CN118905191B - A horizontal direct pressure liquid die forging casting machine - Google Patents
A horizontal direct pressure liquid die forging casting machine Download PDFInfo
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- CN118905191B CN118905191B CN202411420427.7A CN202411420427A CN118905191B CN 118905191 B CN118905191 B CN 118905191B CN 202411420427 A CN202411420427 A CN 202411420427A CN 118905191 B CN118905191 B CN 118905191B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention belongs to the technical field of casting, in particular to a horizontal direct-pressure liquid forging casting machine which comprises a base, wherein a workbench II is fixedly connected to the left side of the upper end of the base, a lower die is fixedly connected to the upper end face of the workbench II, a workbench I is fixedly connected to the right side of the upper end of the base, an injection port is arranged on one side of the upper end of the upper die, a pressurizing device is arranged on one side of the upper end of the upper die and is used for applying pressure to metal liquid in a die cavity.
Description
Technical Field
The invention belongs to the technical field of casting, and particularly relates to a horizontal direct-pressure liquid forging casting machine.
Background
A horizontal direct-pressure liquid forging casting machine is an apparatus for obtaining a blank or a part by directly injecting a certain amount of molten metal liquid into a metal mold cavity, and then flowing and solidifying the molten and semi-molten metal liquid under the action of mechanical hydrostatic pressure, with a small amount of plastic deformation.
The patent with the publication number of CN113680992B discloses a high-yield hub liquid forging device, which comprises a frame support, wherein square holes are formed in the middle of the frame support, a shaper is arranged in each square hole, round holes are respectively formed in two sides of the shaper, a conversion hydraulic cylinder is respectively fixed in each round hole, a frame foot is respectively fixed at four corners of the lower end surface of the frame support, a conversion hydraulic pump is fixed on one side of the frame support, a conversion plate is arranged above the frame support, a round hole is formed in the middle of the conversion plate, a hydraulic device is arranged in the round hole, a top plate is arranged above the conversion plate, and alloy liquid injection is enabled to be more rapidly reduced through a specially arranged liquid forging die, cooling in the process is improved, products produced at the same time are more similar to finished products, extra procedures are reduced, and cost is saved.
However, the above technical solution has the following disadvantages in the practical application process:
Although the automatic demolding can be carried out on the workpiece to facilitate the manual removal of the workpiece from the mold cavity, when a plurality of workpieces are molded in sequence, the manual removal of the workpiece is easy to cause fatigue of the workers due to the fact that the number of the workpieces is large, and in general, the molded workpiece needs to be intensively transported to other places at one time so as to be further processed later, so that the molded workpiece needs to be placed around the mold after being demolded, the manually removed workpiece is likely to be placed around the mold in a messy manner, the subsequent uniform transportation of the workpiece is not facilitated, the manual workpiece arrangement is also troublesome, and when the workpieces are messy, the number of the workpieces is not easy to count, and confusion is easy to cause.
To this end, the invention provides a horizontal direct-pressure liquid forging casting machine.
Disclosure of Invention
In order to overcome the defects in the prior art and solve at least one technical problem in the background art, the invention provides a horizontal direct-pressure liquid forging casting machine.
The horizontal vertical-compression liquid forging casting machine comprises a base, wherein a second workbench is fixedly connected to the left side of the upper end of the base, a first workbench is fixedly connected to the right side of the upper end of the second workbench, a plurality of struts are fixedly connected to the upper end of the first workbench, a top plate is fixedly connected to the upper end of the struts, two first slide bars are slidingly connected to the left side of the top plate, an upper die is fixedly connected to the lower end of the slide bars, an injection port is arranged on one side of the upper end of the upper die, a pressurizing device is arranged on one side of the upper end of the upper die, the pressurizing device is used for applying pressure to metal liquid in a die cavity, two jacking rods penetrate through and are slidingly connected to the lower die and the second workbench, a jacking plate is fixedly connected to the upper end of the jacking plate, the upper die and the lower die can form a complete forming die cavity, and a partition falling stacking mechanism for storing a plurality of forming workpieces is arranged on the first workbench;
The partition falling type stacking mechanism comprises a telescopic rod fixedly connected to the middle part of the front side of the lower end surface of a workbench, a groove plate is fixedly connected to the piston end of the telescopic rod, a plurality of adjusting rods are inserted into the inner cavity of the groove plate and are connected with the adjusting rods in a sliding mode, the adjusting rods penetrate through a through hole of the workbench, a plurality of limiting plates are fixedly connected to the right side of the lower end surface of the top plate, and supporting blocks are inserted into the lower side of the limiting plates and are connected with the lower side of the limiting plates in a sliding mode.
Preferably, the middle part of the lower end surface of the workbench II is fixedly connected with an electric push rod III, the three piston ends of the electric push rod III are fixedly connected with a connecting block, and the upper end surface of the connecting block is fixedly connected with the lower end of the jacking rod.
