一组模具机构的灌注口内;In the insertion stroke: driving the foaming gun to move vertically downward so that the mouth of the foaming gun is inserted into the pouring port of another adjacent group of mold mechanisms;
在第一转动行程:驱使发泡枪与各组模具机构同步进行九十度旋转。In the first rotation stroke: the foaming gun and each group of mold mechanisms are driven to rotate 90 degrees synchronously.
进一步在于,横杆上开设有两直槽,两发泡模上均固定连接有圆杆,两圆杆分别一一对应地滑动连接在两直槽内。Furthermore, two straight grooves are formed on the crossbar, and round rods are fixedly connected to the two foaming molds, and the two round rods are slidably connected in the two straight grooves in a one-to-one correspondence.
进一步在于,每个模具机构还包括转动连接在横杆上的转动件,转动件上固定连接有两导向框,两导向框分别一一对应地与两圆杆滑动抵接,转动件上固定连接有齿轮,机架上固定连接有与各模具机构中的齿轮啮合配合的齿条。Furthermore, each mold mechanism also includes a rotating member rotatably connected to the cross bar, two guide frames are fixedly connected to the rotating member, the two guide frames are respectively and one by one slidingly abutted against the two round rods, a gear is fixedly connected to the rotating member, and a rack is fixedly connected to the frame and meshes with the gears in each mold mechanism.
进一步在于,驱动机构还包括固定连接在转轴上的被动件,被动件上开设有圆槽,圆槽连通有多个竖槽,驱动件上开设有斜槽,斜槽与竖槽之间共同滑动连接有连接杆,连接杆固定连接在发泡枪上。Furthermore, the driving mechanism also includes a passive component fixedly connected to the rotating shaft, the passive component is provided with a circular groove, the circular groove is connected to multiple vertical grooves, the driving component is provided with an oblique groove, the oblique groove and the vertical groove are slidably connected with a connecting rod, and the connecting rod is fixedly connected to the foaming gun.
进一步在于,还包括限位机构,其包括固定连接在连接杆上的方框,方框与圆槽、各竖槽均滑动配合,方框内滑动连接有限位件,限位件与方框的内壁之间设置有第一弹簧,圆槽内固定连接有多个斜坡,各斜坡均与限位件滑动抵接配合。Furthermore, it also includes a limiting mechanism, which includes a square frame fixedly connected to the connecting rod, the square frame is slidably matched with the circular groove and each vertical groove, a limiting member is slidably connected in the square frame, a first spring is arranged between the limiting member and the inner wall of the square frame, and a plurality of slopes are fixedly connected in the circular groove, and each slope is slidably abutted against the limiting member.
进一步在于,限位件上具有抵接平面和抵接斜面。Furthermore, the limiting member has an abutting plane and an abutting inclined surface.
进一步在于,还包括顶料脱模机构,其包括固定连接在横杆上的两立板,两个发泡模上螺接有螺纹顶料杆,两螺纹顶料杆与其对应地发泡模之间分别设置有第二弹簧,两螺纹顶料杆分别一一对应地与两立板抵接配合。Furthermore, it also includes a ejection and demoulding mechanism, which includes two vertical plates fixedly connected to the cross bar, and threaded ejection rods are screwed on the two foaming molds. Second springs are respectively arranged between the two threaded ejection rods and their corresponding foaming molds, and the two threaded ejection rods are respectively and one by one in abutment with the two vertical plates.
进一步在于,封堵机构,其包括两个滑动连接在发泡模上的封堵板,两封堵板上均固定连接有抵接弧板,两抵接弧板均与发泡枪的口部抵接配合,两封堵板与发泡模之间均设置有第三弹簧。Furthermore, the blocking mechanism includes two blocking plates slidably connected to the foaming mold, both blocking plates are fixedly connected with abutting arc plates, both abutting arc plates are in abutment with the mouth of the foaming gun, and a third spring is arranged between the two blocking plates and the foaming mold.
进一步在于,发泡模上开设有与灌注口连通的滑槽,两封堵板均滑动连接在滑槽内。Furthermore, a slide groove connected with the pouring port is provided on the foaming mold, and the two blocking plates are slidably connected in the slide groove.
进一步在于,转动件与横杆之间设置有扭簧。Furthermore, a torsion spring is arranged between the rotating member and the cross bar.
