CN118905023A - Auto-parts stamping device - Google Patents
Auto-parts stamping device Download PDFInfo
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- CN118905023A CN118905023A CN202411114742.7A CN202411114742A CN118905023A CN 118905023 A CN118905023 A CN 118905023A CN 202411114742 A CN202411114742 A CN 202411114742A CN 118905023 A CN118905023 A CN 118905023A
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- sweeping
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Links
- 238000010408 sweeping Methods 0.000 claims description 46
- 238000004080 punching Methods 0.000 claims description 18
- 238000000605 extraction Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 241000883990 Flabellum Species 0.000 claims 1
- 230000000740 bleeding effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 22
- 239000012535 impurity Substances 0.000 abstract description 18
- 230000001680 brushing effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000005192 partition Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/36—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis orthogonal to the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及汽车配件技术领域,具体为一种汽车配件冲压装置。The invention relates to the technical field of automobile accessories, in particular to an automobile accessories stamping device.
背景技术Background Art
冲压加工汽车弹簧托盘是一种高效且经济的生产工艺,能够快速、大量地生产出形状、尺寸和性能均达到高标准的弹簧托盘,同时最大限度地减少材料浪费,提高材料利用率,确保弹簧托盘具有出色的结构强度和刚度,有效支撑汽车减震系统,提升行驶稳定性和安全性,且选用优质材料并经冲压加工处理,使弹簧托盘具有较长的使用寿命和可靠的耐久性;Stamping automobile spring trays is an efficient and economical production process that can quickly and massively produce spring trays that meet high standards in shape, size and performance, while minimizing material waste and improving material utilization, ensuring that the spring trays have excellent structural strength and rigidity, effectively supporting the automobile shock absorption system, and improving driving stability and safety. The selection of high-quality materials and stamping processing ensure that the spring trays have a long service life and reliable durability.
公告号为“”的专利公开了一种用于汽车配件的冲压装置,包括箱体,所述箱体的顶部固定连接有冲压装置,所述冲压装置的内部固定连接有收集机构,所述冲压装置的左端固定连接有润滑机构,所述冲压装置的左端固定连接有推料机构,所述推料机构位于润滑机构的前端,所述箱体的顶部固定连接有下模座,所述下模座的顶部固定连接有第一导柱,所述第一导柱的顶部固定连接有第一导套,所述第一导套设置有径向通孔,所述径向通孔的内壁固定连接有上油管。The patent with announcement number " " discloses a stamping device for automotive accessories, including a box body, the top of the box body is fixedly connected to the stamping device, the inside of the stamping device is fixedly connected to a collecting mechanism, the left end of the stamping device is fixedly connected to a lubrication mechanism, the left end of the stamping device is fixedly connected to a pushing mechanism, the pushing mechanism is located at the front end of the lubrication mechanism, the top of the box body is fixedly connected to a lower die seat, the top of the lower die seat is fixedly connected to a first guide column, the top of the first guide column is fixedly connected to a first guide sleeve, the first guide sleeve is provided with a radial through hole, and the inner wall of the radial through hole is fixedly connected to an upper oil pipe.
使用冲压机床在进行对铁板材料进行冲压加工时,如果材料表面存在杂质,这些杂质会附着在模具表面,导致冲压件表面出现划痕、凹坑、凸点等缺陷,影响产品的外观质量,从而影响了冲压加工的效率。When using a stamping machine to stamp iron plate materials, if there are impurities on the surface of the material, these impurities will adhere to the surface of the mold, causing scratches, pits, convex spots and other defects on the surface of the stamped parts, affecting the appearance quality of the product, thereby affecting the efficiency of the stamping process.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种汽车配件冲压装置,以解决上述背景技术中提出的问题。In view of the deficiencies of the prior art, the present invention provides an automobile parts stamping device to solve the problems raised in the above background technology.
