CN118905869A - Full-automatic double-head vertical grinding machine - Google Patents
Full-automatic double-head vertical grinding machine Download PDFInfo
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- CN118905869A CN118905869A CN202411298035.8A CN202411298035A CN118905869A CN 118905869 A CN118905869 A CN 118905869A CN 202411298035 A CN202411298035 A CN 202411298035A CN 118905869 A CN118905869 A CN 118905869A
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- frame
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- automatic double
- symmetrically
- head vertical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开了一种全自动双头立式磨床,包括工作台和夹持组件,工作台的一侧表面对称设置有驱动组件,驱动组件的外侧设置有打磨组件,打磨组件包括固定框和打磨电机,固定框的下方设置有多边形的支撑架,该支撑架的每一面均有倾斜角,并且该倾斜角为45°,支撑架的外表面对称固定安装有两组喷头,一组喷头为普通喷头,可以喷出高压水柱,另一组喷头为雾化喷头,可以喷出水雾,固定框的上表面固定安装有分水框,两组喷头与分水框之间通过若干软管进行连接,并且每组软管都会与分水框内的一侧区域进行连通。本发明中,将冷却液通过雾化喷头处理,能够增大与空气的接触面积,提高蒸发速度,从而更有效、更快速地带走热量。
The present invention discloses a fully automatic double-head vertical grinder, including a workbench and a clamping assembly, a driving assembly is symmetrically arranged on one side surface of the workbench, a grinding assembly is arranged on the outside of the driving assembly, the grinding assembly includes a fixed frame and a grinding motor, a polygonal support frame is arranged below the fixed frame, each side of the support frame has an inclination angle, and the inclination angle is 45°, two groups of nozzles are symmetrically fixedly installed on the outer surface of the support frame, one group of nozzles is a common nozzle, which can spray high-pressure water columns, and the other group of nozzles is an atomizing nozzle, which can spray water mist, and a water dividing frame is fixedly installed on the upper surface of the fixed frame, and the two groups of nozzles are connected to the water dividing frame through a plurality of hoses, and each group of hoses is connected to a side area in the water dividing frame. In the present invention, the coolant is processed by the atomizing nozzle, which can increase the contact area with the air and improve the evaporation rate, thereby taking away heat more effectively and quickly.
Description
技术领域Technical Field
本发明属于立式磨床技术领域,尤其涉及一种全自动双头立式磨床。The invention belongs to the technical field of vertical grinders, and in particular relates to a full-automatic double-head vertical grinder.
背景技术Background Art
磨床是利用磨具对工件表面进行磨削加工的机床。大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如珩磨机、超精加工机床、砂带磨床、研磨机和抛光机等。工作台是立式的磨床简称为立式磨床,现有技术中的立式磨床大都采用一个磨头对应一个工作台的设置方式,这样就不能实现对一个零件进行多角度的同时加工,而分步加工则会导致加工步骤复杂,加工精度降低等问题。A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinders use high-speed rotating grinding wheels for grinding, while a few use other grinding tools such as oilstones and abrasive belts and free abrasives for processing, such as honing machines, superfinishing machines, belt grinders, grinders and polishers. A grinder with a vertical workbench is referred to as a vertical grinder. Most vertical grinders in the prior art use a setting method in which one grinding head corresponds to one workbench, which makes it impossible to achieve simultaneous processing of multiple angles on a part, and step-by-step processing will lead to complex processing steps and reduced processing accuracy.
现有技术中,如中国专利公开号:CN113977423A,公开的数控立式双磨头多功能磨床,包括底座和设置在底座上的立柱,用于放置待加工零件的工作台组件设置在底座上且位于立柱一侧,立柱上安装有驱动机构,用于安装磨头的磨头安装组件连接在驱动机构上,磨头安装组件设有至少两个,且至少有两个磨头安装组件的安装方向不相互平行。In the prior art, such as Chinese patent publication number: CN113977423A, the disclosed CNC vertical double-grinding-head multifunctional grinding machine includes a base and a column arranged on the base, a workbench assembly for placing the parts to be processed is arranged on the base and located on one side of the column, a driving mechanism is installed on the column, a grinding head mounting assembly for mounting the grinding head is connected to the driving mechanism, at least two grinding head mounting assemblies are provided, and the mounting directions of at least two grinding head mounting assemblies are not parallel to each other.
