Disclosure of Invention
In view of the above, the present invention provides a quay crane loading and unloading system, so as to solve the problem that the crane loading and unloading of the container is inefficient due to the time consuming operation of the crane and the box handling of the container.
The invention provides a quay crane loading and unloading system which comprises a container quay crane, a transfer platform, a lifting mechanism and a lifting mechanism, wherein the container quay crane is provided with a girder and a quay crane trolley which is suitable for moving along the girder, a first lifting appliance which can ascend or descend is arranged on the quay crane trolley, the first lifting appliance is suitable for lifting a container, the transfer platform is positioned below the girder and is suitable for transferring the container, the lifting mechanism is arranged on at least one side of the transfer platform and comprises a second lifting appliance which can ascend or descend, the second lifting appliance is suitable for lifting the container, wherein the first lifting appliance is suitable for lifting the container on a sea-side transport ship to fall to the transfer platform for transferring, the second lifting appliance is suitable for lifting the container on a land-side transport ship to transfer, and the second lifting appliance is suitable for lifting the container on the land-side transport ship to transfer platform to transfer.
The shore bridge loading and unloading system has the advantages that the transfer platform and the lifting mechanism are arranged, the container is hoisted between the transport ship on the sea side and the transfer platform below the girder by using the first lifting appliance of the container shore bridge, the container is hoisted between the transfer platform and the transport vehicle on the land side by using the transfer platform and the second lifting appliance of the lifting mechanism, the two groups of lifting appliances can respectively operate, the time consumption of hoisting box operation is reduced, the distance from the second lifting appliance to the transport vehicle on the land side is far smaller than the distance from the first lifting appliance to the transport vehicle on the land side, the shaking of the second lifting appliance can be effectively reduced, the time consumption of box operation between the second lifting appliance and the transport vehicle on the land side is reduced, the time consumption of box operation and box operation is reduced simultaneously, and the loading and unloading efficiency of the container of the shore bridge is improved.
In an alternative embodiment, the transfer platform comprises a main platform and a turnover platform rotationally connected with the main platform, the turnover platform is arranged on at least one side of the main platform, the second lifting appliance is suitable for ascending or descending along the vertical direction, and the second lifting appliance and the turnover platform are arranged in a collinear manner in the vertical direction.
The lifting device has the advantages that the second lifting device is arranged to ascend or descend along the vertical direction, the difficulty of box operation between a container on the second lifting device and a transport vehicle or between the second lifting device and the container on the transport vehicle is reduced, time consumption of box operation is further reduced, the efficiency of loading and unloading the container by a quay bridge is further improved, and a turnover platform connected to the main platform in a rotating mode is convenient to avoid the second lifting device.
In an alternative implementation mode, the two overturning platforms are respectively connected to two sides of the main platform in a rotating mode, the two lifting mechanisms are respectively arranged on two sides of the main platform, and the two second lifting devices are respectively arranged corresponding to the two overturning platforms.
The lifting device has the beneficial effects that the two overturning platform screens are provided with the two lifting mechanisms, the transportation and lifting operation of the container can be carried out on the two sides of the main platform, and the loading and unloading efficiency of the quay crane loading and unloading system is improved.
In an alternative embodiment, the main platform and the flip platform are each provided with a conveyor belt adapted to transport containers.
The container transfer device has the beneficial effects that the conveying belts are respectively arranged on the main platform and the overturning platform, so that the conveying belts are utilized to realize the container transfer operation, and the structure is simple, rapid and efficient.
In an alternative embodiment, the lifting mechanism further comprises a driving device, a traction rope and a traction rope, wherein the driving device is provided with a power output end, one end of the traction rope is in transmission connection with the power output end, the other end of the traction rope is directly or indirectly connected with the second lifting appliance, and the driving device is suitable for driving the traction rope so that the traction rope drives the second lifting appliance to ascend or descend.
The lifting device has the beneficial effects that the driving device is used for outputting power to drive the traction rope to lift, so as to drive the second lifting appliance to lift, thereby realizing the lifting operation of the second lifting appliance on the container.