为实现以上目的,本发明通过以下技术方案予以实现:一种汽车配件冲压装置,包括冲压机床,所述冲压机床顶部固定连接有冲压组件,所述冲压组件底部固定连接有上模板,所述冲压机床内部位于冲压组件底部固定连接有下模板,所述下模板内部设置有压边圈,所述冲压机床顶部固定连接有清理组件,所述冲压机床顶部固定连接有降温机构,所述冲压机床左侧活动固定连接有两个进料滚轮,其中一个所述进料滚轮外壁固定连接有进料电机,且进料电机与冲压机床固定连接,所述冲压机床内部位于下模板底部固定连接有落料斜板;To achieve the above objectives, the present invention is implemented through the following technical solutions: a stamping device for automobile parts, including a stamping machine, a stamping assembly is fixedly connected to the top of the stamping machine, an upper template is fixedly connected to the bottom of the stamping assembly, a lower template is fixedly connected to the bottom of the stamping assembly inside the stamping machine, a pressure ring is arranged inside the lower template, a cleaning assembly is fixedly connected to the top of the stamping machine, a cooling mechanism is fixedly connected to the top of the stamping machine, two feed rollers are movably fixedly connected to the left side of the stamping machine, a feed motor is fixedly connected to the outer wall of one of the feed rollers, and the feed motor is fixedly connected to the stamping machine, and a blanking inclined plate is fixedly connected to the bottom of the lower template inside the stamping machine;
清理组件包括:The cleaning components include:
固定杆,所述固定杆固定连接在冲压机床顶部位于下模板左侧;A fixing rod, the fixing rod is fixedly connected to the top of the punching machine and is located on the left side of the lower template;
第一扫动电机,所述第一扫动电机固定连接在固定杆内部;a first sweeping motor, wherein the first sweeping motor is fixedly connected inside the fixing rod;
第一扫动刷,所述第一扫动刷固定连接在第一扫动电机底部,且第一扫动刷与第一扫动电机输出轴固定连接。The first sweeping brush is fixedly connected to the bottom of the first sweeping motor, and the first sweeping brush is fixedly connected to the output shaft of the first sweeping motor.
优选的,所述冲压机床内部分别位于下模板的左右两侧固定连接有第二驱动电机,两个所述第二驱动电机顶部均固定连接有第二扫动刷。Preferably, second drive motors are fixedly connected to the left and right sides of the lower template inside the stamping machine, and second sweeping brushes are fixedly connected to the tops of the two second drive motors.
优选的,所述冲压机床顶部位于下模板正,面固定连接有收集盒,所述冲压机床正面位于收集盒底部固定连接有收集斜板。Preferably, the top of the stamping machine is located in front of the lower template, and a collecting box is fixedly connected to the surface thereof, and the front of the stamping machine is located in front of the collecting box and a collecting inclined plate is fixedly connected to the bottom thereof.
优选的,所述降温机构包括抽气箱,所述抽气箱固定连接在冲压机床顶部位于下模板的背面,所述抽气箱正面活动连接有滑动气口。Preferably, the cooling mechanism comprises an air extraction box, which is fixedly connected to the top of the stamping machine and located on the back side of the lower mold plate, and a sliding air port is movably connected to the front side of the air extraction box.
优选的,所述滑动气口顶部固定连接有两个导柱,两个所述导柱外壁活动连接两个固定架,且两个固定架固定连接在上模板顶部,所述固定架底部固定连接有弹簧,且弹簧底部与滑动气口固定连接。Preferably, the top of the sliding air port is fixedly connected to two guide pillars, the outer walls of the two guide pillars are movably connected to two fixing frames, and the two fixing frames are fixedly connected to the top of the upper template, the bottom of the fixing frame is fixedly connected to a spring, and the bottom of the spring is fixedly connected to the sliding air port.
优选的,所述抽气箱内部固定连接有隔板,所述抽气箱内部位于隔板底部固定连接有滤板。Preferably, a partition is fixedly connected inside the vacuum box, and a filter plate is fixedly connected inside the vacuum box at the bottom of the partition.
优选的,所述抽气箱内部位于隔板顶部固定连接有电机架,所述电机架内部固定连接有三个抽气电机。Preferably, a motor frame is fixedly connected to the top of the partition inside the vacuum box, and three vacuum motors are fixedly connected to the motor frame.
