CN118906428A - Plastic bottle blow molding production equipment - Google Patents
Plastic bottle blow molding production equipment Download PDFInfo
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- CN118906428A CN118906428A CN202411174424.XA CN202411174424A CN118906428A CN 118906428 A CN118906428 A CN 118906428A CN 202411174424 A CN202411174424 A CN 202411174424A CN 118906428 A CN118906428 A CN 118906428A
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- blow molding
- fixedly installed
- plastic bottle
- cylinder
- production equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
- B29C49/04104—Extrusion blow-moulding extruding the material discontinuously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42065—Means specially adapted for transporting preforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4252—Auxiliary operations prior to the blow-moulding operation not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
- B29C49/4278—Cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/56—Opening, closing or clamping means
- B29C49/5601—Mechanically operated, i.e. closing or opening of the mould parts is done by mechanic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/58—Blowing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/72—Deflashing outside the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及吹塑设备加工相关技术领域,具体提供了一种塑料瓶吹塑成型生产设备。The invention relates to the technical field related to blow molding equipment processing, and specifically provides a plastic bottle blow molding production equipment.
背景技术Background Art
吹塑成型主要指制造空心制品的一种常用方法,也是塑料制品加工最常用的方法,首先利用热塑性树脂通过挤出或注射成型得到半熔融状态的管状型坯,然后趁热或加热到软化状态将型坯置于吹塑机中的各种形状的模具中,竖直方向的管状型坯被两个模具夹持且顶端被切断后,顶端插入充气管进行充气,借助于气体压力使闭合在模具型腔中处于类橡胶态的型坯吹胀,使之紧贴于型腔内壁上形成中空制品;Blow molding mainly refers to a common method for manufacturing hollow products. It is also the most commonly used method for processing plastic products. First, a semi-molten tubular parison is obtained by extrusion or injection molding of thermoplastic resin. Then, the parison is placed in molds of various shapes in a blow molding machine while it is hot or heated to a softened state. The vertical tubular parison is clamped by two molds and the top end is cut off. An inflation tube is inserted into the top end for inflation. With the help of gas pressure, the rubber-like parison closed in the mold cavity is inflated to make it close to the inner wall of the cavity to form a hollow product.
在对塑料瓶进行吹塑时,成型后的塑料瓶上方会多出瓶口的塑料,一般情况下工人在把塑料瓶从模具中拆下来时,会手动进行切除,但是大批量对塑料瓶进行生产时,该方式就会促使吹塑效率变低,劳动强度也大大增加,为此,我们需要对以上问题进行改进。When blow-molding plastic bottles, there will be extra plastic on the top of the bottle mouth after the plastic bottles are formed. Generally, workers will cut it off manually when removing the plastic bottles from the mold. However, when plastic bottles are produced in large quantities, this method will lead to lower blow-molding efficiency and greatly increase labor intensity. Therefore, we need to improve the above problems.
发明内容Summary of the invention
本发明的目的是为了解决背景技术中存在的问题,而提出的一种塑料瓶吹塑成型生产设备。The purpose of the present invention is to solve the problems existing in the background technology and to propose a plastic bottle blow molding production equipment.
为达到以上目的,本发明提供了一种塑料瓶吹塑成型生产设备,包括机台、挤出输送机构和吹塑机构,所述机台上表面固定安装有桌板,所述机台一侧上表面固定安装有台架,所述台架两端分别上表面设置架设机构和升降机构,所述挤出输送机构设置在架设机构一端内侧,所述吹塑机构设置在升降机构的上方,所述桌板两侧上表面均固定安装有轨架,两个所述轨架之间共同滑动设置有两组安装座,两个所述安装座之间设置有成型组件,且其中一组所述安装座外侧设置有总驱动油缸,所述总驱动油缸固定安装在桌板一端上表面,所述桌板上表面且靠近吹塑机构的下方位置处开设有下料口,所述机台一侧外壁且对应下料口位置处设置有收集切除机构,所述机台一端上表面且靠近边沿处固定安装有控制器。To achieve the above objectives, the present invention provides a plastic bottle blow molding production equipment, including a machine, an extrusion conveying mechanism and a blow molding mechanism, a table top is fixedly installed on the upper surface of the machine, a table frame is fixedly installed on the upper surface of one side of the machine, a mounting mechanism and a lifting mechanism are respectively arranged on the upper surfaces of both ends of the table frame, the extrusion conveying mechanism is arranged on the inner side of one end of the mounting mechanism, the blow molding mechanism is arranged above the lifting mechanism, rail frames are fixedly installed on the upper surfaces of both sides of the table top, two groups of mounting seats are slidingly arranged between the two rail frames, a molding assembly is arranged between the two mounting seats, and a main driving cylinder is arranged on the outer side of one group of the mounting seats, the main driving cylinder is fixedly installed on the upper surface of one end of the table top, a feeding port is opened on the upper surface of the table top and near the lower position of the blow molding mechanism, a collecting and cutting mechanism is arranged on the outer wall of one side of the machine and corresponding to the feeding port, and a controller is fixedly installed on the upper surface of one end of the machine and near the edge.
