CN118905191A - Horizontal direct-pressure liquid die forging casting machine - Google Patents
Horizontal direct-pressure liquid die forging casting machine Download PDFInfo
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- CN118905191A CN118905191A CN202411420427.7A CN202411420427A CN118905191A CN 118905191 A CN118905191 A CN 118905191A CN 202411420427 A CN202411420427 A CN 202411420427A CN 118905191 A CN118905191 A CN 118905191A
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- 239000007788 liquid Substances 0.000 title claims abstract description 39
- 238000005242 forging Methods 0.000 title claims abstract description 24
- 238000005266 casting Methods 0.000 title claims abstract description 23
- 238000005192 partition Methods 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 16
- 238000002347 injection Methods 0.000 claims abstract description 12
- 239000007924 injection Substances 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
技术领域Technical Field
本发明属于铸造技术领域，具体的说是一种卧式直压液态模锻铸造机。The invention belongs to the technical field of casting, in particular to a horizontal direct-pressure liquid die forging casting machine.
背景技术Background Art
卧式直压液态模锻铸造机是通过将一定量的熔融金属液体直接注入金属模膛，随后在机械静压力的作用下，使处于熔融和半熔融的金属液体发生流动并凝固成形，且伴有小量塑性变形，从而获得毛坯或零件的设备。The horizontal direct pressure liquid die forging casting machine is a device that injects a certain amount of molten metal liquid directly into the metal mold cavity, and then under the action of mechanical static pressure, the molten and semi-molten metal liquid flows and solidifies into a shape, accompanied by a small amount of plastic deformation, thereby obtaining a blank or part.
公告号为CN113680992B的专利公开了一种高成品率轮毂液态模锻设备，包括机架支撑，机架支撑中部开设有方孔，且方孔内安装有成型器，成型器两侧分别开设有一圆孔，每个圆孔内分别固定有一转换液压缸，机架支撑下端面四角分别固定有一个机架脚且机架支撑一侧固定有转换液压泵；机架支撑上方设置有转换板，转换板中间开设有圆孔，圆孔内设置有液压器；转换板上方设置有顶板，通过特殊设置的液态模锻模具使得合金液注入更快速减少过程的冷却提高产品质量同时产出的产品更接近成品，减少额外工序节省成本。The patent with announcement number CN113680992B discloses a high-yield wheel hub liquid die forging equipment, including a frame support, a square hole is opened in the middle of the frame support, and a former is installed in the square hole, a circular hole is opened on both sides of the former, a conversion hydraulic cylinder is fixed in each circular hole, a frame foot is fixed at the four corners of the lower end surface of the frame support, and a conversion hydraulic pump is fixed on one side of the frame support; a conversion plate is arranged above the frame support, a circular hole is opened in the middle of the conversion plate, and a hydraulic press is arranged in the circular hole; a top plate is arranged above the conversion plate, and a specially arranged liquid forging die makes the alloy liquid injection faster, reduces the cooling process, improves the product quality, and the output product is closer to the finished product, reduces additional processes and saves costs.
但是，上述技术方案在实际应用过程中还存在以下不足：However, the above technical solution still has the following deficiencies in practical application:
虽然可对工件进行自动脱模，来方便工作人员手动将其从模腔中取出，但是，当多个工件依次成型时，由于工件数量较多，手动取出工件容易造成工作人员的疲劳，并且，一般情况下，成型的工件需要一次性集中转运至其余地方，以便后续进一步处理，所以，成型的工件脱模后，需要先放置在模具周边，而手动取出的工件可能以较为凌乱的方式置于模具周边，不利于后续统一对工件进行转运，且手动整理工件也较为麻烦，并且，当多个工件较为凌乱时，也不易对数量进行清点，容易造成混淆。Although the workpiece can be demolded automatically to facilitate the staff to manually remove it from the mold cavity, when multiple workpieces are formed in sequence, due to the large number of workpieces, manual removal of the workpieces is likely to cause fatigue to the staff, and, in general, the molded workpieces need to be transported to other places at one time for further processing. Therefore, after the molded workpieces are demolded, they need to be placed around the mold first, and the manually removed workpieces may be placed around the mold in a relatively messy manner, which is not conducive to the subsequent unified transportation of the workpieces, and manual sorting of the workpieces is also troublesome. In addition, when multiple workpieces are relatively messy, it is not easy to count the number, which is easy to cause confusion.
为此，本发明提供一种卧式直压液态模锻铸造机。To this end, the present invention provides a horizontal direct-pressure liquid die forging casting machine.
发明内容Summary of the invention
为了弥补现有技术的不足，解决背景技术中所提出的至少一个技术问题，本发明提出了一种卧式直压液态模锻铸造机。In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a horizontal direct pressure liquid die forging casting machine.
本发明解决其技术问题所采用的技术方案是：一种卧式直压液态模锻铸造机，包括底座，所述底座上端左侧固定连接有工作台二，所述工作台二上端面固定连接有下模，所述底座上端右侧固定连接有工作台一，所述工作台一上端面固定连接有多个支柱，所述支柱上端固定连接有顶板，所述顶板左侧滑动连接有两根滑杆一，所述滑杆一下端固定连接有上模，所述上模上端一侧设置有注入口，所述上模上端一侧设置有加压装置，所述加压装置用于对模腔中的金属液体施加压力，所述下模和工作台二上均贯穿并滑动连接有两根顶升杆，所述顶升杆上端固定连接有顶升板，所述顶升板、上模、下模可形成一个完整的成型腔，所述工作台一上设置有用于对多个成型工件进行存放的隔断下落式叠放机构；The technical solution adopted by the present invention to solve its technical problems is: a horizontal direct pressure liquid die forging casting machine, comprising a base, the left side of the upper end of the base is fixedly connected to a workbench two, the upper end surface of the workbench two is fixedly connected to a lower mold, the right side of the upper end of the base is fixedly connected to a workbench one, the upper end surface of the workbench one is fixedly connected to a plurality of pillars, the upper ends of the pillars are fixedly connected to a top plate, the left side of the top plate is slidably connected to two sliding rods one, the lower end of the sliding rod is fixedly connected to an upper mold, an injection port is arranged on one side of the upper end of the upper mold, a pressure device is arranged on one side of the upper end of the upper mold, the pressure device is used to apply pressure to the metal liquid in the mold cavity, the lower mold and the workbench two are both penetrated and slidably connected with two lifting rods, the upper ends of the lifting rods are fixedly connected with a lifting plate, the lifting plate, the upper mold and the lower mold can form a complete molding cavity, and the workbench one is provided with a partition drop-down stacking mechanism for storing a plurality of molded workpieces;
所述隔断下落式叠放机构包括固定连接于工作台一下端面前侧中部的伸缩杆，所述伸缩杆活塞端固定连接有凹槽板，所述凹槽板内腔插接并滑动连接有多个调整杆，所述调整杆与工作台一通孔处贯穿，所述顶板下端面右侧固定连接有多个限位板，所述限位板下侧插接并滑动连接有支撑块。The partition drop-down stacking mechanism includes a telescopic rod fixedly connected to the middle part of the front side of a lower end face of the workbench, the piston end of the telescopic rod is fixedly connected to a groove plate, a plurality of adjustment rods are plugged and slidably connected to the inner cavity of the groove plate, the adjustment rod passes through a through hole of the workbench, a plurality of limit plates are fixedly connected to the right side of the lower end face of the top plate, and a support block is plugged and slidably connected to the lower side of the limit plate.