优选的,所述抽气电机底部固定连接有固定柱,且固定柱与抽气电机的输出轴固定连接,所述固定柱外壁位于隔板内部固定连接有四个扇叶,所述固定柱外壁位于滤板底部固定连接有四个叶片。Preferably, a fixing column is fixedly connected to the bottom of the exhaust motor, and the fixing column is fixedly connected to the output shaft of the exhaust motor. The outer wall of the fixing column is located inside the partition and fixedly connected to four fan blades. The outer wall of the fixing column is located at the bottom of the filter plate and fixedly connected to four blades.
本发明提供了一种汽车配件冲压装置。具备以下有益效果:The present invention provides a stamping device for automobile parts. It has the following beneficial effects:
1、该汽车配件冲压装置,通过第一扫动电机会带动第一扫动刷进行旋转,第一扫动刷会将待加工的材料的顶部的杂质擦除,并且材料被持续向右输送,材料的底面会被两个第二驱动电机带动的第二扫动刷对材料的底面进行旋转式的刷动,并且两个第二扫动刷能够对下模板的表面进行刷动,能够将材料底面的杂质刷除来防止杂质可附着在模具表面,来提升冲压加工的效率。1. The auto parts stamping device drives the first sweeping brush to rotate through the first sweeping motor. The first sweeping brush wipes off the impurities on the top of the material to be processed, and the material is continuously transported to the right. The bottom surface of the material is rotationally brushed by the second sweeping brush driven by two second driving motors, and the two second sweeping brushes can brush the surface of the lower template, and can brush off the impurities on the bottom surface of the material to prevent the impurities from adhering to the mold surface, thereby improving the efficiency of the stamping process.
2、该汽车配件冲压装置,通过两个第二扫动刷旋转将压边圈推出的已经冲压成型的弹簧托盘向冲压机床的正面推动,让成型的弹簧托盘被推到收集盒的内部,从而从收集斜板处滑出,这样能够避免,人工用手去拿出冲压完成的塑件,而意外遭受到冲压机的压制而受伤,这这样能够间接的起到提升冲压加工的效率。2. The auto parts stamping device pushes the stamped spring tray pushed out by the pressure ring toward the front of the stamping machine by rotating the two second sweeping brushes, so that the formed spring tray is pushed into the inside of the collection box and slides out from the collecting inclined plate. This can avoid manual labor to take out the stamped plastic parts and accidentally be injured by the stamping machine, which can indirectly improve the efficiency of the stamping process.
3、该汽车配件冲压装置,通过三个抽气电机带动对应的叶片进行旋转,让滑动气口处能够产生吹出的气流,同时抽气箱正面靠近冲压机床的地方会产生吸入的气流,能够让流动的气流对下模板产生降温的作用,同时滑动气口出吹的气流能够对上模板进行作用,并让气流对上模板进行降温,对模具进行降温能防止模具因为冲压产生的高温而造成模具的磨损加剧,这样能够有利于对模具进行保护,从而起到提升冲压加工的效率。3. The auto parts stamping device drives the corresponding blades to rotate through three exhaust motors, so that a blowing airflow can be generated at the sliding air port. At the same time, an inhaled airflow is generated at the front of the exhaust box near the stamping machine, which can allow the flowing airflow to cool the lower template. At the same time, the airflow blown out of the sliding air port can act on the upper template and allow the airflow to cool the upper template. Cooling the mold can prevent the mold from being aggravated by the high temperature generated by stamping, which can be beneficial to protecting the mold, thereby improving the efficiency of the stamping process.
4、该汽车配件冲压装置,通过让两个第二驱动电机驱动第二扫动刷变为与对应的下模板的左右两侧的边平行的状态且不再进行转动时,这样让气流在下模板的顶部形成的了从收集盒处将气流吸往抽气箱处的情况,这样在刚刚进行冲压完成时,能够让下模板的顶部保持较为快速的气流流动,能够更好的对下模板进行散热,提高了散热的效果。4. The automobile parts stamping device allows the two second driving motors to drive the second sweeping brushes to become parallel to the left and right sides of the corresponding lower template and no longer rotate, so that the airflow is formed at the top of the lower template and the airflow is sucked from the collection box to the air extraction box. In this way, when the stamping is just completed, the top of the lower template can maintain a relatively fast airflow flow, which can better dissipate the heat of the lower template and improve the heat dissipation effect.
