CN118910832A - Jig dyeing mechanism of high-temperature high-pressure automatic jig dyeing machine - Google Patents
Jig dyeing mechanism of high-temperature high-pressure automatic jig dyeing machine Download PDFInfo
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- CN118910832A CN118910832A CN202411422294.7A CN202411422294A CN118910832A CN 118910832 A CN118910832 A CN 118910832A CN 202411422294 A CN202411422294 A CN 202411422294A CN 118910832 A CN118910832 A CN 118910832A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 23
- 238000009979 jig dyeing Methods 0.000 title claims abstract 24
- 239000004744 fabric Substances 0.000 claims abstract description 44
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000004804 winding Methods 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 3
- 230000006835 compression Effects 0.000 claims abstract 3
- 238000007906 compression Methods 0.000 claims abstract 3
- 238000007789 sealing Methods 0.000 claims abstract 2
- 238000001125 extrusion Methods 0.000 claims description 23
- 230000001360 synchronised effect Effects 0.000 claims description 19
- 238000003780 insertion Methods 0.000 claims description 9
- 230000037431 insertion Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 4
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004043 dyeing Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 12
- 238000005192 partition Methods 0.000 description 10
- 241001584775 Tunga penetrans Species 0.000 description 8
- 239000007921 spray Substances 0.000 description 4
- 230000007774 longterm Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009956 central mechanism Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及卷染机技术领域,具体为一种高温高压自动卷染机的卷染机构。The invention relates to the technical field of dye jiggers, in particular to a dye jigger mechanism of a high-temperature and high-pressure automatic dye jigger.
背景技术Background Art
高温高压自动卷染机是一种布料染色机械,中心机构就是两个交替来回卷绕的卷布棍,织物从一个卷布棍退绕下来、卷到另外一个卷布棍上去,在交替卷绕的过程中,不断穿过卷布棍下的染液,将染液吸收到布面上、并在卷绕过程中吸附、结合、固着;在染色一些致密的布料时,由于布料密度较高,布料卷绕穿过染液的过程中,染液的浸透率不高,速率较慢,影响设备效率。The high-temperature and high-pressure automatic dyeing machine is a cloth dyeing machine. The central mechanism is two cloth rollers that wind back and forth alternately. The fabric is unwound from one cloth roller and rolled onto another cloth roller. During the alternating winding process, the fabric continuously passes through the dye liquid under the cloth roller, absorbs the dye liquid onto the cloth surface, and adsorbs, combines, and fixes it during the winding process. When dyeing some dense fabrics, due to the high density of the fabric, the dye liquid penetration rate is not high and the speed is slow during the process of the fabric winding and passing through the dye liquid, which affects the efficiency of the equipment.
发明内容Summary of the invention
本发明的目的在于提供一种高温高压自动卷染机的卷染机构,以解决上述背景技术中提出的问题。The object of the present invention is to provide a high-temperature and high-pressure automatic dye jigger to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种高温高压自动卷染机的卷染机构,包括固定缸盖和轴移开合缸,所述固定缸盖与轴移开合缸能够密封配合,所述轴移开合缸相对于固定缸盖进行轴向活动从而实现开合控制,所述固定缸盖上转动安装有布料卷筒和导向压辊,所述布料卷筒至少设置有两组,布料从其中一组布料卷筒上引出,绕过导向压辊再通过另一组布料卷筒进行收卷,所述轴移开合缸的内部靠近下方位置固定设置有加热管,所述固定缸盖上固定设置有均流腔管,所述均流腔管的下部连通设置有束流扁口,所述均流腔管和束流扁口的长度方向与布料卷筒的轴线平行,所述束流扁口的内外部设置有分段控制机构,所述均流腔管的外部连通设置有供流管道,所述固定缸盖的内部固定设置有加压液泵,所述供流管道与所述加压液泵的液体输出口连通,所述加压液泵的液体吸入口处连通设置有吸取管道,所述吸取管道的另一端与轴移开合缸的内部靠近下方空间连通。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-temperature and high-pressure automatic dyeing machine comprises a dyeing mechanism, comprising a fixed cylinder cover and an axially movable opening and closing cylinder, wherein the fixed cylinder cover and the axially movable opening and closing cylinder can be sealed and matched, and the axially movable opening and closing cylinder can be axially movable relative to the fixed cylinder cover to realize opening and closing control, and a cloth reel and a guide roller are rotatably mounted on the fixed cylinder cover, and at least two groups of cloth reels are provided, and the cloth is drawn out from one group of cloth reels, bypasses the guide roller and is wound up by another group of cloth reels, and a heating tube is fixedly provided near the lower position inside the axially movable opening and closing cylinder. A flow balancing cavity is fixedly provided on the fixed cylinder cover, and a beam flat mouth is connected to the lower part of the flow balancing cavity. The length direction of the flow balancing cavity and the beam flat mouth is parallel to the axis of the cloth roll. A segmented control mechanism is provided inside and outside the beam flat mouth. A flow supply pipe is connected to the outside of the flow balancing cavity. A pressurized liquid pump is fixedly provided inside the fixed cylinder cover, and the flow supply pipe is connected to the liquid output port of the pressurized liquid pump. A suction pipe is connected to the liquid suction port of the pressurized liquid pump, and the other end of the suction pipe is connected to the lower space near the inside of the shaft moving opening and closing cylinder.