优选的,所述架设机构包括固定安装在台架一端上表面的支撑架,所述挤出输送机构下端固定卡装在支撑架内侧。Preferably, the erection mechanism comprises a support frame fixedly mounted on the upper surface of one end of the stand, and the lower end of the extrusion conveying mechanism is fixedly mounted on the inner side of the support frame.
优选的,所述升降机构包括固定安装在台架另一端上表面的第二液压缸,所述第二液压缸伸缩端固定安装有夹板,所述吹塑机构设置在夹板一端内侧。Preferably, the lifting mechanism comprises a second hydraulic cylinder fixedly mounted on the upper surface of the other end of the platform, a clamping plate is fixedly mounted on the telescopic end of the second hydraulic cylinder, and the blow molding mechanism is arranged on the inner side of one end of the clamping plate.
优选的,所述成型组件包括分别安装在其中一组安装座外侧拐角处的导杆,四根所述导杆外侧分别滑动安装有套杆,四根所述导杆远离套杆的一端外侧共同安装有第二模座,四根所述套杆的一端外侧共同安装有第一模座,所述第一模座远离第二模座的一侧外壁设置有第一液压缸,所述第一液压缸设置在远离导杆一端的安装座内侧,两个所述安装座两端内侧均安装有滚轮,且同侧的两组所述滚轮均滚动在对应一侧的轨架外侧。Preferably, the forming assembly includes guide rods respectively installed at the outer corners of one group of mounting seats, sleeve rods are respectively slidably installed on the outer sides of the four guide rods, a second mold base is commonly installed on the outer sides of one end of the four guide rods away from the sleeve rods, a first mold base is commonly installed on the outer sides of one end of the four sleeve rods, a first hydraulic cylinder is arranged on the outer wall of the first mold base on a side away from the second mold base, the first hydraulic cylinder is arranged on the inner side of the mounting seat away from one end of the guide rods, rollers are installed on the inner sides of both ends of the two mounting seats, and the two groups of rollers on the same side roll on the outer side of the rail frame on the corresponding side.
优选的,所述收集切除机构包括固定安装在机台一侧外壁且对应下料口位置处的摆放箱,所述机台内侧对应下料口位置处设置有抓取机械手,所述摆放箱内侧通过设置的往复机构滑动安装有移架,所述移架内侧设置有多组定位组件。Preferably, the collection and cutting mechanism includes a placement box fixedly mounted on the outer wall of one side of the machine and corresponding to the position of the feed port, a grabbing robot is arranged on the inner side of the machine corresponding to the position of the feed port, a moving rack is slidably mounted on the inner side of the placement box through a reciprocating mechanism, and a plurality of positioning components are arranged on the inner side of the moving rack.
优选的,所述往复机构包括固定安装在摆放箱一侧外壁上的第三液压缸,所述第三液压缸伸缩端与移架外侧相连接。Preferably, the reciprocating mechanism comprises a third hydraulic cylinder fixedly mounted on an outer wall of one side of the placement box, and a telescopic end of the third hydraulic cylinder is connected to the outer side of the moving rack.
优选的,多组所述定位组件包括均贯穿安装在移架内侧的环壳,所述环壳外侧沿圆周方向等距离安装有连接座,所述连接座内侧固定卡装有第三气缸,所述第三气缸伸缩端滑动贯穿环壳内侧且端部连接有抵块,所述环壳下边沿固定安装有环杆,所述环杆内壁安装有四块滑垫,四块所述滑垫分别为扇形设置且中间处组成一个圆形通口。Preferably, multiple groups of the positioning components include an annular shell that is installed through the inner side of the moving frame, a connecting seat is installed at equal distances along the circumferential direction on the outer side of the annular shell, a third cylinder is fixedly mounted on the inner side of the connecting seat, the telescopic end of the third cylinder slides through the inner side of the annular shell and is connected to a stop block at the end, an annular rod is fixedly installed on the lower edge of the annular shell, four sliding pads are installed on the inner wall of the annular rod, the four sliding pads are respectively arranged in a fan shape and form a circular opening in the middle.