5、该汽车配件冲压装置,通过两个第二扫动刷对下模板的顶部以及待加工材料的底面刷下的杂质,会被抽气箱吸入到内部,被滤板拦下,并且叶片在转动时也会对滤板的底部进行扫动,防止滤板堵塞,这样防止了扫动产生的杂质堆积,对扫落的杂质进行收集,从而提升了扫动清洁的效果,来提升冲压加工的效率。5. The auto parts stamping device uses two second sweeping brushes to brush off the impurities on the top of the lower template and the bottom of the material to be processed. The impurities will be sucked into the interior by the vacuum box and blocked by the filter plate. The blades will also sweep the bottom of the filter plate when rotating to prevent the filter plate from being blocked. This prevents the accumulation of impurities generated by the sweeping and collects the swept impurities, thereby improving the sweeping cleaning effect and improving the efficiency of the stamping process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明主视立体结构示意图;FIG1 is a schematic diagram of the main stereoscopic structure of the present invention;
图2为图1中A部放大结构示意图;FIG2 is an enlarged structural schematic diagram of part A in FIG1 ;
图3为本发明右视立体结构示意图;FIG3 is a schematic diagram of a right-side stereoscopic structure of the present invention;
图4为本发明左视立体结构示意图;FIG4 is a schematic diagram of a left-side stereoscopic structure of the present invention;
图5为本发明第二驱动电机结构示意图;FIG5 is a schematic diagram of the structure of a second drive motor according to the present invention;
图6为图3中B部放大结构示意图;FIG6 is an enlarged structural diagram of part B in FIG3 ;
图7为本发明电机架结构示意图;FIG7 is a schematic diagram of the structure of the motor frame of the present invention;
图8为本发明抽气箱结构示意图;FIG8 is a schematic diagram of the structure of the vacuum box of the present invention;
图9为本发明抽气电机结构示意图。FIG. 9 is a schematic diagram of the structure of the air extraction motor of the present invention.
图中:1、冲压机床;11、进料滚轮;12、进料电机;13、落料斜板;2、冲压组件;3、上模板;4、下模板;5、压边圈;6、清理组件;601、固定杆;602、第一扫动电机;603、第一扫动刷;604、第二驱动电机;605、第二扫动刷;606、收集盒;607、收集斜板;7、降温机构;701、抽气箱;702、滑动气口;703、导柱;704、固定架;705、弹簧;706、抽气电机;707、隔板;708、滤板;709、固定柱;710、扇叶;711、叶片;712、电机架。In the figure: 1. stamping machine; 11. feed roller; 12. feed motor; 13. blanking inclined plate; 2. stamping assembly; 3. upper template; 4. lower template; 5. pressure ring; 6. cleaning assembly; 601. fixed rod; 602. first sweeping motor; 603. first sweeping brush; 604. second drive motor; 605. second sweeping brush; 606. collecting box; 607. collecting inclined plate; 7. cooling mechanism; 701. exhaust box; 702. sliding air port; 703. guide column; 704. fixed frame; 705. spring; 706. exhaust motor; 707. partition; 708. filter plate; 709. fixed column; 710. fan blade; 711. blade; 712. motor frame.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
实施例一Embodiment 1
请参阅图1-5,本发明提供一种技术方案:一种汽车配件冲压装置,包括冲压机床1,冲压机床1顶部固定连接有冲压组件2,冲压组件2底部固定连接有上模板3,冲压机床1内部位于冲压组件2底部固定连接有下模板4,下模板4内部设置有压边圈5,冲压机床1顶部固定连接有清理组件6,冲压机床1顶部固定连接有降温机构7,冲压机床1左侧活动固定连接有两个进料滚轮11,其中一个进料滚轮11外壁固定连接有进料电机12,且进料电机12与冲压机床1固定连接,冲压机床1内部位于下模板4底部固定连接有落料斜板13;Please refer to Figures 1-5. The present invention provides a technical solution: a stamping device for automobile parts, including a stamping machine 1, a stamping assembly 2 is fixedly connected to the top of the stamping machine 1, an upper template 3 is fixedly connected to the bottom of the stamping assembly 2, a lower template 4 is fixedly connected to the bottom of the