所述分段控制机构包括分隔内板、活动闸板和磁吸动作板,所述分隔内板固定设置在束流扁口的内部,所述分隔内板的数量有若干组,且沿着束流扁口的长度方向线性阵列式均匀分布;每两组分隔内板之间均密封插设有活动闸板,所述活动闸板的一端穿插伸出到束流扁口的外部,且与磁吸动作板固定安装。The segmented control mechanism includes a partition inner plate, a movable gate plate and a magnetic action plate. The partition inner plate is fixedly arranged inside the beam flat mouth. There are several groups of partition inner plates, and they are evenly distributed in a linear array along the length direction of the beam flat mouth. A movable gate plate is sealed and inserted between every two groups of partition inner plates. One end of the movable gate plate extends out of the beam flat mouth and is fixedly installed with the magnetic action plate.
所述均流腔管的外表面固定设置有安装垂檐,所述安装垂檐上固定设置有动作电磁铁,所述动作电磁铁的数量有若干组,且分别与磁吸动作板一一对应,动作电磁铁通电后能够与磁吸动作板磁吸配合,所述磁吸动作板和所述束流扁口的外表面之间设置有复位弹条,所述复位弹条对磁吸动作板施加向着远离动作电磁铁方向移动的弹力。The outer surface of the flow-equalizing cavity tube is fixedly provided with a mounting eaves, and an action electromagnet is fixedly provided on the mounting eaves. There are several groups of the action electromagnets, and they correspond one to one with the magnetic action plates respectively. The action electromagnets can be magnetically matched with the magnetic action plates after being energized. A reset spring bar is provided between the magnetic action plate and the outer surface of the beam flat mouth, and the reset spring bar applies an elastic force to the magnetic action plate to move away from the action electromagnet.
所述束流扁口的内壁表面设置有束流内棱,所述束流扁口的外表面和所述磁吸动作板之间设置有同步拨板,所述同步拨板的下部固定设置有拨板转轴,当拨板转轴转动一定角度时,能够带动同步拨板转动,使得同步拨板对磁吸动作板进行挤压,推动磁吸动作板向着动作电磁铁所在方向移动。The inner wall surface of the beam flat mouth is provided with a beam inner edge, and a synchronous dial plate is provided between the outer surface of the beam flat mouth and the magnetic action plate. A dial plate rotating shaft is fixedly provided at the lower part of the synchronous dial plate. When the dial plate rotating shaft rotates a certain angle, it can drive the synchronous dial plate to rotate, so that the synchronous dial plate squeezes the magnetic action plate and pushes the magnetic action plate to move in the direction of the action electromagnet.
所述束流扁口的外表面固定设置有限位轴座,所述拨板转轴限位穿插经过限位轴座,所述拨板转轴的端部固定设置有转动压板,所述转动压板的端部固定设置有复位压板。A limit shaft seat is fixedly provided on the outer surface of the beam flat mouth, the shift plate shaft is limitedly inserted through the limit shaft seat, a rotating pressure plate is fixedly provided at the end of the shift plate shaft, and a reset pressure plate is fixedly provided at the end of the rotating pressure plate.
所述束流扁口的表面固定设置有C型框体,所述复位压板伸入到C型框体中,所述C型框体中设置有弹性压片,所述弹性压片对复位压板施加向下的弹性压力。A C-shaped frame is fixedly arranged on the surface of the beam flat port, and the reset pressure plate extends into the C-shaped frame. An elastic pressing sheet is arranged in the C-shaped frame, and the elastic pressing sheet applies downward elastic pressure to the reset pressure plate.