优选的，所述工作台二下端面中部固定连接有电推杆三，所述电推杆三活塞端固定连接有连接块，所述连接块上端面与顶升杆下端固定相连。Preferably, an electric push rod three is fixedly connected to the middle of the lower end surface of the workbench two, a connecting block is fixedly connected to the piston end of the electric push rod three, and the upper end surface of the connecting block is fixedly connected to the lower end of the lifting rod.
优选的，所述顶板上端面左侧固定连接有液压缸，所述液压缸活塞端与上模上端面中部固定相连。Preferably, a hydraulic cylinder is fixedly connected to the left side of the upper end surface of the top plate, and the piston end of the hydraulic cylinder is fixedly connected to the middle part of the upper end surface of the upper mold.
优选的，所述工作台二左侧一端滑动连接有两根滑杆三，所述滑杆三右端固定连接有推动块，所述工作台二左端一侧固定连接有电推杆二，所述电推杆二活塞端与推动块一侧固定相连。Preferably, two sliding rods three are slidably connected to one end of the left side of the workbench two, the right end of the sliding rod three is fixedly connected to a pushing block, one side of the left end of the workbench two is fixedly connected to an electric push rod two, and the piston end of the electric push rod two is fixedly connected to one side of the pushing block.
优选的，所述工作台一下端面中部固定连接有电推杆四，所述电推杆四活塞端与凹槽板上端面一侧固定相连，所述凹槽板下端面中部转动设置有转盘，所述转盘下端面转动设置有多个连杆，所述连杆一端与调整杆下端一侧转动相连，所述凹槽板上端面中部固定连接有电机六，所述电机六输出端与转盘中部固定相连。Preferably, an electric push rod four is fixedly connected to the middle of a lower end surface of the workbench, the piston end of the electric push rod four is fixedly connected to one side of the upper end surface of the groove plate, a turntable is rotatably arranged in the middle of the lower end surface of the groove plate, a plurality of connecting rods are rotatably arranged on the lower end surface of the turntable, one end of the connecting rod is rotatably connected to one side of the lower end of the adjusting rod, a motor six is fixedly connected to the middle of the upper end surface of the groove plate, and the output end of the motor six is fixedly connected to the middle of the turntable.
优选的，所述调整杆上端一侧滑动连接有压板，所述压板一侧螺纹连接有螺纹杆三，所述螺纹杆三上下两端均转动设置于调整杆上，所述调整杆上端固定连接有电机四，所述电机四输出端与螺纹杆三上端固定相连。Preferably, a pressure plate is slidably connected to one side of the upper end of the adjusting rod, and a threaded rod three is threadedly connected to one side of the pressure plate. The upper and lower ends of the threaded rod three are rotatably set on the adjusting rod, and the upper end of the adjusting rod is fixedly connected to a motor four, and the output end of the motor four is fixedly connected to the upper end of the threaded rod three.
优选的，所述顶板前后端面中部均固定连接有连接板，所述连接板下端固定连接有固定环，所述固定环内侧转动设置有斜槽环，所述固定环右侧中部转动设置有齿轮，所述齿轮与斜槽环右侧的多个齿块相互啮合，所述固定环右侧中部固定连接有电机五，所述电机五输出端与齿轮固定相连，所述支撑块上端面一侧固定连接有导向柱，所述导向柱插入于斜槽环的斜槽处并与其滑动相连，所述支撑块插接并滑动连接有固定杆，所述固定杆上端一侧与固定环外侧固定相连。Preferably, a connecting plate is fixedly connected to the middle parts of the front and rear end surfaces of the top plate, a fixing ring is fixedly connected to the lower end of the connecting plate, a bevel groove ring is rotatably provided on the inner side of the fixing ring, a gear is rotatably provided on the middle right side of the fixing ring, the gear is meshed with multiple tooth blocks on the right side of the bevel groove ring, a motor five is fixedly connected to the middle right side of the fixing ring, the output end of the motor five is fixedly connected to the gear, a guide column is fixedly connected to one side of the upper end surface of the support block, the guide column is inserted into the bevel groove of the bevel groove ring and is slidably connected to it, a fixing rod is inserted and slidably connected to the support block, and one side of the upper end of the fixing rod is fixedly connected to the outer side of the fixing ring.
优选的，所述顶板右侧一端转动设置有螺纹杆一，所述螺纹杆一螺纹连接有升降块，所述顶板上端面右侧一端固定连接有电机二，所述电机二输出端与螺纹杆一上端固定相连，所述升降块后端滑动连接有滑杆二，所述滑杆二上端固定连接于顶板上，所述升降块两侧均滑动连接有滑杆四，所述滑杆四左端固定连接有隔板，所述升降块右端面中部固定连接有电推杆一，所述电推杆一活塞端与隔板右端中部固定相连。Preferably, a threaded rod 1 is rotatably provided at one end of the right side of the top plate, and the threaded rod 1 is threadedly connected to a lifting block, and a motor 2 is fixedly connected to one end of the right side of the upper end surface of the top plate, and the output end of the motor 2 is fixedly connected to the upper end of the threaded rod 1, and a slide rod 2 is slidably connected to the rear end of the lifting block, and the upper end of the slide rod 2 is fixedly connected to the top plate, and slide rods 4 are slidably connected to both sides of the lifting block, and the left end of the slide rod 4 is fixedly connected to a partition, and an electric push rod 1 is fixedly connected to the middle of the right end surface of the lifting block, and the piston end of the electric push rod 1 is fixedly connected to the middle of the right end of the partition.
优选的，所述工作台一右侧中部滑动连接有滑块，所述滑块上端转动设置有下料板。Preferably, a sliding block is slidably connected to the middle of a right side of the workbench, and a blanking plate is rotatably provided on the upper end of the sliding block.
优选的，所述滑块下端螺纹连接有螺纹杆二，所述螺纹杆二两端均转动设置于工作台一上，所述工作台一右端固定连接有电机一，所述电机一输出端与螺纹杆二右端固定相连，所述滑块一侧中部固定连接有电机三，所述电机三输出端与下料板固定相连。Preferably, the lower end of the slider is threadedly connected to a threaded rod 2, both ends of the threaded rod 2 are rotatably set on a workbench 1, the right end of the workbench 1 is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to the right end of the threaded rod 2, and the middle part of one side of the slider is fixedly connected to a motor 3, and the output end of the motor 3 is fixedly connected to the blanking plate.