In an alternative embodiment, the lifting mechanism further comprises a guide rail and a mounting bracket, wherein the guide rail is arranged in the vertical direction, the mounting bracket is connected with the guide rail in a guiding way and connected with the traction rope, the mounting bracket is provided with the second lifting appliance, and the mounting bracket is suitable for being driven by the traction rope to move along the guide rail so as to drive the second lifting appliance to lift or descend in the vertical direction.
The lifting device has the advantages that the traction ropes are connected with the second lifting device through the mounting support, the guide rail is used for guiding the mounting support in the vertical direction, the running stability of the second lifting device in the vertical direction is ensured, the guide rail and the mounting support are used for guiding the second lifting device, the shaking of the traction ropes for driving the second lifting device is limited, the shaking of the second lifting device is effectively avoided, at the moment, the second lifting device and the transport vehicle are of a fixed structure, the difficulty of box operation is greatly reduced, the time consumption of box operation between the second lifting device and the transport vehicle can be reduced, and the efficiency of loading and unloading containers by a quay crane is further improved.
In an alternative embodiment, the mounting bracket comprises a main bracket body, an extension bracket body, a movable bracket body and a driving piece, wherein the main bracket body is in guide connection with the guide rail, the extension bracket body is fixedly connected with the main bracket body and extends towards the horizontal direction, the movable bracket body extends towards the horizontal direction and is movably connected with the extension bracket body, the movable bracket body is provided with the second lifting appliance, and the driving piece is arranged between the extension bracket body and the movable bracket body and is suitable for driving the movable bracket body to move in a telescopic manner relative to the extension bracket body.
The movable frame body is driven by the driving piece to move in a telescopic mode relative to the extension frame body, and the second lifting appliance is driven to move transversely, so that the position of the second lifting appliance is finely adjusted, and the second lifting appliance can accurately lift the container to the transport vehicle or accurately lift the container on the transport vehicle.
In an alternative embodiment, the lifting mechanism further comprises a roller, and the roller is connected to one side of the main frame body, which is close to the guide rail, and is abutted to the guide rail.
The lifting mechanism has the beneficial effects that the lifting movement of the mounting bracket on the guide rail is smoother by arranging the rollers, so that the running smoothness of the lifting mechanism is improved.
In an alternative embodiment, the lifting mechanism further comprises a braking device arranged at a distance from the roller in the height direction, the braking device being adapted to clamp the side of the rail to limit the movement of the second spreader.
The lifting mechanism has the beneficial effects that the side surface of the guide rail can be clamped under an emergency by arranging the brake device, so that the movement of the second lifting appliance is limited, and the operation safety of the lifting mechanism is improved.
In an alternative embodiment, the container shore bridge has a main structure adapted to be supported on the ground, the transfer platform and the lifting mechanism being arranged on the main structure.
The container shore bridge has the beneficial effects that the main structure of the container shore bridge is used as the installation foundation of the transfer platform and the lifting mechanism, so that the integrity of a shore bridge loading and unloading system is improved.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiments of the present invention are described below in conjunction with fig. 1-3.
According to an embodiment of the invention there is provided a quay loading and unloading system, as shown in figure 1, comprising a container quay 1, a transfer platform 2 and a lifting mechanism 3.
The container shore bridge 1 is provided with a girder 101 and a shore bridge trolley 102 which is suitable for moving along the girder 101, a first lifting appliance 103 which can be lifted or lowered is arranged on the shore bridge trolley 102, the first lifting appliance 103 is suitable for lifting the container 100, the transfer platform 2 is positioned below the girder 101, the transfer platform 2 is suitable for transferring the container 100, a lifting mechanism 3 is arranged on at least one side of the transfer platform 2, the lifting mechanism 3 comprises a second lifting appliance 301 which can be lifted or lowered, the second lifting appliance 301 is suitable for lifting the container 100, wherein the first lifting appliance 103 is suitable for lifting the container 100 on a ship at the sea side to fall to the transfer platform 2 for transferring, and the container 100 is lifted by the second lifting appliance 301 to the transport vehicle 4 at the land side for transferring, and the second lifting appliance 301 is suitable for lifting the container 100 on the transport vehicle 4 at the land side to the ship at the sea side for transferring.
