CN118906399A - Air flow sensor processing plastic housing injection molding equipment - Google Patents

Air flow sensor processing plastic housing injection molding equipment Download PDF

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Publication number
CN118906399A
CN118906399A CN202411414930.1A CN202411414930A CN118906399A CN 118906399 A CN118906399 A CN 118906399A CN 202411414930 A CN202411414930 A CN 202411414930A CN 118906399 A CN118906399 A CN 118906399A
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Prior art keywords
fixedly connected
plate
cylinder
shell
injection molding
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CN202411414930.1A
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CN118906399B (en
Inventor
项小东
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Wenzhou Dingcheng Electronic Technology Co ltd
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Wenzhou Dingcheng Electronic Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/10Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/18Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/58Details
    • B29C45/60Screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/58Details
    • B29C45/62Barrels or cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/74Heating or cooling of the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • B29C2045/5024Drive means therefor screws rotated by the coaxial rotor of an electric motor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种空气流量传感器加工塑料壳体注塑成型设备,本发明涉及塑料注塑成型技术领域,包括转轴,转轴的外侧固定连接有螺旋板,螺旋板的外侧固定连接有导料条,螺旋板的边缘处固定连接有圆杆,圆杆的外侧固定连接有刮板,刮板设置在圆杆靠近壳体的一侧,螺旋板靠近进料组件一侧固定连接有加热板,加热板的数量有多个,多个加热板以转轴为中心均匀分布。该空气流量传感器加工塑料壳体注塑成型设备,通过导料条,对螺旋板上的熔融塑料施加阻力,导料条延长了物料的加热时间并且增加了受热面积,有助于提高物料加热的均匀性,不同部分的物料有更多的机会被充分加热,减少了物料内部温度差异较大的情况。

The present invention discloses an injection molding device for processing a plastic shell of an air flow sensor. The present invention relates to the field of plastic injection molding technology, comprising a rotating shaft, a spiral plate fixedly connected to the outer side of the rotating shaft, a material guide strip fixedly connected to the outer side of the spiral plate, a round rod fixedly connected to the edge of the spiral plate, a scraper fixedly connected to the outer side of the round rod, the scraper is arranged on the side of the round rod close to the shell, and a heating plate fixedly connected to the side of the spiral plate close to the feed assembly. There are multiple heating plates, and the multiple heating plates are evenly distributed around the rotating shaft. The injection molding device for processing a plastic shell of an air flow sensor applies resistance to the molten plastic on the spiral plate through the material guide strip. The material guide strip prolongs the heating time of the material and increases the heated area, which helps to improve the uniformity of material heating. Different parts of the material have more opportunities to be fully heated, reducing the situation where the temperature difference inside the material is large.

Description

一种空气流量传感器加工塑料壳体注塑成型设备An injection molding device for processing plastic shell of air flow sensor

技术领域Technical Field

本发明涉及塑料注塑成型技术领域,具体为一种空气流量传感器加工塑料壳体注塑成型设备。The invention relates to the technical field of plastic injection molding, in particular to an injection molding device for processing a plastic shell of an air flow sensor.

背景技术Background Art

注塑机又名注射成型机或注射机,它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,分为立式、卧式、全电式,注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔,注塑机又名注射成型机或注射机,很多工厂叫啤机,注塑产品叫啤件,它是将热塑性塑料或热固性料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,注塑机按照注射装置和锁模装置的排列方式,可分为立式、卧式和立卧复合式。Injection molding machine, also known as injection molding machine or injection machine, is the main molding equipment for making plastic products of various shapes from thermoplastics or thermosetting plastics using plastic molding molds. It is divided into vertical, horizontal and all-electric types. The injection molding machine can heat the plastic and apply high pressure to the molten plastic to make it eject and fill the mold cavity. Injection molding machine, also known as injection molding machine or injection machine, is called beer machine in many factories, and the injection molded products are called beer parts. It is the main molding equipment for making plastic products of various shapes from thermoplastics or thermosetting materials using plastic molding molds. Injection molding machines can be divided into vertical, horizontal and vertical-horizontal composite types according to the arrangement of the injection device and the clamping device.

在塑料颗粒进入注塑机内腔中时,进入注塑机内腔中的塑料颗粒容易熔化不完全,影响生产效率和质量,并且进料处与机体内腔连接处的塑料颗粒融化,但是又融化不完全,容易导致连接处出现黏结的情况。When the plastic particles enter the inner cavity of the injection molding machine, they are prone to incomplete melting, affecting production efficiency and quality. In addition, the plastic particles at the connection between the feed point and the inner cavity of the machine melt, but they are not completely melted, which can easily lead to adhesion at the connection.

发明内容Summary of the invention

为实现以上目的,本发明通过以下技术方案予以实现:一种空气流量传感器加工塑料壳体注塑成型设备,包括底座,底座的顶部边缘侧固定连接有支撑块,底座远离支撑块的一端固定连接有模具,底座靠近模具的外侧开设有出料口,支撑块的外侧固定连接有电机,电机贯穿支撑块,模具的外侧设置有壳体,壳体的两端分别与模具和支撑块固定连接;To achieve the above objectives, the present invention is implemented through the following technical solutions: an air flow sensor processing plastic shell injection molding device, comprising a base, a support block is fixedly connected to the top edge side of the base, a mold is fixedly connected to one end of the base away from the support block, a discharge port is provided on the outer side of the base close to the mold, a motor is fixedly connected to the outer side of the support block, the motor passes through the support block, a shell is arranged on the outer side of the mold, and both ends of the shell are fixedly connected to the mold and the support block respectively;

进料组件,进料组件固定安装在壳体的顶部,进料组件位于靠近支撑块的一侧;A feed assembly, which is fixedly mounted on the top of the shell and is located on a side close to the support block;

输送组件,输送组件固定安装在壳体的内部,输送组件与电机的输出端固定连接;A conveying assembly, which is fixedly mounted inside the housing and is fixedly connected to an output end of the motor;