上述磨床存在以下不足:The above-mentioned grinding machine has the following deficiencies:
1、 上述装置缺少打磨时对工件的冷却,会导致工件的打磨效果变差;1. The above device lacks cooling of the workpiece during grinding, which will lead to poor grinding effect of the workpiece;
2、 上述装置中在对工件打磨的过程中,缺少打磨轮的冷却,会导致打磨轮的温度过高,降低打磨轮的使用寿命。2. In the process of grinding the workpiece in the above device, the lack of cooling of the grinding wheel will cause the temperature of the grinding wheel to be too high, thereby reducing the service life of the grinding wheel.
发明内容Summary of the invention
本发明为了克服现有技术的不足,提供一种全自动双头立式磨床,该磨床能够在打磨过程中对工件和打磨轮提供效果更好的冷却处理,有效的提高打磨效果。In order to overcome the deficiencies of the prior art, the present invention provides a fully automatic double-head vertical grinder, which can provide a better cooling treatment for the workpiece and the grinding wheel during the grinding process, thereby effectively improving the grinding effect.
本发明为了实现上述目的,提供如下技术方案:一种全自动双头立式磨床,包括工作台和夹持组件,所述工作台的一侧表面对称设置有驱动组件,所述驱动组件的外侧设置有打磨组件,In order to achieve the above-mentioned object, the present invention provides the following technical solution: a fully automatic double-head vertical grinder, comprising a workbench and a clamping assembly, a driving assembly is symmetrically arranged on one side surface of the workbench, a grinding assembly is arranged on the outer side of the driving assembly,
所述打磨组件包括固定框和打磨电机,The grinding assembly includes a fixed frame and a grinding motor.
所述固定框的下方设置有多边形的支撑架,该支撑架的每一面均有倾斜角,并且该倾斜角为45°,所述支撑架的外表面对称固定安装有两组喷头,一组喷头为普通喷头,可以喷出高压水柱,另一组喷头为雾化喷头,可以喷出水雾,A polygonal support frame is arranged below the fixed frame, each side of the support frame has an inclination angle of 45°, and two groups of nozzles are symmetrically fixedly installed on the outer surface of the support frame, one group of nozzles is a common nozzle that can spray high-pressure water columns, and the other group of nozzles is an atomizing nozzle that can spray water mist.
所述固定框的上表面固定安装有分水框,两组所述喷头与分水框之间通过若干软管进行连接,并且每组软管都会与分水框内的一侧区域进行连通。A water-dividing frame is fixedly mounted on the upper surface of the fixed frame. The two groups of nozzles are connected to the water-dividing frame via a plurality of hoses, and each group of hoses is connected to a side area in the water-dividing frame.
可选的,所述分水框的上表面固定设置有与内部相通的电磁阀一,所述分水框内对称固定设置有分隔板,通过这两个分割板将分水框内腔分为三个区域,中间区域内对称设置有电磁阀二,该电磁阀二的一端与电磁阀一的排水端相通,另一端贯穿分隔板与一侧区域相通。Optionally, a solenoid valve 1 connected to the interior is fixedly provided on the upper surface of the water diversion frame, and a partition plate is symmetrically fixedly provided in the water diversion frame, and the inner cavity of the water diversion frame is divided into three areas by the two partition plates. A solenoid valve 2 is symmetrically provided in the middle area, and one end of the solenoid valve 2 is connected to the drainage end of the solenoid valve 1, and the other end passes through the partition plate and is connected to one side area.
可选的,所述工作台远离驱动组件的表面开设有收集槽,所述收集槽内固定安装有滑轨,该滑轨的底面开设有若干个排水通槽,所述滑轨内滑动设置有滑块一,所述滑块一的上表面固定安装有做过防水处理的电动旋转底座一。Optionally, a collecting groove is provided on the surface of the workbench away from the driving component, a slide rail is fixedly installed in the collecting groove, a plurality of drainage grooves are provided on the bottom surface of the slide rail, a slider is slidably arranged in the slide rail, and an electric rotating base that has been waterproofed is fixedly installed on the upper surface of the slider.