In the embodiment, the container 100 is hoisted between the ship on the sea side and the transit platform 2 below the girder 101 by the first hoisting tool 103 of the container bank 1 through the transit platform 2 and the lifting mechanism 3, the container 100 is hoisted between the transit platform 2 and the transport vehicle 4 on the land side by the second hoisting tool 301 of the lifting mechanism 3, the two sets of hoisting tools can respectively operate, the time consumption of hoisting box operation is reduced, the distance from the second hoisting tool 301 to the transport vehicle 4 on the land side is far smaller than the distance from the first hoisting tool 103 to the transport vehicle 4 on the land side, the shaking of the second hoisting tool 301 can be effectively reduced, the time consumption of box operation between the second hoisting tool 301 and the transport vehicle 4 on the land side is reduced, and the time consumption of hoisting box operation and box operation is simultaneously reduced, so that the time consumption of hoisting and unloading the container by the bank bridge is improved.
Specifically, the container shore bridge 1 and the lifting mechanism 3 can independently operate, under the transfer cooperation of the transfer platform 2 to the container, the first lifting appliance 103 can leave to carry out the next operation after lifting the container 100 to the transfer platform 2, and likewise the second lifting appliance 301 can leave to carry out the next operation after lifting the container 100 to the transfer platform 2, and the two lifting transfer modes do not affect each other to reasonably divide the work, thereby being beneficial to improving the efficiency of loading and unloading the container by the shore bridge.
Further, as shown in fig. 1, the embodiment is not limited with respect to the specific manner in which the transfer platform 2 transfers the container 100. In one embodiment, a transfer trolley with a carrying basket body is arranged on the transfer platform 2, the container 100 is hoisted into the carrying basket body by using the first hoisting tool 103 or the second hoisting tool 301, the transfer operation of the container 100 on the transfer platform 2 is realized by using the movement of the transfer trolley, and in the other embodiment, a conveyor belt is arranged on the transfer platform 2, the container 100 is hoisted onto the conveyor belt by using the first hoisting tool 103 or the second hoisting tool 301, and the transfer operation of the container 100 on the transfer platform 2 is realized by using the movement of the conveyor belt.
Further, as shown in fig. 1, the specific manner in which the second lifting appliance 301 in the lifting mechanism 3 performs the lifting operation is not limited. As one embodiment, the second lifting appliance 301 and the first lifting appliance 103 operate in a similar mode, a horizontal moving structure similar to the girder 101 is arranged to facilitate the horizontal movement of the container 100, and meanwhile, the lifting mechanism 3 is used for lowering or retracting by using a steel wire rope to drive the first lifting appliance 103 to move, and as another embodiment, the horizontal movement of the container 100 is only performed on the transfer platform 2, a guide rail is arranged to guide the second lifting appliance 301, and the lifting mechanism 3 is used for lowering or retracting by using the steel wire rope to drive the first lifting appliance 103 to move. Wherein the driving element of the steel wire rope is arranged as a driving motor, a winding engine and the like.
In some embodiments, as shown in fig. 1, the transfer platform 2 comprises a main platform 201 and a turnover platform 202 rotatably connected with the main platform 201, the turnover platform 202 is arranged on at least one side of the main platform 201, the second lifting appliance 301 is suitable for lifting or lowering along the vertical direction, and the second lifting appliance 301 and the turnover platform 202 are arranged in a collinear manner along the vertical direction.
In the above embodiment, the second lifting tool 301 is arranged to ascend or descend along the vertical direction, so that the difficulty of box operation between the container 100 on the second lifting tool 301 and the transport vehicle 4 or between the second lifting tool 301 and the container 100 on the transport vehicle 4 is reduced, the time consumption of box operation is further reduced, the efficiency of loading and unloading containers by a quay crane is further improved, and the overturning platform 202 rotatably connected to the main platform 201 is convenient to avoid the second lifting tool 301.
