CN118906261A - Wire saw split machine for efficiently cutting stone large plate - Google Patents
Wire saw split machine for efficiently cutting stone large plate Download PDFInfo
- Publication number
- CN118906261A CN118906261A CN202411235921.6A CN202411235921A CN118906261A CN 118906261 A CN118906261 A CN 118906261A CN 202411235921 A CN202411235921 A CN 202411235921A CN 118906261 A CN118906261 A CN 118906261A
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- Prior art keywords
- cutting
- frames
- main body
- fixedly arranged
- mounting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention belongs to the field of stone cutting devices, and provides a wire saw split machine for efficiently cutting stone large plates, which comprises the following components: a plurality of main body frames; the supporting mechanisms are fixedly arranged at the bottoms of the main body frames and used for fixedly supporting the whole device; the mounting mechanisms are fixedly arranged on two sides of the main body frames; the bearing mechanism is arranged on the mounting mechanism in a sliding manner and is used for supporting and cutting auxiliary stone materials; the wire cutting mechanism is fixedly arranged on the mounting mechanism and used for cutting stone; according to the invention, the connecting frame is fixedly arranged through the mounting frame and is connected with the plurality of motors and the driving turntable, the diamond wire saw or the diamond wire saw is matched for cutting, and meanwhile, the plurality of carrying frames and the plurality of placing frames can be fixedly and slidably connected on the two sides of the plurality of main body frames for placing plates, so that the side edges of the main body frames can be set to be cutting stations, double to four times of cutting workload can be carried out in unit time, and the working efficiency of a single machine is remarkably improved.
Description
Technical Field
The invention belongs to the field of stone cutting devices, and particularly relates to a wire saw split machine for efficiently cutting stone large plates.
Background
The large stone slab is a stone slab with larger specification and is generally used in the fields of building, decoration and the like. The existing technology for cutting the stone large plate is characterized by high cost, low efficiency, large cutting gap, more plate loss, more stone powder, large noise and relatively large pollution, and can not effectively cut ultrathin marble, such as marble plates of 1-3 mm; in addition, the technology is a silicon wafer cutting technology and a precious stone cutting technology, but the technology can only be applied to cutting small pieces and cannot be applied to cutting oversized stone plates.
In the existing composite board production, the ultrathin marble board is increasingly applied, but the existing processing technology is complex and low-efficiency; the main bottleneck is that the prior art uses 7.5 mm or even thicker diameter rope saw to cut, resulting in a cut-out of the marble Dan Houdu to a minimum of 3-4 mm, and then uses a polishing device to slowly grind the marble slab into a thick ultra-thin marble of 1 mm or 2 mm, which is time-consuming and labor-consuming.
Therefore, a wire saw split machine for efficiently cutting stone slabs is proposed by those skilled in the art to solve the problems presented in the background art.
Disclosure of Invention
In order to solve the technical problems, the invention provides a wire saw split machine for efficiently cutting a stone large plate, which aims to solve the problems of large stone cutting loss, low stone cutting efficiency and the like in the prior art.
A wire saw split machine for efficiently cutting stone slabs comprises: a plurality of main body frames; the supporting mechanisms are fixedly arranged at the bottoms of the main body frames and used for fixedly supporting the whole device; the mounting mechanisms are fixedly arranged on two sides of the main body frames; the bearing mechanism is arranged on the mounting mechanism in a sliding manner and is used for supporting and cutting auxiliary stone materials; the wire cutting mechanism is fixedly arranged on the mounting mechanism and used for cutting stone.
Preferably, the supporting mechanism comprises a base fixedly arranged at the bottoms of a plurality of main body frames, and the plurality of main body frames are fixedly arranged on the base at a certain distance; and the main body frames are in an A shape or isosceles trapezoid shape, and the inclination angles of the two side walls are 40-90 degrees, preferably 80 degrees.
Preferably, the mounting mechanism comprises two mounting frames fixedly arranged on two sides of the plurality of main body frames, and a plurality of limit rails are fixedly arranged on the side walls of the mounting frames.
Preferably, the main body frame side wall is fixedly provided with a plurality of connecting seats, the mounting frame side wall is fixedly provided with a plurality of mounting seats, and the connecting seats and the mounting seats are mutually fixed.
Preferably, the bearing mechanism comprises a bearing frame which is arranged on the mounting frame in a sliding manner, and a placing frame is fixedly arranged on the bearing frame.
Preferably, the bearing frame is provided with a sliding groove, and the bearing frame is correspondingly and slidably connected with the limit rail through the sliding groove, and the bearing frame can be provided with a plurality of bearing frames.
Preferably, the wire cutting mechanism comprises a connecting frame fixedly arranged on the mounting frame, motors are fixedly arranged at four corners on the connecting frame, and a driving turntable is fixedly arranged at the output end of the motor; the connecting frame is provided with a diamond wire saw through four driving turntable transmissions.