可选的,所述驱动组件包括固定安装在工作台表面的支撑框,所述支撑框内转动设置有丝杠二,所述丝杠二的表面螺纹设置有滑块二,所述滑块二的外侧面固定安装有旋转底座二,所述旋转底座二中旋转部位的外侧面固定安装有伸缩气缸一,所述固定框固定在伸缩气缸一的活塞杆外端面。Optionally, the driving assembly includes a support frame fixedly mounted on the surface of the workbench, a lead screw 2 is rotatably arranged in the support frame, a slider 2 is threadedly arranged on the surface of the lead screw 2, a rotating base 2 is fixedly mounted on the outer side surface of the slider 2, a telescopic cylinder 1 is fixedly mounted on the outer side surface of the rotating part of the rotating base 2, and the fixed frame is fixed to the outer end surface of the piston rod of the telescopic cylinder 1.
可选的,所述打磨电机固定安装在固定框内,并且在打磨电机的输出轴外端固定安装打磨轮,所述喷头的出水端均朝向打磨轮方向。Optionally, the grinding motor is fixedly installed in a fixed frame, and a grinding wheel is fixedly installed on the outer end of the output shaft of the grinding motor, and the water outlet end of the nozzle is facing the direction of the grinding wheel.
可选的,所述固定框的两侧对称固定设置有伸缩气缸二,所述支撑架的上表面对称固定设置有连接架,所述伸缩气缸二的活塞杆与连接架相固定。Optionally, telescopic cylinders 2 are symmetrically fixedly provided on both sides of the fixed frame, a connecting frame is symmetrically fixedly provided on the upper surface of the support frame, and a piston rod of the telescopic cylinders 2 is fixed to the connecting frame.
可选的,所述夹持组件包括放置板和两组对称设置的夹块,所述放置板固定安装在旋转底座一的上端面,所述放置板开设有滑槽一和通槽一,所述滑槽一和通槽一呈十字型设置,并且在滑槽一和通槽一内均转动设置有双向螺杆,两组夹块分别与两双向螺杆作螺纹配合,并且分别滑动在滑槽一和通槽一内。Optionally, the clamping assembly includes a placement plate and two groups of symmetrically arranged clamping blocks, the placement plate is fixedly mounted on the upper end surface of a rotating base, the placement plate is provided with a slide groove one and a through groove one, the slide groove one and the through groove one are cross-shaped, and bidirectional screws are rotatably arranged in the slide groove one and the through groove one, the two groups of clamping blocks are respectively threadedly matched with the two bidirectional screws, and respectively slide in the slide groove one and the through groove one.
可选的,所述夹块的上端呈U型设置,并且两侧的凸块设置有斜面,所述夹块的上端外侧面开设有螺纹孔,所述顶块的外侧面固定设置有与螺纹孔相配合的螺旋杆。Optionally, the upper end of the clamping block is U-shaped, and the protrusions on both sides are provided with inclined surfaces. The outer side surface of the upper end of the clamping block is provided with a threaded hole, and the outer side surface of the top block is fixedly provided with a spiral rod that matches the threaded hole.
可选的,所述工作台的上表面固定安装防护框,所述防护框的侧面固定设置有若干组固定杆,并且一部分固定杆之间使用透明的亚克力板进行连接,所述防护框的一侧开设有进料口。Optionally, a protective frame is fixedly installed on the upper surface of the workbench, a plurality of groups of fixing rods are fixedly provided on the side of the protective frame, and some of the fixing rods are connected by transparent acrylic plates, and a feed port is opened on one side of the protective frame.
可选的,两个所述支撑框相对应的两组固定杆之间对称固定安装有橡胶板,该橡胶板可以进行折叠,并且在两橡胶板之间固定设置有连接板,所述连接板内转动设置有密封板,该密封板与伸缩气缸一的外表面相固定,并且做了密封处理。Optionally, rubber plates are symmetrically fixedly installed between two groups of fixed rods corresponding to the two support frames, the rubber plates can be folded, and a connecting plate is fixedly arranged between the two rubber plates. A sealing plate is rotatably arranged inside the connecting plate, and the sealing plate is fixed to the outer surface of the telescopic cylinder and is sealed.