Preferably, a hydraulic cylinder is fixedly connected to the left side of the upper end face of the top plate, and the piston end of the hydraulic cylinder is fixedly connected with the middle part of the upper end face of the upper die.
Preferably, one end of the left side of the workbench II is slidably connected with two sliding rods III, the three right ends of the sliding rods are fixedly connected with pushing blocks, one side of the left end of the workbench II is fixedly connected with an electric push rod II, and the piston end of the electric push rod II is fixedly connected with one side of the pushing blocks.
Preferably, the middle part fixedly connected with electricity push rod IV under the workstation, four piston ends of electricity push rod link to each other with recess board up end one side is fixed, the recess board lower terminal surface middle part rotates and is provided with the carousel, the terminal surface rotates under the carousel and is provided with a plurality of connecting rods, connecting rod one end links to each other with adjusting lever lower extreme one side rotation, recess board up end middle part fixedly connected with motor six, six output of motor link to each other with the carousel middle part is fixed.
Preferably, one side of the upper end of the adjusting rod is slidably connected with a pressing plate, one side of the pressing plate is in threaded connection with a threaded rod III, the upper end and the lower end of the threaded rod III are both rotationally arranged on the adjusting rod, the upper end of the adjusting rod is fixedly connected with a motor IV, and the output end of the motor IV is fixedly connected with the upper end of the threaded rod III.
Preferably, the connecting plate is fixedly connected with the middle parts of the front end face and the rear end face of the top plate, the fixed ring is fixedly connected with the lower end of the connecting plate, the chute ring is rotationally arranged on the inner side of the fixed ring, the gear is rotationally arranged on the middle part of the right side of the fixed ring, the gear is meshed with a plurality of tooth blocks on the right side of the chute ring, the motor five is fixedly connected with the middle part of the right side of the fixed ring, the motor five output end is fixedly connected with the gear, the guide post is fixedly connected with one side of the upper end face of the supporting block, the guide post is inserted into the chute of the chute ring and is slidingly connected with the chute ring, the supporting block is inserted into a fixed rod in a sliding manner, and one side of the upper end of the fixed rod is fixedly connected with the outer side of the fixed ring.
Preferably, the first threaded rod is rotatably arranged at one end of the right side of the top plate, the lifting block is connected with threads, the second motor is fixedly connected with one end of the right side of the upper end face of the top plate, the second output end of the motor is fixedly connected with one upper end of the threaded rod, the second sliding rod is connected with the rear end of the lifting block in a sliding mode, the second upper end of the sliding rod is fixedly connected with the top plate, the fourth sliding rod is fixedly connected with two sides of the lifting block in a sliding mode, the partition plate is fixedly connected with the four left ends of the sliding rod, the first electric push rod is fixedly connected with the middle of the right end face of the lifting block, and the first piston end of the electric push rod is fixedly connected with the middle of the right end of the partition plate.
Preferably, a sliding block is slidably connected to the middle of the right side of the workbench, and a blanking plate is rotatably arranged at the upper end of the sliding block.
Preferably, the lower end threaded connection of slider has the threaded rod two, threaded rod two both ends all rotate and set up on workstation one, workstation one right-hand member fixedly connected with motor one, motor one output and threaded rod two right-hand member fixedly link to each other, slider one side middle part fixedly connected with motor three, motor three output and flitch are fixed continuous.
The beneficial effects of the invention are as follows:
1. According to the horizontal type vertical-compression liquid forging casting machine, the hydraulic cylinder is used for driving the upper die to descend and be attached to the lower die, then metal liquid is injected into the injection port, then the valve of the injection port is closed, the pressurizing device is used for applying pressure to the metal liquid in the die cavity to promote flow and solidification forming, after a workpiece is cooled and formed, the hydraulic cylinder is used for driving the upper die to move again to separate the upper die from the lower die, then the electric push rod III drives the connecting block to ascend, the jacking rod and the jacking plate are made to ascend, and the formed workpiece is ejected out of the die cavity, so that the process that a worker manually takes the formed workpiece out of the die cavity is omitted, and convenience and labor saving are achieved.