Preferably, the connecting frame may be provided with a plurality of connecting frames, and the plurality of connecting frames are all fixedly arranged at two sides of the plurality of main body frames through the mounting frame.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the invention, the main body frames are arranged, the inclination angles of the two sides of the side walls of the main body frames are preferably 80 degrees, the connecting frames are fixedly arranged at the two sides of the main body frames through the mounting frames and are connected with the motors and the driving turntables, the diamond wire saw is matched for cutting, and meanwhile, the bearing frames and the placing frames are fixedly and slidably connected at the two sides of the main body frames for placing plates, so that the side edges of the main body frames can be set to be cutting stations, double cutting workload is carried out in unit time, and the working efficiency of a single machine is improved.
2. According to the invention, the diamond wire saw with the diameter of preferably 0.45-0.65 mm is used on the driving turntable in a transmission way, so that one section and three sections, even one section and four or more sections can be realized for one plate, the abrasion consumption of the plate is effectively reduced, the generation of polluted stone powder and sewage is greatly reduced, and the effective utilization rate of the plate is improved.
3. According to the invention, the main body frame is arranged, so that the occupied area of the device is reduced, the use efficiency of a field is improved, and the design of an inclined angle of 80 degrees is preferred, so that the shaking of a plate in the cutting process and the conditions of moire and uneven thickness can be avoided, the cutting accuracy is improved, the problems of wire clamping, wire breakage and the like of a wire saw can be avoided, the speed of the whole processing process flow is improved, the breakage rate is reduced, fewer pollutants are generated in the processing process, and the device is more environment-friendly and efficient.
Drawings
FIG. 1 is a block diagram of a stone wire saw split machine according to the present invention;
FIG. 2 is a structural representation of the split machine of the stone wire saw of the present invention;
FIG. 3 is a block diagram of FIG. 2A according to the present invention;
FIG. 4 is an explanatory view of the structure of the main body frame of the split machine of the stone wire saw of the present invention;
FIG. 5 is a block diagram of the connecting frame of the split machine of the stone wire saw of the present invention;
FIG. 6 is a block diagram of FIG. 5B in accordance with the present invention;
in the figure:
1. A main body frame; 2. a motor; 3. driving a turntable; 4. a connecting frame; 5. a bearing frame; 6. a placing rack; 7. a mounting frame; 8. a limit rail; 9. a base; 10. a connecting seat; 11. and (5) a mounting seat.
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
Embodiment one:
As shown in fig. 1 to 6:
The invention provides a wire saw split machine for efficiently cutting stone large plates, which comprises the following components: a plurality of main body frames 1; the supporting mechanism is fixedly arranged at the bottoms of the main body frames 1 and used for fixedly supporting the whole device; the mounting mechanisms are fixedly arranged on two sides of the main body frames 1; the bearing mechanism is arranged on the mounting mechanism in a sliding manner and is used for supporting and cutting auxiliary stone materials; the wire cutting mechanism is fixedly arranged on the mounting mechanism and used for cutting stone.
Referring to fig. 1 and 4, the supporting mechanism comprises a base 9 fixedly connected to the bottoms of a plurality of main body frames 1, and fixedly connecting a plurality of main body frames 1 in a shape of an a or isosceles trapezoid to the base 9 at a certain distance, wherein the inclination angles of two side walls of the main body frames 1 are set to be 45-90 degrees, and in the scheme, the inclination angle is preferably 80 degrees, so that when a plate is cut, the plate can be placed obliquely by 80 degrees through the plurality of main body frames 1, thereby not only avoiding the shaking problem of the plate in the cutting process, but also avoiding the wire clamping problem of a wire saw, and the design of the inclination angle of 80 degrees can avoid the shaking problem of the plate in the cutting process, but also avoiding the wire clamping problem of the wire saw, and improving the speed of the whole processing technological process;
Meanwhile, the plurality of main body frames 1 are in an A shape or an isosceles trapezoid shape, and are placed at equal distances through the base 9, so that a plurality of plates can be placed at two sides of the plurality of main body frames 1 for cutting, the occupied area of the device is reduced, the cutting efficiency of the plates can be improved, and the use efficiency of a field is improved.