综上所述,与现有技术相比,本发明提供的一种全自动双头立式磨床,具备以下有益效果:In summary, compared with the prior art, the fully automatic double-head vertical grinder provided by the present invention has the following beneficial effects:
1、 本发明中,将冷却液通过雾化喷头处理,能够增大与空气的接触面积,提高蒸发速度,从而更有效、更快速地带走热量,避免因打磨面过热,影响工件表面的打磨效果,并且及时地将这些热量带走,还可以避免工件因温度过高而变形或损坏,同时使用雾化喷头还能有效的节省打磨过程中冷却液的使用量;1. In the present invention, the coolant is processed through an atomizing nozzle, which can increase the contact area with the air and improve the evaporation rate, so as to take away the heat more effectively and quickly, avoid overheating of the polishing surface, affect the polishing effect of the workpiece surface, and take away the heat in time, and also avoid deformation or damage of the workpiece due to excessive temperature. At the same time, the use of an atomizing nozzle can also effectively save the amount of coolant used in the polishing process;
2、 本发明中,对工件完成打磨后,此时关闭带有雾化喷头一侧的电磁阀二,开启另一侧的电磁阀二,此时冷却液会通过普通喷头喷出,并且此时会以高压水柱的形式喷出,来对工件表面金属碎屑进行冲洗,节省了后续清理过程;2. In the present invention, after the workpiece is polished, the second solenoid valve on one side with the atomizing nozzle is closed, and the second solenoid valve on the other side is opened. At this time, the coolant will be sprayed through the ordinary nozzle, and at this time, it will be sprayed in the form of a high-pressure water column to wash the metal debris on the surface of the workpiece, saving the subsequent cleaning process;
3、 本发明中,通过夹块和方形顶块的配合使用,方便对圆形工件和方形工件进行夹持固定。3. In the present invention, the cooperation of the clamping block and the square top block facilitates the clamping and fixing of the circular workpiece and the square workpiece.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图一;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的部分结构示意图;Fig. 2 is a partial structural schematic diagram of the present invention;
图3为本发明的夹持组件的结构示意图一;FIG3 is a structural schematic diagram 1 of a clamping assembly of the present invention;
图4为本发明的夹持组件的剖视图;FIG4 is a cross-sectional view of a clamping assembly of the present invention;
图5为本发明中图4的A处细节放大图;FIG5 is an enlarged view of the details of point A in FIG4 of the present invention;
图6为本发明中打磨组件的结构示意图一;FIG6 is a structural schematic diagram 1 of a grinding assembly in the present invention;
图7为本发明中打磨组件的结构示意图二;FIG7 is a second structural schematic diagram of the grinding assembly in the present invention;
图8为本发明中打磨组件的剖视图;FIG8 is a cross-sectional view of a grinding assembly according to the present invention;
图9为本发明的整体结构示意图二;FIG9 is a second schematic diagram of the overall structure of the present invention;
图10为本发明的剖视图;FIG10 is a cross-sectional view of the present invention;
图11为本发明中图10的B处细节放大图;FIG11 is an enlarged view of the detail of point B in FIG10 of the present invention;
图中:1、工作台;2、驱动组件;3、打磨组件;4、夹持组件;11、收集槽;12、滑轨;13、滑块一;14、丝杠一;141、电机一;15、旋转底座一;21、支撑框;22、丝杠二;221、电机二;23、滑块二;24、旋转底座二;25、伸缩气缸一;31、固定框;32、分水框;321、电磁阀一;322、分隔板;323、电磁阀二;33、支撑架;331、喷头;332、软管;333、连接架;34、伸缩气缸二;35、打磨电机;351、打磨轮;41、放置板;411、滑槽一;412、通槽一;42、双向螺杆;43、电机框;431、电机三;44、夹块;441、螺纹孔;45、顶块;451、螺旋杆;5、工件;6、防护框;61、进料口;62、固定杆;63、挡板;64、橡胶板;641、连接板;642、密封板。In the figure: 1, workbench; 2, drive assembly; 3, grinding assembly; 4, clamping assembly; 11, collecting tank; 12, slide rail; 13, slider 1; 14, lead screw 1; 141, motor 1; 15, rotating base 1; 21, support frame; 22, lead screw 2; 221, motor 2; 23, slider 2; 24, rotating base 2; 25, telescopic cylinder 1; 31, fixed frame; 32, water distribution frame; 321, solenoid valve 1; 322, partition plate; 323, solenoid valve 2; 33, support frame; 331 , nozzle; 332, hose; 333, connecting frame; 34, telescopic cylinder two; 35, grinding motor; 351, grinding wheel; 41, placement plate; 411, slide slot one; 412, through slot one; 42, bidirectional screw; 43, motor frame; 431, motor three; 44, clamping block; 441, threaded hole; 45, top block; 451, screw rod; 5, workpiece; 6, protection frame; 61, feed port; 62, fixing rod; 63, baffle; 64, rubber plate; 641, connecting plate; 642, sealing plate.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好的理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
实施例一:Embodiment 1:
参考图1-2,一种全自动双头立式磨床,包括工作台1,工作台1的一侧表面对称设置有驱动组件2,驱动组件2的外侧设置有打磨组件3,驱动组件2和打磨组件3配合使用,并且一侧的打磨组件3用来对工件5表面进行粗磨,另一侧的打磨组件3用来对工件5表面进行精磨处理。Referring to Figures 1-2, a fully automatic double-head vertical grinder includes a workbench 1, a driving component 2 is symmetrically arranged on one side surface of the workbench 1, a grinding component 3 is arranged on the outer side of the driving component 2, the driving component 2 and the grinding component 3 are used in conjunction with each other, and the grinding component 3 on one side is used for rough grinding the surface of the workpiece 5, and the grinding component 3 on the other side is used for fine grinding the surface of the workpiece 5.