本发明的有益效果如下：The beneficial effects of the present invention are as follows:
1.本发明所述的一种卧式直压液态模锻铸造机，利用液压缸带动上模下降并与下模贴合，然后向注入口注入金属液体，然后关闭注入口的阀门，利用加压装置，即可对模腔中的金属液体施加压力，来促进其流动和凝固成型，当工件冷却成型后，再次利用液压缸驱使上模移动，使上模与下模分离，然后电推杆三带动连接块上升，使顶升杆和顶升板上升，来将成型工件从模腔中顶出，从而省去了工作人员手动将成型工件从模腔中取出的过程，较为便捷省力。1. The horizontal direct pressure liquid die forging casting machine described in the present invention utilizes a hydraulic cylinder to drive the upper die to descend and fit with the lower die, then injects metal liquid into the injection port, and then closes the valve of the injection port. Using a pressurizing device, pressure can be applied to the metal liquid in the mold cavity to promote its flow and solidification. After the workpiece is cooled and formed, the hydraulic cylinder is used again to drive the upper die to move to separate the upper die from the lower die, and then the electric push rod drives the connecting block to rise, so that the lifting rod and the lifting plate rise to eject the molded workpiece from the mold cavity, thereby eliminating the need for the staff to manually take the molded workpiece out of the mold cavity, which is more convenient and labor-saving.
2.本发明所述的一种卧式直压液态模锻铸造机，利用隔断下落式叠放机构，可使脱模后的工件整齐叠放，省去了工作人员多次手动取下工件，以及对工件进行整理的过程，避免了工作人员的疲劳，并且，整齐叠放的工件也便于一次性集中转运至其余地方，方便后续进一步处理，同时，也方便了工作人员对工件的数量进行清点，并且，可在工件从限位板之间落下前，根据工作人员的自身能力，对叠放的工件实现隔断，并可根据需要，来对一次掉落的工件数量进行控制，进而避免了一次落下的工件数量较多，而导致工作人员不易搬起，进而影响转运工作正常进行的情况，并且，当需要使限位板之间的工件转移至周边的输送带上进行后续处理时，驱使下料板处于限位板下方，落下的工件经下料板滑落至输送带上，即可随输送带进行下一步处理，并且，可根据输送带所在位置，利用电机三带动下料板转动，来调节工件下落的方向，来适应不同使用需求，从而实现了工件向输送带的快速转移，提高了对工件后续处理的效率。2. The horizontal direct pressure liquid die forging casting machine described in the present invention utilizes a partitioned falling stacking mechanism to neatly stack the demolded workpieces, eliminating the need for workers to manually remove the workpieces many times and to sort the workpieces, thus avoiding fatigue of the workers. In addition, the neatly stacked workpieces are convenient for centralized transportation to other places at one time, which is convenient for subsequent further processing. At the same time, it is also convenient for workers to count the number of workpieces. In addition, before the workpieces fall from between the limit plates, the stacked workpieces can be partitioned according to the workers' own abilities, and the number of workpieces that fall at one time can be counted as needed. The control is carried out to avoid the situation where a large number of workpieces fall at one time, which makes it difficult for the workers to lift them, thereby affecting the normal transfer work. In addition, when it is necessary to transfer the workpieces between the limit plates to the surrounding conveyor belts for subsequent processing, the unloading plate is driven under the limit plate, and the fallen workpieces slide onto the conveyor belt through the unloading plate, and can be processed by the conveyor belt for the next step. In addition, according to the position of the conveyor belt, the unloading plate can be driven to rotate by motor 3 to adjust the direction of the workpiece falling to adapt to different usage requirements, thereby realizing the rapid transfer of the workpiece to the conveyor belt and improving the efficiency of subsequent processing of the workpiece.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明立体结构示意图；Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是顶板处局部立体结构示意图；FIG2 is a schematic diagram of a local three-dimensional structure of the top plate;
图3是图2中A处局部放大图；FIG3 is a partial enlarged view of point A in FIG2;
图4是图2中B处局部放大图；FIG4 is a partial enlarged view of point B in FIG2;
图5是固定杆处局部立体结构示意图；FIG5 is a schematic diagram of a partial three-dimensional structure of a fixing rod;
图6是限位板处局部立体结构示意图；FIG6 is a schematic diagram of a partial three-dimensional structure of a limiting plate;
图7是上模处局部立体结构示意图；FIG7 is a schematic diagram of a partial three-dimensional structure of an upper mold;
图8是隔板处局部立体结构示意图；FIG8 is a schematic diagram of a partial three-dimensional structure of a partition;
图9是工作台二处局部立体结构示意图；FIG9 is a schematic diagram of a partial three-dimensional structure of two locations on the workbench;
图10是下料板处局部立体结构示意图；Figure 10 is a schematic diagram of a partial three-dimensional structure of the blanking plate;
图11是连接块处局部立体结构示意图；FIG11 is a schematic diagram of a local three-dimensional structure of a connecting block;
图12是支撑块处局部立体结构示意图；FIG12 is a schematic diagram of a partial three-dimensional structure of a support block;
图13是转盘处局部立体结构示意图。FIG. 13 is a schematic diagram of a partial three-dimensional structure of a turntable.
图中：1、底座；2、下模；3、工作台一；4、下料板；5、电机一；6、滑块；7、顶板；8、支柱；9、液压缸；10、滑杆一；11、上模；12、注入口；13、加压装置；14、电机二；15、螺纹杆一；16、滑杆二；17、升降块；18、电推杆一；19、滑杆四；20、隔板；21、螺纹杆二；22、电机三；23、电推杆二；24、滑杆三；25、推动块；26、顶升板；27、顶升杆；28、工作台二；29、电推杆三；30、连接块；31、限位板；32、支撑块；33、调整杆；34、电机四；35、螺纹杆三；36、压板；37、连接板；38、固定环；39、斜槽环；40、导向柱；41、齿轮；42、电机五；43、固定杆；44、电推杆四；45、凹槽板；46、电机六；47、转盘；48、连杆；49、伸缩杆。In the figure: 1. base; 2. lower die; 3. workbench 1; 4. blanking plate; 5. motor 1; 6. slider; 7. top plate; 8. support; 9. hydraulic cylinder; 10. slide bar 1; 11. upper die; 12. injection port; 13. pressurizing device; 14. motor 2; 15. threaded rod 1; 16. slide bar 2; 17. lifting block; 18. electric push rod 1; 19. slide bar 4; 20. partition; 21. threaded rod 2; 22. motor 3; 23. electric push rod 2; 24. slide bar 3; 25. push block; 26. Lifting plate; 27. Lifting rod; 28. Workbench 2; 29. Electric push rod 3; 30. Connecting block; 31. Limiting plate; 32. Support block; 33. Adjusting rod; 34. Motor 4; 35. Threaded rod 3; 36. Pressing plate; 37. Connecting plate; 38. Fixing ring; 39. Bevel groove ring; 40. Guide column; 41. Gear; 42. Motor 5; 43. Fixing rod; 44. Electric push rod 4; 45. Groove plate; 46. Motor 6; 47. Turntable; 48. Connecting rod; 49. Telescopic rod.