其中,输送组件包括转轴,转轴与电机的输出端固定连接,转轴的外侧固定连接有螺旋板,螺旋板位于壳体的内部,螺旋板的外侧固定连接有导料条,导料条为三角形设置,将塑料加入圆筒内部,随后塑料通过圆筒进入外壳的内部,电机外接电源工作,电机工作带动转轴转动,转轴带动螺旋板转动,螺旋板带动塑料向着模具移动,同时加热管对螺旋板上的塑料进行加热,使得塑料处于熔融状态,通过设置导料条,对螺旋板上的熔融塑料施加阻力,导料条延长了物料的加热时间并且增加了受热面积,有助于提高物料加热的均匀性,不同部分的物料有更多的机会被充分加热,减少了物料内部温度差异较大的情况,通过导料条三角流线型,在降低熔融塑料的流速时,避免熔融塑料在挡块附近的停滞,螺旋板的边缘处固定连接有圆杆,圆杆的数量有多个,多个圆杆以转轴为中心均匀分布,圆杆的外侧固定连接有刮板,转轴带动螺旋板转动,螺旋板通过圆杆带动刮板转动,从而对外壳的内壁进行清洁,避免残留在外壳的内壁,刮板设置在圆杆靠近壳体的一侧,螺旋板靠近进料组件一侧固定连接有加热板,在圆筒和外壳的连接处设置多个加热板,转轴带动螺旋板转动,螺旋板带动加热板转动,使得加热板对连接处的塑料颗粒进行间隔性的预热,使得物料在进入注射机主体前就处于一种相对复杂但有序的温度分布状态,这种温度分布在后续的注射、成型过程中会逐渐趋于均匀,有利于提高产品的质量均匀性,还能有效避免局部过热,减少了物料在进料处发生分解、变质等情况的可能性,加热板的数量有多个,多个加热板以转轴为中心均匀分布。The conveying assembly includes a rotating shaft, which is fixedly connected to the output end of the motor, and a spiral plate is fixedly connected to the outer side of the rotating shaft, and the spiral plate is located inside the shell. A material guide bar is fixedly connected to the outer side of the spiral plate, and the material guide bar is set in a triangular shape. The plastic is added to the inside of the cylinder, and then the plastic enters the inside of the shell through the cylinder. The motor is connected to an external power supply to work, and the motor drives the rotating shaft to rotate, and the rotating shaft drives the spiral plate to rotate, and the spiral plate drives the plastic to move toward the mold. At the same time, the heating tube heats the plastic on the spiral plate so that the plastic is in a molten state. By setting the material guide bar, resistance is applied to the molten plastic on the spiral plate. The material guide bar prolongs the heating time of the material and increases the heating area, which helps to improve the uniformity of the material heating. Different parts of the material have more opportunities to be fully heated, reducing the situation where the temperature difference inside the material is large. The triangular streamline of the material guide bar can prevent the stagnation of the molten plastic near the block when reducing the flow rate of the molten plastic. The edge of the spiral plate is fixedly connected There are round rods, and there are multiple round rods. The multiple round rods are evenly distributed around the rotating shaft. A scraper is fixedly connected to the outside of the round rod. The rotating shaft drives the spiral plate to rotate, and the spiral plate drives the scraper to rotate through the round rod, so as to clean the inner wall of the shell to avoid residue on the inner wall of the shell. The scraper is arranged on the side of the round rod close to the shell, and a heating plate is fixedly connected to the side of the spiral plate close to the feeding component. Multiple heating plates are arranged at the connection between the cylinder and the shell. The rotating shaft drives the spiral plate to rotate, and the spiral plate drives the heating plate to rotate, so that the heating plate preheats the plastic particles at the connection at intervals, so that the material is in a relatively complex but orderly temperature distribution state before entering the injection machine body. This temperature distribution will gradually tend to be uniform in the subsequent injection and molding process, which is beneficial to improving the quality uniformity of the product, and can also effectively avoid local overheating, and reduce the possibility of decomposition and deterioration of the material at the feeding point. There are multiple heating plates, and the multiple heating plates are evenly distributed around the rotating shaft.

优选的,壳体包括外壳,外壳与支撑块固定连接,外壳远离支撑块的一端固定连接有锥形筒,锥形筒与模具固定连接,外壳的中部外侧固定连接有加热管,外壳的外侧固定连接有防护罩,加热管位于防护罩的内部。Preferably, the shell includes an outer shell, which is fixedly connected to the support block, a conical cylinder is fixedly connected to one end of the outer shell away from the support block, the conical cylinder is fixedly connected to the mold, a heating tube is fixedly connected to the outer side of the middle part of the outer shell, a protective cover is fixedly connected to the outer side of the outer shell, and the heating tube is located inside the protective cover.

转轴的外侧固定连接有锥形块,锥形块位于锥形筒的内部,转轴靠近锥形块的一侧设置有定位组件,转轴靠近定位组件的一端固定连接有弯板,弯板具有弹性,锥形块的内部开设有通槽。A conical block is fixedly connected to the outer side of the rotating shaft, and the conical block is located inside the conical cylinder. A positioning component is provided on the side of the rotating shaft close to the conical block. A bent plate is fixedly connected to one end of the rotating shaft close to the positioning component. The bent plate is elastic, and a through groove is opened inside the conical block.

优选的,定位组件包括圆板,圆板与转轴滑动连接,圆板的外侧开设有通孔,圆板靠近弯板的一侧固定连接有固定环,熔融塑料沿着螺旋板向着锥形块的方向移动,随后熔融塑料通过圆板上的通孔和通槽注射进模具中,转轴转速增加,螺旋板带动熔融塑料流速变快,同时转轴带动弯板转动,在离心作用下,弯板向外延展,使得弯板与外侧固定环之间产生挤压,从而固定环带动固定块向着锥形块移动,固定块在通孔内部滑动,此时通孔的间隙变小,当流速变大且横截面积变小的时候,物料能够以更快的速度被注入模具型腔,对于一些大型模具或者需要快速填充的产品,可以显著缩短注射时间,通过调节转轴的转速,进而适配不同产品的需求,弯板位于固定环的内部,固定环的数量有多个,多个固定环从内到外阶梯式设置,且固定环靠近转轴的一侧固定环宽度低于外侧的固定环,圆板远离固定环的一侧固定连接有固定块,固定块的数量有四个,四个固定块以转轴为中心均匀分布,固定块与通槽滑动连接,固定块具有弹性。Preferably, the positioning assembly includes a circular plate, which is slidably connected to the rotating shaft, a through hole is opened on the outer side of the circular plate, and a fixing ring is fixedly connected to the side of the circular plate close to the bent plate. The molten plastic moves along the spiral plate toward the conical block, and then the molten plastic is injected into the mold through the through hole and the through groove on the circular plate. The rotating shaft speed increases, and the spiral plate drives the molten plastic to flow faster. At the same time, the rotating shaft drives the bent plate to rotate. Under the centrifugal effect, the bent plate extends outward, so that extrusion is generated between the bent plate and the outer fixing ring, so that the fixing ring drives the fixing block to move toward the conical block, and the fixing block slides inside the through hole. At this time, the gap of the through hole becomes smaller. When the flow rate becomes larger and the horizontal When the cross-sectional area becomes smaller, the material can be injected into the mold cavity at a faster speed. For some large molds or products that need to be filled quickly, the injection time can be significantly shortened. By adjusting the rotation speed of the rotating shaft, it can adapt to the needs of different products. The bent plate is located inside the fixed ring. There are multiple fixed rings. The multiple fixed rings are stepped from the inside to the outside, and the width of the fixed ring on the side close to the rotating shaft is lower than the fixed ring on the outside. A fixed block is fixedly connected to the side of the circular plate away from the fixed ring. There are four fixed blocks, which are evenly distributed around the rotating shaft. The fixed blocks are slidably connected to the through grooves, and the fixed blocks are elastic.