在上述技术方案中,本发明提供的一种全自动化发泡灌注生产线:In the above technical solution, the present invention provides a fully automated foaming and perfusion production line:
1、通过设置驱动机构和多组模具机构,在驱动机构的驱动下,能够自动完成发泡枪从其中一组模具机构的灌注口拔出,并旋转至另一组模具机构的灌注口上方,再将发泡枪插入另一组模具机构的灌注口内,避免了人工操作;同时在发泡枪插入灌注口内以后,实现发泡枪与各组模具机构的同步旋转,在旋转的过程中完成对模具的发泡空间内进行发泡剂灌注,能够对多组模具进行灌注、开模,大大提高了发泡效率;通过对废旧塑料回收的方式,能够有效的节约资源、保护生态环境、降低污染、促进可持续发展、促进资源循环利用。1. By setting a driving mechanism and multiple groups of mold mechanisms, under the drive of the driving mechanism, the foaming gun can be automatically pulled out from the filling port of one group of mold mechanisms, and rotated to the top of the filling port of another group of mold mechanisms, and then the foaming gun is inserted into the filling port of the other group of mold mechanisms, thereby avoiding manual operation; at the same time, after the foaming gun is inserted into the filling port, the foaming gun and each group of mold mechanisms can rotate synchronously, and the foaming agent is poured into the foaming space of the mold during the rotation process, and multiple groups of molds can be poured and opened, which greatly improves the foaming efficiency; by recycling waste plastics, it can effectively save resources, protect the ecological environment, reduce pollution, promote sustainable development, and promote resource recycling.
2、通过设置驱动机构和顶料脱模机构,当齿轮与齿条啮合时,齿轮与转动件、导向框同步转动,使得两发泡模在横杆上滑动并相互远离,在发泡模滑动并靠近立板的过程中,螺纹顶料杆与立板抵接,驱使螺纹顶料杆发生旋转,通过螺纹顶料杆旋转,使螺纹顶料杆与成型的工件脱离,避免螺纹顶料杆与成型的工件粘连而影响脱模;同时,发泡模滑动仍在靠近立板,驱使螺纹顶料杆的一端延伸至发泡模的外部,从而将成型的工件顶出,从发泡模的发泡空间内脱落,从而完成成型工件的脱模。2. By setting a driving mechanism and a ejection and demoulding mechanism, when the gear is meshed with the rack, the gear rotates synchronously with the rotating member and the guide frame, so that the two foaming molds slide on the cross bar and move away from each other. In the process of the foaming mold sliding and approaching the vertical plate, the threaded ejection rod abuts against the vertical plate, driving the threaded ejection rod to rotate. The threaded ejection rod rotates to separate the threaded ejection rod from the molded workpiece, avoiding the threaded ejection rod and the molded workpiece from sticking to each other and affecting the demoulding; at the same time, the foaming mold is still sliding close to the vertical plate, driving one end of the threaded ejection rod to extend to the outside of the foaming mold, thereby ejecting the molded workpiece and falling off from the foaming space of the foaming mold, thereby completing the demoulding of the molded workpiece.
3、通过设置封堵机构,当发泡枪竖直向下插入时,抵接弧板与发泡枪的口部抵接配合,抵接弧板会带动封堵板同步在滑槽内滑动,从而便于发泡枪的插入,使得发泡枪的口部与灌注口连通;同时,在发泡枪从灌注口拔出以后,由于第三弹簧的弹力作用,驱使封堵板在滑槽内滑动复位,以对灌注口进行封堵,避免发泡剂膨胀至灌注口的外部,从而避免发泡成型的工件形成多余的边角料,进一步避免了后续需要对边角料裁剪、打磨的工序。3. By setting a blocking mechanism, when the foaming gun is inserted vertically downward, the abutting arc plate abuts against the mouth of the foaming gun, and the abutting arc plate will drive the blocking plate to slide in the slide groove synchronously, thereby facilitating the insertion of the foaming gun, so that the mouth of the foaming gun is connected with the filling port; at the same time, after the foaming gun is pulled out of the filling port, due to the elastic force of the third spring, the blocking plate is driven to slide and reset in the slide groove to block the filling port, thereby preventing the foaming agent from expanding to the outside of the filling port, thereby preventing the foaming workpiece from forming excess scraps, and further avoiding the subsequent process of cutting and grinding the scraps.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