所述转动压板上方设置有中间顶板,所述均流腔管的外部固定设置有限位套筒,所述中间顶板限位穿插经过限位套筒,所述轴移开合缸的内壁表面固定设置有预插定位杆,所述预插定位杆的下部设置有挤压下凸部,所述均流腔管的上表面固定设置有定位配合套;在轴移开合缸向着固定缸盖移动逐渐闭合的过程中,首先预插定位杆会插入到定位配合套中,随后挤压下凸部会经过中间顶板的上端;在挤压下凸部经过中间顶板的上端时,会对中间顶板向下进行一次挤压驱动,使得中间顶板下移顶动转动压板摆动,进而使得拨板转轴转动。An intermediate top plate is arranged above the rotating pressure plate, a limiting sleeve is fixedly arranged on the outside of the flow equalizing cavity tube, the intermediate top plate is limitedly inserted through the limiting sleeve, a pre-inserted positioning rod is fixedly arranged on the inner wall surface of the axially moving opening and closing cylinder, an extrusion lower convex portion is arranged at the lower part of the pre-inserted positioning rod, and a positioning matching sleeve is fixedly arranged on the upper surface of the flow equalizing cavity tube; in the process of the axially moving opening and closing cylinder moving toward the fixed cylinder cover and gradually closing, the pre-inserted positioning rod will first be inserted into the positioning matching sleeve, and then the extrusion lower convex portion will pass through the upper end of the intermediate top plate; when the extrusion lower convex portion passes through the upper end of the intermediate top plate, the intermediate top plate will be extruded and driven downward, so that the intermediate top plate moves downward to push the rotating pressure plate to swing, and then the dial plate rotating shaft rotates.
所述预插定位杆上贯穿开设有限位槽,所述限位槽中插设有二级升降顶舌,所述二级升降顶舌的上端固定设置有斜面挤压部,当轴移开合缸与固定缸盖闭合时,二级升降顶舌处于中间顶板的正上方,所述斜面挤压部下方设置有顶舌弹簧。A limiting groove is formed through the pre-insertion positioning rod, a secondary lifting tongue is inserted in the limiting groove, an inclined extrusion portion is fixedly provided on the upper end of the secondary lifting tongue, when the shaft moves and the closing cylinder is closed with the fixed cylinder cover, the secondary lifting tongue is located directly above the middle top plate, and a tongue spring is provided below the inclined extrusion portion.
所述斜面挤压部的上方设置有切换压件,所述切换压件的下部开设有容置部,所述预插定位杆上固定设置有外部框板,所述外部框板中固定设置有限位槽板,所述切换压件限位穿插经过限位槽板。A switching pressure piece is arranged above the inclined extrusion part, a receiving portion is opened at the lower part of the switching pressure piece, an external frame plate is fixedly arranged on the pre-insertion positioning rod, a limiting slot plate is fixedly arranged in the external frame plate, and the switching pressure piece is limitedly inserted through the limiting slot plate.
所述切换压件的两端分别固定设置有切换磁吸板,所述外部框板的内部靠近两侧位置分别固定设置有切换电磁铁,所述切换电磁铁通电后与所述切换磁吸板能够磁吸配合。Switching magnetic plates are fixedly provided at both ends of the switching pressure piece, and switching electromagnets are fixedly provided near the two sides of the inner side of the external frame plate. The switching electromagnets can be magnetically matched with the switching magnetic plates after being energized.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明卷染机构,通过设置的均流腔管、束流扁口和加压液泵等结构配合,能够对染液加压并向着布料喷射,在染色一些致密的布料时,能够利用冲击力提高染液的渗透效果,确保染色充分,提高卷染机效率。The dyeing mechanism of the present invention can pressurize the dye liquid and spray it toward the cloth through the cooperation of the structures such as the flow balancing cavity tube, the beam flat mouth and the pressurized liquid pump. When dyeing some dense cloths, the impact force can be used to improve the penetration effect of the dye liquid, ensure sufficient dyeing, and improve the efficiency of the dyeing machine.
通过设置的分隔内板、活动闸板和动作电磁铁等结构配合,能够对束流扁口的喷射染液进行精细化的分段开关控制,配合布料在束流扁口下方的移动,能够使得喷射染液针对性的对某个部位进行冲击渗透,针对性的增加该部位的染色程度,提高设备功能性。Through the coordination of the partition inner plate, movable gate plate and action electromagnet and other structures, the spray dye liquid of the beam flat mouth can be finely controlled in segmented switching. With the movement of the cloth under the beam flat mouth, the spray dye liquid can be targeted to impact and penetrate a certain part, thereby increasing the dyeing degree of the part and improving the functionality of the equipment.
通过设置的预插定位杆、中间顶板和同步拨板等结构配合,能够在固定缸盖与轴移开合缸闭合时,强制驱动全体活动闸板开启动作一次,使得粘连部位分开,降低设备长期停机导致活动闸板锈死粘连,而在后期使用时动作电磁铁难以吸引驱动的概率。Through the coordination of the pre-inserted positioning rod, the middle top plate and the synchronous shift plate and other structures, when the fixed cylinder cover and the shaft move to open and close the cylinder, all the movable gate plates can be forced to open once, so that the adhesion parts are separated, reducing the probability of the movable gate plates rusting and sticking due to long-term shutdown of the equipment, and the probability of the actuating electromagnet being difficult to attract the drive during later use.