优选的,进料组件包括圆筒,圆筒与外壳固定连接,圆筒的底部设为下料斗状,圆筒的内部设置中间杆,中间杆的外侧固定连接有导向板,导向板设为锥形螺旋状,圆筒的内壁固定连接有弧形板,将塑料加入圆筒的内部,在塑料颗粒自身重力的作用下,沿着导向板的螺旋向下入料,塑料颗粒离开导向板进入定位板的内部,此时连接管通入气体,使得气体通过连通孔对定位板内部的塑料颗粒进行筛分,塑料颗粒中存在的粉末在气流的带动下,脱离塑料颗粒向着上方流动,气流与弧形板的底部接触,随后气体从出气孔排出,无外力作用下,粉尘在重力作用下,落到定位板的顶部,最后通过出料孔进入集料框内部,粉末与颗粒混合时,粉末会填充在颗粒之间的空隙中,增加了物料整体的内摩擦力,阻碍了物料的流动,同时存在的粉末在混合过程中,可能会因为受到较大的剪切力而再次发生团聚或者与颗粒分离的现象,破坏了原有的混合状态,进而影响产品的一致性,以及表面不平整、有瑕疵等问题,弧形板为向下凹陷设置,导向板贯穿弧形板,圆筒的内壁固定连接有定位板,定位板位于弧形板的下方,且定位板的顶部与导向板的底部固定连接,圆筒的外侧固定连接有连接管,定位板的内部开设有连通孔,通入的气体为冷气,避免一些粉末在温度升高时可能会发生软化、黏结甚至熔化现象,软化或黏结后的粉末会附着在组件的内壁上,难以像正常状态下那样随着物料流顺利移动,连通孔的数量有多个,连接管贯穿圆筒与连通孔连通,且连接管位于定位板远离导向板的一端,定位板的内壁固定连接有斜板,塑料颗粒进入定位板的内部,通入气体,在气流的流动下,斜板发生形变,使得气流进入定位板的内部,此时塑料颗粒落到形变的斜板的表面,沿着斜板向下移动,气流带动粉尘螺旋向上,从而使得每个塑料颗粒都与气流接触,避免存在部分粉尘黏在塑料颗粒上,没有筛分完全,斜板位于导向板的下方,斜板的数量有多个,多个斜板与多个连通孔交替设置,斜板具有弹性,定位板的底部中间处固定连接有下料管,圆筒的内壁开设有环槽,环槽位于定位板的下方,圆筒靠近环槽的一侧开设有导流槽,导流槽远离环槽的一端贯穿圆筒,连接处通过加热板预加热,使得定位板的底侧面,可能会发生冷凝现象,形成水珠,水珠沿着定位板向下滑落,使得水珠通过环槽和导流槽离开圆筒,避免水珠落入熔融塑料内部,当水珠进入熔融塑料时,由于熔融塑料的温度远高于水的沸点,水珠会迅速汽化变成水蒸气,由于气体的可压缩性,它会干扰塑料分子的正常排列和流动,使塑料的有效流动面积减小,流动性变差,这可能导致在注塑过程中,塑料不能完全填充模具型腔,出现短射现象,即模具型腔未被完全充满,影响产品质量,圆筒的内壁开设有出料孔,出料孔贯穿圆筒,出料孔位于定位板的上方,圆筒靠近出料孔的外侧固定连接有集料框,圆筒靠近弧形板的外侧开设有出气孔。Preferably, the feeding assembly includes a cylinder, which is fixedly connected to the shell, and the bottom of the cylinder is set in a hopper shape. An intermediate rod is arranged inside the cylinder, and a guide plate is fixedly connected to the outer side of the intermediate rod, and the guide plate is set in a conical spiral shape. The inner wall of the cylinder is fixedly connected to an arc plate. Plastic is added to the interior of the cylinder, and under the action of the gravity of the plastic particles themselves, the material is fed downward along the spiral of the guide plate. The plastic particles leave the guide plate and enter the interior of the positioning plate. At this time, gas is passed into the connecting pipe so that the gas screens the plastic particles inside the positioning plate through the connecting holes. The powder present in the plastic particles is separated from the plastic particles and flows upward under the drive of the airflow. The airflow contacts the bottom of the arc plate, and then the gas is discharged from the air outlet. Without the action of external force, the dust falls to the top of the positioning plate under the action of gravity, and finally enters the interior of the aggregate frame through the discharge hole. When the powder is mixed with the particles, the powder will be filled in The gaps between the particles increase the overall internal friction of the material and hinder the flow of the material. At the same time, the existing powder may re-agglomerate or separate from the particles due to the large shear force during the mixing process, destroying the original mixing state, which in turn affects the consistency of the product, as well as problems such as uneven surface and defects. The arc plate is set to be concave downward, and the guide plate passes through the arc plate. The inner wall of the cylinder is fixedly connected with a positioning plate, which is located below the arc plate, and the top of the positioning plate is fixedly connected to the bottom of the guide plate. The outer side of the cylinder is fixedly connected with a connecting pipe, and a connecting hole is opened inside the positioning plate. The gas introduced is cold air to prevent some powders from softening, sticking or even melting when the temperature rises. The softened or stuck powder will adhere to the inner wall of the component, making it difficult to move smoothly with the material flow as in normal conditions. The connecting hole There are multiple numbers of them, a connecting pipe passes through the cylinder and is connected to the connecting hole, and the connecting pipe is located at the end of the positioning plate away from the guide plate, and the inner wall of the positioning plate is fixedly connected with an inclined plate, and the plastic particles enter the interior of the positioning plate, and gas is introduced. Under the flow of airflow, the inclined plate is deformed, so that the airflow enters the interior of the positioning plate. At this time, the plastic particles fall on the surface of the deformed inclined plate and move downward along the inclined plate. The airflow drives the dust spiral upward, so that each plastic particle is in contact with the airflow, avoiding the existence of some dust sticking to the plastic particles and not being completely screened. The inclined plate is located below the guide plate. There are multiple numbers of inclined plates, and multiple inclined plates are alternately arranged with multiple connecting holes. The inclined plate is elastic, and a feeding pipe is fixedly connected to the middle of the bottom of the positioning plate. An annular groove is provided on the inner wall of the cylinder, and the annular groove is located below the positioning plate. A guide groove is provided on the side of the cylinder close to the annular groove, and the end of the guide groove away from the annular groove passes through the cylinder The cylinder and the connection are preheated by the heating plate, so that condensation may occur on the bottom side of the positioning plate to form water droplets. The water droplets slide down along the positioning plate, so that the water droplets leave the cylinder through the annular groove and the guide groove to prevent the water droplets from falling into the molten plastic. When the water droplets enter the molten plastic, since the temperature of the molten plastic is much higher than the boiling point of water, the water droplets will quickly vaporize into water vapor. Due to the compressibility of the gas, it will interfere with the normal arrangement and flow of the plastic molecules, reduce the effective flow area of the plastic, and deteriorate the fluidity. This may result in the plastic not being able to completely fill the mold cavity during the injection molding process, resulting in short shots, that is, the mold cavity is not completely filled, affecting the product quality. A discharge hole is provided on the inner wall of the cylinder, and the discharge hole passes through the cylinder. The discharge hole is located above the positioning plate. A collection frame is fixedly connected to the outer side of the cylinder near the discharge hole, and an air outlet is provided on the outer side of the cylinder near the arc plate.