Referring to fig. 2, 3 and 5, the mounting mechanism includes a mounting bracket 7, a limit rail 8, a connection base 10 and a mounting base 11;
The side walls of the main body frames 1 are obliquely and fixedly connected with the mounting frames 7, the mounting frames 7 are fixedly connected with two, the mounting frames 7 are respectively positioned at two side edges of the main body frames 1, and the mounting frames 7 are fixedly connected with the limiting rails 8, so that the plate can conveniently cut through the sliding adjustment positions of the limiting rails 8;
Meanwhile, a plurality of connecting seats 10 are fixedly connected to the side walls of the plurality of main body frames 1, and a plurality of mounting seats 11 are fixedly connected to one side of the side walls of the mounting frames 7, so that the mounting frames 7 can be fixedly connected to one side or two sides of the plurality of main body frames 1 through the connecting seats 10 and the mounting seats 11;
Secondly, when needs cut to monolithic panel, can be through a plurality of connecting seat 10 and mount pad 11 fixedly connected with mounting bracket 7 on a plurality of main part frame 1, when needs cut three and more polylith panel, then need through a plurality of connecting seat 10 and mount pad 11 with two mounting bracket 7 fixed connection in a plurality of main part frame 1 both sides department.
Embodiment two:
referring to fig. 3 and 5, the receiving mechanism includes a receiving rack 5 and a placing rack 6;
Through sliding connection have a plurality of to accept frame 5 on mounting bracket 7 to set up the spout on accepting frame 5, so that be convenient for accept the spout on the frame 5 and spacing track 8 corresponding, make accept frame 5 be convenient for spacing slip on mounting bracket 7, fixedly connected with rack 6 simultaneously on accepting frame 5, so that place panel on rack 6, the rethread accepts frame 5 and carries out slip regulation cutting treatment.
Embodiment III:
referring to fig. 5 and 6, the wire cutting mechanism includes a connection frame 4, a motor 2, and a driving turntable 3;
Through fixedly connected with link 4 on mounting bracket 7 to four motors 2 are fixedly connected with in the four corners department of link 4, and the output of every motor 2 all fixedly connected with drive carousel 3, make link 4 can be through four motors 2 and drive carousel 3 transmission connection have diamond wire saw, set up diamond wire saw diameter and can be 0.1-10 millimeters, this scheme is 0.45-0.65 millimeter diamond wire saw, make the diamond wire saw of this diameter can make one cut open three and one cut open four to the panel, consequently adopt the diamond wire saw of 0.45-0.65 millimeter can effectively reduce the wearing and tearing consumption of panel, greatly reduce the production of pollution stone powder and sewage, and improve the effective utilization ratio of panel;
Working principle: when the diamond wire saw is driven by the four motors 2 and the driving turntables 3 to cut, the plates are firstly placed on the placing frame 6, as the side walls of the plurality of main body frames 1 are preferably inclined at an angle of 80 degrees, and external cutting water flows on the plates, the plates can be tightly adsorbed on the placing frame 6, then the carrying frame 5 and the placing frame 6 are moved through the limiting rail 8, the purpose that the moving plates are cut by the diamond wire saw between the plurality of driving turntables 3 is achieved, meanwhile, the plurality of main body frames 1 are in an A shape or an isosceles trapezoid shape, and are placed equidistantly through the base 9, a plurality of plates can be placed on two sides of the plurality of main body frames 1 to cut, so that the occupied area of the device is reduced, the cutting efficiency of the plates is improved, the service efficiency of places is improved, and when a single plate needs to be cut, one mounting frame 7 can be fixedly connected onto the plurality of main body frames 1 through the plurality of connecting seats 10 and the mounting seats 11, when three plates and a plurality of plates are required to be cut, two mounting frames 7 are fixedly connected onto two sides of the plurality of main body frames 1 through the plurality of connecting seats 10 and the mounting seats 11, in addition, the connecting frames 4 are fixedly connected onto the mounting frames 7, four motors 2 are fixedly connected onto four corners of the connecting frames 4, the output end of each motor 2 is fixedly connected with a driving turntable 3, the connecting frames 4 can be connected with diamond wires through the four motors 2 and the driving turntable 3 in a transmission manner, the diamond wires with the diameter of 0.45-0.65 mm are arranged, the diamond wires with the diameter can be cut into three plates and one cut into four plates, therefore, the wear consumption of the plates can be effectively reduced through the diamond wires with the use of 0.45-0.65 mm, greatly reduces the generation of polluted stone powder and sewage and improves the effective utilization rate of the plate.
While embodiments of the present invention have been shown and described above for purposes of illustration and description, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
The last points to be described are:
First, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;
Secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;
Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention, but rather, any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention;
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (8)
1. Wire saw of high-efficient cutting stone material big board is to cutting open machine, its characterized in that includes:
A plurality of main body frames (1);
the supporting mechanisms are fixedly arranged at the bottoms of the main body frames (1) and used for fixedly supporting the whole device;
the mounting mechanisms are fixedly arranged on two sides of the main body frames (1);
the bearing mechanism is arranged on the mounting mechanism in a sliding manner and is used for supporting and cutting auxiliary stone materials;
the wire cutting mechanism is fixedly arranged on the mounting mechanism and used for cutting stone.