优选的,所述摆放箱一侧外壁且靠近上方分别安装有挡板,两块所述挡板之间滑动配合有滑座,所述滑座上端面设置有第二气缸,所述第二气缸上表面固定安装有顶座,且所述顶座一端下表面通过固定安装的连接杆与摆放箱之间固定连接,所述滑座下表面固定安装有电机,所述电机输出端固定安装有切刀。Preferably, baffles are installed on the outer wall of one side of the display box and near the top, a slide seat is slidably fitted between the two baffles, a second cylinder is provided on the upper end surface of the slide seat, a top seat is fixedly installed on the upper surface of the second cylinder, and the lower surface of one end of the top seat is fixedly connected to the display box through a fixedly installed connecting rod, a motor is fixedly installed on the lower surface of the slide seat, and a cutter is fixedly installed on the output end of the motor.
优选的,所述摆放箱一侧外壁且靠近移架的下方固定安装有支架,所述支架一端内侧固定安装有负压泵,所述负压泵一端内侧通过连通安装的负压管连接有吸盘,所述吸盘下端固定安装有滑架,所述滑架下端面固定设置有第一气缸,所述滑架与支架之间滑动配合。Preferably, a bracket is fixedly installed on the outer wall of one side of the placement box and close to the bottom of the moving rack, a negative pressure pump is fixedly installed on the inner side of one end of the bracket, a suction cup is connected to the inner side of one end of the negative pressure pump through a negative pressure pipe installed in communication, a slide is fixedly installed on the lower end of the suction cup, a first cylinder is fixedly provided on the lower end surface of the slide, and the slide and the bracket are slidably matched.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
挤出输送机构可以把热塑的颗粒挤压从一端出料口投送至第一模座和第二模座之间,然后在总驱动油缸的驱动下带动对应伸缩端的安装座向吹塑机构处靠近,然后在第二液压缸的带动下,让吹塑机构的吹塑头贯穿插入到第一模座和第二模座之间,对其内侧进行吹塑,然后冷却后,对应的第一液压缸驱动对应伸缩端的安装座回缩,此时第一模座和第二模座便分离,掉落到摆放箱内侧,然后抓取机械手凭借设置的活动夹,把塑料瓶进行夹取,而后翻转插入到摆放箱内侧的环壳内部,环壳内侧的多组定位组件在塑料瓶的外侧进行夹紧,然后随着第三液压缸的驱动,致使移架从摆放箱一端推进,对应的第二气缸驱动下端的滑座、电机、切刀等组件在塑料瓶的上方进行旋转,由此而来把塑料瓶的多余的塑料头进行切除,然后下方的第一气缸驱动吸盘上升,吸盘穿过各块滑垫内侧的通口处将塑料瓶进行吸附,然后让塑料瓶自动从移架上移开,通过以上方式,可以对多余瓶口处的塑料头进行切除,省去工人后续的手动切割作业,并且通过以上一系列步骤可以满足大批量的塑料瓶进行吹塑成型使用,不仅提升了塑料瓶生产的产品质量,也提高了对塑料瓶加工的效率。The extrusion conveying mechanism can extrude the hot plastic particles from the discharge port at one end to between the first die base and the second die base, and then drive the mounting seat at the corresponding telescopic end to approach the blow molding mechanism under the drive of the total driving oil cylinder, and then drive the second hydraulic cylinder to allow the blow molding head of the blow molding mechanism to penetrate and insert between the first die base and the second die base to blow the inner side thereof, and then after cooling, the corresponding first hydraulic cylinder drives the mounting seat at the corresponding telescopic end to retract, and then the first die base and the second die base are separated and fall to the inside of the display box, and then the grabbing manipulator uses the movable clamp to clamp the plastic bottle, and then flips it and inserts it into the ring shell inside the display box, and the multiple groups of positioning components inside the ring shell clamp the outer side of the plastic bottle. Then, with the drive of the third hydraulic cylinder, the moving rack is pushed forward from one end of the placement box, and the corresponding second cylinder drives the slide seat, motor, cutter and other components at the lower end to rotate above the plastic bottle, thereby cutting off the excess plastic head of the plastic bottle, and then the first cylinder below drives the suction cup to rise, and the suction cup passes through the openings on the inner side of each slide pad to absorb the plastic bottle, and then the plastic bottle is automatically moved away from the moving rack. In the above manner, the plastic head at the excess bottle mouth can be cut off, eliminating the subsequent manual cutting operation of the workers, and the above series of steps can meet the needs of large quantities of plastic bottles for blow molding, which not only improves the product quality of plastic bottle production, but also improves the efficiency of plastic bottle processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明另一角度结构示意图;FIG2 is a schematic structural diagram of the present invention from another angle;
图3为本发明成型组件连接结构示意图;FIG3 is a schematic diagram of the connection structure of the molding assembly of the present invention;
图4为本发明多组定位组件与摆放箱之间连接示意图;FIG4 is a schematic diagram of the connection between multiple groups of positioning components and a placement box according to the present invention;
图5为本发明收集切除机构连接结构示意图;FIG5 is a schematic diagram of the connection structure of the collecting and cutting mechanism of the present invention;
图6为本发明环壳与多组第三气缸以及抵块之间连接结构示意图;FIG6 is a schematic diagram of the connection structure between the annular housing and multiple groups of third cylinders and the stop blocks of the present invention;
图7为本发明环壳内侧部分结构剖切示意图;FIG7 is a schematic cross-sectional view of the inner part of the ring shell structure of the present invention;
图8为本发明吸盘与第一气缸之间连接结构示意图。FIG. 8 is a schematic diagram of the connection structure between the suction cup and the first cylinder of the present invention.