参考图1-2,工作台1远离驱动组件2的表面开设有收集槽11,该收集槽11用来收集使用后的冷却液和打磨碎屑,收集槽11内固定安装有滑轨12,该滑轨12的底面开设有若干个排水通槽,滑轨12内滑动设置有滑块一13,滑块一13的上表面固定安装有做过防水处理的电动旋转底座一15,旋转底座一15中旋转部位的上表面安装有夹持组件4,该夹持组件4可以对方形和圆形的工件5进行侧面夹持。Referring to Figures 1-2, a collecting groove 11 is provided on the surface of the workbench 1 away from the driving component 2, and the collecting groove 11 is used to collect used coolant and grinding debris. A slide rail 12 is fixedly installed in the collecting groove 11, and a plurality of drainage grooves are provided on the bottom surface of the slide rail 12. A slider 13 is slidably arranged in the slide rail 12, and an electric rotating base 15 that has been waterproofed is fixedly installed on the upper surface of the slider 13. A clamping component 4 is installed on the upper surface of the rotating part of the rotating base 15, and the clamping component 4 can clamp square and round workpieces 5 from the side.
具体地,该旋转底座一15为现有技术,能够带动夹持组件4进行旋转,进而使打磨组件3对工件5表面进行更好的打磨处理。Specifically, the rotating base 15 is a prior art, which can drive the clamping assembly 4 to rotate, thereby enabling the grinding assembly 3 to perform better grinding processing on the surface of the workpiece 5.
参考图1-2,驱动组件2包括固定安装在工作台1表面的支撑框21,支撑框21内转动设置有丝杠二22,并且在丝杠二22的两侧对称设置有与支撑框21相固定的限位轴,丝杠二22的表面螺纹设置有滑块二23,其中限位轴贯穿滑块二23并做滑动配合,用来保证滑块二23上下运动时的稳定性,支撑框21的上表面固定设置有电机一141,电机二221的输出轴与丝杠二22的上端相固定,通过电机二221驱动丝杠二22的转动,进而带动滑块二23进行升降运动。Referring to Figures 1-2, the driving component 2 includes a support frame 21 fixedly mounted on the surface of the workbench 1, a lead screw 22 is rotatably arranged in the support frame 21, and limit shafts fixed to the support frame 21 are symmetrically arranged on both sides of the lead screw 22, a slider 23 is threadedly arranged on the surface of the lead screw 22, wherein the limit shaft penetrates the slider 23 and slides together to ensure the stability of the slider 23 when it moves up and down, a motor 141 is fixedly arranged on the upper surface of the support frame 21, and the output shaft of the motor 221 is fixed to the upper end of the lead screw 22, and the lead screw 22 is driven to rotate by the motor 221, thereby driving the slider 23 to move up and down.
参考图1-2,滑块二23的外侧面固定安装有旋转底座二24,旋转底座二24中旋转部位的外侧面固定安装有伸缩气缸一25,打磨组件3安装在伸缩气缸一25的活塞杆上,通过滑块二23的升降运动,带动打磨组件3靠近工件5的加工面,然后通过伸缩气缸一25驱动打磨组件3来调节打磨组件3的位置,然后来对工件5表面进行打磨处理。Referring to Figure 1-2, a rotating base 24 is fixedly installed on the outer side surface of the slider 23, and a telescopic cylinder 25 is fixedly installed on the outer side surface of the rotating part of the rotating base 24. The grinding assembly 3 is installed on the piston rod of the telescopic cylinder 25. Through the lifting and lowering movement of the slider 23, the grinding assembly 3 is driven to approach the processing surface of the workpiece 5, and then the grinding assembly 3 is driven by the telescopic cylinder 25 to adjust the position of the grinding assembly 3, and then the surface of the workpiece 5 is polished.