图1为本发明实施例提供的整体结构示意图;FIG1 is a schematic diagram of the overall structure provided by an embodiment of the present invention;
图2为本发明实施例提供的整体结构俯视示意图;FIG2 is a schematic top view of the overall structure provided by an embodiment of the present invention;
图3为本发明实施例提供的去除机架的结构示意图;FIG3 is a schematic diagram of a structure without a frame provided in an embodiment of the present invention;
图4为本发明实施例提供的发泡枪、驱动机构结构示意图;FIG4 is a schematic diagram of the structure of a foaming gun and a driving mechanism provided in an embodiment of the present invention;
图5为本发明实施例提供的发泡枪、限位机构结构示意图;FIG5 is a schematic diagram of the structure of a foaming gun and a limiting mechanism provided in an embodiment of the present invention;
图6为本发明实施例提供的被动件、斜坡结构示意图;FIG6 is a schematic diagram of a passive component and a ramp structure provided by an embodiment of the present invention;
图7为本发明实施例提供的模具机构、转轴结构示意图;FIG7 is a schematic diagram of a mold mechanism and a rotating shaft structure provided in an embodiment of the present invention;
图8为本发明实施例提供的模具机构的底部结构示意图;FIG8 is a schematic diagram of the bottom structure of a mold mechanism provided in an embodiment of the present invention;
图9为本发明实施例提供的模具机构的底部爆炸结构示意图;FIG9 is a schematic diagram of the bottom explosion structure of the mold mechanism provided in an embodiment of the present invention;
图10为本发明实施例提供的发泡模、封堵机构结构示意图。FIG. 10 is a schematic diagram of the structure of a foaming mold and a sealing mechanism provided in an embodiment of the present invention.
附图标记说明:Description of reference numerals:
1、机架;2、转轴;3、发泡枪;31、连接杆;4、模具机构;41、横杆;411、直槽;42、发泡模;421、圆杆;422、灌注口;43、转动件;431、导向框;44、齿轮;45、齿条;5、驱动机构;51、驱动件;511、斜槽;52、被动件;521、圆槽;522、竖槽;6、限位机构;61、方框;62、限位件;621、抵接平面;622、抵接斜面;63、第一弹簧;64、斜坡;7、顶料脱模机构;71、立板;72、螺纹顶料杆;73、第二弹簧;8、封堵机构;81、封堵板;82、抵接弧板;83、第三弹簧。1. Frame; 2. Rotating shaft; 3. Foaming gun; 31. Connecting rod; 4. Mold mechanism; 41. Cross bar; 411. Straight groove; 42. Foaming mold; 421. Round rod; 422. Filling port; 43. Rotating member; 431. Guide frame; 44. Gear; 45. Rack; 5. Driving mechanism; 51. Driving member; 511. Oblique groove; 52. Passive member; 521. Round groove; 522. Vertical groove; 6. Limiting mechanism; 61. Square frame; 62. Limiting member; 621. Abutting plane; 622. Abutting inclined surface; 63. First spring; 64. Slope; 7. Ejection demoulding mechanism; 71. Vertical plate; 72. Threaded ejection rod; 73. Second spring; 8. Blocking mechanism; 81. Blocking plate; 82. Abutting arc plate; 83. Third spring.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
请参阅图1-10,本发明实施例提供的一种全自动化发泡灌注生产线,包括:机架1;转轴2,其转动连接在机架1;发泡枪3,其位于机架1的上方。Please refer to Figures 1-10. An embodiment of the present invention provides a fully automated foaming and perfusion production line, which includes: a frame 1; a rotating shaft 2, which is rotatably connected to the frame 1; and a foaming gun 3, which is located above the frame 1.
在本发明的实施例中:多组模具机构4,每个模具机构4均包括固定连接在转轴2上的横杆41,横杆41上滑动连接有两个发泡模42,且两发泡模42相互抵接配合,两发泡模42上均开设有灌注口422,两灌注口422均与发泡枪3的口部连通配合;具体地,横杆41上开设有两直槽411,两发泡模42上均固定连接有圆杆421,两圆杆421分别一一对应地滑动连接在两直槽411内。In the embodiment of the present invention: multiple groups of mold mechanisms 4, each mold mechanism 4 includes a cross bar 41 fixedly connected to the rotating shaft 2, two foaming molds 42 are slidably connected to the cross bar 41, and the two foaming molds 42 are abutted against each other, and the two foaming molds 42 are provided with a pouring port 422, and the two pouring ports 422 are connected and cooperated with the mouth of the foaming gun 3; specifically, two straight grooves 411 are provided on the cross bar 41, and round rods 421 are fixedly connected to the two foaming molds 42, and the two round rods 421 are slidably connected in the two straight grooves 411 respectively and one by one.