图中:1、机台;2、桌板;3、安装座;4、第一液压缸;5、支撑架;6、台架;7、挤出输送机构;8、第二液压缸;9、夹板;10、吹塑机构;11、总驱动油缸;12、下料口;13、摆放箱;14、第一气缸;15、轨架;16、滚轮;17、控制器;18、第一模座;19、第二模座;20、导杆;21、挡板;22、移架;23、第三液压缸;24、套杆;25、环壳;26、连接座;27、第二气缸;28、顶座;29、连接杆;30、滑座;31、电机;32、切刀;33、抵块;34、环杆;35、滑垫;36、支架;37、滑架;38、吸盘;39、负压管;40、负压泵;41、第三气缸;42、抓取机械手。In the figure: 1, machine; 2, table; 3, mounting seat; 4, first hydraulic cylinder; 5, support frame; 6, stand; 7, extrusion conveying mechanism; 8, second hydraulic cylinder; 9, clamping plate; 10, blow molding mechanism; 11, main driving cylinder; 12, feed opening; 13, placement box; 14, first cylinder; 15, rail frame; 16, roller; 17, controller; 18, first mold base; 19, second mold base; 20, guide rod; 21, Baffle; 22, shifting frame; 23, third hydraulic cylinder; 24, sleeve rod; 25, ring shell; 26, connecting seat; 27, second cylinder; 28, top seat; 29, connecting rod; 30, slide seat; 31, motor; 32, cutter; 33, stop block; 34, ring rod; 35, slide pad; 36, bracket; 37, slide; 38, suction cup; 39, negative pressure pipe; 40, negative pressure pump; 41, third cylinder; 42, grasping manipulator.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
如图1-图8所示的一种塑料瓶吹塑成型生产设备,包括机台1、挤出输送机构7和吹塑机构10,机台1上表面固定安装有桌板2,机台1一侧上表面固定安装有台架6,台架6两端分别上表面设置架设机构和升降机构,挤出输送机构7设置在架设机构一端内侧,吹塑机构10设置在升降机构的上方,桌板2两侧上表面均固定安装有轨架15,两个轨架15之间共同滑动设置有两组安装座3,两个安装座3之间设置有成型组件,且其中一组安装座3外侧设置有总驱动油缸11,总驱动油缸11固定安装在桌板2一端上表面,桌板2上表面且靠近吹塑机构10的下方位置处开设有下料口12,机台1一侧外壁且对应下料口12位置处设置有收集切除机构,机台1一端上表面且靠近边沿处固定安装有控制器17。A plastic bottle blow molding production equipment as shown in Figures 1 to 8 includes a machine 1, an extrusion conveying mechanism 7 and a blow molding mechanism 10. A table board 2 is fixedly installed on the upper surface of the machine 1, a stand 6 is fixedly installed on the upper surface of one side of the machine 1, and a mounting mechanism and a lifting mechanism are respectively arranged on the upper surfaces of both ends of the stand 6. The extrusion conveying mechanism 7 is arranged on the inner side of one end of the mounting mechanism, and the blow molding mechanism 10 is arranged above the lifting mechanism. Rail frames 15 are fixedly installed on the upper surfaces of both sides of the table board 2, and two groups of mounting seats 3 are slidingly arranged between the two rail frames 15. A molding component is arranged between the two mounting seats 3, and a total driving cylinder 11 is arranged on the outer side of one group of mounting seats 3. The total driving cylinder 11 is fixedly installed on the upper surface of one end of the table board 2, and a discharge port 12 is opened on the upper surface of the table board 2 and near the lower position of the blow molding mechanism 10. A collecting and cutting mechanism is arranged on the outer wall of one side of the machine 1 and corresponding to the discharge port 12. A controller 17 is fixedly installed on the upper surface of one end of the machine 1 and near the edge.