参考图6-8,打磨组件3包括固定框31和打磨电机35,固定框31固定在伸缩气缸一25的活塞杆外端面,打磨电机35固定安装在固定框31内,并且在打磨电机35的输出轴外端固定安装打磨轮351。6-8, the grinding assembly 3 includes a fixed frame 31 and a grinding motor 35. The fixed frame 31 is fixed to the outer end surface of the piston rod of the telescopic cylinder 25. The grinding motor 35 is fixedly installed in the fixed frame 31, and a grinding wheel 351 is fixedly installed at the outer end of the output shaft of the grinding motor 35.
参考图6-8,固定框31的下方设置有多边形的支撑架33,该支撑架33的每一面均有倾斜角,并且该倾斜角为45°,支撑架33的外表面对称固定安装有两组喷头331,一组喷头331为普通喷头331,可以喷出高压水柱,另一组喷头331为雾化喷头331,可以喷出水雾,喷头331的出水端均朝向打磨轮351方向,并且由于支撑架33的表面具有45°的倾斜角,因此可以使雾化喷头331喷出的冷却液水雾更好的接触打磨轮351和工件5的打磨面。Referring to Figures 6-8, a polygonal support frame 33 is arranged below the fixed frame 31, and each surface of the support frame 33 has an inclination angle, and the inclination angle is 45°. Two groups of nozzles 331 are symmetrically fixedly installed on the outer surface of the support frame 33. One group of nozzles 331 are ordinary nozzles 331, which can spray high-pressure water columns, and the other group of nozzles 331 are atomizing nozzles 331, which can spray water mist. The water outlet ends of the nozzles 331 are all facing the direction of the grinding wheel 351, and because the surface of the support frame 33 has an inclination angle of 45°, the coolant mist sprayed by the atomizing nozzle 331 can better contact the grinding wheel 351 and the grinding surface of the workpiece 5.
具体地,将冷却液通过雾化喷头331处理,能够增大与空气的接触面积,提高蒸发速度,从而更有效、更快速地带走热量,避免因打磨面过热,影响工件5表面的打磨效果,并且及时地将这些热量带走,还可以避免工件5因温度过高而变形或损坏,同时使用雾化喷头331还能有效的节省打磨过程中冷却液的使用量。Specifically, processing the coolant through the atomizing nozzle 331 can increase the contact area with the air and increase the evaporation rate, thereby removing heat more effectively and quickly, avoiding overheating of the polishing surface, affecting the polishing effect of the workpiece 5 surface, and removing the heat in time, and can also prevent the workpiece 5 from being deformed or damaged due to excessive temperature. At the same time, the use of the atomizing nozzle 331 can also effectively save the amount of coolant used in the polishing process.
参考图6-8,固定框31的两侧对称固定设置有伸缩气缸二34,支撑架33的上表面对称固定设置有连接架333,伸缩气缸二34的活塞杆与连接架333相固定,通过伸缩气缸二34驱动连接架333的升降来调控喷头331的高度,从而使喷头331能够更好的对工件5和打磨轮351喷洒冷却液。Referring to Figures 6-8, telescopic cylinders 34 are symmetrically fixed on both sides of the fixed frame 31, and connecting frames 333 are symmetrically fixed on the upper surface of the support frame 33. The piston rod of the telescopic cylinder 34 is fixed to the connecting frame 333. The height of the nozzle 331 is regulated by driving the connecting frame 333 to rise and fall through the telescopic cylinder 34, so that the nozzle 331 can better spray coolant on the workpiece 5 and the grinding wheel 351.
参考图6-8,固定框31的上表面固定安装有分水框32,分水框32的上表面固定设置有与内部相通的电磁阀一321,电磁阀一321的进水端可以连接外部的冷却液水管,6-8, a water distribution frame 32 is fixedly installed on the upper surface of the fixed frame 31, and a solenoid valve 321 communicating with the interior is fixedly arranged on the upper surface of the water distribution frame 32, and the water inlet end of the solenoid valve 321 can be connected to an external coolant water pipe.