具体地,每个模具机构4还包括转动连接在横杆41上的转动件43,转动件43上固定连接有两导向框431,两导向框431分别一一对应地与两圆杆421滑动抵接,转动件43上固定连接有齿轮44,机架1上固定连接有与各模具机构4中的齿轮44啮合配合的齿条45。Specifically, each mold mechanism 4 also includes a rotating member 43 rotatably connected to the cross bar 41, and two guide frames 431 are fixedly connected to the rotating member 43. The two guide frames 431 are respectively and one by one correspondingly slidably abutted against the two round rods 421, and a gear 44 is fixedly connected to the rotating member 43. A rack 45 meshing with the gear 44 in each mold mechanism 4 is fixedly connected to the frame 1.
当齿轮44与齿条45啮合时,齿轮44会带动转动件43、导向框431同步转动,从而通过导向框431、圆杆421、直槽411之间的配合,驱使圆杆421在直槽411内滑动,从而使两发泡模42相互远离,进一步使两发泡模42之间具有一下料空间,便于进行发泡成型的工件进行脱模,且便于成型的工件从该下料空间落下。When the gear 44 is meshed with the rack 45, the gear 44 will drive the rotating member 43 and the guide frame 431 to rotate synchronously, thereby driving the round rod 421 to slide in the straight groove 411 through the cooperation among the guide frame 431, the round rod 421 and the straight groove 411, so that the two foaming molds 42 are moved away from each other, and further a material unloading space is provided between the two foaming molds 42, which is convenient for demolding the foaming molded workpiece and facilitating the molded workpiece to fall from the unloading space.
本发明的实施例中:还包括取料机构(图中未示出),取料机构可以未机械手,其用于将发泡成型的工件抓取并进行收集;机械手为现有技术,在此不过多赘述。In the embodiment of the present invention: it also includes a material taking mechanism (not shown in the figure), which can be a robot arm, which is used to grab and collect the foamed workpiece; the robot arm is a prior art and will not be described in detail here.
优选地,转动件43与横杆41之间设置有扭簧;当齿轮44与齿条45脱离啮合以后,扭簧恢复弹性形变的弹力,驱使两发泡模42相互靠近并抵接,从而达到复位的效果。Preferably, a torsion spring is provided between the rotating member 43 and the crossbar 41; when the gear 44 is disengaged from the rack 45, the torsion spring restores the elastic force of the elastic deformation, driving the two foaming molds 42 to approach and abut each other, thereby achieving a reset effect.
在本发明的实施例中:驱动机构5,其驱动发泡枪3竖直向上移动将发泡枪3从其中一模具机构4的灌注口422内拔出,随后发泡枪3沿第一方向转动,并使发泡枪3竖直向下,以使发泡枪3插入另一模具机构4的灌注口422内;随即,带动发泡枪3和各组模具机构4同步以转轴2的轴线为中心同步转动,并且,在转动的过程中,发泡枪3将其内的发泡剂由灌注口422灌注到两发泡模42之间所形成的发泡空间内,对该旋转的行程加以利用,在一定程度上提高了发泡效率。In the embodiment of the present invention: the driving mechanism 5 drives the foaming gun 3 to move vertically upward to pull the foaming gun 3 out of the injection port 422 of one of the mold mechanisms 4, and then the foaming gun 3 rotates along the first direction and makes the foaming gun 3 vertically downward to insert the foaming gun 3 into the injection port 422 of another mold mechanism 4; then, the foaming gun 3 and each group of mold mechanisms 4 are driven to rotate synchronously around the axis of the rotating shaft 2, and during the rotation process, the foaming gun 3 injects the foaming agent therein from the injection port 422 into the foaming space formed between the two foaming molds 42, and the rotation stroke is utilized to improve the foaming efficiency to a certain extent.