具体实施方式DETAILED DESCRIPTION
下面将结合附图，对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参照图1-图13，本发明提供一种技术方案：一种卧式直压液态模锻铸造机，包括底座1，底座1上端左侧固定连接有工作台二28，工作台二28上端面固定连接有下模2，底座1上端右侧固定连接有工作台一3，工作台一3上端面固定连接有多个支柱8，支柱8上端固定连接有顶板7，顶板7左侧滑动连接有两根滑杆一10，滑杆一10下端固定连接有上模11，上模11上端一侧设置有注入口12，上模11上端一侧设置有加压装置13，加压装置13用于对模腔中的金属液体施加压力，下模2和工作台二28上均贯穿并滑动连接有两根顶升杆27，顶升杆27上端固定连接有顶升板26，顶升板26、上模11、下模2可形成一个完整的成型腔，工作台一3上设置有用于对多个成型工件进行存放的隔断下落式叠放机构；Referring to FIGS. 1 to 13 , the present invention provides a technical solution: a horizontal direct pressure liquid die forging casting machine, comprising a base 1, a workbench 28 is fixedly connected to the left side of the upper end of the base 1, a lower die 2 is fixedly connected to the upper end surface of the workbench 28, a workbench 3 is fixedly connected to the right side of the upper end of the base 1, a plurality of pillars 8 are fixedly connected to the upper end surface of the workbench 3, a top plate 7 is fixedly connected to the upper end of the pillars 8, two slide bars 10 are slidably connected to the left side of the top plate 7, and an upper die 1 is fixedly connected to the lower end of the slide bar 10 1, an injection port 12 is provided on one side of the upper end of the upper mold 11, a pressurizing device 13 is provided on one side of the upper end of the upper mold 11, and the pressurizing device 13 is used to apply pressure to the metal liquid in the mold cavity, two lifting rods 27 are penetrated and slidably connected on the lower mold 2 and the workbench 28, and a lifting plate 26 is fixedly connected to the upper end of the lifting rod 27. The lifting plate 26, the upper mold 11, and the lower mold 2 can form a complete molding cavity, and a partition drop-type stacking mechanism for storing multiple molded workpieces is provided on the workbench 1 3;
隔断下落式叠放机构包括固定连接于工作台一3下端面前侧中部的伸缩杆49，伸缩杆49活塞端固定连接有凹槽板45，凹槽板45内腔插接并滑动连接有多个调整杆33，调整杆33与工作台一3通孔处贯穿，顶板7下端面右侧固定连接有多个限位板31，限位板31下侧插接并滑动连接有支撑块32。The partition drop-down stacking mechanism includes a telescopic rod 49 fixedly connected to the middle part of the front side of the lower end face of the workbench 3, the piston end of the telescopic rod 49 is fixedly connected to a groove plate 45, a plurality of adjustment rods 33 are inserted and slidably connected to the inner cavity of the groove plate 45, the adjustment rods 33 pass through the through holes of the workbench 3, a plurality of limit plates 31 are fixedly connected to the right side of the lower end face of the top plate 7, and a support block 32 is inserted and slidably connected to the lower side of the limit plate 31.
本实施例中，如图1、图7、图9、图11所示，工作台二28下端面中部固定连接有电推杆三29，电推杆三29活塞端固定连接有连接块30，连接块30上端面与顶升杆27下端固定相连；In this embodiment, as shown in Figures 1, 7, 9 and 11, the middle of the lower end surface of the workbench 28 is fixedly connected to an electric push rod 3 29, the piston end of the electric push rod 3 29 is fixedly connected to a connecting block 30, and the upper end surface of the connecting block 30 is fixedly connected to the lower end of the lifting rod 27;
顶板7上端面左侧固定连接有液压缸9，液压缸9活塞端与上模11上端面中部固定相连；A hydraulic cylinder 9 is fixedly connected to the left side of the upper end surface of the top plate 7, and the piston end of the hydraulic cylinder 9 is fixedly connected to the middle part of the upper end surface of the upper mold 11;
具体的，利用液压缸9带动上模11下降并与下模2贴合，然后向注入口12注入金属液体，然后关闭注入口12的阀门，利用加压装置13，即可对模腔中的金属液体施加压力，来促进其流动和凝固成型，当工件冷却成型后，再次利用液压缸9驱使上模11移动，使上模11与下模2分离，然后电推杆三29带动连接块30上升，使顶升杆27和顶升板26上升，来将成型工件从模腔中顶出，从而省去了工作人员手动将成型工件从模腔中取出的过程，较为便捷省力。Specifically, the hydraulic cylinder 9 is used to drive the upper mold 11 to descend and fit it with the lower mold 2, and then the metal liquid is injected into the injection port 12. Then the valve of the injection port 12 is closed, and the pressurizing device 13 is used to apply pressure to the metal liquid in the mold cavity to promote its flow and solidification. After the workpiece is cooled and formed, the hydraulic cylinder 9 is used again to drive the upper mold 11 to move, so that the upper mold 11 is separated from the lower mold 2, and then the electric push rod 29 drives the connecting block 30 to rise, so that the lifting rod 27 and the lifting plate 26 rise to eject the molded workpiece from the mold cavity, thereby eliminating the need for the staff to manually remove the molded workpiece from the mold cavity, which is more convenient and labor-saving.
本实施例中，如图1-6、图8-图10、图12、图13所示，工作台二28左侧一端滑动连接有两根滑杆三24，滑杆三24右端固定连接有推动块25，工作台二28左端一侧固定连接有电推杆二23，电推杆二23活塞端与推动块25一侧固定相连；In this embodiment, as shown in Figures 1-6, 8-10, 12, and 13, two slide rods 3 24 are slidably connected to one end of the left side of the workbench 28, and a push block 25 is fixedly connected to the right end of the slide rod 3 24. An electric push rod 23 is fixedly connected to one side of the left end of the workbench 28, and the piston end of the electric push rod 23 is fixedly connected to one side of the push block 25;
工作台一3下端面中部固定连接有电推杆四44，电推杆四44活塞端与凹槽板45上端面一侧固定相连，凹槽板45下端面中部转动设置有转盘47，转盘47下端面转动设置有多个连杆48，连杆48一端与调整杆33下端一侧转动相连，凹槽板45上端面中部固定连接有电机六46，电机六46输出端与转盘47中部固定相连；An electric push rod 44 is fixedly connected to the middle of the lower end surface of the workbench 1 3, and the piston end of the electric push rod 44 is fixedly connected to one side of the upper end surface of the groove plate 45. A turntable 47 is rotatably provided in the middle of the lower end surface of the groove plate 45, and a plurality of connecting rods 48 are rotatably provided on the lower end surface of the turntable 47. One end of the connecting rod 48 is rotatably connected to one side of the lower end of the adjustment rod 33. A motor 6 46 is fixedly connected to the middle of the upper end surface of the groove plate 45, and the output end of the motor 6 46 is fixedly connected to the middle of the turntable 47;
调整杆33上端一侧滑动连接有压板36，压板36一侧螺纹连接有螺纹杆三35，螺纹杆三35上下两端均转动设置于调整杆33上，调整杆33上端固定连接有电机四34，电机四34输出端与螺纹杆三35上端固定相连；A pressure plate 36 is slidably connected to one side of the upper end of the adjustment rod 33, and a threaded rod 35 is threadedly connected to one side of the pressure plate 36. The upper and lower ends of the threaded rod 35 are rotatably arranged on the adjustment rod 33. A motor 4 34 is fixedly connected to the upper end of the adjustment rod 33, and the output end of the motor 4 34 is fixedly connected to the upper end of the threaded rod 35.