stamping assembly 2 inside the stamping machine 1, a pressure ring 5 is arranged inside the lower template 4, a cleaning assembly 6 is fixedly connected to the top of the stamping machine 1, a cooling mechanism 7 is fixedly connected to the top of the stamping machine 1, two feed rollers 11 are movably fixedly connected to the left side of the stamping machine 1, a feed motor 12 is fixedly connected to the outer wall of one of the feed rollers 11, and the feed motor 12 is fixedly connected to the stamping machine 1, and a blanking inclined plate 13 is fixedly connected to the bottom of the lower template 4 inside the stamping machine 1;
清理组件6包括:Cleaning component 6 includes:
固定杆601,固定杆601固定连接在冲压机床1顶部位于下模板4左侧;A fixing rod 601, the fixing rod 601 is fixedly connected to the top of the punching machine 1 and is located on the left side of the lower template 4;
第一扫动电机602,第一扫动电机602固定连接在固定杆601内部;A first sweeping motor 602, the first sweeping motor 602 is fixedly connected inside the fixing rod 601;
第一扫动刷603,第一扫动刷603固定连接在第一扫动电机602底部,且第一扫动刷603与第一扫动电机602输出轴固定连接。The first sweeping brush 603 is fixedly connected to the bottom of the first sweeping motor 602 , and the first sweeping brush 603 is fixedly connected to the output shaft of the first sweeping motor 602 .
冲压机床1内部分别位于下模板4的左右两侧固定连接有第二驱动电机604,两个第二驱动电机604顶部均固定连接有第二扫动刷605。Inside the stamping machine 1 , second drive motors 604 are fixedly connected to the left and right sides of the lower template 4 , and second sweeping brushes 605 are fixedly connected to the tops of the two second drive motors 604 .
冲压机床1顶部位于下模板4正,面固定连接有收集盒606,冲压机床1正面位于收集盒606底部固定连接有收集斜板607。The top of the punching machine 1 is located in front of the lower template 4, and a collecting box 606 is fixedly connected to the surface. The front of the punching machine 1 is located at the bottom of the collecting box 606 and a collecting inclined plate 607 is fixedly connected to it.
使用时,将需要进行冲压的材料放入到两个进料滚轮11中间由进料电机12带动其中的一个进料滚轮11进行转动,从而带动从材料进行运动在进料滚轮11进行运动的时候,第一扫动电机602会带动第一扫动刷603进行旋转,第一扫动刷603会将待加工的材料的顶部的杂质擦除,并且材料被持续向右输送,材料的底面会被两个第二驱动电机604带动的第二扫动刷605对材料的底面进行旋转式的刷动,并且两个第二扫动刷605能够对下模板4的表面进行刷动,能够将材料底面的杂质刷除来防止杂质可附着在模具表面,导致冲压件表面出现划痕、凹坑、凸点等缺陷,影响产品的外观质量,这样能够提升冲压加工的效率,在冲压组件2下压上模板3进行冲压时,会让上模板3松开14,从让进料电机12停止带动对应的进料滚轮11,同时让两个第二驱动电机604驱动第二扫动刷605变为与对应的下模板4的左右两侧的边平行的状态且不再进行转动,然后上模板3与下模板4进行合模,中心部分的落料会从落料斜板13处滑出,合模完成后,冲压组件2带动上模板3进行抬升,上模板3上升后重新向上压14,让两个第二驱动电机604继续带动对应的第二扫动刷605进行旋转,进料电机12继续带动对应的进料滚轮11运动,两个第二扫动刷605旋转会将压边圈5推出的已经冲压成型的弹簧托盘向冲压机床1的正面推动,让成型的弹簧托盘被推到收集盒606的内部,从而从收集斜板607处滑出,这样能够避免,人工用手去拿出冲压完成的塑件,而意外遭受到冲压机的压制而受伤,这这样能够间接的起到提升冲压加工的效率。When in use, the material to be stamped is placed between the two feed rollers 11, and the feed motor 12 drives one of the feed rollers 11 to rotate, thereby driving the material to move. When the feed roller 11 is moving, the first sweeping motor 602 drives the first sweeping brush 603 to rotate, and the first sweeping brush 603 will wipe off the impurities on the top of the material to be processed, and the material is continuously transported to the right. The bottom surface of the material will be rotated by the second sweeping brush 605 driven by the two second drive motors 604. The two second sweeping brushes 605 can brush the surface of the lower template 4, and can