分水框32内对称固定设置有分隔板322,通过这两个分割板将分水框32内腔分为三个区域,中间区域内对称设置有电磁阀二323,该电磁阀二323的一端与电磁阀一321的排水端相通,另一端贯穿分隔板322与一侧区域相通,通过电磁阀一321来调控外界冷却液进入分水框32,然后通过两侧的电磁阀二323来调控冷却液进入两侧区域。Partition plates 322 are symmetrically fixedly arranged in the water-dividing frame 32, and the inner cavity of the water-dividing frame 32 is divided into three areas by these two partition plates. Solenoid valve 2 323 is symmetrically arranged in the middle area. One end of the solenoid valve 2 323 is connected to the drainage end of the solenoid valve 1 321, and the other end passes through the partition plate 322 and is connected to one side area. The external coolant is regulated to enter the water-dividing frame 32 through the solenoid valve 1 321, and then the coolant is regulated to enter the two side areas through the solenoid valve 2 323 on both sides.
参考图6-8,两组喷头331与分水框32之间通过若干软管332进行连接,并且每组软管332都会与分水框32内的一侧区域进行连通。6-8 , the two groups of nozzles 331 are connected to the water diversion frame 32 via a plurality of hoses 332 , and each group of hoses 332 is connected to a side area in the water diversion frame 32 .
具体地,在对工件5进行表面打磨时,开启电磁阀一321,并且选择带有雾化喷头331一侧的电磁阀二323进行开启,此时冷却液通过电磁阀一321、电磁阀二323和软管332进入到雾化喷头331内,然后通过雾化喷头331来对冷却液进行雾化,然后喷出。Specifically, when the surface of the workpiece 5 is polished, the solenoid valve 1 321 is opened, and the solenoid valve 2 323 on the side with the atomizing nozzle 331 is selected to be opened. At this time, the coolant enters the atomizing nozzle 331 through the solenoid valve 1 321, the solenoid valve 2 323 and the hose 332, and then the coolant is atomized by the atomizing nozzle 331 and then sprayed out.
进一步地,对工件5完成打磨后,此时关闭带有雾化喷头331一侧的电磁阀二323,开启另一侧的电磁阀二323,此时冷却液会通过普通喷头331喷出,并且此时会以高压水柱的形式喷出,来对工件5表面金属碎屑进行冲洗。Furthermore, after the workpiece 5 is polished, the solenoid valve 323 on one side with the atomizing nozzle 331 is closed, and the solenoid valve 323 on the other side is opened. At this time, the coolant will be sprayed out through the ordinary nozzle 331, and will be sprayed out in the form of a high-pressure water column to flush the metal debris on the surface of the workpiece 5.
参考图3-5,夹持组件4包括放置板41和两组对称设置的夹块44,放置板41固定安装在旋转底座一15的上端面,放置板41开设有滑槽一411和通槽一412,滑槽一411和通槽一412呈十字型设置,并且在滑槽一411和通槽一412内均转动设置有双向螺杆42,放置板41的外侧面与双向螺杆42相对应的位置均固定安装有电机框43,该电机框43具有防水效果,在其内部固定安装有输出轴与双向螺杆42一端相固定的电机三431,并且该电机三431具有自锁效果,用来驱动双向螺杆42转动。3-5, the clamping assembly 4 includes a placement plate 41 and two groups of symmetrically arranged clamping blocks 44. The placement plate 41 is fixedly installed on the upper end surface of the rotating base 15. The placement plate 41 is provided with a slide groove 411 and a through groove 412. The slide groove 411 and the through groove 412 are arranged in a cross shape, and a bidirectional screw 42 is rotatably arranged in the slide groove 411 and the through groove 412. A motor frame 43 is fixedly installed at a position on the outer side surface of the placement plate 41 corresponding to the bidirectional screw 42. The motor frame 43 has a waterproof effect. A motor 431 whose output shaft is fixed to one end of the bidirectional screw 42 is fixedly installed inside the motor frame 43, and the motor 431 has a self-locking effect and is used to drive the bidirectional screw 42 to rotate.