请参阅说明书附图1和图2,挤出输送机构7包括螺旋挤出机,加热装置;Please refer to Figures 1 and 2 of the specification, the extrusion conveying mechanism 7 includes a screw extruder and a heating device;
吹塑机构10包括气泵、输送伸缩管;The blow molding mechanism 10 includes an air pump and a delivery telescopic tube;
以上均为现有技术中成型设备的必备组件,由此而来不过多在此进行赘述,且控制器17与整体设备中的电汽驱动组件线性连接。All of the above are necessary components of the molding equipment in the prior art, and no further elaboration is given here. The controller 17 is linearly connected to the electric steam drive components in the overall equipment.
架设机构包括固定安装在台架6一端上表面的支撑架5,挤出输送机构7下端固定卡装在支撑架5内侧。The erection mechanism comprises a support frame 5 fixedly mounted on the upper surface of one end of a stand 6 , and the lower end of the extrusion conveying mechanism 7 is fixedly mounted on the inner side of the support frame 5 .
请参阅说明书附图1,支撑架5的稳定架设,可以确保挤出输送机构7能够稳定安装在机台1的上方进行输送下料。Please refer to Figure 1 of the specification, the stable installation of the support frame 5 can ensure that the extrusion conveying mechanism 7 can be stably installed above the machine platform 1 to convey and discharge materials.
升降机构包括固定安装在台架6另一端上表面的第二液压缸8,第二液压缸8伸缩端固定安装有夹板9,吹塑机构10设置在夹板9一端内侧。The lifting mechanism includes a second hydraulic cylinder 8 fixedly mounted on the upper surface of the other end of the platform 6 , a clamping plate 9 is fixedly mounted on the telescopic end of the second hydraulic cylinder 8 , and a blow molding mechanism 10 is arranged on the inner side of one end of the clamping plate 9 .
请参阅说明书附图2,在第二液压缸8的带动下,吹塑机构10和夹板9能够实现竖向升降运动。Please refer to Figure 2 of the specification. Driven by the second hydraulic cylinder 8, the blow molding mechanism 10 and the clamping plate 9 can achieve vertical lifting movement.
成型组件包括分别安装在其中一组安装座3外侧拐角处的导杆20,四根导杆20外侧分别滑动安装有套杆24,四根导杆20远离套杆24的一端外侧共同安装有第二模座19,四根套杆24的一端外侧共同安装有第一模座18,第一模座18远离第二模座19的一侧外壁设置有第一液压缸4,第一液压缸4设置在远离导杆20一端的安装座3内侧,两个安装座3两端内侧均安装有滚轮16,且同侧的两组滚轮16均滚动在对应一侧的轨架15外侧。The forming assembly includes guide rods 20 respectively installed at the outer corners of one group of mounting seats 3, sleeve rods 24 are slidably installed on the outer sides of the four guide rods 20, a second mold base 19 is commonly installed on the outer sides of one end of the four guide rods 20 away from the sleeve rods 24, a first mold base 18 is commonly installed on the outer sides of one end of the four sleeve rods 24, a first hydraulic cylinder 4 is arranged on the outer wall of the first mold base 18 away from the second mold base 19, the first hydraulic cylinder 4 is arranged on the inner side of the mounting seat 3 away from the end of the guide rod 20, rollers 16 are installed on the inner sides of both ends of the two mounting seats 3, and the two groups of rollers 16 on the same side roll on the outer side of the rail frame 15 on the corresponding side.
请参阅说明书附图3,第一液压缸4可以驱动套杆24和第一模座18靠近第二模座19从而进行合模作业,对应的套杆24滑动套装在导杆20的外侧,且第一模座18和第二模座19内侧设置有塑料瓶体的模腔,后期可以通过总驱动油缸11的带动,致使第一模座18和第二模座19整体结构同步移动。Please refer to Figure 3 of the specification. The first hydraulic cylinder 4 can drive the sleeve rod 24 and the first mold base 18 to approach the second mold base 19 to perform the mold closing operation. The corresponding sleeve rod 24 is slidably sleeved on the outer side of the guide rod 20, and the first mold base 18 and the second mold base 19 are provided with a mold cavity of a plastic bottle body. Later, the main driving cylinder 11 can be driven to cause the overall structure of the first mold base 18 and the second mold base 19 to move synchronously.
