CN118904950A - Automatic wire drawing equipment for steel strand production and wire drawing method thereof - Google Patents
Automatic wire drawing equipment for steel strand production and wire drawing method thereof Download PDFInfo
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- CN118904950A CN118904950A CN202411405140.7A CN202411405140A CN118904950A CN 118904950 A CN118904950 A CN 118904950A CN 202411405140 A CN202411405140 A CN 202411405140A CN 118904950 A CN118904950 A CN 118904950A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/04—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
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Abstract
本发明涉及金属丝拉拔技术,具体涉及一种钢绞线生产用自动化拉丝设备及其拉丝方法,钢绞线生产用自动化拉丝设备包括机架、拉丝辊和拉丝模具;拉丝辊成对设置,包括中心辊、传动结构、分别固定套设于中心辊两个端部固定卡环和多个位于两个固定卡环之间且直径可调的活动卡环,两个中心辊平行且为轴线水平的锥形。钢绞线沿中心辊的小端向大端的方向,依次交替绕过两个拉丝辊的卡环和拉丝模具。绕线过程中,在活动卡环的线速度与钢绞线的移动速度不匹配时,传动结构调整活动卡环的位置,使活动卡环的线速度与钢绞线的移动速度趋于相等,避免钢绞线局部松弛或过紧,保证对钢绞线的拉丝效果,且能够增大活动卡环对拉丝模具的适配范围,通用性好。
The present invention relates to a metal wire drawing technology, and specifically to an automated wire drawing equipment for steel strand production and a wire drawing method thereof. The automated wire drawing equipment for steel strand production comprises a frame, a wire drawing roller and a wire drawing die; the wire drawing rollers are arranged in pairs, including a central roller, a transmission structure, fixed clamps respectively fixedly sleeved on the two ends of the central roller, and a plurality of movable clamps located between the two fixed clamps and with adjustable diameters, and the two central rollers are parallel and tapered with the axis horizontal. The steel strands alternately bypass the clamps and the wire drawing dies of the two wire drawing rollers in the direction from the small end to the large end of the central roller. During the winding process, when the linear speed of the movable clamp does not match the moving speed of the steel strand, the transmission structure adjusts the position of the movable clamp so that the linear speed of the movable clamp is equal to the moving speed of the steel strand, thereby avoiding local slack or over-tightening of the steel strand, ensuring the wire drawing effect of the steel strand, and increasing the adaptability range of the movable clamp to the wire drawing die, with good versatility.
Description
技术领域Technical Field
本发明涉及金属丝拉拔技术领域,具体涉及一种钢绞线生产用自动化拉丝设备及其拉丝方法。The invention relates to the technical field of metal wire drawing, and in particular to an automated wire drawing device for producing steel strands and a wire drawing method thereof.
背景技术Background Art
钢绞线是由多根钢丝绞合构成的钢铁制品,其制作过程分为单丝制造和绞线制造,其中,制作单丝时采用拉丝技术,具体为:在外力作用下使金属强行通过模具,金属横截面被压缩,使其改变形状。现有技术中,双塔轮式的拉丝机通过在塔轮上设置不同直径的线槽来适应拉丝前后的线速度变化,但当更换拉丝模具和单丝后,塔轮自身有限的线槽不能适应新规格的拉丝模具和单丝尺寸,会导致金属单丝张力过大或过小,进而需要匹配新的尺寸的塔轮,使得现有的双塔轮式拉丝机的适配工作范围小,通用性差。Stranded steel wire is a steel product composed of multiple steel wires twisted together. Its manufacturing process is divided into single-wire manufacturing and stranded wire manufacturing. Wire drawing technology is used to make single wires, specifically: the metal is forced through the die under the action of external force, and the metal cross section is compressed to change its shape. In the prior art, the twin-tower wire drawing machine adapts to the change of line speed before and after wire drawing by setting wire grooves of different diameters on the tower wheel. However, after the wire drawing die and single wire are replaced, the limited wire grooves of the tower wheel itself cannot adapt to the new specifications of the wire drawing die and single wire size, which will cause the metal single wire tension to be too large or too small, and then a new size of tower wheel needs to be matched, which makes the existing twin-tower wire drawing machine have a small adaptation working range and poor versatility.
发明内容Summary of the invention
本发明提供一种钢绞线生产用自动化拉丝设备及其拉丝方法,以解决现有的拉丝机通用性差的问题。The invention provides an automated wire drawing device for producing steel strands and a wire drawing method thereof, so as to solve the problem of poor versatility of existing wire drawing machines.