顶板7前后端面中部均固定连接有连接板37，连接板37下端固定连接有固定环38，固定环38内侧转动设置有斜槽环39，固定环38右侧中部转动设置有齿轮41，齿轮41与斜槽环39右侧的多个齿块相互啮合，固定环38右侧中部固定连接有电机五42，电机五42输出端与齿轮41固定相连，支撑块32上端面一侧固定连接有导向柱40，导向柱40插入于斜槽环39的斜槽处并与其滑动相连，支撑块32插接并滑动连接有固定杆43，固定杆43上端一侧与固定环38外侧固定相连；A connecting plate 37 is fixedly connected to the middle of the front and rear end surfaces of the top plate 7, a fixing ring 38 is fixedly connected to the lower end of the connecting plate 37, a beveled groove ring 39 is rotatably provided inside the fixing ring 38, a gear 41 is rotatably provided in the middle of the right side of the fixing ring 38, the gear 41 is meshed with a plurality of tooth blocks on the right side of the beveled groove ring 39, a motor 5 42 is fixedly connected to the middle of the right side of the fixing ring 38, the output end of the motor 5 42 is fixedly connected to the gear 41, a guide column 40 is fixedly connected to one side of the upper end surface of the support block 32, the guide column 40 is inserted into the beveled groove of the beveled groove ring 39 and is slidably connected thereto, a fixing rod 43 is inserted and slidably connected to the support block 32, and one side of the upper end of the fixing rod 43 is fixedly connected to the outer side of the fixing ring 38;
顶板7右侧一端转动设置有螺纹杆一15，螺纹杆一15螺纹连接有升降块17，顶板7上端面右侧一端固定连接有电机二14，电机二14输出端与螺纹杆一15上端固定相连，升降块17后端滑动连接有滑杆二16，滑杆二16上端固定连接于顶板7上，升降块17两侧均滑动连接有滑杆四19，滑杆四19左端固定连接有隔板20，升降块17右端面中部固定连接有电推杆一18，电推杆一18活塞端与隔板20右端中部固定相连；A threaded rod 15 is rotatably provided at one end of the right side of the top plate 7, and the threaded rod 15 is threadedly connected to a lifting block 17, and a motor 2 14 is fixedly connected to one end of the upper end surface of the top plate 7, and the output end of the motor 2 14 is fixedly connected to the upper end of the threaded rod 15, and a slide rod 2 16 is slidably connected to the rear end of the lifting block 17, and the upper end of the slide rod 2 16 is fixedly connected to the top plate 7, and slide rods 4 19 are slidably connected to both sides of the lifting block 17, and the left end of the slide rod 4 19 is fixedly connected to a partition 20, and an electric push rod 18 is fixedly connected to the middle of the right end surface of the lifting block 17, and the piston end of the electric push rod 18 is fixedly connected to the middle of the right end of the partition 20;
工作台一3右侧中部滑动连接有滑块6，滑块6上端转动设置有下料板4；A slider 6 is slidably connected to the middle of the right side of the workbench 1 3, and a blanking plate 4 is rotatably arranged on the upper end of the slider 6;
滑块6下端螺纹连接有螺纹杆二21，螺纹杆二21两端均转动设置于工作台一3上，工作台一3右端固定连接有电机一5，电机一5输出端与螺纹杆二21右端固定相连，滑块6一侧中部固定连接有电机三22，电机三22输出端与下料板4固定相连；The lower end of the slider 6 is threadedly connected with a threaded rod 21, both ends of the threaded rod 21 are rotatably set on the workbench 1 3, the right end of the workbench 1 3 is fixedly connected with a motor 1 5, the output end of the motor 1 5 is fixedly connected to the right end of the threaded rod 21, and the middle part of one side of the slider 6 is fixedly connected with a motor 3 22, and the output end of the motor 3 22 is fixedly connected to the blanking plate 4;
具体的，卧式直压液态模锻铸造机是通过将一定量的熔融金属液体直接注入金属模膛，随后在机械静压力的作用下，使处于熔融和半熔融的金属液体发生流动并凝固成形，且伴有小量塑性变形，从而获得毛坯或零件的设备；现有的液态模锻设备在使用时，虽然可对工件进行自动脱模，来方便工作人员手动将其从模腔中取出，但是，当多个工件依次成型时，由于工件数量较多，手动取出工件容易造成工作人员的疲劳，并且，一般情况下，成型的工件需要一次性集中转运至其余地方，以便后续进一步处理，而手动取出的工件可能以较为凌乱的方式置于模具周边，不利于后续统一对工件进行转运，且手动整理工件也较为麻烦，并且，当多个工件较为凌乱时，也不易对数量进行清点，容易造成混淆；Specifically, the horizontal direct pressure liquid die forging casting machine is a device that directly injects a certain amount of molten metal liquid into the metal die cavity, and then under the action of mechanical static pressure, the molten and semi-molten metal liquid flows and solidifies into a shape, accompanied by a small amount of plastic deformation, thereby obtaining a blank or a part; the existing liquid die forging equipment can automatically demold the workpiece when in use, so that the staff can manually remove it from the die cavity, but when multiple workpieces are formed in sequence, due to the large number of workpieces, manually removing the workpieces is likely to cause fatigue to the staff, and, in general, the formed workpieces need to be transported to other places at one time for further processing, and the manually removed workpieces may be placed around the mold in a relatively messy manner, which is not conducive to the subsequent unified transportation of the workpieces, and it is also troublesome to manually organize the workpieces, and when multiple workpieces are relatively messy, it is not easy to count the number, which is easy to cause confusion;
所以，本实施例在使用时，针对三角形的工件进行使用，当工件成型且被顶升板26顶出后，工件下端面与下模2、工作台一3上端面平齐，然后利用电推杆二23带动推动块25从左向右移动，将工件推动至工作台一3上方，然后利用电推杆四44带动凹槽板45上升，使多个调整杆33从工作台一3的通孔穿过，直至调整杆33上侧凸起的上端面与工件下端面平齐，然后利用电机六46带动转盘47转动，即可使多个连杆48同时转动，使多个调整杆33在凹槽板45上同时沿径向滑动，直至调整杆33一侧端面与工件边缘贴合，此时，三角形工件的三个角均对准限位板31的内侧夹角，然后利用电机四34带动螺纹杆三35转动，使压板36下降，来将工件压紧，然后电推杆四44继续带动凹槽板45上升，即可使工件上升，当工件夹角与限位板31内侧夹角贴合，且工件下端面高于支撑块32上端面时，电机五42带动齿轮41转动，即可使斜槽环39转动，斜槽环39利用其斜槽带动多个导向柱40同时沿径向移动，支撑块32在固定杆43上滑动，并与限位板31贯穿，此时，驱使压板36以及调整杆33远离工件，即可使工件落在支撑块32上，利用支撑块32对工件提供支撑，然后重复上述操作，即可通过下侧工件挤压上侧工件的方式，使多个工件整齐叠放，当工件叠放至一定数量，并需要对工件进行转运时，可通过驱使支撑块32远离工件底部，使多个工件失去支撑，即可在重力的作用下滑落，然后对工件进行转运即可；Therefore, when the present embodiment is in use, it is used for triangular workpieces. After the workpiece is formed and ejected by the lifting plate 26, the lower end surface of the workpiece is flush with the lower die 2 and the upper end surface of the worktable 3. Then, the electric push rod 23 