收集切除机构包括固定安装在机台1一侧外壁且对应下料口12位置处的摆放箱13,机台1内侧对应下料口12位置处设置有抓取机械手42,摆放箱13内侧通过设置的往复机构滑动安装有移架22,移架22内侧设置有多组定位组件。The collecting and cutting mechanism includes a placement box 13 fixedly installed on the outer wall of one side of the machine 1 and corresponding to the position of the unloading port 12. A grabbing robot 42 is arranged on the inner side of the machine 1 at the position corresponding to the unloading port 12. A moving rack 22 is slidably installed on the inner side of the placement box 13 through a reciprocating mechanism, and a plurality of positioning components are arranged on the inner side of the moving rack 22.
请参阅说明书附图4,摆放箱13用于将成型后自然落入的塑料瓶进行存放,抓取机械手42一端设置有活动夹,通过设置的活动夹可将塑料瓶进行夹取,而后翻转插入到摆放箱13内侧的环壳25内部,抓取机械手42由外部控制系统控制抓取动态。Please refer to Figure 4 of the specification. The display box 13 is used to store plastic bottles that fall naturally after being formed. A movable clamp is set at one end of the grasping robot 42. The plastic bottle can be clamped by the set movable clamp and then flipped and inserted into the ring shell 25 inside the display box 13. The grasping dynamics of the grasping robot 42 are controlled by an external control system.
往复机构包括固定安装在摆放箱13一侧外壁上的第三液压缸23,第三液压缸23伸缩端与移架22外侧相连接。The reciprocating mechanism includes a third hydraulic cylinder 23 fixedly mounted on an outer wall of one side of the placement box 13 , and a telescopic end of the third hydraulic cylinder 23 is connected to the outer side of the moving frame 22 .
请参阅说明书附图4,第三液压缸23可以驱动移架22在摆放箱13内侧水平往复运动。Please refer to FIG. 4 of the specification, the third hydraulic cylinder 23 can drive the moving frame 22 to move horizontally back and forth inside the placement box 13.
多组定位组件包括均贯穿安装在移架22内侧的环壳25,环壳25外侧沿圆周方向等距离安装有连接座26,连接座26内侧固定卡装有第三气缸41,第三气缸41伸缩端滑动贯穿环壳25内侧且端部连接有抵块33,环壳25下边沿固定安装有环杆34,环杆34内壁安装有四块滑垫35,四块滑垫35分别为扇形设置且中间处组成一个圆形通口。Multiple groups of positioning components include an annular shell 25 that are all installed on the inner side of the moving frame 22. A connecting seat 26 is installed on the outer side of the annular shell 25 at equal distances along the circumferential direction. A third cylinder 41 is fixedly mounted on the inner side of the connecting seat 26. The telescopic end of the third cylinder 41 slides through the inner side of the annular shell 25 and is connected to a stop block 33 at the end. An annular rod 34 is fixedly installed on the lower edge of the annular shell 25. Four sliding pads 35 are installed on the inner wall of the annular rod 34. The four sliding pads 35 are respectively arranged in a fan shape and form a circular opening in the middle.
请参阅说明书附图6和图7,当抓取机械手42将塑料瓶插入环壳25内部时,通过外接设置的红外传感器,可以自动驱动环壳25一侧的第三气缸41来让抵紧在塑料瓶外侧,有助于后期将多余瓶口的塑料进行切除;Please refer to Figures 6 and 7 of the specification. When the grabbing manipulator 42 inserts the plastic bottle into the ring shell 25, the third cylinder 41 on one side of the ring shell 25 can be automatically driven by the externally arranged infrared sensor to press against the outside of the plastic bottle, which is helpful for cutting off the excess plastic at the bottle mouth later.
四块弧形设置的滑垫35内侧中间形成的圆形通口可以配合后期落料,并且在前期固定抵压时不会让塑料瓶直接下落。The circular opening formed in the middle of the inner side of the four arc-shaped sliding pads 35 can cooperate with the later falling of materials, and will not allow the plastic bottle to fall directly when it is fixed and pressed in the early stage.
在环壳25下边沿设置的环杆34可以配合滑垫35的拨动,当塑料瓶挤压滑垫35表面时,能够让滑垫35配合的更加灵活。The ring rod 34 arranged at the lower edge of the ring shell 25 can cooperate with the sliding pad 35 to move. When the plastic bottle presses the surface of the sliding pad 35, the sliding pad 35 can cooperate more flexibly.
摆放箱13一侧外壁且靠近上方分别安装有挡板21,两块挡板21之间滑动配合有滑座30,滑座30上端面设置有第二气缸27,第二气缸27上表面固定安装有顶座28,且顶座28一端下表面通过固定安装的连接杆29与摆放箱13之间固定连接,滑座30下表面固定安装有电机31,电机31输出端固定安装有切刀32。Baffles 21 are installed on the outer wall of one side of the display box 13 and near the top, and a slide 30 is slidably fitted between the two baffles 21. A second cylinder 27 is provided on the upper end surface of the slide 30. A top seat 28 is fixedly installed on the upper surface of the second cylinder 27, and the lower surface of one end of the top seat 28 is fixedly connected to the display box 13 through a fixedly installed connecting rod 29. A motor 31 is fixedly installed on the lower surface of the slide 30, and a cutter 32 is fixedly installed on the output end of the motor 31.