通过设置的二级升降顶舌、切换压件和切换电磁铁等结构配合,能够在活动闸板全部长期开启的工况下,通过切换压件挤压二级升降顶舌下移,使得二级升降顶舌再挤压驱动中间顶板下移,进而使得同步拨板偏转将活动闸板全体拨开;从而避免了对全部的动作电磁铁供电,吸引活动闸板开启的方式,极大的降低了设备功耗。Through the coordination of the structures such as the secondary lifting tongue, switching pressure piece and switching electromagnet, when the movable gate plates are all open for a long time, the secondary lifting tongue can be squeezed downward by the switching pressure piece, so that the secondary lifting tongue can squeeze and drive the middle top plate to move downward, and then the synchronous shifting plate can be deflected to shift the entire movable gate plate open; thereby avoiding the need to power all the action electromagnets to attract the movable gate plates to open, and greatly reducing the power consumption of the equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构的示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明轴移开合缸立体剖开示意图。FIG. 2 is a three-dimensional cutaway schematic diagram of the shaft-moving opening and closing cylinder of the present invention.
图3为图2中A区域放大示意图。FIG. 3 is an enlarged schematic diagram of area A in FIG. 2 .
图4为图3中B区域放大示意图。FIG. 4 is an enlarged schematic diagram of area B in FIG. 3 .
图5为本发明轴移开合缸立体剖开主视图。FIG. 5 is a three-dimensional cutaway front view of the shaft-moving opening and closing cylinder of the present invention.
图6为图5中C区域放大示意图。FIG. 6 is an enlarged schematic diagram of region C in FIG. 5 .
图7为本发明轴移开合缸立体剖开另一角度示意图。FIG. 7 is a schematic diagram of a three-dimensional cross-section of the axially movable opening and closing cylinder of the present invention at another angle.
图8为图7中D区域放大示意图。FIG8 is an enlarged schematic diagram of the D area in FIG7 .
图9为图8中E区域放大示意图。FIG. 9 is an enlarged schematic diagram of the E region in FIG. 8 .
图10为本发明活动闸板处立体剖开示意图。FIG. 10 is a three-dimensional cutaway schematic diagram of the movable gate of the present invention.
图11为图10中F区域放大示意图。FIG. 11 is an enlarged schematic diagram of the F region in FIG. 10 .
图12为本发明均流腔管处立体剖开示意图。FIG. 12 is a three-dimensional cross-sectional schematic diagram of the flow equalizing cavity tube of the present invention.
图13为图12中G区域放大示意图。FIG. 13 is an enlarged schematic diagram of the G region in FIG. 12 .
图中:1、固定缸盖;2、轴移开合缸;3、布料卷筒;4、导向压辊;5、加热管;6、均流腔管;7、束流扁口;8、供流管道;9、加压液泵;10、吸取管道;701、分隔内板;702、活动闸板;703、磁吸动作板;704、安装垂檐;705、动作电磁铁;706、复位弹条;707、束流内棱;708、同步拨板;709、拨板转轴;710、限位轴座;711、转动压板;712、复位压板;713、C型框体;714、弹性压片;715、中间顶板;716、限位套筒;717、预插定位杆;718、挤压下凸部;719、定位配合套;720、限位槽;721、二级升降顶舌;722、斜面挤压部;723、顶舌弹簧;724、切换压件;725、容置部;726、外部框板;727、限位槽板;728、切换磁吸板;729、切换电磁铁。In the figure: 1, fixed cylinder cover; 2, axis moving cylinder opening and closing; 3, cloth reel; 4, guide roller; 5, heating tube; 6, flow equalization cavity tube; 7, beam flat mouth; 8, flow supply pipeline; 9, pressurized liquid pump; 10, suction pipeline; 701, partition inner plate; 702, movable gate; 703, magnetic suction action plate; 704, installation of hanging eaves; 705, action electromagnet; 706, reset spring bar; 707, beam inner edge; 708, synchronous dial plate; 709, dial plate rotating shaft; 710, limit shaft seat; 711, rotating Dynamic pressure plate; 712, reset pressure plate; 713, C-shaped frame; 714, elastic pressure piece; 715, middle top plate; 716, limiting sleeve; 717, pre-inserted positioning rod; 718, extrusion lower protrusion; 719, positioning matching sleeve; 720, limiting groove; 721, secondary lifting tongue; 722, inclined extrusion part; 723, tongue spring; 724, switching pressure piece; 725, accommodating part; 726, external frame plate; 727, limiting groove plate; 728, switching magnetic suction plate; 729, switching electromagnet.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1至图13,本发明提供一种技术方案:一种高温高压自动卷染机的卷染机构,如图1中所示,包括固定缸盖1和轴移开合缸2,固定缸盖1与轴移开合缸2能够密封配合,轴移开合缸2相对于固定缸盖1进行轴向活动从而实现开合控制,如图10中所示,固定缸盖1上转动安装有布料卷筒3和导向压辊4,布料卷筒3至少设置有两组,布料从其中一组布料卷筒3上引出,绕过导向压辊4再通过另一组布料卷筒3进行收卷,布料卷筒3通过电机驱动旋转,轴移开合缸2的内部靠近下方位置固定设置有加热管5,加热管5用于对轴移开合缸2中的染液进行加热。Please refer to Figures 1 to 13. The present invention provides a technical solution: a dyeing mechanism of a high-temperature and high-pressure automatic dyeing machine, as shown in Figure 1, includes a fixed cylinder cover 1 and an axially movable opening and closing cylinder 2, the fixed cylinder cover 1 and the axially movable opening and closing cylinder 2 can be sealed and matched, the axially movable opening and closing cylinder 2 can move axially relative to the fixed cylinder cover 1 to achieve opening and closing control, as shown in Figure 10, a cloth reel 3 and a guide pressure roller 4 are rotatably mounted on the fixed cylinder cover 1, and at least two groups of cloth reels 3 are provided. The cloth is drawn out from one group of cloth reels 3, bypasses the guide pressure roller 4 and is then wound up by another group of cloth reels 3. The cloth reel 3 is driven to rotate by a motor, and a heating tube 5 is fixedly provided near the lower position inside the axially movable opening and closing cylinder 2. The heating tube 5 is used to heat the dye solution in the axially movable opening and closing cylinder 2.
