Full-automatic stainless steel fastener surface polishing equipment and polishing method
Technical Field
The invention relates to the technical field of polishing equipment, in particular to full-automatic stainless steel fastener surface polishing equipment and a polishing method.
Background
The fastener is a mechanical part which is used for fastening connection and has extremely wide application, the fastener has wide application industries including energy, electronics, electrical appliances, machinery, chemical industry, metallurgy, molds, hydraulic pressure and the like, various fasteners can be seen on various machines, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemical industry, meters, articles and the like, and the fastener is the most widely applied mechanical base part, and the fastener has the characteristics of various specifications, various performance purposes and extremely high standardization, serialization and generalization degree, so that the fastener of the prior national standard is called a standard fastener or simply a standard part, and the surface of the fastener is subjected to polishing treatment in order to improve the smoothness, the appearance and the corrosion resistance of the surface of the fastener in the fastener production process;
However, when the existing polishing equipment polishes the fastener, particularly, the processing of the large-sized fastener can generate larger noise and a large amount of scraps, the noise and scraps can seriously influence the working environment, the health of surrounding staff is greatly influenced, in addition, scraps generated by polishing can be adhered to the surface of the fastener, the surface of the fastener needs to be cleaned manually, the labor intensity of workers is increased, and the existing polishing equipment for the surface of the fastener can only polish the fastener with specific size and shape generally, and has larger limitation.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, embodiments of the present invention provide a full-automatic stainless steel fastener surface polishing apparatus and polishing method, so as to solve the technical problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a full-automatic stainless steel fastener surface polishing device and a polishing method, comprising a polishing pool, and characterized in that: the polishing device comprises a polishing pool, a polishing chamber, a polishing support frame, a U-shaped connecting rod, a clamping plate, a connecting support frame, a hydraulic tank and a clamping plate, wherein the ultrasonic cleaner is fixedly connected to one side of the surface of the polishing pool and is close to the bottom, the first hydraulic tank is fixedly connected to two sides of the surface of the polishing pool, the first hydraulic tank is far away from the surface of the polishing pool, the hydraulic pipeline is movably sleeved with the U-shaped connecting rod, the clamping plate is fixedly connected to the other end of the U-shaped connecting rod, the clamping plate is movably connected to one side of the top of the polishing pool, the polishing chamber is movably connected to the top of the clamping plate, the connecting support frame is fixedly connected to the top of the polishing pool, the hydraulic tank is fixedly connected to two sides of the top of the polishing chamber, the polishing chamber is inside to be located the flexible motor of bottom position fixedly connected with hydraulic pressure jar, the second hydraulic tank has all been seted up to polishing chamber surface both sides and be close to the bottom position, the equal swing joint in polishing chamber inside both sides and be close to the bottom position has the dustproof polishing component that gives sound insulation, through being equipped with the dustproof polishing component that gives sound insulation, be favorable to when polishing large-scale fastener surface, will wait to polish the fastener parcel through the dustproof polishing component that gives sound insulation for when the inside fastener surface of dustproof polishing component gives sound insulation polishes, noise and piece dust and the outside that bring polishing separate, thereby noise and dust are reduced to the pollution of outside air, avoid operational environment to receive the influence.
In a preferred embodiment, the inside rectangle polishing groove of having seted up of polishing pond, the polishing drainage box has been cup jointed in the activity of being close to top position in the rectangle polishing groove, the inside activity of polishing drainage box has cup jointed the bearing frame, the inside position fixedly connected with baffle that is located polishing drainage box bottom of rectangle polishing groove, the inside position fixedly connected with of baffle bottom of rectangle polishing groove arranges orderly connecting tube, the connecting tube top has all been seted up and has arranged orderly ultrasonic transducer, connecting tube is connected with polishing pond surface one side fixedly connected's ultrasonic cleaner, through being equipped with first hydraulic tank, hydraulic pipeline, U type connecting rod, grip block, polishing pond, ultrasonic cleaner, is favorable to carrying out polishing at the fastener surface and accomplish the back, drives hydraulic pipeline and U type connecting rod through first hydraulic tank and flexible for the grip block is kept away from polishing room bottom, thereby makes the fastener entering polishing pond inside, and carries out further step of cleaning up the sweeps and dirt on fastener surface through ultrasonic cleaner, thereby reduces manual operation's step, reduces intensity of labour.