2. According to the horizontal direct-pressure liquid forging casting machine, the partition falling type stacking mechanism is utilized, the work pieces after demolding can be orderly stacked, the processes that the work pieces are taken down manually by a worker for many times and are tidied up are omitted, fatigue of the worker is avoided, the work pieces which are orderly stacked are convenient to transfer to other places in a centralized mode at one time, further processing is convenient to achieve, meanwhile, the number of the work pieces is convenient to count by the worker, partition can be achieved on the stacked work pieces according to the self capacity of the worker before the work pieces fall from between the limiting plates, the number of the work pieces which fall once can be controlled according to the requirement can be controlled, the situation that the work pieces which fall once are not easy to carry up and further influence normal operation of transfer is avoided, and when the work pieces which fall between the limiting plates are required to be transferred to a peripheral conveyer belt for subsequent processing, the falling work pieces slide onto the conveyer belt through the falling plate, further processing can be conducted along with the conveyer belt, and the falling efficiency of the work pieces can be adjusted according to the position of the conveyer belt, and the falling efficiency of the work pieces is not adjusted in the same direction.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial perspective structure at a top plate;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is a schematic view of a partial perspective structure of a fixing rod;
FIG. 6 is a schematic view of a partial perspective structure of the limiting plate;
FIG. 7 is a schematic view of a partial perspective structure of the upper die;
FIG. 8 is a schematic view of a partial perspective view of a separator;
FIG. 9 is a schematic view of a partial perspective structure of two parts of the workbench;
FIG. 10 is a schematic view of a partial perspective structure of the blanking plate;
FIG. 11 is a schematic view of a partial perspective structure at a connection block;
FIG. 12 is a schematic view of a partial perspective structure at a support block;
Fig. 13 is a schematic view of a partial perspective structure of the turntable.
In the drawing, 1, a base, 2, a lower die, 3, a first workbench, 4, a blanking plate, 5, a first motor, 6, a sliding block, 7, a top plate, 8, a support, 9, a hydraulic cylinder, 10, a first slide rod, 11, an upper die, 12, a sprue, 13, a pressurizing device, 14, a second motor, 15, a first threaded rod, 16, a second slide rod, 17, a lifting block, 18, a first electric push rod, 19, a fourth slide rod, 20, a partition plate, 21, a second threaded rod, 22, a third motor, 23, a second electric push rod, 24, a third slide rod, 25, a pushing block, 26, a lifting plate, 27, a lifting rod, 28, a second workbench, 29, a third electric push rod, 30, a connecting block, 31, a limiting plate, 32, a supporting block, a guide post, a regulating rod, 34, a fourth motor, 35, a third threaded rod, 36, a pressing plate, 37, a connecting plate, 38, a fixed ring, 39, a chute ring, 40, a guide post, 41, a gear, 42, a fifth motor, 43, a fixed rod, 44, a fourth electric push rod, 45, a sixth motor, a groove plate, 47, a rotating disc, and 48.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-13, the present invention provides a solution, including a base 1, a second workbench 28 is fixedly connected to the left side of the upper end of the base 1, a lower mold 27 is fixedly connected to the upper end surface of the second workbench 28, a first workbench 3 is fixedly connected to the right side of the upper end of the base 1, a plurality of struts 8 are fixedly connected to the upper end of the first workbench 3, a top plate 7 is fixedly connected to the upper end of the struts 8, two slide bars 10 are slidingly connected to the left side of the top plate 7, an upper mold 11 is fixedly connected to the lower end of the slide bars 10, an injection port 12 is provided on one side of the upper end of the upper mold 11, a pressurizing device 13 is provided on one side of the upper end of the upper mold 11, the pressurizing device 13 is used for applying pressure to metal liquid in the mold cavity, two jacking rods 27 are fixedly connected to the upper ends of the lower mold 2 and the second workbench 28, a jacking plate 26 is fixedly connected to the upper ends of the jacking plate 27, the jacking plate 26, the upper mold 11 and the lower mold 2 can form a complete molding cavity, and a storage mechanism for stacking a plurality of partitioned molding workpieces is provided on the first workbench 3;
The partition falling type stacking mechanism comprises a telescopic rod 49 fixedly connected to the middle part of the front side of the lower end face of the first working table 3, a groove plate 45 is fixedly connected to the piston end of the telescopic rod 49, a plurality of adjusting rods 33 are inserted into the inner cavity of the groove plate 45 and are connected in a sliding mode, the adjusting rods 33 penetrate through the first through hole of the first working table 3, a plurality of limiting plates 31 are fixedly connected to the right side of the lower end face of the top plate 7, and supporting blocks 32 are inserted into the lower side of the limiting plates 31 and are connected in a sliding mode.
In this embodiment, as shown in fig. 1, 7, 9 and 11, an electric push rod three 29 is fixedly connected to the middle part of the lower end surface of the second workbench 28, the piston end of the electric push rod three 29 is fixedly connected to a connecting block 30, and the upper end surface of the connecting block 30 is fixedly connected to the lower end of the jacking rod 27;
The left side of the upper end surface of the top plate 7 is fixedly connected with a hydraulic cylinder 9, and the piston end of the hydraulic cylinder 9 is fixedly connected with the middle part of the upper end surface of the upper die 11;
Specifically, the hydraulic cylinder 9 is utilized to drive the upper die 11 to descend and be attached to the lower die 2, then metal liquid is injected into the injection opening 12, then a valve of the injection opening 12 is closed, the pressurizing device 13 is utilized to apply pressure to the metal liquid in the die cavity to promote the flow and solidification forming of the metal liquid, after the workpiece is cooled and formed, the hydraulic cylinder 9 is utilized to drive the upper die 11 to move again to separate the upper die 11 from the lower die 2, then the electric push rod three 29 drives the connecting block 30 to ascend, the lifting rod 27 and the lifting plate 26 are lifted to lift the formed workpiece out of the die cavity, and therefore the process that a worker manually takes the formed workpiece out of the die cavity is omitted, and the process is convenient and labor-saving.