本发明提供了一种空气流量传感器加工塑料壳体注塑成型设备。具备以下有益效果:The present invention provides an injection molding device for processing a plastic housing of an air flow sensor. It has the following beneficial effects:

一、该空气流量传感器加工塑料壳体注塑成型设备,通过导料条,对螺旋板上的熔融塑料施加阻力,导料条延长了物料的加热时间并且增加了受热面积,有助于提高物料加热的均匀性,不同部分的物料有更多的机会被充分加热,减少了物料内部温度差异较大的情况,通过导料条三角流线型,在降低熔融塑料的流速时,避免熔融塑料在挡块附近的停滞。1. The air flow sensor processing plastic shell injection molding equipment applies resistance to the molten plastic on the spiral plate through the guide bar. The guide bar prolongs the heating time of the material and increases the heating area, which helps to improve the uniformity of material heating. Different parts of the material have more opportunities to be fully heated, reducing the situation where the temperature difference inside the material is large. The triangular streamline of the guide bar can reduce the flow rate of the molten plastic and avoid stagnation of the molten plastic near the block.

二、该空气流量传感器加工塑料壳体注塑成型设备,通过加热板对连接处的塑料颗粒进行间隔性的预热,使得物料在进入注射机主体前就处于一种相对复杂但有序的温度分布状态,这种温度分布在后续的注射、成型过程中会逐渐趋于均匀,有利于提高产品的质量均匀性,还能有效避免局部过热,减少了物料在进料处发生分解、变质等情况的可能性。2. The air flow sensor processing plastic shell injection molding equipment preheats the plastic particles at the connection at intervals through the heating plate, so that the material is in a relatively complex but orderly temperature distribution state before entering the injection machine body. This temperature distribution will gradually tend to be uniform in the subsequent injection and molding process, which is beneficial to improving the quality uniformity of the product, and can also effectively avoid local overheating, reducing the possibility of decomposition and deterioration of the material at the feed point.

三、该空气流量传感器加工塑料壳体注塑成型设备,通过流速变大且横截面积变小,使得物料能够以更快的速度被注入模具型腔,对于一些大型模具或者需要快速填充的产品,可以显著缩短注射时间,通过调节转轴的转速,进而适配不同产品的需求。3. The air flow sensor processing plastic shell injection molding equipment increases the flow rate and reduces the cross-sectional area, so that the material can be injected into the mold cavity at a faster speed. For some large molds or products that need to be filled quickly, the injection time can be significantly shortened, and the rotation speed of the shaft can be adjusted to meet the needs of different products.

四、该空气流量传感器加工塑料壳体注塑成型设备,通过气体通过连通孔对定位板内部的塑料颗粒进行筛分,塑料颗粒中存在的粉末在气流的带动下,脱离塑料颗粒向着上方流动,存在的粉末在混合过程中,可能会因为受到较大的剪切力而再次发生团聚或者与颗粒分离的现象,破坏了原有的混合状态,进而影响产品的一致性,以及表面不平整、有瑕疵等问题。4. The air flow sensor is processed by plastic shell injection molding equipment. The gas passes through the connecting holes to screen the plastic particles inside the positioning plate. The powder in the plastic particles is driven by the airflow and separates from the plastic particles and flows upward. During the mixing process, the existing powder may re-agglomerate or separate from the particles due to the large shear force, destroying the original mixing state, thereby affecting the consistency of the product, as well as problems such as uneven surface and defects.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种空气流量传感器加工塑料壳体注塑成型设备的外部结构示意图;FIG1 is a schematic diagram of the external structure of an injection molding device for processing a plastic housing of an air flow sensor according to the present invention;

图2为本发明另一侧视图结构示意图;FIG2 is another side view schematic diagram of the present invention;

图3为本发明剖视图结构示意图;FIG3 is a schematic diagram of a cross-sectional view of the present invention;

图4为本发明输送组件结构示意图;FIG4 is a schematic diagram of the structure of a conveying assembly according to the present invention;

图5为本发明输送组件局部结构示意图;FIG5 is a schematic diagram of a partial structure of a conveying assembly of the present invention;

图6为本发明定位组件结构示意图;FIG6 is a schematic diagram of the structure of a positioning assembly according to the present invention;

图7为本发明定位组件另一侧视图结构示意图;FIG7 is another side view of the positioning assembly of the present invention;

图8为本发明进料组件剖视图结构示意图;FIG8 is a schematic diagram of a cross-sectional view of a feed assembly according to the present invention;

图9为本发明进料组件剖视图结构示意图;FIG9 is a schematic diagram of a cross-sectional view of a feed assembly according to the present invention;

图10为本发明进料组件局部结构示意图。FIG. 10 is a schematic diagram of the partial structure of the feed assembly of the present invention.

图中:1、底座;2、支撑块;3、模具;4、壳体;41、外壳;42、防护罩;43、加热管;44、锥形筒;5、进料组件;51、圆筒;52、中间杆;53、导向板;54、弧形板;55、定位板;56、连接管;57、连通孔;58、环槽;59、导流槽;510、下料管;511、出气孔;512、集料框;513、出料孔;514、斜板;6、出料口;7、电机;8、输送组件;81、转轴;82、螺旋板;83、导料条;84、圆杆;85、刮板;86、定位组件;861、圆板;862、固定块;863、固定环;864、通孔;87、锥形块;88、加热板;89、弯板;810、通槽。In the figure: 1, base; 2, support block; 3, mold; 4, shell; 41, shell; 42, protective cover; 43, heating tube; 44, conical cylinder; 5, feed assembly; 51, cylinder; 52, middle rod; 53, guide plate; 54, arc plate; 55, positioning plate; 56, connecting pipe; 57, connecting hole; 58, annular groove; 59, guide groove; 510, feed pipe; 511, air outlet; 5 12. Aggregate frame; 513. Discharge hole; 514. Inclined plate; 6. Discharge port; 7. Motor; 8. Conveying assembly; 81. Rotating shaft; 82. Spiral plate; 83. Guide bar; 84. Round rod; 85. Scraper; 86. Positioning assembly; 861. Round plate; 862. Fixed block; 863. Fixed ring; 864. Through hole; 87. Conical block; 88. Heating plate; 89. Bending plate; 810. Through groove.