In a preferred embodiment, the rectangle butt joint groove is all strideed across in polishing drainage box inner wall both sides position, the neat filter screen hole of range has been seted up to polishing drainage box bottom position, the drainage through-hole has been seted up on the bearing frame surface, the installation limiting plate has all been seted up to bearing frame both sides in rectangle butt joint groove position, installation limiting plate swing joint is in rectangle butt joint inslot portion, through being equipped with polishing drainage box, bearing frame, is favorable to carrying out the surface cleaning and polishing at the fastener, supports through the inside bearing frame of polishing drainage box to the residue of clearance separates through the filter screen hole, avoids polluting the water source of polishing.
In a preferred embodiment, the polishing inner chamber has been seted up to the inside polishing inner chamber, one side fixed connection that the second hydraulic tank is close to the polishing chamber is in the dustproof polishing component surface one side position that gives sound insulation, flexible motor is located the inside both sides swing joint's of polishing inner chamber dustproof polishing component middle side position that gives sound insulation, flexible motor inside activity has cup jointed the polishing bull stick, the connection rotating head has been seted up to polishing bull stick bottom position, through being equipped with polishing bull stick, connection rotating head, is favorable to when polishing the bull stick and rotates, polishes the fastener that gives sound insulation dustproof polishing component inside through the connection rotating head.
In a preferred embodiment, the magnetite piece is all fixedly connected with in dustproof polishing component top position gives sound insulation, the connecting hole has all been seted up to dustproof polishing component top position gives sound insulation, dustproof polishing component inside position swing joint has the polishing mould shell, polishing pad mounting groove has been seted up to polishing mould shell inside, the mounting hole has all been seted up to polishing pad mounting groove inside both sides position, the connection rotation groove has been seted up to polishing mould shell top position, through being equipped with polishing mould shell, magnetite piece, is favorable to when polishing the fastener of different appearance and size for the polishing mould shell through magnetite piece connection can carry out quick replacement, reduces the operation step, improves work efficiency.
In a preferred embodiment, the equal fixedly connected with centre gripping rubber slab in centre gripping board adjacent one side top position, centre gripping groove has all been seted up to centre gripping rubber slab top adjacent one side position, through being equipped with the centre gripping rubber slab, is favorable to carrying out the centre gripping to the fastener and fixes, avoids causing the wearing and tearing mar on fastener surface because of the centre gripping is fixed.
The invention has the technical effects and advantages that:
1. According to the invention, the sound-proof and dust-proof polishing member, the polishing rotating rod and the polishing mould shell are arranged, so that the fastener to be polished is coated by the sound-proof and dust-proof polishing member when the surface of a large fastener is polished, the polishing mould shell in the sound-proof and dust-proof polishing member is driven by the polishing rotating rod, and when the surface of the fastener in the sound-proof and dust-proof polishing member is polished, noise and dust generated by polishing are isolated from the outside, so that the pollution of noise and dust to the outside air is reduced, and the working environment is prevented from being influenced;
2. according to the invention, the first hydraulic box, the hydraulic pipeline, the U-shaped connecting rod, the clamping plate, the polishing pool and the ultrasonic cleaner are arranged, so that after the surface of a fastener is polished, the hydraulic pipeline and the U-shaped connecting rod are driven to stretch out and draw back through the first hydraulic box, the clamping plate is far away from the bottom of the polishing chamber, the polished fastener enters the polishing pool, and the ultrasonic cleaner is used for further cleaning the scraps and dirt on the surface of the fastener, so that the steps of manual operation are reduced, and the labor intensity is reduced;
3. the invention is provided with the sound-insulating dustproof polishing component, the polishing mould shell, the polishing pool and the ultrasonic cleaner, so that when fasteners with different sizes or shapes are polished, the polishing equipment can polish the fasteners with different sizes and shapes through the replacement of the polishing mould shell, the use limitation of the polishing equipment is reduced, and in addition, when the fasteners with smaller sizes and more complex shapes are polished, the ultrasonic cleaner can directly polish the inside of the polishing pool, so that the polishing processing efficiency of the small fasteners is improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic cross-sectional view of the whole structure of the present invention.