2. The wire saw split machine for efficiently cutting large stone slabs according to claim 1, wherein: the supporting mechanism comprises a base (9) fixedly arranged at the bottoms of the plurality of main body frames (1), and the plurality of main body frames (1) are fixedly arranged on the base (9) in a certain distance distribution;
and the plurality of main body frames (1) are in an A shape or an isosceles trapezoid, and the inclination angles of the two side walls are 45-90 degrees.
3. The wire saw split machine for efficiently cutting large stone slabs according to claim 1, wherein: the mounting mechanism comprises two mounting frames (7) fixedly arranged on two sides of the plurality of main frames (1), and a plurality of limit rails (8) are fixedly arranged on the side walls of the mounting frames (7).
4. A wire saw split machine for efficiently cutting large stone slabs as defined in claim 3 wherein: the side wall of the main body frame (1) is fixedly provided with a plurality of connecting seats (10), the side wall of the mounting frame (7) is fixedly provided with a plurality of mounting seats (11), and the connecting seats (10) and the mounting seats (11) are mutually fixedly arranged.
5. The wire saw split machine for efficiently cutting large stone slabs of claim 4 wherein: the bearing mechanism comprises a bearing frame (5) which is arranged on the mounting frame (7) in a sliding manner, and a placing frame (6) is fixedly arranged on the bearing frame (5).
6. The wire saw split machine for efficiently cutting large stone slabs of claim 5 wherein: the bearing frame (5) is provided with a sliding groove, the bearing frame (5) is correspondingly connected with the limit rail (8) in a sliding manner through the sliding groove, and the bearing frame (5) can be arranged in a plurality of ways.
7. The wire saw split machine for efficiently cutting large stone slabs according to claim 1, wherein: the wire cutting mechanism comprises a connecting frame (4) fixedly arranged on a mounting frame (7), motors (2) are fixedly arranged at four corners of the connecting frame (4), and a driving turntable (3) is fixedly arranged at the output end of each motor (2);
The connecting frame (4) is provided with a diamond wire saw or a diamond rope saw in a transmission way through four driving turntables (3).
8. The wire saw split machine for efficiently cutting large stone slabs of claim 7 wherein: the connecting frames (4) can be provided with a plurality of connecting frames (4), and the connecting frames (4) are fixedly arranged at two sides of the main body frames (1) through the mounting frames (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411235921.6A CN118906261B (en) | 2024-09-04 | 2024-09-04 | A high-efficiency wire saw splitting machine for cutting large stone slabs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411235921.6A CN118906261B (en) | 2024-09-04 | 2024-09-04 | A high-efficiency wire saw splitting machine for cutting large stone slabs |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118906261A true CN118906261A (en) | 2024-11-08 |
| CN118906261B CN118906261B (en) | 2025-12-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202411235921.6A Active CN118906261B (en) | 2024-09-04 | 2024-09-04 | A high-efficiency wire saw splitting machine for cutting large stone slabs |
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Citations (9)
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| US5732690A (en) * | 1995-08-31 | 1998-03-31 | Ogyu; Shingo | Apparatus for cutting a stone member so as to have a curved surface |
| WO2014199301A1 (en) * | 2013-06-10 | 2014-12-18 | Dario Toncelli | Multi-wire frame for cutting blocks of stone material into slabs |
| CN109866338A (en) * | 2019-03-29 | 2019-06-11 | 江西晶瑞自动化设备有限公司 | A kind of Novel stone cutting bobbin winder device and stone dicing saw bed |
| CN209738022U (en) * | 2019-02-25 | 2019-12-06 | 泉州新新途金刚石工具有限公司 | Electroplated diamond wire saw machine for stone |
| CN212498346U (en) * | 2020-09-22 | 2021-02-09 | 厦门品河机械制造有限公司 | A stone bearing device and diamond wire stone cutting machine |
| CN115416165A (en) * | 2022-09-06 | 2022-12-02 | 福建省华隆机械有限公司 | Multi-saw blade marble cutting machine |
| CN220428849U (en) * | 2024-01-05 | 2024-02-02 | 南安市奥力石业有限公司 | Stone profiling cutting device |
| CN117774139A (en) * | 2024-01-12 | 2024-03-29 | 泉州职业技术大学 | Stone diamond wire cutting machine |
| CN220763102U (en) * | 2023-07-18 | 2024-04-12 | 福建省冶金工业设计院有限公司 | Rope saw device for special-shaped stone machining |
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2024
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| US5732690A (en) * | 1995-08-31 | 1998-03-31 | Ogyu; Shingo | Apparatus for cutting a stone member so as to have a curved surface |
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| CN118906261B (en) | 2025-12-09 |
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