is used to drive the pushing block 25 to move from left to right to push the workpiece above the worktable 3. Then, the electric push rod 44 is used to drive the groove plate 45 to rise, so that the multiple adjustment rods 33 pass through the through holes of the worktable 3 until the upper end surface of the upper protrusion of the adjusting rod 33 is flush with the lower end surface of the workpiece. Then, the motor 6 46 is used to drive the turntable 47 to rotate, so that the multiple connecting rods 48 can be rotated at the same time, so that the multiple adjustment rods 33 slide radially on the groove plate 45 at the same time until the end surface of one side of the adjusting rod 33 is in contact with the edge of the workpiece. At this time, the three corners of the triangular workpiece are aligned with the inner angle of the limit plate 31. Then, the motor 4 34 is used to drive the threaded rod 35 to rotate, so that the pressing plate 36 is lowered to press the workpiece. The rear electric push rod 44 continues to drive the groove plate 45 to rise, so that the workpiece can be raised. When the workpiece angle is in line with the inner angle of the limit plate 31, and the lower end surface of the workpiece is higher than the upper end surface of the support block 32, the motor 5 42 drives the gear 41 to rotate, so that the inclined groove ring 39 can rotate. The inclined groove ring 39 uses its inclined groove to drive multiple guide columns 40 to move radially at the same time, and the support block 32 slides on the fixed rod 43 and penetrates the limit plate 31. At this time, the pressing plate 36 and the adjusting rod 33 are driven away from the workpiece, so that the workpiece can fall on the support block 32, and the support block 32 is used to provide support for the workpiece, and then the above operation is repeated, so that multiple workpieces can be neatly stacked by squeezing the upper workpiece by the lower workpiece. When the workpieces are stacked to a certain number and need to be transported, the support block 32 can be driven away from the bottom of the workpiece to make multiple workpieces lose support, so that they can slide down under the action of gravity, and then the workpieces can be transported.
从而可使脱模后的工件整齐叠放，省去了工作人员多次手动取下工件，以及对工件进行整理的过程，避免了工作人员的疲劳，并且，整齐叠放的工件也便于一次性集中转运至其余地方，方便后续进一步处理，同时，也方便了工作人员对工件的数量进行清点；Therefore, the demoulding workpieces can be neatly stacked, eliminating the need for workers to manually remove the workpieces many times and sort the workpieces, thus avoiding workers' fatigue. In addition, the neatly stacked workpieces can be conveniently transported to other places at one time, which is convenient for subsequent further processing. At the same time, it is also convenient for workers to count the number of workpieces.
当工作人员需要手动将从限位板31之间落下的工件搬运至他处时，如果工件数量较多，则整体重量较大，可能出现工作人员不易搬起的情况，进而影响转运工作的进行，所以，可在工件从限位板31之间落下前，根据工作人员的自身能力，利用电机二14带动螺纹杆一15转动，使升降块17升降，调节隔板20的高度，使隔板20对准相邻两个工件的缝隙，然后利用电推杆一18带动隔板20横向移动，插入至缝隙中，然后再驱使支撑块32远离工件，即可使处于隔板20下方的工件落下，而隔板20上方的工件则被隔板20阻挡，当隔板20远离工件后，工件又会被复位的支撑块32支撑，从而实现了对叠放工件的隔断，并可根据需要，来对一次掉落的工件数量进行控制，进而避免了一次落下的工件数量较多，而导致工作人员不易搬起，进而影响转运工作正常进行的情况；When the staff needs to manually carry the workpieces dropped from between the limit plates 31 to other places, if there are a large number of workpieces, the overall weight is large, and it may be difficult for the staff to lift them, thereby affecting the progress of the transfer work. Therefore, before the workpieces fall from between the limit plates 31, according to the staff's own ability, the motor 2 14 can be used to drive the threaded rod 15 to rotate, so that the lifting block 17 can be raised and lowered, and the height of the partition 20 can be adjusted to align the partition 20 with the gap between the two adjacent workpieces. Then, the electric push rod 18 can be used to drive the partition 20 to move horizontally and insert it into the gap, and then the support block 32 can be driven away from the workpiece, so that the workpiece under the partition 20 can fall, and the workpiece above the partition 20 can be blocked by the partition 20. When the partition 20 is away from the workpiece, the workpiece will be supported by the reset support block 32, thereby realizing the partition of the stacked workpieces, and the number of workpieces dropped at one time can be controlled as needed, thereby avoiding the situation where a large number of workpieces dropped at one time make it difficult for the staff to lift them, thereby affecting the normal progress of the transfer work.
并且，当需要使限位板31之间的工件转移至周边的输送带上进行后续处理时，可利用电机一5带动螺纹杆二21转动，使滑块6横移，使下料板4处于限位板31下方，则落下的工件经下料板4滑落至输送带上，即可进行下一步处理，并且，可根据输送带所在位置，利用电机三22带动下料板4转动，来调节工件下落的方向，来适应不同使用需求，从而实现了工件向输送带的快速转移，提高了对工件后续处理的效率；Furthermore, when it is necessary to transfer the workpieces between the limit plates 31 to the surrounding conveyor belts for subsequent processing, the motor 1 5 can be used to drive the threaded rod 21 to rotate, so that the slider 6 moves horizontally, so that the unloading plate 4 is located below the limit plate 31, and the fallen workpiece slides onto the conveyor belt through the unloading plate 4, and can be processed in the next step. Moreover, according to the position of the conveyor belt, the motor 3 22 can be used to drive the unloading plate 4 to rotate to adjust the direction of the workpiece falling to meet different usage requirements, thereby realizing the rapid transfer of the workpiece to the conveyor belt and improving the efficiency of subsequent processing of the workpiece.