Specifically, as shown in fig. 1, after the container 100 is transferred onto the one-side overturning platform 202 of the main platform 201, the second lifting tool 301 lifts the container 100, the overturning platform 202 is overturned to a position vertical to the main platform 201 so as to avoid the second lifting tool 301 and the container 100 lifted by the second lifting tool 301, the second lifting tool 301 can continue to fall down to the land-side transport vehicle 4, on the other hand, the container 100 on the land-side transport vehicle 4 is lifted by the second lifting tool 301, the overturning platform 202 is overturned to a position vertical to the main platform 201 so as to avoid the second lifting tool 301 and the container 100 lifted by the second lifting tool 301, and when the second lifting tool 301 and the container 100 lifted by the second lifting tool are lifted to a position above the relative height of the main platform 201, the overturning platform 202 is reset, and the container 100 is fallen to the overturning platform 202 and transferred to the main platform 201 by the overturning platform 202.
In some embodiments, as shown in fig. 1, two overturning platforms 202 are respectively connected to two sides of a main platform 201 in a rotating way by two rotating shafts 203, two lifting mechanisms 3 are arranged on two sides of the main platform 201 respectively, and two second lifting devices 301 are respectively arranged corresponding to the two overturning platforms 202.
In the above embodiment, two lifting mechanisms 3 are provided on two screens of the overturning platform 202, and the transferring and lifting operation of the container 100 can be performed on two sides of the main platform 201, so that the loading and unloading efficiency of the quay crane loading and unloading system is improved.
Specifically, as shown in fig. 1, two flipping platforms 202 are rotatably connected to both sides of a main platform 201 by two rotation shafts 203, respectively, and can be rotatably controlled by a controller.
In some embodiments, as shown in fig. 1, as a preferred embodiment, a main platform 201 and a flip platform 202 are each provided with a conveyor belt adapted to transport the container 100.
In the above embodiment, the conveyor belts are respectively provided on the main platform 201 and the overturning platform 202, so that the transfer operation of the container 100 is realized by using the conveyor belts, and the structure is simple, quick and efficient.
Specifically, as shown in fig. 1, the width of the main platform 201 and the width of the overturning platform 202 are equal to the length of the container 100, two overturning platforms 202 of the main platform 201 are respectively provided with independently running conveyor belts, the three groups of conveyor belt code heads are operated according to instructions of a dispatching system, the container 100 on the main platform 201 is respectively transferred to the appropriate side overturning platform 202, and the first lifting appliance 103 or the second lifting appliance 301 is matched for carrying out the next lifting operation.
In some embodiments, as shown in FIG. 1, the lift mechanism 3 further comprises a drive device 302 and a traction rope 303.
The driving device 302 is provided with a power output end, one end of the hauling rope 303 is in transmission connection with the power output end, the other end of the hauling rope 303 is directly or indirectly connected with the second lifting appliance 301, and the driving device 302 is suitable for driving the hauling rope 303 so that the hauling rope 303 drives the second lifting appliance 301 to ascend or descend.
In the above embodiment, the driving device 302 outputs power to drive the traction rope 303 to move up and down, so as to drive the second lifting appliance 301 to move up and down, thereby realizing the lifting operation of the second lifting appliance 301 on the container 100.
Specifically, as shown in fig. 1, the driving device 302 is provided as a hoist, and the pulling rope 303 is provided as a wire rope or a steel rope.
Further, as shown in fig. 1, the connection manner of the traction rope 303 and the second lifting appliance 301 is not limited in this embodiment. As an embodiment the traction ropes 303 are directly connected to the second spreader 301, as an alternative embodiment the traction ropes 303 are connected to the second spreader 301 by means of an intermediate connection.
In some embodiments, as shown in FIG. 1, the lift mechanism 3 also includes a guide rail 304 and a mounting bracket 305 as a preferred embodiment.
The guide rail 304 is arranged along the vertical direction, the mounting bracket 305 is connected with the guide rail 304 in a guiding way and is connected with the traction rope 303, and the second lifting appliance 301 is arranged, and the mounting bracket 305 is suitable for being driven by the traction rope 303 to move along the guide rail 304 so as to drive the second lifting appliance 301 to ascend or descend along the vertical direction.