具体地,通槽一412的下方两侧与外界相通,能够将落入滑槽一411内冷却液进行排出,并且滑槽一411的内底面设置为倾斜面,方便冷却液带着金属碎屑的排出。Specifically, the lower sides of the through groove 412 are connected to the outside, so that the coolant falling into the slide groove 411 can be discharged, and the inner bottom surface of the slide groove 411 is set as an inclined surface to facilitate the discharge of the coolant with metal debris.
参考图3-5,两组夹块44分别与两双向螺杆42作螺纹配合,并且分别滑动在滑槽一411和通槽一412内,通过双向螺杆42的转动,然后来带动两侧的夹块44运动,来对放置在放置板41表面的工件5进行夹持。3-5, two sets of clamping blocks 44 are respectively threadedly matched with two bidirectional screws 42, and slide in the slide groove 411 and the through groove 412 respectively. The rotation of the bidirectional screw 42 drives the clamping blocks 44 on both sides to move, so as to clamp the workpiece 5 placed on the surface of the placement plate 41.
参考图3-5,夹块44的上端呈U型设置,并且两侧的凸块设置有斜面,方便夹块44对圆形工件5进行夹持固定,在夹块44上端的槽口内滑动设置有方形顶块45,该顶块45用来对方形的工件5进行夹持。3-5 , the upper end of the clamping block 44 is U-shaped, and the protrusions on both sides are provided with inclined surfaces, so that the clamping block 44 can clamp and fix the circular workpiece 5 conveniently. A square top block 45 is slidably provided in the groove at the upper end of the clamping block 44, and the top block 45 is used to clamp the square workpiece 5.
参考图3-5,夹块44的上端外侧面开设有螺纹孔441,顶块45的外侧面固定设置有与螺纹孔441相配合的螺旋杆451,通过拧动螺旋杆451来使顶块45滑出夹块44的槽口,此时可以更好的对方形工件5的侧面进行夹持固定。3-5, a threaded hole 441 is provided on the outer side surface of the upper end of the clamping block 44, and a spiral rod 451 matching the threaded hole 441 is fixedly provided on the outer side surface of the top block 45. The spiral rod 451 is turned to slide the top block 45 out of the groove of the clamping block 44, so that the side of the square workpiece 5 can be better clamped and fixed.
实施例二:Embodiment 2:
参考图9-11,在实施例一的基础上,为了避免打磨过程中的冷却液和金属碎屑的飞溅,可以在工作台1的上表面固定安装防护框6。9-11 , based on the first embodiment, in order to avoid splashing of coolant and metal debris during the grinding process, a protective frame 6 may be fixedly installed on the upper surface of the workbench 1 .
参考图9-11,防护框6的侧面固定设置有若干组固定杆62,并且一部分固定杆62之间使用透明的亚克力板进行连接,方便外界观察内部工件5的打磨情况,防护框6的一侧开设有进料口61。9-11 , a plurality of sets of fixing rods 62 are fixedly provided on the side of the protection frame 6 , and a part of the fixing rods 62 are connected by transparent acrylic plates to facilitate observation of the grinding of the internal workpiece 5 by the outside world. A feed port 61 is provided on one side of the protection frame 6 .
参考图9-11,在与两个支撑框21相对应的两组固定杆62之间对称固定安装有橡胶板64,该橡胶板64可以进行折叠,并且在两橡胶板64之间固定设置有连接板641,连接板641内转动设置有密封板642,该密封板642与伸缩气缸一25的外表面相固定,并且做了密封处理,可以不妨碍伸缩气缸一25的升降和旋转,同时也不会使内部的冷却液和金属碎屑进行飞溅。Referring to Figures 9-11, rubber plates 64 are symmetrically fixedly installed between two groups of fixed rods 62 corresponding to the two support frames 21, and the rubber plates 64 can be folded. A connecting plate 641 is fixedly arranged between the two rubber plates 64, and a sealing plate 642 is rotatably arranged inside the connecting plate 641. The sealing plate 642 is fixed to the outer surface of the telescopic cylinder 25 and is sealed so as not to hinder the lifting and rotation of the telescopic cylinder 25 and at the same time prevent the internal coolant and metal debris from splashing.
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接收的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的商品或者系统中还存在另外的相同要素。It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
上述说明示出并描述了本申请的若干优选实施例,但如前所述,应当理解本申请并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述申请构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本申请的精神和范围,则都应在本申请所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.
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Application publication date: 20241108 |