In this embodiment, as shown in fig. 1-6, fig. 8-10, fig. 12 and fig. 13, one end of the left side of the second workbench 28 is slidably connected with two third slide bars 24, the right end of each third slide bar 24 is fixedly connected with a pushing block 25, one side of the left end of the second workbench 28 is fixedly connected with a second electric push rod 23, and the piston end of the second electric push rod 23 is fixedly connected with one side of the pushing block 25;
The middle part of the lower end surface of the first workbench 3 is fixedly connected with an electric push rod IV 44, the piston end of the electric push rod IV 44 is fixedly connected with one side of the upper end surface of the groove plate 45, a turntable 47 is rotatably arranged in the middle of the lower end surface of the groove plate 45, a plurality of connecting rods 48 are rotatably arranged on the lower end surface of the turntable 47, one end of each connecting rod 48 is rotatably connected with one side of the lower end of the adjusting rod 33, the middle part of the upper end surface of the groove plate 45 is fixedly connected with a motor VI 46, and the output end of the motor VI 46 is fixedly connected with the middle part of the turntable 47;
The upper end of the adjusting rod 33 is slidably connected with a pressing plate 36, one side of the pressing plate 36 is in threaded connection with a threaded rod III 35, the upper end and the lower end of the threaded rod III 35 are both rotatably arranged on the adjusting rod 33, the upper end of the adjusting rod 33 is fixedly connected with a motor IV 34, and the output end of the motor IV 34 is fixedly connected with the upper end of the threaded rod III 35;
The middle parts of the front end face and the rear end face of the top plate 7 are fixedly connected with a connecting plate 37, the lower end of the connecting plate 37 is fixedly connected with a fixed ring 38, the inner side of the fixed ring 38 is rotationally provided with a chute ring 39, the middle part of the right side of the fixed ring 38 is rotationally provided with a gear 41, the gear 41 is meshed with a plurality of tooth blocks on the right side of the chute ring 39, the middle part of the right side of the fixed ring 38 is fixedly connected with a motor five 42, the output end of the motor five 42 is fixedly connected with the gear 41, one side of the upper end face of a supporting block 32 is fixedly connected with a guide post 40, the guide post 40 is inserted into and slidingly connected with a chute of the chute ring 39, the supporting block 32 is inserted into and slidingly connected with a fixed rod 43, and one side of the upper end of the fixed rod 43 is fixedly connected with the outer side of the fixed ring 38;
The right side one end of the top plate 7 is rotatably provided with a first threaded rod 15, the first threaded rod 15 is in threaded connection with a lifting block 17, the right side one end of the upper end face of the top plate 7 is fixedly connected with a second motor 14, the output end of the second motor 14 is fixedly connected with the upper end of the first threaded rod 15, the rear end of the lifting block 17 is slidably connected with a second slide rod 16, the upper end of the second slide rod 16 is fixedly connected with the top plate 7, the two sides of the lifting block 17 are slidably connected with a fourth slide rod 19, the left end of the fourth slide rod 19 is fixedly connected with a partition plate 20, the middle part of the right end face of the lifting block 17 is fixedly connected with a first electric push rod 18, and the piston end of the first electric push rod 18 is fixedly connected with the middle part of the right end of the partition plate 20;
The middle part of the right side of the first workbench 3 is connected with a sliding block 6 in a sliding way, and the upper end of the sliding block 6 is rotatably provided with a blanking plate 4;
the lower end of the sliding block 6 is in threaded connection with a threaded rod II 21, both ends of the threaded rod II 21 are rotatably arranged on a workbench I3, the right end of the workbench I3 is fixedly connected with a motor I5, the output end of the motor I5 is fixedly connected with the right end of the threaded rod II 21, the middle part of one side of the sliding block 6 is fixedly connected with a motor III 22, and the output end of the motor III 22 is fixedly connected with a blanking plate 4;
Specifically, the horizontal direct-pressure liquid forging casting machine is a device for obtaining a blank or a part by directly injecting a certain amount of molten metal liquid into a metal die cavity, and then under the action of mechanical static pressure, enabling the molten and semi-molten metal liquid to flow, solidify and form with a small amount of plastic deformation; when the existing liquid die forging equipment is used, although the workpieces can be automatically demolded, workers can conveniently take the workpieces out of a die cavity manually, when a plurality of workpieces are formed in sequence, the workpieces are manually taken out to easily cause fatigue of the workers, and in general, the formed workpieces need to be intensively transported to other places at one time so as to be further processed, the manually taken out workpieces can be placed on the periphery of the die in a messy mode, so that the workpieces are not convenient to transport in a subsequent unification mode, the workpieces are troublesome to manually arrange, and when the workpieces are messy, the number of the workpieces is difficult to count, and confusion is easy to cause;