具体实施方式DETAILED DESCRIPTION

下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

第一实施例,如图1至图5所示,本发明提供一种技术方案:一种空气流量传感器加工塑料壳体注塑成型设备,包括底座1,底座1的顶部边缘侧固定连接有支撑块2,底座1远离支撑块2的一端固定连接有模具3,底座1靠近模具3的外侧开设有出料口6,支撑块2的外侧固定连接有电机7,电机7贯穿支撑块2,模具3的外侧设置有壳体4,壳体4的两端分别与模具3和支撑块2固定连接;In the first embodiment, as shown in FIGS. 1 to 5 , the present invention provides a technical solution: an injection molding device for processing a plastic shell of an air flow sensor, comprising a base 1, a support block 2 is fixedly connected to the top edge side of the base 1, a mold 3 is fixedly connected to one end of the base 1 away from the support block 2, a discharge port 6 is provided on the outer side of the base 1 close to the mold 3, a motor 7 is fixedly connected to the outer side of the support block 2, the motor 7 penetrates the support block 2, a shell 4 is arranged on the outer side of the mold 3, and both ends of the shell 4 are fixedly connected to the mold 3 and the support block 2 respectively;

进料组件5,进料组件5固定安装在壳体4的顶部,进料组件5位于靠近支撑块2的一侧;A feed assembly 5, which is fixedly mounted on the top of the housing 4 and is located on a side close to the support block 2;

输送组件8,输送组件8固定安装在壳体4的内部,输送组件8与电机7的输出端固定连接;A conveying assembly 8, which is fixedly mounted inside the housing 4 and is fixedly connected to an output end of the motor 7;

其中,输送组件8包括转轴81,转轴81与电机7的输出端固定连接,转轴81的外侧固定连接有螺旋板82,螺旋板82位于壳体4的内部,螺旋板82的外侧固定连接有导料条83,导料条83为三角形设置,将塑料加入圆筒51内部,随后塑料通过圆筒51进入外壳41的内部,电机7外接电源工作,电机7工作带动转轴81转动,转轴81带动螺旋板82转动,螺旋板82带动塑料向着模具3移动,同时加热管43对螺旋板82上的塑料进行加热,使得塑料处于熔融状态,通过设置导料条83,对螺旋板82上的熔融塑料施加阻力,导料条83延长了物料的加热时间并且增加了受热面积,有助于提高物料加热的均匀性,不同部分的物料有更多的机会被充分加热,减少了物料内部温度差异较大的情况,通过导料条83三角流线型,再降低熔融塑料的流速时,避免熔融塑料在挡块附近的停滞,螺旋板82的边缘处固定连接有圆杆84,圆杆84的数量有多个,多个圆杆84以转轴81为中心均匀分布,圆杆84的外侧固定连接有刮板85,转轴81带动螺旋板82转动,螺旋板82通过圆杆84带动刮板85转动,从而对外壳41的内壁进行清洁,避免残留在外壳41的内壁,刮板85设置在圆杆84靠近壳体4的一侧,螺旋板82靠近进料组件5一侧固定连接有加热板88,在圆筒51和外壳41的连接处设置多个加热板88,转轴81带动螺旋板82转动,螺旋板82带动加热板88转动,使得加热板88对连接处的塑料颗粒进行间隔性的预热,使得物料在进入注射机主体前就处于一种相对复杂但有序的温度分布状态,这种温度分布在后续的注射、成型过程中会逐渐趋于均匀,有利于提高产品的质量均匀性,还能有效避免局部过热,减少了物料在进料处发生分解、变质等情况的可能性,加热板88的数量有多个,多个加热板88以转轴81为中心均匀分布。The conveying assembly 8 includes a rotating shaft 81, which is fixedly connected to the output end of the motor 7. A spiral plate 82 is fixedly connected to the outer side of the rotating shaft 81. The spiral plate 82 is located inside the shell 4. A material guide strip 83 is fixedly connected to the outer side of the spiral plate 82. The material guide strip 83 is triangularly arranged. Plastic is added to the inside of the cylinder 51, and then the plastic enters the inside of the shell 41 through the cylinder 51. The motor 7 is connected to an external power supply to work. The motor 7 drives the rotating shaft 81 to rotate, the rotating shaft 81 drives the spiral plate 82 to rotate, and the spiral plate 82 drives the plastic to move toward the mold 3, while the heating tube 43 heats the plastic on the spiral plate 82 so that the plastic is in a molten state. By setting the guide strip 83, resistance is applied to the molten plastic on the spiral plate 82. The guide strip 83 prolongs the heating time of the material and increases the heating area, which helps to improve the uniformity of material heating. Different parts of the material have more opportunities to be fully heated, reducing the situation where the temperature difference inside the material is large. The guide strip 83 is triangular streamlined, and the flow rate of the molten plastic is reduced to avoid stagnation of the molten plastic near the stopper. The edge of the spiral plate 82 is fixedly connected with a round rod 8 4, there are multiple round rods 84, and the multiple round rods 84 are evenly distributed around the rotating shaft 81. The outer side of the round rod 84 is fixedly connected with a scraper 85. The rotating shaft 81 drives the spiral plate 82 to rotate, and the spiral plate 82 drives the scraper 85 to rotate through the round rod 84, so as to clean the inner wall of the shell 41 to avoid residue on the inner wall of the shell 41. The scraper 85 is arranged on the side of the round rod 84 close to the shell 4, and the side of the spiral plate 82 close to the feeding assembly 5 is fixedly connected with a heating plate 88. A plurality of heating plates 88 are arranged at the connection between the cylinder 51 and the shell 41. The rotating shaft 81 drives the spiral plate 82 to rotate. The spiral plate 82 rotates, and the spiral plate 82 drives the heating plate 88 to rotate, so that the heating plate 88 preheats the plastic particles at the connection at intervals, so that the material is in a relatively complex but orderly temperature distribution state before entering the injection molding machine body. This temperature distribution will gradually tend to be uniform in the subsequent injection and molding process, which is beneficial to improving the quality uniformity of the product, and can also effectively avoid local overheating, reducing the possibility of decomposition and deterioration of the material at the feed point. There are multiple heating plates 88, and the multiple heating plates 88 are evenly distributed around the rotating shaft 81.

第二实施例,在实施例一的基础上,请参阅图6至图7所示,壳体4包括外壳41,外壳41与支撑块2固定连接,外壳41远离支撑块2的一端固定连接有锥形筒44,锥形筒44与模具3固定连接,外壳41的中部外侧固定连接有加热管43,外壳41的外侧固定连接有防护罩42,加热管43位于防护罩42的内部。The second embodiment, based on the first embodiment, please refer to Figures 6 and 7, the shell 4 includes an outer shell 41, the outer shell 41 is fixedly connected to the support block 2, the end of the outer shell 41 away from the support block 2 is fixedly connected to a conical cylinder 44, the conical cylinder 44 is fixedly connected to the mold 3, a heating tube 43 is fixedly connected to the outer side of the middle part of the outer shell 41, and a protective cover 42 is fixedly connected to the outer side of the outer shell 41, and the heating tube 43 is located inside the protective cover 42.

转轴81的外侧固定连接有锥形块87,锥形块87位于锥形筒44的内部,转轴81靠近锥形块87的一侧设置有定位组件86,转轴81靠近定位组件86的一端固定连接有弯板89,弯板89具有弹性,锥形块87的内部开设有通槽810。A conical block 87 is fixedly connected to the outer side of the rotating shaft 81, and the conical block 87 is located inside the conical cylinder 44. A positioning assembly 86 is provided on the side of the rotating shaft 81 close to the conical block 87. A bent plate 89 is fixedly connected to one end of the rotating shaft 81 close to the positioning assembly 86. The bent plate 89 is elastic, and a through groove 810 is opened inside the conical block 87.