如图11中所示,固定缸盖1上固定设置有均流腔管6,均流腔管6的下部连通设置有束流扁口7,均流腔管6和束流扁口7的长度方向与布料卷筒3的轴线平行,束流扁口7的内外部设置有分段控制机构,均流腔管6的外部连通设置有供流管道8,如图12中所示,固定缸盖1的内部固定设置有加压液泵9,供流管道8与加压液泵9的液体输出口连通,加压液泵9的液体吸入口处连通设置有吸取管道10,吸取管道10的另一端与轴移开合缸2的内部靠近下方空间连通。As shown in Figure 11, a flow equalizing cavity 6 is fixedly provided on the fixed cylinder head 1, and a beam flat mouth 7 is provided at the lower part of the flow equalizing cavity 6. The length directions of the flow equalizing cavity 6 and the beam flat mouth 7 are parallel to the axis of the cloth roll 3. The inner and outer parts of the beam flat mouth 7 are provided with a segmented control mechanism. A flow supply pipe 8 is provided on the outside of the flow equalizing cavity 6. As shown in Figure 12, a pressurized liquid pump 9 is fixedly provided inside the fixed cylinder head 1, and the flow supply pipe 8 is connected to the liquid output port of the pressurized liquid pump 9. A suction pipe 10 is provided at the liquid suction port of the pressurized liquid pump 9, and the other end of the suction pipe 10 is connected to the inner space of the shaft moving opening and closing cylinder 2 near the lower part.
如图11中所示,分段控制机构包括分隔内板701、活动闸板702和磁吸动作板703,分隔内板701固定设置在束流扁口7的内部,分隔内板701的数量有若干组,且沿着束流扁口7的长度方向线性阵列式均匀分布;As shown in FIG. 11 , the segment control mechanism includes a partition inner plate 701, a movable gate plate 702 and a magnetic attraction action plate 703. The partition inner plate 701 is fixedly arranged inside the beam flat opening 7. There are several groups of partition inner plates 701, which are evenly distributed in a linear array along the length direction of the beam flat opening 7.
每两组分隔内板701之间均密封插设有活动闸板702,活动闸板702的一端穿插伸出到束流扁口7的外部,且与磁吸动作板703固定安装。A movable gate plate 702 is sealed and inserted between every two sets of partition inner plates 701 . One end of the movable gate plate 702 extends out of the beam flat port 7 and is fixedly mounted to the magnetic attraction action plate 703 .
均流腔管6的外表面固定设置有安装垂檐704,安装垂檐704上固定设置有动作电磁铁705,动作电磁铁705的数量有若干组,且分别与磁吸动作板703一一对应,动作电磁铁705通电后能够与磁吸动作板703磁吸配合,磁吸动作板703和束流扁口7的外表面之间设置有复位弹条706,复位弹条706对磁吸动作板703施加向着远离动作电磁铁705方向移动的弹力。The outer surface of the flow-equalizing cavity tube 6 is fixedly provided with a mounting eaves 704, on which an action electromagnet 705 is fixedly provided. There are several groups of action electromagnets 705, which correspond one to one with the magnetic action plates 703 respectively. After being energized, the action electromagnets 705 can be magnetically coordinated with the magnetic action plates 703. A reset spring bar 706 is provided between the outer surface of the magnetic action plate 703 and the beam flat mouth 7. The reset spring bar 706 applies an elastic force to the magnetic action plate 703 to move in the direction away from the action electromagnet 705.