Therefore, in the use of the embodiment, when the triangular workpiece is used, after the workpiece is molded and is ejected by the lifting plate 26, the lower end face of the workpiece is flush with the upper end faces of the lower die 2 and the first workbench 3, then the push block 25 is driven by the second electric push rod 23 to move from left to right to push the workpiece to the upper part of the first workbench 3, then the groove plate 45 is driven by the fourth electric push rod 44 to lift up, the plurality of adjusting rods 33 penetrate through the through holes of the first workbench 3 until the upper end faces of the protrusions on the upper sides of the adjusting rods 33 are flush with the lower end faces of the workpiece, then the turntable 47 is driven by the sixth motor 46 to rotate, so that the plurality of connecting rods 48 can simultaneously rotate, the adjusting rods 33 simultaneously slide along the radial direction on the groove plate 45 until the end faces on one side of the adjusting rods 33 are jointed with the edges of the workpiece, at the moment, three corners of the triangular workpiece are aligned with the inner included angles of the limiting plate 31, then the motor IV 34 drives the threaded rod III 35 to rotate so as to enable the pressing plate 36 to descend for pressing the workpiece, then the electric push rod IV 44 continues to drive the groove plate 45 to ascend so as to ascend the workpiece, when the included angle of the workpiece is attached to the included angle of the inner side of the limiting plate 31 and the lower end face of the workpiece is higher than the upper end face of the supporting block 32, the motor V42 drives the gear 41 to rotate so as to enable the chute ring 39 to rotate, the chute ring 39 drives the plurality of guide posts 40 to move along the radial direction simultaneously by utilizing the chute of the chute ring, the supporting block 32 slides on the fixing rod 43 and penetrates through the limiting plate 31, at the moment, the pressing plate 36 and the adjusting rod 33 are driven to be far away from the workpiece, the workpiece can be dropped on the supporting block 32, the supporting block 32 is used for supporting the workpiece, then the operation is repeated, the plurality of workpieces can be orderly stacked in a mode that the upper side workpiece is extruded by the lower side workpiece, when the workpieces are stacked to a certain number, and the workpieces are required to be transported, the support blocks 32 can be driven to be far away from the bottoms of the workpieces, so that a plurality of workpieces lose support, and can slide down under the action of gravity, and then the workpieces can be transported;
Therefore, the demolded workpieces can be orderly stacked, the processes of manually taking down the workpieces for many times by a worker and arranging the workpieces are omitted, the fatigue of the worker is avoided, the orderly stacked workpieces are convenient to be intensively transported to other places at one time, the subsequent further processing is convenient, and meanwhile, the counting of the number of the workpieces by the worker is also convenient;
When a worker needs to manually transport the workpieces falling from between the limiting plates 31 to other positions, if the number of the workpieces is large, the whole weight is large, and the situation that the worker is not easy to transport possibly occurs, so that the workpiece is supported by the reset supporting blocks 32 after the workpieces are far away from the workpieces, the partition of the stacked workpieces is realized, the number of the workpieces falling at one time can be controlled according to the requirement, the number of the workpieces falling at one time is further avoided, the height of the partition 20 is adjusted, the partition 20 is aligned to the gap between the two adjacent workpieces, then the partition 20 is driven to transversely move by the first electric push rod 18 and is inserted into the gap, then the supporting blocks 32 are driven to be far away from the workpieces, the workpieces below the partition 20 are dropped, the workpieces above the partition 20 are blocked by the partition 20, the partition 20 is controlled by the reset supporting blocks 32 after the partition 20 is far away from the workpieces, and the number of the workpieces falling at one time is controlled according to the requirement, and the situation that the workers are not easy to transport normally occurs is avoided;
when the workpiece between the limiting plates 31 is required to be transferred to a peripheral conveyer belt for subsequent treatment, the motor I5 can be utilized to drive the threaded rod II 21 to rotate, so that the sliding block 6 transversely moves, the blanking plate 4 is positioned below the limiting plates 31, the dropped workpiece slides onto the conveyer belt through the blanking plate 4, the next treatment can be performed, and the motor III 22 can be utilized to drive the blanking plate 4 to rotate according to the position of the conveyer belt, so that the dropping direction of the workpiece can be adjusted to adapt to different use requirements, the workpiece is rapidly transferred to the conveyer belt, and the efficiency of the subsequent treatment of the workpiece is improved;
Therefore, the triangular workpieces after demolding can be neatly stacked by utilizing the partition falling type stacking mechanism, the process that the workpieces are manually taken down for many times by a worker and are tidied up is omitted, the fatigue of the worker is avoided, the neatly stacked workpieces are convenient to intensively transport to other places at one time, further processing is convenient, meanwhile, the workers can conveniently count the number of the workpieces, partition can be realized on the stacked workpieces according to the self capacity of the worker before the workpieces fall from the limiting plates 31, the number of the workpieces falling once can be controlled according to the requirement, the situation that the workpieces falling once are not easy to carry up by the worker is avoided, the normal running condition of transferring work is influenced, moreover, when the workpieces between the limiting plates 31 are required to be transferred to a peripheral conveying belt for subsequent processing, the falling workpieces are driven to be positioned below the limiting plates 31, the falling workpieces can be processed on the conveying belt in a next step through the blanking plates 4, the falling workpieces can be quickly transferred by utilizing the motor three-way 22, the falling direction of the workpieces can be adjusted, and the subsequent processing of the workpieces is not required to be realized.