具体地,驱动机构5,其包括转动连接在机架1上的驱动件51;驱动机构5还包括固定连接在转轴2上的被动件52,被动件52上开设有圆槽521,圆槽521连通有多个竖槽522,驱动件51上开设有斜槽511,斜槽511与竖槽522之间共同滑动连接有连接杆31,连接杆31固定连接在发泡枪3上。Specifically, the driving mechanism 5 includes a driving member 51 rotatably connected to the frame 1; the driving mechanism 5 also includes a passive member 52 fixedly connected to the rotating shaft 2, the passive member 52 is provided with a circular groove 521, the circular groove 521 is connected to a plurality of vertical grooves 522, the driving member 51 is provided with an inclined groove 511, the inclined groove 511 and the vertical groove 522 are slidably connected with a connecting rod 31, and the connecting rod 31 is fixedly connected to the foaming gun 3.
作为本发明优选地实施例:还包括限位机构6,其具备两个作用;其一:能够保证连接杆31稳定的与斜槽511、圆槽521、竖槽522配合,从而完成发泡枪3的竖直向上或者向下动作、以及发泡枪3的转动动作。As a preferred embodiment of the present invention, it also includes a limiting mechanism 6, which has two functions: first, it can ensure that the connecting rod 31 is stably matched with the inclined groove 511, the circular groove 521, and the vertical groove 522, so as to complete the vertical upward or downward movement of the foaming gun 3, and the rotation movement of the foaming gun 3.
具体地,限位机构6其包括固定连接在连接杆31上的方框61,方框61与圆槽521、各竖槽522均滑动配合,方框61内滑动连接有限位件62,限位件62与方框61的内壁之间设置有第一弹簧63,圆槽521内固定连接有多个斜坡64,具体地,斜坡64为一变高,另一边低的形状;各斜坡64均与限位件62滑动抵接配合。Specifically, the limiting mechanism 6 includes a square frame 61 fixedly connected to the connecting rod 31, the square frame 61 is slidably matched with the circular groove 521 and each vertical groove 522, a limiting member 62 is slidably connected in the square frame 61, a first spring 63 is arranged between the limiting member 62 and the inner wall of the square frame 61, and a plurality of slopes 64 are fixedly connected in the circular groove 521. Specifically, the slope 64 is in a shape where one side becomes higher and the other side is lower; each slope 64 is slidably abutted against the limiting member 62.
具体地,限位件62上具有抵接平面621和抵接斜面622。Specifically, the limiting member 62 has an abutting plane 621 and an abutting inclined surface 622 .
使用时,如图3所示状态,驱动件51沿转轴2的轴线为中心进行逆时针转动九十度,通过连接杆31与斜槽511的滑动抵接作用,驱使方框61在竖槽522内向上滑动,使方框61滑动至圆槽521内,即:发泡枪3竖直向上移动,使得发泡枪3与其中一模具机构4的灌注口422拔出;随后,驱动件51继续之前的转动方向继续转动九十度,带动方框61在圆槽521内向相邻的另一竖槽522位置处滑动,在滑动的过程中,限位件62的抵接斜面622与斜坡64滑动抵接,驱使限位件62逐渐向方框61内收缩,直至方框61完全位于所述另一竖槽522内时,由于第一弹簧63的弹力作用,使限位件62从方框61内弹出复位。When in use, as shown in the state of FIG. 3 , the driving member 51 rotates counterclockwise by ninety degrees along the axis of the rotating shaft 2 as the center, and the sliding abutment between the connecting rod 31 and the inclined groove 511 drives the frame 61 to slide upward in the vertical groove 522, so that the frame 61 slides into the circular groove 521, that is, the foaming gun 3 moves vertically upward, so that the foaming gun 3 and the pouring port 422 of one of the mold mechanisms 4 are pulled out; then, the driving member 51 continues to rotate ninety degrees in the previous rotation direction, driving the frame 61 to slide in the circular groove 521 to the position of another adjacent vertical groove 522. During the sliding process, the abutting inclined surface 622 of the limiting member 62 slides and abuts against the slope 64, driving the limiting member 62 to gradually shrink into the frame 61 until the frame 61 is completely located in the other vertical groove 522, and the limiting member 62 pops out of the frame 61 and resets due to the elastic force of the first spring 63.