本发明的一种钢绞线生产用自动化拉丝设备及其拉丝方法采用如下技术方案:The present invention provides an automated wire drawing device for producing steel strands and a wire drawing method thereof, which adopts the following technical solutions:
一种钢绞线生产用自动化拉丝设备,包括机架、拉丝辊和拉丝模具;机架上安装有放线辊和收线辊;拉丝辊成对设置,包括中心辊和多个卡环,两个拉丝辊的中心辊平行,且为轴线水平的锥形,两个中心辊均绕自身轴线转动安装于机架,且两个中心辊的小端位于同侧;多个卡环包括固定卡环和活动卡环;固定卡环有两个,分别固定套设于中心辊的两个端部;活动卡环有多个,均套设于中心辊外且位于两个固定卡环之间,每个活动卡环均随中心辊同步转动且在中心辊轴向上的预设范围内位置可调,沿中心辊的大端到小端的方向,多个卡环的外径依次减小,其中,活动卡环的直径可调,进而在沿中心辊轴向移动时,其外径随中心辊外圆周直径的增大而增大;活动卡环与中心辊之间设置有传动结构,传动结构在钢绞线与活动卡环出现差速时,使活动卡环沿中心辊轴向移动,且在钢绞线的移动速度大于活动卡环的线速度时,使活动卡环向靠近中心辊大端一侧移动;拉丝模具有多个均安装于机架,且分为两组,每组对应一个拉丝辊;每个拉丝模具对应一个卡环,且沿中心辊的小端到大端的方向,同组的多个拉丝模具的模孔直径逐步减小;钢绞线从放线辊上伸出后,沿中心辊的小端向大端的方向,依次交替绕过两个拉丝辊的卡环后固定于收线辊;且从一个拉丝辊穿出的钢绞线经过另一个拉丝辊对应的一个拉丝模具后绕设于另一拉丝辊的卡环。An automated wire drawing equipment for producing steel strands, comprising a frame, a wire drawing roller and a wire drawing die; a pay-off roller and a take-up roller are installed on the frame; the wire drawing rollers are arranged in pairs, including a center roller and a plurality of clamping rings, the center rollers of the two wire drawing rollers are parallel and are tapered with their axes horizontal, the two center rollers are both mounted on the frame around their own axes, and the small ends of the two center rollers are located on the same side; the plurality of clamping rings include fixed clamping rings and movable clamping rings; there are two fixed clamping rings, which are respectively fixedly mounted on the two ends of the center roller; there are a plurality of movable clamping rings, which are all mounted outside the center roller and are located between the two fixed clamping rings, each movable clamping ring rotates synchronously with the center roller and is positionally adjustable within a preset range in the axial direction of the center roller, and the outer diameters of the plurality of clamping rings decrease successively from the large end to the small end of the center roller, wherein the diameter of the movable clamping ring is adjustable, and thus when moving along the axial direction of the center roller, its outer diameter It increases with the increase of the outer circumferential diameter of the center roller; a transmission structure is arranged between the movable clamping ring and the center roller, and when there is a speed difference between the steel strand and the movable clamping ring, the transmission structure makes the movable clamping ring move along the axial direction of the center roller, and when the moving speed of the steel strand is greater than the linear speed of the movable clamping ring, the movable clamping ring moves to the side close to the large end of the center roller; there are multiple wire drawing dies installed on the frame, and are divided into two groups, each group corresponding to a wire drawing roller; each wire drawing die corresponds to a clamping ring, and along the direction from the small end to the large end of the center roller, the die hole diameters of multiple wire drawing dies in the same group gradually decrease; after the steel strand extends from the pay-off roller, it goes along the direction from the small end to the large end of the center roller, alternately passes around the clamping rings of the two wire drawing rollers in turn, and is then fixed to the take-up roller; and the steel strand passing through one wire drawing roller passes through a wire drawing die corresponding to another wire drawing roller and is then wound around the clamping ring of the other wire drawing roller.
可选地,活动卡环包括绕中心辊周向分布的多个环段,相邻两个环段固定连接,每个环段在中心辊周向方向可伸缩。Optionally, the movable clamping ring includes a plurality of ring segments distributed circumferentially around the center roller, two adjacent ring segments are fixedly connected, and each ring segment is retractable in the circumferential direction of the center roller.