The working principle is that the hydraulic cylinder 9 is utilized to drive the upper die 11 to descend and attach to the lower die 2, then metal liquid is injected into the injection port 12, then the valve of the injection port 12 is closed, the pressurizing device 13 is utilized to apply pressure to the metal liquid in the die cavity to promote the flow and solidification forming, after the workpiece is cooled and formed, the hydraulic cylinder 9 is utilized to drive the upper die 11 to move to separate the upper die 11 from the lower die 2, then the electric push rod three 29 drives the connecting block 30 to ascend to enable the lifting rod 27 and the lifting plate 26 to ascend to eject the formed workpiece from the die cavity, thereby omitting the process of manually taking the formed workpiece out of the die cavity by a worker, being convenient and labor-saving, and after the workpiece is formed and ejected by the lifting plate 26, the lower end surface of the workpiece is separated from the lower die 2, The upper end face of the first workbench 3 is flush, then the push block 25 is driven by the second electric push rod 23 to move from left to right to push the workpiece to the upper part of the first workbench 3, then the fourth electric push rod 44 is used to drive the groove plate 45 to ascend, so that the plurality of adjusting rods 33 penetrate through the through holes of the first workbench 3 until the upper end face of the upper side of the adjusting rods 33 is flush with the lower end face of the workpiece, then the sixth electric push rod 44 is used to drive the turntable 47 to rotate, so that the plurality of connecting rods 48 can rotate simultaneously, the plurality of adjusting rods 33 slide on the groove plate 45 in the radial direction simultaneously until the end face of one side of the adjusting rods 33 is attached to the edge of the workpiece, at this time, three corners of the triangular workpiece are aligned with the inner included angle of the limiting plate 31, then the third electric push rod 35 is driven by the fourth electric push rod 34 to rotate, so that the pressing plate 36 descends to compress the workpiece, then the fourth electric push rod 44 continues to drive the groove plate 45 to ascend, the workpiece can be lifted, when the included angle of the workpiece is attached to the included angle of the inner side of the limiting plate 31, and the lower end surface of the workpiece is higher than the upper end surface of the supporting block 32, the five motor 42 drives the gear 41 to rotate, the chute ring 39 can rotate, the chute ring 39 drives the plurality of guide posts 40 to move radially simultaneously by using the chute, the supporting block 32 slides on the fixing rod 43 and penetrates through the limiting plate 31, at the moment, the pressing plate 36 and the adjusting rod 33 are driven to be far away from the workpiece, the workpiece can be dropped on the supporting block 32, the supporting block 32 is utilized to provide support for the workpiece, then the operation is repeated, a plurality of workpieces can be orderly stacked in a mode that the upper side workpiece is extruded by the lower side workpiece, when the workpieces are required to be transported, the supporting block 32 is driven to be far away from the bottom of the workpiece, the plurality of workpieces can be lost to slide under the action of gravity, then transferring the workpiece; therefore, the demolded workpieces can be orderly stacked, the processes of manually taking down the workpieces for many times by a worker and arranging the workpieces are omitted, the fatigue of the worker is avoided, the orderly stacked workpieces are convenient to be intensively transported to other places at one time, the subsequent further processing is convenient, and meanwhile, the counting of the number of the workpieces by the worker is also convenient; when a worker needs to manually transport the workpieces falling from between the limiting plates 31 to other places, if the number of the workpieces is large, the whole weight is large, the situation that the worker is difficult to transport possibly occurs, and then the transport work is affected, so before the workpieces fall from between the limiting plates 31, the first threaded rod 15 is driven by the second motor 14 according to the self-capacity of the worker, the lifting block 17 is lifted and lowered, the height of the partition plate 20 is adjusted, the partition plate 20 is aligned with the gap between two adjacent workpieces, then the partition plate 20 is driven by the first electric push rod 18 to transversely move and is inserted into the gap, then the supporting block 32 is driven to be far away from the workpieces, the workpieces below the partition plate 20 are dropped, the workpieces above the partition plate 20 are blocked by the partition plate 20, after the partition plate 20 is far away from the workpieces, the workpieces are supported by the supporting block 32 which is reset, the partition of the stacked workpieces is realized, and the number of the workpieces which drop once can be controlled according to the requirement, further the situation that the workers are difficult to start up, and further the transport work is affected by the large number of the workpieces which drop once, the situation that the transfer work is affected is carried out, and then the threaded rod 31 is driven by the first motor is driven by the second motor, and the workpieces which are required to be moved to the periphery by the first threaded rod 6 when the transfer plate 31 is required to be moved to be normally, and the periphery is driven by the threaded rod 6 to be rotated, the blanking plate 4 is arranged below the limiting plate 31, so that a falling workpiece slides onto the conveying belt through the blanking plate 4 to be processed in the next step, and the falling direction of the workpiece can be adjusted by driving