束流扁口7的内壁表面设置有束流内棱707,束流扁口7的外表面和磁吸动作板703之间设置有同步拨板708,同步拨板708的下部固定设置有拨板转轴709,当拨板转轴709转动一定角度时,能够带动同步拨板708转动,使得同步拨板708对磁吸动作板703进行挤压,推动磁吸动作板703向着动作电磁铁705所在方向移动。A beam inner edge 707 is provided on the inner wall surface of the beam flat mouth 7, and a synchronous dial plate 708 is provided between the outer surface of the beam flat mouth 7 and the magnetic action plate 703. A dial plate shaft 709 is fixedly provided on the lower part of the synchronous dial plate 708. When the dial plate shaft 709 rotates a certain angle, it can drive the synchronous dial plate 708 to rotate, so that the synchronous dial plate 708 squeezes the magnetic action plate 703, and pushes the magnetic action plate 703 to move in the direction of the action electromagnet 705.
束流扁口7的外表面固定设置有限位轴座710,拨板转轴709限位穿插经过限位轴座710,拨板转轴709的端部固定设置有转动压板711,转动压板711的端部固定设置有复位压板712。束流扁口7的表面固定设置有C型框体713,复位压板712伸入到C型框体713中,C型框体713中设置有弹性压片714,弹性压片714对复位压板712施加向下的弹性压力。A limited shaft seat 710 is fixedly provided on the outer surface of the beam flat mouth 7, and the dial plate shaft 709 is limitedly inserted through the limited shaft seat 710. A rotating pressure plate 711 is fixedly provided at the end of the dial plate shaft 709, and a reset pressure plate 712 is fixedly provided at the end of the rotating pressure plate 711. A C-shaped frame 713 is fixedly provided on the surface of the beam flat mouth 7, and the reset pressure plate 712 extends into the C-shaped frame 713. An elastic pressure sheet 714 is provided in the C-shaped frame 713, and the elastic pressure sheet 714 applies downward elastic pressure to the reset pressure plate 712.
转动压板711上方设置有中间顶板715,均流腔管6的外部固定设置有限位套筒716,中间顶板715限位穿插经过限位套筒716,轴移开合缸2的内壁表面固定设置有预插定位杆717,预插定位杆717的下部设置有挤压下凸部718,均流腔管6的上表面固定设置有定位配合套719;在轴移开合缸2向着固定缸盖1移动逐渐闭合的过程中,首先预插定位杆717会插入到定位配合套719中,随后挤压下凸部718会经过中间顶板715的上端;在挤压下凸部718经过中间顶板715的上端时,会对中间顶板715向下进行一次挤压驱动,使得中间顶板715下移顶动转动压板711摆动,进而使得拨板转轴709转动。An intermediate top plate 715 is arranged above the rotating pressure plate 711, and a limiting sleeve 716 is fixedly arranged on the outside of the flow equalizing cavity tube 6. The intermediate top plate 715 is limited and inserted through the limiting sleeve 716, and a pre-inserted positioning rod 717 is fixedly arranged on the inner wall surface of the axially moving opening and closing cylinder 2, and an extrusion lower protrusion 718 is arranged at the lower part of the pre-inserted positioning rod 717, and a positioning matching sleeve 719 is fixedly arranged on the upper surface of the flow equalizing cavity tube 6; in the process of the axially moving opening and closing cylinder 2 moving toward the fixed cylinder cover 1 and gradually closing, the pre-inserted positioning rod 717 will first be inserted into the positioning matching sleeve 719, and then the extrusion lower protrusion 718 will pass through the upper end of the intermediate top plate 715; when the extrusion lower protrusion 718 passes through the upper end of the intermediate top plate 715, the intermediate top plate 715 will be extruded and driven downward, so that the intermediate top plate 715 moves downward to push the rotating pressure plate 711 to swing, thereby causing the dial plate shaft 709 to rotate.
预插定位杆717上贯穿开设有限位槽720,限位槽720中插设有二级升降顶舌721,二级升降顶舌721的上端固定设置有斜面挤压部722,当轴移开合缸2与固定缸盖1闭合时,二级升降顶舌721处于中间顶板715的正上方,斜面挤压部722下方设置有顶舌弹簧723。A limiting groove 720 is provided through the pre-insertion positioning rod 717, in which a secondary lifting tongue 721 is inserted, and an inclined extrusion portion 722 is fixedly provided at the upper end of the secondary lifting tongue 721. When the shaft moves to open and close the closing cylinder 2 and the fixed cylinder cover 1, the secondary lifting tongue 721 is located directly above the middle top plate 715, and a tongue spring 723 is provided below the inclined extrusion portion 722.