定位组件86包括圆板861,圆板861与转轴81滑动连接,圆板861的外侧开设有通孔864,圆板861靠近弯板89的一侧固定连接有固定环863,熔融塑料沿着螺旋板82向着锥形块87的方向移动,随后熔融塑料通过圆板861上的通孔864和通槽810注射进模具3中,转轴81转速增加,螺旋板82带动熔融塑料流速变快,同时转轴81带动弯板89转动,在离心作用下,弯板89向外延展,使得弯板89与外侧固定环863之间产生挤压,从而固定环863带动固定块862向着锥形块87移动,固定块862在通孔864内部滑动,此时通孔864的间隙变小,当流速变大且横截面积变小的时候,物料能够以更快的速度被注入模具型腔,对于一些大型模具或者需要快速填充的产品,可以显著缩短注射时间,通过调节转轴81的转速,进而适配不同产品的需求,弯板89位于固定环863的内部,固定环863的数量有多个,多个固定环863从内到外阶梯式设置,且固定环863靠近转轴81的一侧固定环863宽度低于外侧的固定环863,圆板861远离固定环863的一侧固定连接有固定块862,固定块862的数量有四个,四个固定块862以转轴81为中心均匀分布,固定块862与通槽810滑动连接,固定块862具有弹性。The positioning assembly 86 includes a circular plate 861, which is slidably connected to the rotating shaft 81. A through hole 864 is provided on the outer side of the circular plate 861. A fixing ring 863 is fixedly connected to the side of the circular plate 861 close to the bent plate 89. The molten plastic moves along the spiral plate 82 toward the direction of the conical block 87. Then, the molten plastic is injected into the mold 3 through the through hole 864 and the through groove 810 on the circular plate 861. The rotation speed of the rotating shaft 81 increases, and the spiral plate 82 drives the flow rate of the molten plastic to increase. At the same time, the rotating shaft 81 drives the bent plate 89 to rotate. Under the centrifugal effect, the bent plate 89 extends outward, so that extrusion is generated between the bent plate 89 and the outer fixing ring 863, so that the fixing ring 863 drives the fixing block 862 to move toward the conical block 87, and the fixing block 862 slides inside the through hole 864. At this time, the gap of the through hole 864 becomes smaller. When the flow rate increases and the cross-sectional area decreases, the material can be injected into the mold cavity at a faster speed. For some large molds or products that need to be filled quickly, the injection time can be significantly shortened. By adjusting the rotation speed of the rotating shaft 81, the needs of different products can be adapted. The bent plate 89 is located inside the fixed ring 863. There are multiple fixed rings 863. The multiple fixed rings 863 are arranged in a stepped manner from the inside to the outside, and the width of the fixed ring 863 on the side close to the rotating shaft 81 is lower than the fixed ring 863 on the outside. A fixed block 862 is fixedly connected to the side of the circular plate 861 away from the fixed ring 863. There are four fixed blocks 862, which are evenly distributed around the rotating shaft 81. The fixed block 862 is slidably connected to the through groove 810, and the fixed block 862 is elastic.