brush off the impurities on the bottom surface of the material to prevent the impurities from adhering to the mold surface, resulting in scratches, pits, bumps and other defects on the surface of the stamped parts, affecting the appearance quality of the product. This can improve the efficiency of the stamping process. When the stamping assembly 2 presses down the upper template 3 for stamping, the upper template 3 will be loosened 14, so that the feed motor 12 stops driving the corresponding The feed roller 11 is driven by the two second drive motors 604, and the two second sweeping brushes 605 are driven to be parallel to the left and right sides of the corresponding lower template 4 and no longer rotate. Then the upper template 3 and the lower template 4 are molded together, and the blanking in the center will slide out from the blanking inclined plate 13. After the mold is closed, the stamping assembly 2 drives the upper template 3 to lift, and the upper template 3 is pressed upward again after rising 14, so that the two second drive motors 604 continue to drive the corresponding second sweeping brushes 605 to rotate, and the feed motor 12 continues to drive the corresponding feed roller 11 to move. The rotation of the two second sweeping brushes 605 will push the spring tray that has been stamped and formed by the pressure ring 5 toward the front of the stamping machine 1, so that the formed spring tray is pushed into the inside of the collection box 606, and then slides out from the collection inclined plate 607, so that it can avoid that the stamped plastic parts are taken out manually by hand, and accidentally injured by the pressure of the stamping machine, which can indirectly improve the efficiency of the stamping process.
实施例二Embodiment 2
请参阅图1-9,在实施例一的基础上本发明提供一种技术方案:Please refer to Figures 1-9. Based on the first embodiment, the present invention provides a technical solution:
降温机构7包括抽气箱701,抽气箱701固定连接在冲压机床1顶部位于下模板4的背面,抽气箱701正面活动连接有滑动气口702。The cooling mechanism 7 comprises an exhaust box 701 , which is fixedly connected to the top of the punching machine 1 and located at the back of the lower mold plate 4 , and a sliding air port 702 is movably connected to the front of the exhaust box 701 .
滑动气口702顶部固定连接有两个导柱703,两个导柱703外壁活动连接两个固定架704,且两个固定架704固定连接在上模板3顶部,固定架704底部固定连接有弹簧705,且弹簧705底部与滑动气口702固定连接。Two guide pillars 703 are fixedly connected to the top of the sliding air port 702, and the outer walls of the two guide pillars 703 are movably connected to two fixing frames 704, and the two fixing frames 704 are fixedly connected to the top of the upper template 3, and the bottom of the fixing frame 704 is fixedly connected to a spring 705, and the bottom of the spring 705 is fixedly connected to the sliding air port 702.
抽气箱701内部固定连接有隔板707,抽气箱701内部位于隔板707底部固定连接有滤板708。A partition plate 707 is fixedly connected inside the air extraction box 701 , and a filter plate 708 is fixedly connected at the bottom of the partition plate 707 inside the air extraction box 701 .
抽气箱701内部位于隔板707顶部固定连接有电机架712,电机架712内部固定连接有三个抽气电机706。A motor frame 712 is fixedly connected to the top of the partition 707 inside the vacuum box 701, and three vacuum motors 706 are fixedly connected inside the motor frame 712.