随后,驱动件51沿转轴2的轴线为中心进行顺时针转动九十度,这时,由于抵接平面621与斜坡64较高的一侧的侧壁抵接,能够限制方框61重新转动至该斜坡64的另一侧;在驱动件51转动过程中,由于连接杆31与斜槽511的滑动抵接作用,斜槽511给了连接杆31一个向下的力,所以能驱使方框61在当前所位于的一竖槽522内竖直向下移动,即:发泡枪3竖直向上移动,使发泡枪3插入另一模具机构4的灌注口422内。Subsequently, the driving member 51 rotates ninety degrees clockwise around the axis of the rotating shaft 2. At this time, since the abutment plane 621 abuts against the side wall of the higher side of the slope 64, the square frame 61 can be restricted from rotating to the other side of the slope 64. During the rotation of the driving member 51, due to the sliding abutment between the connecting rod 31 and the inclined groove 511, the inclined groove 511 gives the connecting rod 31 a downward force, so that the square frame 61 can be driven to move vertically downward in a vertical groove 522 where it is currently located, that is, the foaming gun 3 moves vertically upward, so that the foaming gun 3 is inserted into the injection port 422 of another mold mechanism 4.
紧接着,驱动件51沿顺时针转动九十度,这时,由于抵接平面621与斜坡64较高的一侧处于抵接状态,所以驱动件51会带动被动件52、转轴2、各模具机构4同步转动九十度,在转动期间,发泡枪3向灌注口422内灌注发泡剂。Next, the driving member 51 rotates ninety degrees clockwise. At this time, since the abutment plane 621 is in abutment with the higher side of the slope 64, the driving member 51 will drive the passive member 52, the rotating shaft 2, and each mold mechanism 4 to rotate ninety degrees synchronously. During the rotation, the foaming gun 3 injects foaming agent into the injection port 422.
作为本发明优选地实施例:还包括顶料脱模机构7,其用于:在两发泡模42相互远离的过程中,分别对两发泡模42进行顶料脱模的动作。As a preferred embodiment of the present invention, it also includes a ejection and demoulding mechanism 7, which is used to respectively eject and demould the two foaming molds 42 when the two foaming molds 42 are moving away from each other.
具体地,顶料脱模机构7,其包括固定连接在横杆41上的两立板71,两个发泡模42上螺接有螺纹顶料杆72,两螺纹顶料杆72与其对应地发泡模42之间分别设置有第二弹簧73,两螺纹顶料杆72分别一一对应地与两立板71抵接配合。Specifically, the ejection and demoulding mechanism 7 includes two vertical plates 71 fixedly connected to the cross bar 41, and threaded ejection rods 72 are screwed on the two foaming molds 42. A second spring 73 is respectively arranged between the two threaded ejection rods 72 and their corresponding foaming molds 42, and the two threaded ejection rods 72 are respectively abutted and matched with the two vertical plates 71 in a one-to-one correspondence.
当两发泡模42相互远离时,每个发泡模42均会向其对应的一立板71位置处滑动,随着滑动的进行,当螺纹顶料杆72与立板71发生抵接时,发泡模42仍然在向该立板71靠近,所以,通过螺纹顶料杆72与发泡模42的螺接作用,会驱使螺纹顶料杆72在发泡模42上发生转动,值得一提的是:该转动的行程避免螺纹顶料杆72与成型的工件粘连,使得螺纹顶料杆72首先与成型工件脱离;与此同时,发泡模42始终在向立板71靠近,驱使螺纹顶料杆72的一端从发泡模42的发泡空间向外伸出,从而将成型工件从发泡空间顶出并落下。When the two foaming molds 42 move away from each other, each foaming mold 42 will slide toward the position of a corresponding vertical plate 71. As the sliding progresses, when the threaded ejector rod 72 abuts against the vertical plate 71, the foaming mold 42 is still approaching the vertical plate 71. Therefore, through the screw connection between the threaded ejector rod 72 and the foaming mold 42, the threaded ejector rod 72 will be driven to rotate on the foaming mold 42. It is worth mentioning that: the rotation stroke prevents the threaded ejector rod 72 from sticking to the molded workpiece, so that the threaded ejector rod 72 is first separated from the molded workpiece; at the same time, the foaming mold 42 is always approaching the vertical plate 71, driving one end of the threaded ejector rod 72 to extend outward from the foaming space of the foaming mold 42, thereby ejecting the molded workpiece from the foaming space and dropping it.
当两发泡模42相互靠近复位时,在第二弹簧73恢复弹性形变的弹力作用下,驱使螺纹顶料杆72进行复位。When the two foaming molds 42 are reset close to each other, the threaded ejector rod 72 is driven to reset under the elastic force of the second spring 73 to restore the elastic deformation.