the blanking plate 4 to rotate through the motor III 22 according to the position of the conveying belt, so that different use requirements are met, the workpiece is quickly transferred to the conveying belt, and the efficiency of the subsequent processing of the workpiece is improved; therefore, the partition falling type stacking mechanism is utilized, the work pieces after demolding can be orderly stacked, the process of manually taking down the work pieces for many times by a worker and arranging the work pieces is omitted, the fatigue of the worker is avoided, the work pieces which are orderly stacked are convenient to be intensively transported to other places at one time, further processing is convenient, meanwhile, the number of the work pieces is convenient to be checked by the worker, the partition can be realized on the stacked work pieces according to the self capacity of the worker before the work pieces fall from the limiting plates 31, the number of the work pieces which fall once can be controlled according to the requirement, the situation that the work pieces which fall once are difficult to carry up is further influenced, and the work pieces which fall once are normally carried out are further influenced is avoided, in addition, when the work pieces which fall between the limiting plates 31 are required to be transferred to peripheral conveying belts for subsequent processing, the blanking plates 4 are driven to be positioned below the limiting plates 31, the falling work pieces can be processed in the next step along with the conveying belts, in addition, the falling direction of the work pieces can be quickly adjusted by utilizing the motor three driving the blanking plates 22 to rotate according to the positions of the conveying belts, the requirements are met, the efficiency of the subsequent treatment of the workpiece is improved.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The horizontal type vertical-pressure liquid forging casting machine comprises a base (1) and is characterized in that a workbench II (28) is fixedly connected to the left side of the upper end of the base (1), a lower die (2) is fixedly connected to the upper end face of the workbench II (28), a workbench I (3) is fixedly connected to the right side of the upper end of the base (1), a plurality of support posts (8) are fixedly connected to the upper end face of the workbench I (3), a top plate (7) is fixedly connected to the upper end of the support posts (8), two slide bars I (10) are slidingly connected to the left side of the top plate (7), an upper die (11) is fixedly connected to the lower end of the slide bars I (10), an injection port (12) is arranged on one side of the upper end of the upper die (11), a pressurizing device (13) is arranged on one side of the upper end of the upper die (11), the pressurizing device (13) is used for applying pressure to metal liquid in a die cavity, two jacking rods (27) are respectively penetrated through and slidingly connected to the lower die II (28), the upper ends of the support posts (27) are fixedly connected to a top plate (26), and the upper die (2) are provided with a plurality of lifting mechanisms (2), and the lower die (2) are stacked to form a plurality of die cavities, and a plurality of die blocks (2) are stacked and formed by the upper die structures;
The partition falling type stacking mechanism comprises a telescopic rod (49) fixedly connected to the middle part of the front side of the lower end surface of a first workbench (3), a groove plate (45) is fixedly connected to the piston end of the telescopic rod (49), a plurality of adjusting rods (33) are inserted and slidingly connected into the inner cavity of the groove plate (45), the adjusting rods (33) penetrate through holes of the first workbench (3), a plurality of limiting plates (31) are fixedly connected to the right side of the lower end surface of a top plate (7), a supporting block (32) is inserted and slidingly connected to the lower side of the limiting plates (31), an electric push rod four (44) is fixedly connected to the middle part of the lower end surface of the first workbench (3), the piston end of the electric push rod four (44) is fixedly connected with one side of the upper end surface of the groove plate (45), a rotary table (47) is rotationally arranged in the middle part of the lower end surface of the groove plate (45), a plurality of connecting rods (48) are rotationally connected with one side of the lower end of the adjusting rods (33), a motor (45) is fixedly connected with one side of the lower end of the upper end surface of the groove plate (45), six ends of the motor (46) are fixedly connected with a threaded rod (36), one side of the threaded rod (36) is fixedly connected with one side of the upper end of the threaded rod (36), the utility model discloses a fixed knot is fixed in fixed knot, including threaded rod three (35) upper and lower both ends all rotate and set up on adjusting lever (33), adjusting lever (33) upper end fixedly connected with motor four (34), motor four (34) output links firmly with threaded rod three (35) upper end, terminal surface middle part all fixedly connected with connecting plate (37) around roof (7), connecting plate (37) lower extreme fixedly connected with solid fixed ring (38), gu fixed ring (38) inboard rotates and is provided with chute ring (39), gu fixed ring (38) right side middle part rotates and is provided with gear (41), a plurality of tooth pieces intermeshing on gear (41) and chute ring (39) right side, gu fixed ring (38) right side middle part fixedly connected with motor five (42), motor five (42) output links firmly with gear (41), gu fixed knot is connected with guide post (40) on one side of terminal surface, guide post (40) inserts in the department of chute ring (39) and links firmly rather than sliding, gu fixed knot is fixed knot (43) outside fixed knot is fixed knot (43).