FIG. 3 is a schematic cross-sectional view of the polishing pool structure of the present invention.
FIG. 4 is a schematic cross-sectional view of the polishing chamber structure of the present invention.
Fig. 5 is a schematic view of the structure of the soundproof dustproof polishing member of the present invention.
Fig. 6 is a schematic view of a clamping plate structure according to the present invention.
The reference numerals are: 1. a polishing pool; 101. a rectangular polishing groove; 2. an ultrasonic cleaner; 3. a first hydraulic tank; 4. a hydraulic conduit; 5. a U-shaped connecting rod; 6. a clamping plate; 601. clamping the rubber plate; 602. a clamping groove; 7. a polishing chamber; 701. polishing the inner cavity; 8. connecting a supporting frame; 9. a hydraulic tank; 10. a telescopic motor; 11. a second hydraulic tank; 12. a sound-insulating dust-proof polishing member; 1201. a connecting through hole; 13. polishing the water filtering box; 1301. a rectangular butt joint groove; 1302. a filter mesh; 14. a bearing frame; 1401. a water discharge through hole; 1402. installing a limiting plate; 15. a baffle plate; 16. a connecting pipe; 1601. an ultrasonic probe; 17. polishing the rotating rod; 1701. the connecting swivel; 18. a magnet sheet; 19. polishing the mould shell; 1901. the connecting rotating groove; 1902. a polishing pad mounting groove; 1903. and (5) installing holes.
Detailed Description
The embodiments of the present invention will be described more fully hereinafter with reference to the accompanying drawings, in which the configurations of the structures described in the following embodiments are merely illustrative, and a full-automatic stainless steel fastener surface polishing apparatus and polishing method according to the present invention are not limited to the configurations described in the following embodiments, but all other embodiments obtained by a person skilled in the art without making any inventive effort are within the scope of the present invention.
Referring to fig. 1 to 6, the invention provides a full-automatic stainless steel fastener surface polishing device and a polishing method, comprising a polishing pool 1, which is characterized in that: the polishing pond 1 surface one side and be close to bottom position fixedly connected with ultrasonic cleaner 2, the polishing pond 1 is located the equal fixedly connected with first hydraulic tank 3 of the equal fixedly connected with ultrasonic cleaner 2 in surface both sides position of polishing pond 1, hydraulic pressure pipeline 4 has all been seted up in the surface both sides position that first hydraulic tank 3 kept away from polishing pond 1, the equal activity of hydraulic pressure pipeline 4 is cup jointed U type connecting rod 5, the equal fixedly connected with grip block 6 of the equal fixedly connected with of U type connecting rod 5 other end, grip block 6 swing joint is in polishing pond 1 top one side position, grip block 6 top position swing joint has polishing chamber 7, connecting support frame 8 has all been seted up on polishing chamber 7 surface both sides and be close to bottom position, connecting support frame 8 equal fixedly connected with is in polishing pond 1 top position, the equal fixedly connected with hydraulic pressure jar 9 in polishing chamber 7 top both sides position fixedly connected with flexible motor 10, second hydraulic tank 11 has all been seted up in polishing chamber 7 surface both sides and be close to bottom position, the equal swing joint of polishing chamber 7 inside both sides and be close to bottom position has sound insulation dustproof polishing member 12.