应当理解的,设置两个立板71、两个螺纹顶料杆72的原因在于:成型的工件有可能粘连在两发泡模42的其中任何一个上。It should be understood that the reason for providing two vertical plates 71 and two threaded ejector rods 72 is that the formed workpiece may adhere to any one of the two foaming molds 42 .
作为本发明优选地实施例:封堵机构8,其用于对灌注口422进行封堵;目的在于:由于发泡剂具有膨胀性,所以发泡剂有可能膨胀至灌注口422之外,从而使成型后的工件具有除发泡空间所形成的以外的边角料,避免了后续对该边角料进行裁剪、打磨的工序流程。As a preferred embodiment of the present invention: a sealing mechanism 8 is used to seal the filling port 422; the purpose is: since the foaming agent has expansibility, the foaming agent may expand to the outside of the filling port 422, so that the molded workpiece has scraps other than those formed by the foaming space, avoiding the subsequent process of cutting and grinding the scraps.
具体地,封堵机构8,其包括两个滑动连接在发泡模42上的封堵板81,两封堵板81上均固定连接有抵接弧板82,两抵接弧板82均与发泡枪3的口部抵接配合,两封堵板81与发泡模42之间均设置有第三弹簧83。Specifically, the blocking mechanism 8 includes two blocking plates 81 slidably connected to the foaming mold 42, and the two blocking plates 81 are fixedly connected with abutting arc plates 82. The two abutting arc plates 82 are abutted and cooperated with the mouth of the foaming gun 3, and a third spring 83 is arranged between the two blocking plates 81 and the foaming mold 42.
再具体地,发泡模42上开设有与灌注口422连通的滑槽,两封堵板81均滑动连接在滑槽内。More specifically, a slide groove communicating with the pouring port 422 is provided on the foaming mold 42 , and the two blocking plates 81 are both slidably connected in the slide groove.
能够理解的:通过抵接弧板82与发泡枪3的口部抵接,抵接弧板82会带动封堵板81同步在滑槽内滑动,从而便于发泡枪3的插入,使得发泡枪3的口部与灌注口422连通;并在发泡枪3从灌注口422拔出以后,由于第三弹簧83的弹力作用,驱使封堵板81在滑槽内滑动复位,以对灌注口422进行封堵,从而避免发泡剂膨胀至灌注口422的外部。It can be understood that: by abutting the arc plate 82 against the mouth of the foaming gun 3, the arc plate 82 will drive the blocking plate 81 to slide synchronously in the slide groove, thereby facilitating the insertion of the foaming gun 3, so that the mouth of the foaming gun 3 is connected with the filling port 422; and after the foaming gun 3 is pulled out from the filling port 422, due to the elastic force of the third spring 83, the blocking plate 81 is driven to slide and reset in the slide groove to block the filling port 422, thereby preventing the foaming agent from expanding to the outside of the filling port 422.
驱动件51沿第一方向转动时,具备拔出行程和第一转动行程;When the driving member 51 rotates along the first direction, it has a pulling stroke and a first rotating stroke;
在拔出行程:驱使发泡枪3竖直向上移动,以使发泡枪3的口部从灌注口422内拔出;In the extraction stroke: the foaming gun 3 is driven to move vertically upward so that the mouth of the foaming gun 3 is extracted from the injection port 422;
在第一转动行程:驱使发泡枪3以转轴2的轴线为中心进行转动,以使发泡枪3转动至相邻的另一组模具机构4的上方;In the first rotation stroke: the foaming gun 3 is driven to rotate around the axis of the rotating shaft 2 so that the foaming gun 3 rotates to the top of another adjacent mold mechanism 4;
驱动件51沿第二方向转动时,具备插入行程和第二转动行程;When the driving member 51 rotates along the second direction, it has an insertion stroke and a second rotation stroke;
在插入行程:驱使发泡枪3竖直向下移动,以使发泡枪3的口部插入所述相邻的另一组模具机构4的灌注口422内;In the insertion stroke: the foaming gun 3 is driven to move vertically downward so that the mouth of the foaming gun 3 is inserted into the pouring port 422 of the adjacent another set of mold mechanisms 4;
在第一转动行程:驱使发泡枪3与各组模具机构4同步进行九十度旋转。In the first rotation stroke: the foaming gun 3 and each group of mold mechanisms 4 are driven to rotate 90 degrees synchronously.
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
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