In the embodiment, the hauling ropes 303 are connected with the second lifting tool 301 through the mounting support 305, the guide rail 304 is used for guiding the mounting support 305 in the vertical direction, the running stability of the second lifting tool 301 in the vertical direction is ensured, as the guide rail 304 guides the mounting support 305 and simultaneously guides the second lifting tool 301, the shaking of the hauling ropes 303 for driving the second lifting tool 301 is limited, the shaking of the second lifting tool 301 is effectively avoided, at the moment, the second lifting tool 301 and the transport vehicle 4 are of a fixed structure, the difficulty in box operation is greatly reduced, the time consumption for box operation between the second lifting tool 301 and the transport vehicle 4 can be reduced, and the container loading and unloading efficiency of the quay crane is further improved.
Specifically, as shown in fig. 1, the guide rails 304 are disposed on two sides of the transfer platform 2, and are respectively in guiding connection with the mounting brackets 305 on the lifting mechanisms 3 on two sides of the transfer platform 2.
In some embodiments, as shown in fig. 2 and 3, the mounting bracket 305 includes a main frame 3051, an extension frame 3052, a movable frame 3053, and a driver 3054.
The main frame 3051 is in guide connection with the guide rail 304, the extension frame 3052 is fixedly connected with the main frame 3051 and extends towards the horizontal direction, the movable frame 3053 extends towards the horizontal direction and is movably connected with the extension frame 3052, the movable frame 3053 is provided with a second lifting tool 301, the driving piece 3054 is arranged between the extension frame 3052 and the movable frame 3053, and the driving piece 3054 is suitable for driving the movable frame 3053 to move in a telescopic mode relative to the extension frame 3052.
In the above embodiment, the driving member 3054 is used to drive the movable frame 3053 to perform telescopic movement relative to the extending frame 3052, so as to drive the second spreader 301 to perform lateral movement, so as to fine tune the position of the second spreader 301, so that the second spreader 301 accurately lifts the container 100 onto the carrier 4, or the second spreader 301 accurately lifts the container 100 on the carrier 4.
Specifically, as shown in fig. 2 and 3, the driving member 3054 is configured as a cylinder or a hydraulic cylinder, the fixed end of which is fixedly connected to the extension frame 3052, and the movable end of which is fixedly connected to the movable frame 3053. The extending frame 3052 has two sets of movable frame 3053, and its two minor faces are respectively with two sets of extending frame 3052 swing joint, are provided with three sets of driving parts 3054 between extending frame 3052 and the movable frame 3053.
Further, as shown in fig. 2, a pull rod 3055 is obliquely arranged between the main frame 3051 and the extension frame 3052, and the main frame 3051, the extension frame 3052 and the pull rod 3055 form a triangle structure, so that the structural stability of the mounting bracket 305 is improved.
In some embodiments, as shown in fig. 3, the lifting mechanism 3 further includes a roller 306, where the roller 306 is connected to a side of the main frame 3051 near the guide rail 304 and abuts against the guide rail 304.
In the above embodiment, the roller 306 is provided to make the lifting movement of the mounting bracket 305 on the guide rail 304 smoother, thereby improving the operation smoothness of the lifting mechanism 3.
Specifically, as shown in fig. 3, a set of guide rails 304 is disposed on one side of the transfer platform 2, the set of guide rails 304 includes two guide rails 304, each guide rail 304 is correspondingly provided with a set of rollers 306, the set of rollers 306 includes four rollers 306, two rollers 306 are disposed on the main frame 3051, and the other two rollers 306 are respectively disposed on two extending structures of the main frame 3051.
In some embodiments, as shown in fig. 3, the lifting mechanism 3 further comprises a braking device 307, the braking device 307 being arranged at a height-wise distance from the rollers 306, the braking device 307 being adapted to clamp the sides of the rail 304 to limit the movement of the second spreader 301.
In the above embodiment, the side surfaces of the guide rail 304 can be clamped in an emergency by providing the brake 307, thereby restricting the movement of the second spreader 301 and improving the safety of the operation of the lifting mechanism 3.