斜面挤压部722的上方设置有切换压件724,切换压件724的下部开设有容置部725,预插定位杆717上固定设置有外部框板726,外部框板726中固定设置有限位槽板727,切换压件724限位穿插经过限位槽板727。切换压件724的两端分别固定设置有切换磁吸板728,外部框板726的内部靠近两侧位置分别固定设置有切换电磁铁729,切换电磁铁729通电后与切换磁吸板728能够磁吸配合。A switching pressure piece 724 is disposed above the inclined extrusion portion 722, and a receiving portion 725 is provided at the lower portion of the switching pressure piece 724. An external frame plate 726 is fixedly disposed on the pre-insertion positioning rod 717, and a limiting slot plate 727 is fixedly disposed in the external frame plate 726. The switching pressure piece 724 is limitedly inserted through the limiting slot plate 727. Switching magnetic plates 728 are fixedly disposed at both ends of the switching pressure piece 724, and switching electromagnets 729 are fixedly disposed near the two sides of the internal portion of the external frame plate 726. After the switching electromagnets 729 are energized, they can be magnetically matched with the switching magnetic plates 728.
本发明卷染机构在使用时,固定缸盖1与自动卷染机固定,轴移开合缸2与自动卷染机驱动安装,通过自动卷染机控制轴移开合缸2轴向活动,实现开闭控制;如图10和图11中所示,布料卷安装在布料卷筒3上,绕过导向压辊4后,通过另一个布料卷筒3收卷,此时布料经过束流扁口7的下部开口处;往轴移开合缸2内加注染液,染液液面至少没过均流腔管6。When the dye jigger mechanism of the present invention is in use, the fixed cylinder cover 1 is fixed to the automatic dye jigger, the axially movable opening and closing cylinder 2 is installed with the driving force of the automatic dye jigger, and the axially movable opening and closing cylinder 2 is controlled by the automatic dye jigger to move axially to realize opening and closing control; as shown in Figures 10 and 11, the cloth roll is installed on the cloth reel 3, and after passing around the guide pressure roller 4, it is wound up by another cloth reel 3, and at this time the cloth passes through the lower opening of the beam flat mouth 7; dye liquid is added into the axially movable opening and closing cylinder 2, and the dye liquid level at least covers the flow balancing cavity tube 6.
在染色过程中,加压液泵9运行,通过吸取管道10吸取染液,加压送入供流管道8中,再进入均流腔管6的内部,从束流扁口7喷出。During the dyeing process, the pressurized liquid pump 9 operates to absorb the dye solution through the suction pipe 10, pressurizes it into the flow supply pipe 8, and then enters the interior of the flow equalizing cavity tube 6 to be ejected from the beam flat port 7.
如图11中所示,动作电磁铁705断电后,在复位弹条706的弹力下,活动闸板702复位闭合,当动作电磁铁705通电后产生磁力,且磁力大于复位弹条706的弹力,通过对磁吸动作板703的吸引,使得活动闸板702开启,从而能够对束流扁口7的喷射染液进行精细化的分段开关控制,配合布料在束流扁口7下方的移动,能够使得喷射染液针对性的对某个部位进行冲击渗透,针对性的增加该部位的染色程度,提高设备功能性。As shown in FIG11 , after the action electromagnet 705 is powered off, the movable gate 702 is reset and closed under the elastic force of the reset spring bar 706. When the action electromagnet 705 is powered on, a magnetic force is generated, and the magnetic force is greater than the elastic force of the reset spring bar 706. The movable gate 702 is opened by attracting the magnetic action plate 703, so that the sprayed dye liquid of the beam flat mouth 7 can be finely controlled in sections. In combination with the movement of the fabric under the beam flat mouth 7, the sprayed dye liquid can be targetedly impacted and penetrated into a certain part, thereby specifically increasing the dyeing degree of the part and improving the functionality of the equipment.