第三实施例,在实施例一、二的基础上,请参阅图8至图10所示,进料组件5包括圆筒51,圆筒51与外壳41固定连接,圆筒51的底部设为下料斗状,圆筒51的内部设置中间杆52,中间杆52的外侧固定连接有导向板53,导向板53设为锥形螺旋状,圆筒51的内壁固定连接有弧形板54,将塑料加入圆筒51的内部,在塑料颗粒自身重力的作用下,沿着导向板53的螺旋向下入料,塑料颗粒离开导向板53进入定位板55的内部,此时连接管56通入气体,使得气体通过连通孔57对定位板55内部的塑料颗粒进行筛分,塑料颗粒中存在的粉末在气流的带动下,脱离塑料颗粒向着上方流动,气流与弧形板54的底部接触,随后气体从出气孔511排出,无外力作用下,粉尘在重力作用下,落到定位板55的顶部,最后通过出料孔513进入集料框512内部,粉末与颗粒混合时,粉末会填充在颗粒之间的空隙中,增加了物料整体的内摩擦力,阻碍了物料的流动,同时粉末在混合过程中,可能会因为受到较大的剪切力而再次发生团聚或者与颗粒分离的现象,破坏了原有的混合状态,进而影响产品的一致性,以及表面不平整、有瑕疵等问题,弧形板54为向下凹陷设置,导向板53贯穿弧形板54,圆筒51的内壁固定连接有定位板55,定位板55位于弧形板54的下方,且定位板55的顶部与导向板53的底部固定连接,圆筒51的外侧固定连接有连接管56,定位板55的内部开设有连通孔57,通入的气体为冷气,避免一些粉末在温度升高时可能会发生软化、黏结甚至熔化现象,软化或黏结后的粉末会附着在组件的内壁上,难以像正常状态下那样随着物料流顺利移动,连通孔57的数量有多个,连接管56贯穿圆筒51与连通孔57连通,且连接管56位于定位板55远离导向板53的一端,定位板55的内壁固定连接有斜板514,塑料颗粒进入定位板55的内部,通入气体,在气流的流动下,斜板514发生形变,使得气流进入定位板55的内部,此时塑料颗粒落到形变的斜板514的表面,沿着斜板514向下移动,气流带动粉尘螺旋向上,从而使得每个塑料颗粒都与气流接触,避免存在部分粉尘黏在塑料颗粒上,没有筛分完全,斜板514位于导向板53的下方,斜板514的数量有多个,多个斜板514与多个连通孔57交替设置,斜板514具有弹性,定位板55的底部中间处固定连接有下料管510,圆筒51的内壁开设有环槽58,环槽58位于定位板55的下方,圆筒51靠近环槽58的一侧开设有导流槽59,导流槽59远离环槽58的一端贯穿圆筒51,连接处通过加热板88预加热,使得定位板55的底侧面,可能会发生冷凝现象,形成水珠,水珠沿着定位板55向下滑落,使得水珠通过环槽58和导流槽59离开圆筒51,避免水珠落入熔融塑料内部,当水珠进入熔融塑料时,由于熔融塑料的温度远高于水的沸点,水珠会迅速汽化变成水蒸气,由于气体的可压缩性,它会干扰塑料分子的正常排列和流动,使塑料的有效流动面积减小,流动性变差,这可能导致在注塑过程中,塑料不能完全填充模具型腔,出现短射现象,即模具型腔未被完全充满,影响产品质量,圆筒51的内壁开设有出料孔513,出料孔513贯穿圆筒51,出料孔513位于定位板55的上方,圆筒51靠近出料孔513的外侧固定连接有集料框512,圆筒51靠近弧形板54的外侧开设有出气孔511。The third embodiment, based on the first and second embodiments, please refer to Figures 8 to 10, the feeding assembly 5 includes a cylinder 51, the cylinder 51 is fixedly connected to the housing 41, the bottom of the cylinder 51 is set in a hopper shape, an intermediate rod 52 is arranged inside the cylinder 51, the outer side of the intermediate rod 52 is fixedly connected with a guide plate 53, the guide plate 53 is set in a conical spiral shape, and the inner wall of the cylinder 51 is fixedly connected with an arc plate 54. When plastic is added to the inside of the cylinder 51, the plastic particles are fed along the guide plate 53 under the action of their own gravity. The spiral feeds downward, and the plastic particles leave the guide plate 53 and enter the interior of the positioning plate 55. At this time, gas is introduced into the connecting pipe 56, so that the gas screens the plastic particles inside the positioning plate 55 through the connecting hole 57. Driven by the airflow, the powder in the plastic particles separates from the plastic particles and flows upward. The airflow contacts the bottom of the arc plate 54, and then the gas is discharged from the air outlet 511. Without the action of external force, the dust falls to the top of the positioning plate 55 under the action of gravity, and finally enters the aggregate through the discharge hole 513. When the powder is mixed with the particles inside the frame 512, the powder will fill the gaps between the particles, increasing the internal friction of the material as a whole and hindering the flow of the material. At the same time, during the mixing process, the powder may re-agglomerate or separate from the particles due to the large shear force, destroying the original mixing state, thereby affecting the consistency of the product, as well as problems such as uneven surface and defects. The arc plate 54 is set to be concave downward, and the guide plate 53 passes through the arc plate 54. The inner wall of the cylinder 51 is fixedly connected with a positioning plate 55, which is located below the arc plate 54, and the top of the positioning plate 55 is fixedly connected to the bottom of the guide plate 53. The outer side of the cylinder 51 is fixedly connected with a connecting pipe 56. A connecting hole 57 is opened inside the positioning plate 55, and the gas introduced is cold air to prevent some powders from softening, sticking or even melting when the temperature rises. The softened or sticked powder will adhere to the inner wall of the component and it is difficult to move smoothly with the material flow as in the normal state. There are multiple connecting holes 57. The connecting pipe 56 passes through the cylinder 51 and is connected to the connecting hole 57. The connecting pipe 56 is located at the end of the positioning plate 55 away from the guide plate 53. The inner wall of the positioning plate 55 is fixedly connected with the inclined plate 514. The plastic particles enter the interior of the positioning plate 55, and the gas is introduced. Under the flow of the airflow, the inclined plate 514 is deformed, so that the airflow enters the interior of the positioning plate 55. At this time, the plastic particles fall on the surface of the deformed inclined plate 514 and move downward along the inclined plate 514. The airflow drives the dust spiral upward, so that each plastic particle is The inclined plate 514 is located below the guide plate 53, and there are multiple inclined plates 514. Multiple inclined plates 514 are alternately arranged with multiple connecting holes 57. The inclined plate 514 is elastic. A feed pipe 510 is fixedly connected to the middle of the bottom of the positioning plate 55. An annular groove 58 is provided on the inner wall of the cylinder 51. The annular groove 58 is located below the positioning plate 55. A guide groove 59 is provided on one side of the cylinder 51 close to the annular groove 58. The guide groove 59 is away from the annular groove 58. One end of the groove 58 passes through the cylinder 51, and the connection is preheated by the heating plate 88, so that condensation may occur on the bottom side of the positioning plate 55 to form water droplets. The water droplets slide down along the positioning plate 55, so that the water droplets leave the cylinder 51 through the annular groove 58 and the guide groove 59 to prevent the water droplets from falling into the molten plastic. When the water droplets enter the molten plastic, since the temperature of the molten plastic is much higher than the boiling point of water, the water droplets will quickly vaporize into water vapor. Due to the compressibility of the gas, it will interfere with the normal arrangement and flow of the plastic molecules. The movement reduces the effective flow area of the plastic and deteriorates its fluidity. This may result in the failure of the plastic to completely fill the mold cavity during the injection molding process, resulting in a short shot, that is, the mold cavity is not completely filled, affecting product quality. A discharge hole 513 is provided on the inner wall of the cylinder 51. The discharge hole 513 penetrates the cylinder 51. The discharge hole 513 is located above the positioning plate 55. A collection frame 512 is fixedly connected to the outer side of the cylinder 51 near the discharge hole 513. An air outlet hole 511 is provided on the outer side of the cylinder 51 near the arc plate 54.

使用时,将塑料加入圆筒51的内部,在塑料颗粒自身重力的作用下,沿着导向板53的螺旋向下入料,塑料颗粒离开导向板53进入定位板55的内部,此时连接管56通入气体,使得气体通过连通孔57对定位板55内部的塑料颗粒进行筛分,塑料颗粒中存在的粉末在气流的带动下,脱离塑料颗粒向着上方流动,气流与弧形板54的底部接触,随后气体从出气孔511排出,无外力作用下,粉尘在重力作用下,落到定位板55的顶部,最后通过出料孔513进入集料框512内部,筛分后的塑料颗粒通过下料管510进入外壳41内部。When in use, plastic is added to the inside of the cylinder 51. Under the action of the gravity of the plastic particles themselves, the plastic particles are fed downward along the spiral of the guide plate 53. The plastic particles leave the guide plate 53 and enter the inside of the positioning plate 55. At this time, gas is introduced into the connecting pipe 56, so that the gas passes through the connecting hole 57 to screen the plastic particles inside the positioning plate 55. Driven by the airflow, the powder in the plastic particles separates from the plastic particles and flows upward. The airflow contacts the bottom of the arc plate 54, and then the gas is discharged from the air outlet 511. In the absence of external force, the dust falls to the top of the positioning plate 55 under the action of gravity, and finally enters the inside of the aggregate frame 512 through the discharge hole 513. The screened plastic particles enter the inside of the outer shell 41 through the discharge pipe 510.

电机7外接电源工作,电机7工作带动转轴81转动,转轴81带动螺旋板82转动,螺旋板82带动塑料向着模具3移动,同时加热管43对螺旋板82上的塑料进行加热,使得塑料处于熔融状态,通过设置导料条83,对螺旋板82上的熔融塑料施加阻力,导料条83延长了物料的加热时间并且增加了受热面积,有助于提高物料加热的均匀性。The motor 7 is connected to an external power source to work, and the motor 7 drives the rotating shaft 81 to rotate, and the rotating shaft 81 drives the spiral plate 82 to rotate, and the spiral plate 82 drives the plastic to move toward the mold 3. At the same time, the heating tube 43 heats the plastic on the spiral plate 82 to make the plastic in a molten state. By setting the guide strip 83, resistance is applied to the molten plastic on the spiral plate 82. The guide strip 83 prolongs the heating time of the material and increases the heated area, which helps to improve the uniformity of material heating.