请参阅说明书附图5和图8,第二气缸27凭借顶座28和连接杆29设置在摆放箱13一侧上方,第二气缸27可以带动下端的滑座30和电机31以及切刀32逐渐下移,配合切刀32切除多余的塑料头,切刀32外侧下方和一侧边沿均有刃口,可以很快速的将多余塑料头切除。Please refer to Figures 5 and 8 of the specification. The second cylinder 27 is arranged above one side of the display box 13 by means of a top seat 28 and a connecting rod 29. The second cylinder 27 can drive the slide seat 30, the motor 31 and the cutter 32 at the lower end to gradually move downward, and cooperate with the cutter 32 to cut off the excess plastic heads. The cutter 32 has cutting edges on the lower outer side and one side edge, which can quickly cut off the excess plastic heads.
摆放箱13一侧外壁且靠近移架22的下方固定安装有支架36,支架36一端内侧固定安装有负压泵40,负压泵40一端内侧通过连通安装的负压管39连接有吸盘38,吸盘38下端固定安装有滑架37,滑架37下端面固定设置有第一气缸14,滑架37与支架36之间滑动配合。A bracket 36 is fixedly installed on the outer wall of one side of the placement box 13 and close to the bottom of the moving rack 22. A negative pressure pump 40 is fixedly installed on the inner side of one end of the bracket 36. A suction cup 38 is connected to the inner side of one end of the negative pressure pump 40 through a negative pressure pipe 39 that is connected and installed. A slide 37 is fixedly installed on the lower end of the suction cup 38. A first cylinder 14 is fixedly provided on the lower end surface of the slide 37. The slide 37 and the bracket 36 are slidably matched.
请参阅说明书附图8,第一气缸14可以带动吸盘38上下移动,致使吸盘38能够对应配合圆口吸附塑料瓶的瓶底,进而自动将塑料瓶从环壳25下方移开。Please refer to Figure 8 of the specification. The first cylinder 14 can drive the suction cup 38 to move up and down, so that the suction cup 38 can absorb the bottom of the plastic bottle corresponding to the round mouth, thereby automatically moving the plastic bottle away from under the ring shell 25.
工作原理:在使用时,第一模座18和第二模座19合模后,挤出输送机构7会将物料输送至第一模座18和第二模座19之间填充完后,随着总驱动油缸11的带动,使其对应伸缩端处的安装座3向吹塑机构10下方移动,然后在第二液压缸8的带动下,让吹塑机构10的吹塑头延伸至合模内部,吹塑完成冷却后,第一模座18和第二模座19分离,使其成型的塑料瓶掉入到下料口12内侧落入到摆放箱13内侧,然后抓取机械手42通过伸缩端的活动夹把塑料瓶进行夹取,而后翻转插入到摆放箱13内侧的环壳25内部,环壳25内侧的多组定位组件在塑料瓶的外侧进行夹紧,然后随着第三液压缸23的驱动,致使移架22从摆放箱13一端推进,对应的第二气缸27驱动下端的滑座30、电机31、切刀32等组件在塑料瓶的上方进行旋转,由此而来把塑料瓶的多余的塑料头进行切除,然后下方的第一气缸14驱动吸盘38上升,吸盘38穿过各块滑垫35内侧的通口处将塑料瓶进行吸附,然后让塑料瓶便能够自动从移架22下方拉出,通过以上方式,可以对多余瓶口处的塑料头进行切除,省去工人后续的手动切割作业,并且可以满足大批量的塑料瓶进行吹塑成型使用,进一步提升了塑料瓶生产的产品质量,也提高了对塑料瓶加工的效率。Working principle: When in use, after the first mold base 18 and the second mold base 19 are molded together, the extrusion conveying mechanism 7 will convey the material to the space between the first mold base 18 and the second mold base 19. After filling, the mounting seat 3 at the corresponding telescopic end is moved to the bottom of the blow molding mechanism 10 under the drive of the main driving cylinder 11, and then the blow molding head of the blow molding mechanism 10 is extended to the inside of the mold under the drive of the second hydraulic cylinder 8. After the blow molding is completed and cooled, the first mold base 18 and the second mold base 19 are separated, so that the molded plastic bottle falls into the inside of the discharge port 12 and falls into the inside of the display box 13, and then the grabbing robot 42 clamps the plastic bottle through the movable clamp at the telescopic end, and then flips it into the inside of the ring shell 25 inside the display box 13, and the multiple groups of positioning components inside the ring shell 25 are positioned on the outside of the plastic bottle. The plastic bottle is clamped, and then driven by the third hydraulic cylinder 23, the moving rack 22 is pushed forward from one end of the display box 13, and the corresponding second cylinder 27 drives the slide seat 30, the motor 31, the cutter 32 and other components at the lower end to rotate above the plastic bottle, thereby cutting off the excess plastic head of the plastic bottle, and then the first cylinder 14 below drives the suction cup 38 to rise, and the suction cup 38 passes through the openings on the inner side of each slide pad 35 to adsorb the plastic bottle, and then the plastic bottle can be automatically pulled out from under the moving rack 22. In the above manner, the plastic head at the excess bottle mouth can be cut off, eliminating the subsequent manual cutting operation of the workers, and can meet the needs of large quantities of plastic bottles for blow molding, further improving the product quality of plastic bottle production, and also improving the efficiency of plastic bottle processing.