In this embodiment: through being equipped with dustproof polishing member 12 gives sound insulation, be favorable to when polishing large-scale fastener surface, will wait to polish the fastener parcel through dustproof polishing member 12 gives sound insulation for when the inside fastener surface of dustproof polishing member 12 gives sound insulation polishes, separate noise and piece dust and the outside that bring with polishing, thereby noise abatement and dust are to the pollution of outside air, avoid operational environment to receive the influence.
Referring to fig. 2-3, a rectangular polishing tank 101 is formed inside the polishing tank 1, a polishing water filtering box 13 is movably sleeved at a position close to the top in the rectangular polishing tank 101, a bearing frame 14 is movably sleeved inside the polishing water filtering box 13, a baffle 15 is fixedly connected at the bottom of the polishing water filtering box 13 inside the rectangular polishing tank 101, a connecting pipeline 16 which is orderly arranged is fixedly connected at the bottom of the baffle 15 inside the rectangular polishing tank 101, ultrasonic probes 1601 which are orderly arranged are formed at the top of the connecting pipeline 16, and the connecting pipeline 16 is connected with an ultrasonic cleaner 2 which is fixedly connected with one side of the surface of the polishing tank 1.
In this embodiment: through being equipped with first hydraulic tank 3, hydraulic pressure pipeline 4, U type connecting rod 5, grip block 6, polishing pond 1, ultrasonic cleaner 2, be favorable to polishing the back of accomplishing on the fastener surface, drive hydraulic pressure pipeline 4 and U type connecting rod 5 through first hydraulic tank 3 and stretch out and draw back for grip block 6 keeps away from polishing room 7 bottom, thereby make the fastener that polishing was accomplished get into inside polishing pond 1, and further clear up the sweeps and the dirt on fastener surface through ultrasonic cleaner 2, thereby reduce manual operation's step, reduce intensity of labour.
Referring to fig. 3, the two sides of the inner wall of the polishing water filter box 13 are respectively crossed with a rectangular butt joint groove 1301, a filter screen hole 1302 which is orderly arranged is arranged at the bottom of the polishing water filter box 13, a water draining through hole 1401 is arranged on the surface of the bearing frame 14, mounting limiting plates 1402 are respectively arranged at the two sides of the bearing frame 14 and the rectangular butt joint groove 1301, and the mounting limiting plates 1402 are movably connected at the inner position of the rectangular butt joint groove 1301.
In this embodiment: through being equipped with polishing drainage box 13, bearing frame 14, be favorable to when the fastener carries out surface cleaning polishing, support through the inside bearing frame 14 of polishing drainage box 13 to the residue of clearance separates through filter screen hole 1302, avoids polluting the water source of polishing usefulness.
Referring to fig. 4-5, a polishing cavity 701 is formed in the polishing chamber 7, one side of the second hydraulic tank 11, which is close to the polishing chamber 7, is fixedly connected to a position on one side of the surface of the sound-insulation dustproof polishing member 12, the telescopic motor 10 is located at a position on the middle side of the sound-insulation dustproof polishing member 12, which is movably connected to two sides of the interior of the polishing chamber 7, a polishing rotating rod 17 is movably sleeved in the telescopic motor 10, and a connecting rotating head 1701 is formed at the bottom of the polishing rotating rod 17.
In this embodiment; by providing the polishing turn bar 17 and the coupling turn head 1701, it is advantageous to polish the fastener inside the soundproof dustproof polishing member 12 through the coupling turn head 1701 when the polishing turn bar 17 rotates.
Referring to fig. 5, the magnet plates 18 are fixedly connected to the top positions of the soundproof and dustproof polishing members 12, connecting through holes 1201 are formed in the top positions of the soundproof and dustproof polishing members 12, the polishing formwork 19 is movably connected to the inner positions of the soundproof and dustproof polishing members 12, the polishing formwork 19 is internally provided with polishing pad mounting grooves 1902, mounting holes 1903 are formed in the two inner side positions of the polishing pad mounting grooves 1902, and connecting rotating grooves 1901 are formed in the top positions of the polishing formwork 19.