从而利用隔断下落式叠放机构，可使脱模后的三角形工件整齐叠放，省去了工作人员多次手动取下工件，以及对工件进行整理的过程，避免了工作人员的疲劳，并且，整齐叠放的工件也便于一次性集中转运至其余地方，方便后续进一步处理，同时，也方便了工作人员对工件的数量进行清点，并且，可在工件从限位板31之间落下前，根据工作人员的自身能力，对叠放的工件实现隔断，并可根据需要，来对一次掉落的工件数量进行控制，进而避免了一次落下的工件数量较多，而导致工作人员不易搬起，进而影响转运工作正常进行的情况，并且，当需要使限位板31之间的工件转移至周边的输送带上进行后续处理时，驱使下料板4处于限位板31下方，落下的工件经下料板4滑落至输送带上，即可随输送带进行下一步处理，并且，可根据输送带所在位置，利用电机三22带动下料板4转动，来调节工件下落的方向，来适应不同使用需求，从而实现了工件向输送带的快速转移，提高了对工件后续处理的效率。Therefore, by utilizing the partitioned falling stacking mechanism, the triangular workpieces after demoulding can be neatly stacked, eliminating the need for the staff to manually remove the workpieces many times and the process of arranging the workpieces, thus avoiding the fatigue of the staff, and the neatly stacked workpieces can also be conveniently transported to other places at one time, which is convenient for subsequent further processing. At the same time, it is also convenient for the staff to count the number of workpieces, and before the workpieces fall from between the limiting plates 31, the stacked workpieces can be partitioned according to the staff's own ability, and the number of workpieces that fall at one time can be controlled as needed, thereby avoiding a single fall. There are a large number of workpieces under the limit plate 31, which makes it difficult for the staff to lift them, thus affecting the normal transfer work. In addition, when it is necessary to transfer the workpieces between the limit plates 31 to the surrounding conveyor belts for subsequent processing, the unloading plate 4 is driven under the limit plate 31, and the fallen workpieces slide onto the conveyor belt through the unloading plate 4, and can be processed by the conveyor belt for the next step. In addition, according to the position of the conveyor belt, the motor 3 22 can be used to drive the unloading plate 4 to rotate to adjust the direction of the workpiece falling to adapt to different usage requirements, thereby realizing the rapid transfer of the workpiece to the conveyor belt and improving the efficiency of subsequent processing of the workpiece.
工作原理：利用液压缸9带动上模11下降并与下模2贴合，然后向注入口12注入金属液体，然后关闭注入口12的阀门，利用加压装置13，即可对模腔中的金属液体施加压力，来促进其流动和凝固成型，当工件冷却成型后，再次利用液压缸9驱使上模11移动，使上模11与下模2分离，然后电推杆三29带动连接块30上升，使顶升杆27和顶升板26上升，来将成型工件从模腔中顶出，从而省去了工作人员手动将成型工件从模腔中取出的过程，较为便捷省力，当工件成型且被顶升板26顶出后，工件下端面与下模2、工作台一3上端面平齐，然后利用电推杆二23带动推动块25从左向右移动，将工件推动至工作台一3上方，然后利用电推杆四44带动凹槽板45上升，使多个调整杆33从工作台一3的通孔穿过，直至调整杆33上侧凸起的上端面与工件下端面平齐，然后利用电机六46带动转盘47转动，即可使多个连杆48同时转动，使多个调整杆33在凹槽板45上同时沿径向滑动，直至调整杆33一侧端面与工件边缘贴合，此时，三角形工件的三个角均对准限位板31的内侧夹角，然后利用电机四34带动螺纹杆三35转动，使压板36下降，来将工件压紧，然后电推杆四44继续带动凹槽板45上升，即可使工件上升，当工件夹角与限位板31内侧夹角贴合，且工件下端面高于支撑块32上端面时，电机五42带动齿轮41转动，即可使斜槽环39转动，斜槽环39利用其斜槽带动多个导向柱40同时沿径向移动，支撑块32在固定杆43上滑动，并与限位板31贯穿，此时，驱使压板36以及调整杆33远离工件，即可使工件落在支撑块32上，利用支撑块32对工件提供支撑，然后重复上述操作，即可通过下侧工件挤压上侧工件的方式，使多个工件整齐叠放，当工件叠放至一定数量，并需要对工件进行转运时，可通过驱使支撑块32远离工件底部，使多个工件失去支撑，即可在重力的作用下滑落，然后对工件进行转运即可；从而可使脱模后的工件整齐叠放，省去了工作人员多次手动取下工件，以及对工件进行整理的过程，避免了工作人员的疲劳，并且，整齐叠放的工件也便于一次性集中转运至其余地方，方便后续进一步处理，同时，也方便了工作人员对工件的数量进行清点；当工作人员需要手动将从限位板31之间落下的工件搬运至他处时，如果工件数量较多，则整体重量较大，可能出现工作人员不易搬起的情况，进而影响转运工作的进行，所以，可在工件从限位板31之间落下前，根据工作人员的自身能力，利用电机二14带动螺纹杆一15转动，使升降块17升降，调节隔板20的高度，使隔板20对准相邻两个工件的缝隙，然后利用电推杆一18带动隔板20横向移动，插入至缝隙中，然后再驱使支撑块32远离工件，即可使处于隔板20下方的工件落下，而隔板20上方的工件则被隔板20阻挡，当隔板20远离工件后，工件又会被复位的支撑块32支撑，从而实现了对叠放工件的隔断，并可根据需要，来对一次掉落的工件数量进行控制，进而避免了一次落下的工件数量较多，而导致工作人员不易搬起，进而影响转运工作正常进行的情况；并且，当需要使限位板31之间的工件转移至周边的输送带上进行后续处理时，可利用电机一5带动螺纹杆二21转动，使滑块6横移，使下料板4处于限位板31下方，则落下的工件经下料板4滑落至输送带上，即可进行下一步处理，并且，可根据输送带所在位置，利用电机三22带动下料板4转动，来调节工件下落的方向，来适应不同使用需求，从而实现了工件向输送带的快速转移，提高了对工件后续处理的效率；从而利用隔断下落式叠放机构，可使脱模后的工件整齐叠放，省去了工作人员多次手动取下工件，以及对工件进行整理的过程，避免了工作人员的疲劳，并且，整齐叠放的工件也便于一次性集中转运至其余地方，方便后续进一步处理，同时，也方便了工作人员对工件的数量进行清点，并且，可在工件从限位板31之间落下前，根据工作人员的自身能力，对叠放的工件实现隔断，并可根据需要，来对一次掉落的工件数量进行控制，进而避免了一次落下的工件数量较多，而导致工作人员不易搬起，进而影响转运工作正常进行的情况，并且，当需要使限位板31之间的工件转移至周边的输送带上进行后续处理时，驱使下料板4处于限位板31下方，落下的工件经下料板4滑落至输送带上，即可随输送带进行下一步处理，并且，可根据输送带所在位置，利用电机三22带动下料板4转动，来调节工件下落的方向，来适应不同使用需求，从而实现了工件向输送带的快速转移，提高了对工件后续处理的效率。Working principle: The upper mold 11 is driven down by the hydraulic cylinder 9 to fit the lower mold 2, and then the metal liquid is injected into the injection port 12, and then the valve of the injection port 12 is closed. The pressure device 13 is used to apply pressure to the metal liquid in the mold cavity to promote its flow and solidification. After the workpiece is cooled and formed, the hydraulic cylinder 9 is used again to drive the upper mold 11 to move, so that the upper mold 11 is separated from the lower mold 2, and then the electric push rod 3 29 drives the connecting block 30 to rise, so that the lifting rod 27 and the lifting plate 26 rise to eject the molded workpiece from the mold cavity, thereby eliminating the need for the staff to manually remove the molded workpiece from the mold cavity. It is more convenient and labor-saving. When the workpiece is formed and ejected by the lifting plate 26, the lower end of the workpiece The surface is flush with the lower die 2 and the upper end surface of the workbench 1 3, and then the electric push rod 23 is used to drive the push block 25 to move from left to right to push the workpiece to the top of the workbench 1 3, and then the electric push rod 44 is used to drive the groove plate 45 to rise, so that multiple adjustment rods 33 pass through the through holes of the workbench 1 3 until the upper end surface of the upper side protrusion of the adjustment rod 33 is flush with the lower end surface of the workpiece, and then the motor 6 46 is used to drive the turntable 47 to rotate, so that the multiple connecting rods 48 can be rotated at the same time, so that the multiple adjustment rods 33 slide radially on the groove plate 45 at the same time until the end surface of one side of the adjustment rod 33 is in contact with the edge of the workpiece. At this time, the three corners of the triangular workpiece are aligned with the inner angle of the limit plate 31, and then the motor 434 is used to drive the turntable 47 to rotate. The movable threaded rod 35 rotates to