Specifically, as shown in fig. 3, a set of guide rails 304 is disposed on one side of the transfer platform 2, where the set of guide rails 304 includes two guide rails 304, each guide rail 304 is correspondingly provided with a set of brake devices 307, the set of brake devices 307 includes two brake devices 307, and the two brake devices 307 are respectively disposed on two extending structures of the main frame 3051.
In some embodiments, as shown in fig. 1, the container shore bridge 1 has a main structure 104 adapted to be supported on the ground, and the transfer platform 2 and the lifting mechanism 3 are arranged on the main structure 104.
In the above embodiment, the main structure 104 of the container shore bridge 1 is used as the installation base of the transfer platform 2 and the lifting mechanism 3, so that the integrity of the shore bridge loading and unloading system is improved.
Specifically, as shown in fig. 1, the main structure 104 of the container shore bridge 1 provides mounting positions for the transfer platform 2 and the lifting mechanism 3, so that the main platform 201 on the transfer platform 2 and the guide rail 304 in the lifting mechanism 3 are directly and fixedly connected to the main structure 104 of the container shore bridge 1.
Further, as shown in fig. 1, the second lifting appliance 301 is vertically slidably disposed on the guide rail 304 through a plurality of frames of the lifting mechanism 3, and since the guide rail 304 is relatively fixed with respect to the door leg of the main structure 104 in the container shore bridge 1, the sliding of the second lifting appliance 301 in the vertical direction is relatively fixed, so that the container 100 in the process of shaking can be prevented.
Further, as shown in fig. 1, the driving device 302 in the lifting mechanism 3 is directly fixedly connected to the girder 101 of the container shore bridge 1.
The operation mode of the quay crane loading and unloading system provided by the embodiment is as follows:
When the container 100 is loaded on the transport vehicle 4 on the road side from the container ship on the sea side, the first lifting appliance 103 of the container shore bridge 1 lifts the container 100 on the container ship on the sea side, the container 100 is lifted to the main platform 201 of the transfer platform 2 and placed by the length-enlarging of the steel wire rope and the movement of the shore bridge trolley, the conveying belt transfers the container 100 to the overturning platform 202 on the side of the main platform 201, the second lifting appliance 301 of the lifting mechanism 3 lifts the container 100, the overturning platform 202 is overturned to the position vertical to the main platform 201 so as to avoid the second lifting appliance 301 and the lifted container 100, the second lifting appliance 301 can continuously fall down the transport vehicle 4 near the land side along the guide rail 304, the second lifting appliance 301 and the position of the lifted container 100 are finely adjusted by the movable frame 3053 of the mounting bracket 305 in the lifting mechanism 3, and the second lifting appliance 301 drops the container 100 after being adjusted in place, so that the container 100 is loaded on the transport vehicle 4 on the road side.
When the container 100 is loaded into a sea-side container ship from the road-side transport vehicle 4, the transport vehicle 4 loads the container 100, the container 100 runs to one side of the guide rail 304 of the lifting mechanism 3, namely, the lower part of the second lifting tool 301, the position of the second lifting tool 301 is finely adjusted by utilizing the movable frame 3053 of the mounting bracket 305 in the lifting mechanism 3, the container 100 is lifted by the second lifting tool 301 after the adjustment is in place, the overturning platform 202 is overturned to a position perpendicular to the main platform 201 so as to avoid the second lifting tool 301 and the container 100 lifted by the second lifting tool 301, when the second lifting tool 301 and the container 100 lifted by the overturning platform 202 are lifted to be above the relative height of the main platform 201 of the transit platform 2, the second lifting tool 301 drops the container 100 to the overturning platform 202 and is transferred to the main platform 201 by the overturning platform 202, the container 100 is lifted by the first lifting tool 103 of the container shore bridge 1, and the container 100 is loaded into the sea-side container ship by retracting a steel wire rope and the shore bridge trolley.
Although embodiments of the present invention have been described in connection with the accompanying drawings, various modifications and variations may be made by those skilled in the art without departing from the spirit and scope of the invention, and such modifications and variations fall within the scope of the invention as defined by the appended claims.