In this embodiment: the polishing mould shell 19 and the magnetite piece 18 are arranged, so that the polishing mould shell 19 connected through the magnetite piece 18 can be quickly replaced when fasteners with different shapes and sizes are polished, the operation steps are reduced, and the working efficiency is improved.
Referring to fig. 6, the top positions of adjacent sides of the clamping plates 6 are fixedly connected with a clamping rubber plate 601, and clamping grooves 602 are formed in the positions of adjacent sides of the top of the clamping rubber plate 601.
In this embodiment: through being equipped with centre gripping rubber slab 601, be favorable to when carrying out the centre gripping to the fastener fixed, avoid causing the wearing and tearing mar on fastener surface because of the centre gripping is fixed.
The working principle of the invention is as follows: when the polishing device is used, firstly, the polishing mould shell 19 corresponding to the outline dimension of a fastener to be polished is placed at the inner position of the sound-insulation dustproof polishing member 12, then a polishing pad for polishing is placed in the polishing pad mounting groove 1902, and the polishing pad is inserted into the mounting hole 1903 by using the mounting bolt to fix the polishing pad, at the moment, the magnet sheet 18 at the top of the sound-insulation dustproof polishing member 12 adsorbs and fixes the polishing mould shell 19, then the fastener to be polished is placed at the position of the adjacent side of the top of the clamping plate 6 for clamping the rubber plate 601, then the first hydraulic tank 3 is started to enable the first hydraulic tank 3 to drive the U-shaped connecting rod 5 to stretch and retract in the hydraulic pipeline 4, then the stretching of the U-shaped connecting rod 5 drives the clamping plate 6 and the clamping rubber plate 601 to clamp the fastener at the position of the clamping groove 602, then the second hydraulic tank 11 is started, so that the second hydraulic tank 11 is operated to drive the soundproof and dustproof polishing members 12 to approach each other, when the soundproof and dustproof polishing members 12 approach each other and wrap the fastener, the hydraulic tank 9 is turned on at this time to cause the telescopic motor 10 to drive the polishing turning rod 17 to descend, at this time the polishing turning rod 17 drives the connecting rotary head 1701 to pass through the connecting through hole 1201 and enter the inside of the connecting rotary groove 1901, then the telescopic motor 10 is turned on to cause the telescopic motor 10 to drive the polishing turning rod 17 to turn, then the connecting rotary head 1701 drives the polishing mold shell 19 to rotate, then the polishing pad inside the polishing pad mounting groove 1902 polishes the surface of the fastener, then the soundproof and dustproof polishing members 12 and the polishing mold shell 19 block noise generated by polishing, dust and the like when the fastener polishing is completed, the ultrasonic cleaner 2 is turned on at this time, then the operation of ultrasonic cleaner 2 makes the sound wave transmit to the inside position of rectangle polishing groove 101 through connecting tube 16 and ultrasonic probe 1601, then open first hydraulic tank 3 again and make grip block 6 to keeping away from each other to both sides, the fastener loses the support and drops to the inside polishing drainage box 13 of polishing pond 1 this moment, then the fastener carries out the clean polishing of ultrasonic cleaning through rectangle polishing groove 101, make residue and the dirt on fastener surface clear up, then the residue of clearance gets into polishing drainage box 13 bottom position through lower through-hole 1401, then carry out the separation filtration through filter screen hole 1302, then take out the fastener that the clearance was accomplished, then when polishing the fastener of smaller or appearance peculiar size, can directly place the fastener inside rectangle polishing groove 101, then open ultrasonic cleaner 2 and carry out the ultrasonic polishing can, then with the inside polishing drainage box 13 on baffle 15 top of rectangle polishing groove 101 after the polishing is accomplished again, and take out the bearing frame 14 and take out polishing drainage box 13 inside, then clear up the filter screen hole 1302 position can.
Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.