2. The horizontal direct-pressure liquid forging casting machine of claim 1, wherein an electric push rod III (29) is fixedly connected to the middle of the lower end face of the workbench II (28), a connecting block (30) is fixedly connected to the piston end of the electric push rod III (29), and the upper end face of the connecting block (30) is fixedly connected with the lower end of a jacking rod (27).
3. The horizontal direct-pressure liquid forging casting machine of claim 1, wherein a hydraulic cylinder (9) is fixedly connected to the left side of the upper end face of the top plate (7), and the piston end of the hydraulic cylinder (9) is fixedly connected with the middle part of the upper end face of the upper die (11).
4. The horizontal direct-pressure liquid forging casting machine of claim 1, wherein two third slide bars (24) are connected to one end of the left side of the second working table (28) in a sliding mode, pushing blocks (25) are fixedly connected to the right ends of the third slide bars (24), second electric push rods (23) are fixedly connected to one side of the left end of the second working table (28), and piston ends of the second electric push rods (23) are fixedly connected to one side of the pushing blocks (25).
5. The horizontal straight-pressing liquid forging casting machine of claim 1, wherein a first threaded rod (15) is rotatably arranged at one end of the right side of the top plate (7), a lifting block (17) is connected with the first threaded rod (15) in a threaded mode, a second motor (14) is fixedly connected with one end of the right side of the upper end face of the top plate (7), the output end of the second motor (14) is fixedly connected with the upper end of the first threaded rod (15), a second sliding rod (16) is connected with the rear end of the lifting block (17) in a sliding mode, the upper end of the second sliding rod (16) is fixedly connected to the top plate (7), a fourth sliding rod (19) is connected with two sides of the lifting block (17) in a sliding mode, a partition plate (20) is fixedly connected with the left end of the fourth sliding rod (19), an electric push rod (18) is fixedly connected with the middle of the right end of the lifting block (17), and the piston end of the electric push rod (18) is fixedly connected with the middle of the right end of the partition plate (20).
6. The horizontal direct-pressure liquid forging casting machine of claim 1, wherein a sliding block (6) is connected to the middle of the right side of the first workbench (3) in a sliding mode, and a blanking plate (4) is rotatably arranged at the upper end of the sliding block (6).
7. The horizontal direct-pressure liquid forging casting machine of claim 6, wherein a threaded rod II (21) is connected to the lower end of the sliding block (6) in a threaded mode, two ends of the threaded rod II (21) are rotatably arranged on a workbench I (3), a motor I (5) is fixedly connected to the right end of the workbench I (3), the output end of the motor I (5) is fixedly connected to the right end of the threaded rod II (21), a motor III (22) is fixedly connected to the middle of one side of the sliding block (6), and the output end of the motor III (22) is fixedly connected to the blanking plate (4).
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| CN118106393A (en) * | 2024-04-26 | 2024-05-31 | 浙江易锻精密机械有限公司 | Multistep stamping device of sheet metal piece |
| CN118618905A (en) * | 2024-08-14 | 2024-09-10 | 烟台欧冠粉末设备有限公司 | A material discharging mechanism of a fully automatic bonding machine with material coding function |
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| CN116944428B (en) * | 2023-09-01 | 2024-02-13 | 连云港耀科铝业有限公司 | Automobile hub casting equipment |
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| CN118106393A (en) * | 2024-04-26 | 2024-05-31 | 浙江易锻精密机械有限公司 | Multistep stamping device of sheet metal piece |
| CN118618905A (en) * | 2024-08-14 | 2024-09-10 | 烟台欧冠粉末设备有限公司 | A material discharging mechanism of a fully automatic bonding machine with material coding function |
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