熔融塑料沿着螺旋板82向着锥形块87的方向移动,随后熔融塑料通过圆板861上的通孔864和通槽810注射进模具3中,转轴81转速增加,螺旋板82带动熔融塑料流速变快,同时转轴81带动弯板89转动,在离心作用下,弯板89向外延展,使得弯板89与外侧固定环863之间产生挤压,从而固定环863带动固定块862向着锥形块87移动,固定块862在通孔864内部滑动,此时通孔864的间隙变小,当流速变大且横截面积变小的时候,物料能够以更快的速度被注入模具型腔。The molten plastic moves along the spiral plate 82 toward the conical block 87, and then the molten plastic is injected into the mold 3 through the through hole 864 and the through groove 810 on the circular plate 861. The rotation speed of the rotating shaft 81 increases, and the spiral plate 82 drives the flow rate of the molten plastic to increase. At the same time, the rotating shaft 81 drives the bent plate 89 to rotate. Under the centrifugal effect, the bent plate 89 extends outward, so that extrusion is generated between the bent plate 89 and the outer fixed ring 863, so that the fixed ring 863 drives the fixed block 862 to move toward the conical block 87, and the fixed block 862 slides inside the through hole 864. At this time, the gap of the through hole 864 becomes smaller. When the flow rate increases and the cross-sectional area decreases, the material can be injected into the mold cavity at a faster speed.

显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims (10)

1. An air flow sensor processing plastic housing injection molding apparatus, comprising:
The automatic feeding device comprises a base (1), wherein a supporting block (2) is fixedly connected to the edge side of the top of the base (1), a die (3) is fixedly connected to one end, away from the supporting block (2), of the base (1), a discharge hole (6) is formed in the outer side, close to the die (3), of the base (1), a motor (7) is fixedly connected to the outer side, close to the supporting block (2), of the supporting block (2), the motor (7) penetrates through the supporting block (2), a shell (4) is arranged on the outer side, and two ends of the shell (4) are fixedly connected with the die (3) and the supporting block (2) respectively;
The feeding assembly (5) is fixedly arranged at the top of the shell (4), and the feeding assembly (5) is positioned at one side close to the supporting block (2);
The conveying assembly (8), the conveying assembly (8) is fixedly arranged in the shell (4), and the conveying assembly (8) is fixedly connected with the output end of the motor (7);
Wherein, conveying assembly (8) include pivot (81), the output fixed connection of pivot (81) and motor (7), the outside fixedly connected with screw plate (82) of pivot (81), screw plate (82) are located the inside of casing (4), the outside fixedly connected with guide strip (83) of screw plate (82), guide strip (83) are triangle-shaped setting, the edge fixedly connected with round bar (84) of screw plate (82), the quantity of round bar (84) has a plurality ofly, a plurality of round bar (84) use pivot (81) as central evenly distributed, the outside fixedly connected with scraper blade (85) of round bar (84), scraper blade (85) set up in one side that round bar (84) are close to casing (4), screw plate (82) are close to feed assembly (5) one side fixedly connected with hot plate (88), the quantity of hot plate (88) has a plurality of hot plate (88) uses pivot (81) evenly distributed as the center.
2. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 1, wherein: the shell (4) comprises a shell (41), the shell (41) is fixedly connected with the supporting block (2), one end of the shell (41) away from the supporting block (2) is fixedly connected with a conical cylinder (44), the conical cylinder (44) is fixedly connected with the die (3), a heating pipe (43) is fixedly connected to the outer side of the middle part of the shell (41), a protective cover (42) is fixedly connected to the outer side of the shell (41), and the heating pipe (43) is located in the protective cover (42).
3. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 2, wherein: the outside fixedly connected with toper piece (87) of pivot (81), toper piece (87) are located the inside of toper section of thick bamboo (44), one side that pivot (81) are close to toper piece (87) is provided with locating component (86), one end fixedly connected with bent plate (89) that pivot (81) are close to locating component (86), logical groove (810) have been seted up to the inside of toper piece (87).
4. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 3, wherein: the positioning assembly (86) comprises a circular plate (861), the circular plate (861) is in sliding connection with the rotating shaft (81), a through hole (864) is formed in the outer side of the circular plate (861), and a fixing ring (863) is fixedly connected to one side, close to the bent plate (89), of the circular plate (861).
5. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 4, wherein: the bending plate (89) is located inside the fixed ring (863), the fixed ring (863) is multiple in number, the fixed ring (863) is arranged in a step mode from inside to outside, the fixed ring (863) is close to the fixed ring (863) of one side of the rotating shaft (81) and the width of the fixed ring (863) is lower than that of the fixed ring (863) on the outer side, and one side of the circular plate (861) away from the fixed ring (863) is fixedly connected with a fixed block (862).
6. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 5, wherein: the number of the fixing blocks (862) is four, the four fixing blocks (862) are uniformly distributed by taking the rotating shaft (81) as the center, the fixing blocks (862) are in sliding connection with the through grooves (810), and the fixing blocks (862) are elastic.
7. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 1, wherein: the feeding assembly (5) comprises a cylinder (51), the cylinder (51) is fixedly connected with the shell (41), the bottom of the cylinder (51) is in a blanking hopper shape, a middle rod (52) is arranged in the cylinder (51), a guide plate (53) is fixedly connected to the outer side of the middle rod (52), and the guide plate (53) is in a conical spiral shape.
8. An air flow sensor processing plastic housing injection molding apparatus as set forth in claim 7, wherein: the inner wall fixedly connected with arc (54) of drum (51), arc (54) are the undercut setting, deflector (53) run through arc (54), the inner wall fixedly connected with locating plate (55) of drum (51), locating plate (55) are located the below of arc (54), just the top of locating plate (55) and the bottom fixed connection of deflector (53), the outside fixedly connected with connecting pipe (56) of drum (51), communication hole (57) have been seted up to the inside of locating plate (55), the quantity of communication hole (57) has a plurality of, connecting pipe (56) run through drum (51) and communication hole (57) intercommunication, just connecting pipe (56) are located the one end that deflector (53) was kept away from to locating plate (55).
9. An air flow sensor processing plastic housing injection molding apparatus as set forth in claim 8, wherein: the inner wall fixedly connected with swash plate (514) of locating plate (55), swash plate (514) are located the below of deflector (53), the quantity of swash plate (514) is a plurality of swash plate (514) set up in turn with a plurality of intercommunicating pore (57), swash plate (514) have elasticity, department fixedly connected with unloading pipe (510) in the middle of the bottom of locating plate (55), annular (58) have been seted up to the inner wall of drum (51), annular (58) are located the below of locating plate (55).
10. An air flow sensor processing plastic housing injection molding apparatus as claimed in claim 9, wherein: the utility model discloses a cylinder, including cylinder (51), annular groove (58) and discharge hole (513) are seted up to one side that cylinder (51) is close to annular groove (58), cylinder (51) are run through to one end that annular groove (58) was kept away from to guide groove (59), discharge hole (513) are seted up to the inner wall of cylinder (51), cylinder (51) are run through to discharge hole (513), discharge hole (513) are located the top of locating plate (55), the outside that cylinder (51) is close to discharge hole (513) fixedly connected with frame (512) that gathers materials, venthole (511) have been seted up in the outside that cylinder (51) is close to arc (54).
CN202411414930.1A 2024-10-11 2024-10-11 Air flow sensor processing plastic housing injection molding equipment Active CN118906399B (en)

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