make the pressure plate 36 descend to press the workpiece, and then the electric push rod 44 continues to drive the groove plate 45 to rise, so that the workpiece can be raised. When the workpiece angle is in line with the inner angle of the limit plate 31, and the lower end surface of the workpiece is higher than the upper end surface of the support block 32, the motor 5 42 drives the gear 41 to rotate, so that the inclined groove ring 39 can rotate. The inclined groove ring 39 uses its inclined groove to drive multiple guide columns 40 to move radially at the same time. The support block 32 slides on the fixed rod 43 and penetrates the limit plate 31. At this time, the pressure plate 36 and the adjustment rod 33 are driven away from the workpiece, so that the workpiece can fall on the support block 32, and the support block 32 is used to provide support for the workpiece. Then the above operation is repeated, and the workpiece can be lifted up. The lower workpiece squeezes the upper workpiece so that multiple workpieces are neatly stacked. When a certain number of workpieces are stacked and the workpieces need to be transported, the support block 32 can be driven away from the bottom of the workpiece so that the multiple workpieces lose their support and slide down under the action of gravity, and then the workpieces can be transported. In this way, the demoulding workpieces can be neatly stacked, which saves the staff from having to manually remove the workpieces many times and the process of arranging the workpieces, thus avoiding the fatigue of the staff. In addition, the neatly stacked workpieces can be conveniently transported to other places at one time, which is convenient for subsequent further processing. At the same time, it is also convenient for the staff to count the number of workpieces. When the staff needs to manually remove the workpieces from between the limit plates 31 When the fallen workpieces are transported to other places, if there are a large number of workpieces, the overall weight is large, and it may be difficult for the workers to lift them, which will affect the transportation work. Therefore, before the workpieces fall from between the limit plates 31, according to the workers' own abilities, the motor 2 14 can be used to drive the threaded rod 15 to rotate, so that the lifting block 17 can be raised and lowered, and the height of the partition 20 can be adjusted to align the partition 20 with the gap between the two adjacent workpieces. Then, the electric push rod 18 can be used to drive the partition 20 to move horizontally and insert it into the gap. Then, the support block 32 can be driven away from the workpiece, so that the workpiece below the partition 20 can fall, while the workpiece above the partition 20 can be blocked by the partition 20. When the partition 20 is away from the workpiece After the workpiece is moved, the workpiece will be supported by the reset support block 32, thereby realizing the partition of the stacked workpieces, and the number of workpieces dropped at one time can be controlled as needed, thereby avoiding the situation where a large number of workpieces dropped at one time make it difficult for the staff to lift them, thereby affecting the normal progress of the transfer work; and, when it is necessary to transfer the workpieces between the limit plates 31 to the surrounding conveyor belt for subsequent processing, the motor 1 5 can be used to drive the threaded rod 21 to rotate, so that the slider 6 moves horizontally, so that the unloading plate 4 is under the limit plate 31, and the dropped workpiece slides onto the conveyor belt through the unloading plate 4, and can be processed in the next step, and according to the position of the conveyor belt, the motor 3 22 can be used to drive the unloading plate 4 to move horizontally. The material plate 4 rotates to adjust the direction in which the workpieces fall to adapt to different usage requirements, thereby realizing the rapid transfer of the workpieces to the conveyor belt and improving the efficiency of subsequent processing of the workpieces; thus, the partitioned falling stacking mechanism can be used to neatly stack the demoulding workpieces, eliminating the need for the staff to manually remove the workpieces many times and the process of arranging the workpieces, thus avoiding the fatigue of the staff, and the neatly stacked workpieces are also convenient for one-time centralized transportation to other places, which is convenient for subsequent further processing. At the same time, it is also convenient for the staff to count the number of workpieces, and before the workpieces fall from between the limit plates 31, the stacked workpieces can be partitioned according to the staff's own ability, and can be sorted according to the workpieces. It is necessary to control the number of workpieces that fall at one time, thereby avoiding the situation where a large number of workpieces fall at one time, which makes it difficult for the staff to lift them, thereby affecting the normal progress of the transportation work. Moreover, when it is necessary to transfer the workpieces between the limit plates 31 to the surrounding conveyor belts for subsequent processing, the unloading plate 4 is driven under the limit plate 31, and the fallen workpieces slide onto the conveyor belt through the unloading plate 4, and can be processed by the conveyor belt for the next step. Moreover, according to the position of the conveyor belt, the unloading plate 4 can be driven to rotate by the motor three 22 to adjust the direction of the workpiece falling to adapt to different usage requirements, thereby realizing the rapid transfer of the workpiece to the conveyor belt and improving the efficiency of subsequent processing of the workpiece.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN118905191B (en) | 2025-02-28 |
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