在轴移开合缸2向着固定缸盖1移动,逐渐闭合的过程中;如图2和图3中所示,预插定位杆717会首先插入到定位配合套719中进行限位,避免均流腔管6的端部下垂,随后挤压下凸部718逐渐移动到中间顶板715的上方,挤压驱动中间顶板715下移,如图4中所示,使得中间顶板715对转动压板711进行挤压,此时转动压板711偏转,带动拨板转轴709转动一定角度,拨板转轴709带动同步拨板708转动一定角度,通过同步拨板708对全体的磁吸动作板703进行拨动,使得全体的活动闸板702被强制开启一次;当挤压下凸部718经过中间顶板715后,中间顶板715上移复位,活动闸板702重新关闭。通过强制驱动全体活动闸板702开启动作一次,使得粘连部位分开,降低设备长期停机导致活动闸板702锈死粘连,而在后期使用时动作电磁铁705难以吸引驱动的概率。When the axially movable opening and closing cylinder 2 moves toward the fixed cylinder cover 1 and gradually closes; as shown in Figures 2 and 3, the pre-inserted positioning rod 717 will first be inserted into the positioning matching sleeve 719 for limiting, to prevent the end of the flow equalizing cavity tube 6 from sagging, and then the extrusion lower protrusion 718 will gradually move to the top of the middle top plate 715, and the extrusion drives the middle top plate 715 to move downward, as shown in Figure 4, so that the middle top plate 715 squeezes the rotating pressure plate 711. At this time, the rotating pressure plate 711 deflects, driving the dial plate shaft 709 to rotate a certain angle, and the dial plate shaft 709 drives the synchronous dial plate 708 to rotate a certain angle, and the synchronous dial plate 708 is used to dial the entire magnetic suction action plate 703, so that the entire movable gate plate 702 is forced to open once; when the extrusion lower protrusion 718 passes through the middle top plate 715, the middle top plate 715 moves up and resets, and the movable gate plate 702 is closed again. By forcibly driving all movable gates 702 to open once, the adhesion parts are separated, reducing the probability that the movable gates 702 will rust and stick due to long-term shutdown of the equipment, and the action electromagnet 705 will be difficult to attract and drive during later use.
在对致密的布料进行染色,且不需要增强布料局部染色程度时,控制全部的活动闸板702开启,使得束流扁口7向下均匀的喷射水幕状冲击染液,通过束流内棱707的二次束流,保证分段控制的染液能连成水幕。When dense fabrics are dyed and there is no need to enhance the local dyeing degree of the fabrics, all movable gates 702 are controlled to open so that the beam flat mouth 7 sprays the dye liquid downward evenly in the shape of a water curtain, and the secondary beam through the beam inner edge 707 ensures that the dye liquid controlled in sections can be connected into a water curtain.
在上述需要活动闸板702全部长期开启的工况下,如图3中所示,通过往对应侧的切换电磁铁729供电吸引切换磁吸板728移动,使得切换压件724沿着其本身的长度方向移动,容置部725会从斜面挤压部722的上方移开,切换压件724的下凸部分对斜面挤压部722进行挤压,使得斜面挤压部722和二级升降顶舌721下移,二级升降顶舌721此时顶动中间顶板715下移,使得转动压板711偏转,带动同步拨板708偏转,使得活动闸板702开启,此时全体的活动闸板702通过同步拨板708偏转开启。避免了对全部的动作电磁铁705供电,来吸引活动闸板702开启的方式,极大的降低了设备功耗。Under the above-mentioned working condition that all the movable gates 702 need to be opened for a long time, as shown in FIG3 , by supplying power to the switching electromagnet 729 on the corresponding side to attract the switching magnetic attraction plate 728 to move, the switching pressure piece 724 moves along its own length direction, the accommodating portion 725 moves away from the top of the inclined plane extrusion portion 722, and the lower convex portion of the switching pressure piece 724 squeezes the inclined plane extrusion portion 722, so that the inclined plane extrusion portion 722 and the secondary lifting tongue 721 move downward, and the secondary lifting tongue 721 pushes the middle top plate 715 downward to deflect the rotating pressure plate 711, drive the synchronous dial plate 708 to deflect, so that the movable gate 702 is opened, and at this time, all the movable gates 702 are opened by the deflection of the synchronous dial plate 708. It avoids the method of supplying power to all the action electromagnets 705 to attract the movable gate 702 to open, which greatly reduces the power consumption of the equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (9)
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3488012A (en) * | 1965-05-31 | 1970-01-06 | Koichi Yamashita | Device to regulate the driven flat friction wheels for the batch rolls of a dye jigger |
| CN104963134A (en) * | 2015-06-16 | 2015-10-07 | 湖州神龙服饰染整有限公司 | Jig dyeing machine |
| CN216551089U (en) * | 2021-12-24 | 2022-05-17 | 无锡高特迈机械制造有限公司 | Internal circulation device in bath of jig dyeing machine |
| CN216919707U (en) * | 2021-10-12 | 2022-07-08 | 南通舒鹏纺织品有限公司 | An efficient and environmentally friendly jigger |
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- 2024-10-12 CN CN202411422294.7A patent/CN118910832B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3488012A (en) * | 1965-05-31 | 1970-01-06 | Koichi Yamashita | Device to regulate the driven flat friction wheels for the batch rolls of a dye jigger |
| CN104963134A (en) * | 2015-06-16 | 2015-10-07 | 湖州神龙服饰染整有限公司 | Jig dyeing machine |
| CN216919707U (en) * | 2021-10-12 | 2022-07-08 | 南通舒鹏纺织品有限公司 | An efficient and environmentally friendly jigger |
| CN216551089U (en) * | 2021-12-24 | 2022-05-17 | 无锡高特迈机械制造有限公司 | Internal circulation device in bath of jig dyeing machine |
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