抽气电机706底部固定连接有固定柱709,且固定柱709与抽气电机706的输出轴固定连接,固定柱709外壁位于隔板707内部固定连接有四个扇叶710,固定柱709外壁位于滤板708底部固定连接有四个叶片711The bottom of the air extraction motor 706 is fixedly connected to a fixed column 709, and the fixed column 709 is fixedly connected to the output shaft of the air extraction motor 706. The outer wall of the fixed column 709 is located inside the partition 707 and is fixedly connected to four fan blades 710. The outer wall of the fixed column 709 is located at the bottom of the filter plate 708 and is fixedly connected to four blades 711.
使用时,三个抽气电机706带动对应的叶片711进行旋转,三个叶片711上的扇叶710与固定柱709会产生向上的气流,让滑动气口702处能够产生吹出的气流,同时抽气箱701正面靠近冲压机床1的地方会产生吸入的气流,这样会让抽气箱701底部的产生的气流对下模板4的表面产生作用,能够让流动的气流对下模板4产生降温的作用,同时滑动气口702出吹的气流能够对上模板3进行作用,并让气流对上模板3进行降温,对模具进行降温能防止模具因为冲压产生的高温而造成模具的磨损加剧,这样能够有利于对模具进行保护,从而起到提升冲压加工的效率,在上模板3被冲压组件2下压时,上模板3会带动两个固定架704一起向下运动,同时固定架704会通过弹簧下压滑动气口702,这个过程中滑动气口702会持续与抽气箱701连通,并保持气流从滑动气口702处流出,在让两个第二驱动电机604驱动第二扫动刷605变为与对应的下模板4的左右两侧的边平行的状态且不再进行转动时,这样让气流在下模板4的顶部形成的了从收集盒606处将气流吸往抽气箱701处的情况,这样在刚刚进行冲压完成时,能够让下模板4的顶部保持较为快速的气流流动,能够更好的对下模板4进行散热,提高了散热的效果,同时由两个第二扫动刷605对下模板4的顶部以及待加工材料的底面刷下的杂质,会被抽气箱701吸入到内部,被滤板708拦下,并且叶片711在转动时也会对滤板708的底部进行扫动,防止滤板708堵塞,这样防止了扫动产生的杂质堆积,对扫落的杂质进行收集,从而提升了扫动清洁的效果,来提升冲压加工的效率。When in use, the three exhaust motors 706 drive the corresponding blades 711 to rotate, and the fan blades 710 and the fixed columns 709 on the three blades 711 will generate an upward airflow, so that the sliding air port 702 can generate a blowing airflow, and at the same time, the front of the exhaust box 701 close to the stamping machine 1 will generate an inhaled airflow, which will allow the airflow generated at the bottom of the exhaust box 701 to act on the surface of the lower template 4, so that the flowing airflow can cool the lower template 4, and at the same time, the airflow blown out of the sliding air port 702 can act on the upper template 3, and the airflow can cool the upper template 3. Cooling the mold can prevent the mold from being aggravated by the high temperature generated by stamping, which can be beneficial to protecting the mold, thereby improving the efficiency of the stamping process. When the upper template 3 is pressed down by the stamping assembly 2, the upper template 3 will drive the two fixed frames 704 to move downward together, and at the same time, the fixed frame 704 will press down the sliding air port 702 through the spring. In this process, the sliding air port 702 It will continue to be connected to the vacuum box 701 and keep the airflow flowing out from the sliding air port 702. When the two second driving motors 604 drive the second sweeping brushes 605 to become parallel to the left and right sides of the corresponding lower template 4 and no longer rotate, the airflow is formed at the top of the lower template 4 and the airflow is sucked from the collecting box 606 to the vacuum box 701. In this way, when the stamping is just completed, the top of the lower template 4 can maintain a relatively fast airflow flow, which can better dissipate the heat of the lower template 4 and improve the heat dissipation effect. At the same time, the impurities brushed off by the two second sweeping brushes 605 on the top of the lower template 4 and the bottom surface of the material to be processed will be sucked into the interior by the vacuum box 701 and blocked by the filter plate 708. The blade 711 will also sweep the bottom of the filter plate 708 when rotating to prevent the filter plate 708 from being blocked. This prevents the accumulation of impurities generated by the sweeping and collects the swept impurities, thereby improving the sweeping cleaning effect and improving the efficiency of the stamping process.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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