以上所述,为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。As described above, in order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, it can be understood that the specific meanings of the above terms in the present invention are only the preferred embodiments of the present invention, and are not other forms of limitations on the present invention. Any technician familiar with this profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411174424.XA CN118906428B (en) | 2024-08-26 | 2024-08-26 | A plastic bottle blow molding production equipment |
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| CN118906428B CN118906428B (en) | 2025-04-18 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120171022A (en) * | 2025-05-22 | 2025-06-20 | 烟台米田电子科技有限公司 | Plastic product production equipment for composite plastic processing |
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| GB1185162A (en) * | 1966-08-31 | 1970-03-25 | Harold Verity Smith | Improvements in Blow Moulding Machines |
| CN209208052U (en) * | 2018-12-13 | 2019-08-06 | 广州德精化工有限公司 | A kind of plastic products clout cutting bed |
| CN213860521U (en) * | 2020-11-19 | 2021-08-03 | 抚州上公科技有限公司 | High strength plastic bottle processing extraction element that moulds plastics |
| WO2022134129A1 (en) * | 2020-12-23 | 2022-06-30 | 绍兴柯桥皇冠机械有限公司 | Apparatus for extruding and molding plastic bottle cap |
| CN115179527A (en) * | 2022-09-13 | 2022-10-14 | 龙口源美包装有限公司 | Blow molding device for plastic packaging bottle production |
| CN219153701U (en) * | 2023-02-20 | 2023-06-09 | 安徽省天空之城塑料制品有限公司 | Bottleneck cutting device for plastic bottle blow molding |
| CN116551966A (en) * | 2023-05-11 | 2023-08-08 | 佛山市南海长进塑料制罐有限公司 | Discharging, cutting and recycling system for blow molding of chemical bucket and use method |
| CN221518752U (en) * | 2023-10-17 | 2024-08-13 | 宁津县恒信塑料制品有限公司 | Bottle blowing machine is used in plastic bottle production |
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- 2024-08-26 CN CN202411174424.XA patent/CN118906428B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1185162A (en) * | 1966-08-31 | 1970-03-25 | Harold Verity Smith | Improvements in Blow Moulding Machines |
| CN209208052U (en) * | 2018-12-13 | 2019-08-06 | 广州德精化工有限公司 | A kind of plastic products clout cutting bed |
| CN213860521U (en) * | 2020-11-19 | 2021-08-03 | 抚州上公科技有限公司 | High strength plastic bottle processing extraction element that moulds plastics |
| WO2022134129A1 (en) * | 2020-12-23 | 2022-06-30 | 绍兴柯桥皇冠机械有限公司 | Apparatus for extruding and molding plastic bottle cap |
| CN115179527A (en) * | 2022-09-13 | 2022-10-14 | 龙口源美包装有限公司 | Blow molding device for plastic packaging bottle production |
| CN219153701U (en) * | 2023-02-20 | 2023-06-09 | 安徽省天空之城塑料制品有限公司 | Bottleneck cutting device for plastic bottle blow molding |
| CN116551966A (en) * | 2023-05-11 | 2023-08-08 | 佛山市南海长进塑料制罐有限公司 | Discharging, cutting and recycling system for blow molding of chemical bucket and use method |
| CN221518752U (en) * | 2023-10-17 | 2024-08-13 | 宁津县恒信塑料制品有限公司 | Bottle blowing machine is used in plastic bottle production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120171022A (en) * | 2025-05-22 | 2025-06-20 | 烟台米田电子科技有限公司 | Plastic product production equipment for composite plastic processing |
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| CN118906428B (en) | 2025-04-18 |
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