可选地,传动结构包括设置于中心辊外的螺纹槽和位于相邻两个环段之间的螺纹块,螺纹槽沿中心辊外周面的母线方向延伸;螺纹块转动安装于相邻两个环段之间,且与螺纹槽螺纹配合;螺纹块上连接有用于与钢绞线接触的摩擦轮,摩擦轮随活动卡环绕中心辊轴线公转的同时,还能在钢绞线的摩擦接触下绕自身轴线转动,进而使螺纹块与螺纹槽的螺纹配合下带动活动卡环沿中心辊轴向移动。Optionally, the transmission structure includes a thread groove arranged outside the center roller and a thread block located between two adjacent ring segments, the thread groove extends along the generatrix direction of the outer peripheral surface of the center roller; the thread block is rotatably installed between the two adjacent ring segments and cooperates with the thread of the thread groove; the thread block is connected to a friction wheel for contacting the steel strand, and the friction wheel can rotate around its own axis while revolving around the axis of the center roller with the movable clamp, and can also rotate around its own axis under the friction contact of the steel strand, thereby enabling the thread block to drive the movable clamp ring to move axially along the center roller under the cooperation of the thread of the thread groove.
可选地,每个环段包括至少两个绕中心辊周向分布的分段,相邻两个分段之间通过柔性的连接件连接。Optionally, each ring segment includes at least two segments distributed circumferentially around the central roller, and two adjacent segments are connected by a flexible connecting piece.
可选地,中心辊外开设有多个滑槽,多个滑槽绕中心辊周向分布,每个分段对应与一个滑槽滑动配合;沿中心辊的大端到其小端,同一环段的多个分段对应的多个滑槽间距逐渐减小,以在活动卡环沿中心辊轴向移动时,相邻两个分段挤压或拉伸连接件;不同环段的相邻两个分段对应的滑槽均与中心辊轴向平行。Optionally, a plurality of slide grooves are provided outside the center roller, and the plurality of slide grooves are distributed circumferentially around the center roller, and each segment corresponds to a slide groove for sliding cooperation; along the large end to the small end of the center roller, the spacing between the plurality of slide grooves corresponding to the plurality of segments of the same ring segment gradually decreases, so that when the movable retaining ring moves axially along the center roller, the two adjacent segments extrude or stretch the connecting piece; the slide grooves corresponding to the two adjacent segments of different ring segments are parallel to the axial direction of the center roller.
可选地,相邻两个环段的相邻两个分段通过固定板连接,螺纹块和摩擦轮均转动安装于固定板。Optionally, two adjacent segments of two adjacent ring segments are connected via a fixing plate, and the threaded block and the friction wheel are both rotatably mounted on the fixing plate.
可选地,每个分段上远离中心辊外周面的一侧均开设有用于容纳钢绞线的容纳槽。Optionally, a receiving groove for receiving the steel strand is provided on one side of each segment away from the outer circumference of the central roller.
可选地,连接件远离中心辊外周面的一侧不高于容纳槽的底部。Optionally, a side of the connecting member away from the outer circumference of the center roller is not higher than the bottom of the accommodating groove.
可选地,拉丝模具的进线端开口大于出线端开口。Optionally, the wire inlet opening of the wire drawing die is larger than the wire outlet opening.
一种钢绞线生产用自动化拉丝方法,利用上述钢绞线生产用自动化拉丝设备,包括:An automated wire drawing method for producing steel strands, using the automated wire drawing equipment for producing steel strands, comprising:
S10,将钢绞线从放线辊拉出后,从中心辊的小端到大端,依次绕设于两个拉丝辊的卡环和对应的拉丝模具后固定于收线辊;在绕线过程中,传动结构在钢绞线与活动卡环出现差速时,使活动卡环沿中心辊轴向移动,且活动卡环的直径随中心辊外圆周直径的增大而增大,进而使活动卡环与钢绞线的线速度相适配;S10, after the steel strand is pulled out from the pay-off roller, it is wound around the clamping rings of the two wire drawing rollers and the corresponding wire drawing dies from the small end to the large end of the center roller in sequence and then fixed to the take-up roller; during the winding process, when there is a speed difference between the steel strand and the movable clamping ring, the transmission structure causes the movable clamping ring to move axially along the center roller, and the diameter of the movable clamping ring increases with the increase of the outer circumference diameter of the center roller, thereby making the linear speed of the movable clamping ring and the steel strand adaptable;
S20,驱动两个中心辊沿相同方向同步转动,进而带动多个卡环同步转动拉伸钢绞线,同时放线辊转动释放钢绞线,收线辊转动收卷钢绞线。S20, driving the two center rollers to rotate synchronously in the same direction, thereby driving the multiple clamping rings to rotate synchronously to stretch the steel strand, while the pay-off roller rotates to release the steel strand, and the take-up roller rotates to reel in the steel strand.
本发明的有益效果是:本发明的钢绞线生产用自动化拉丝设备通过设置传动结构,在活动卡环的直径与其对应的拉丝模具的模孔直径不完全匹配,导致活动卡环的线速度与钢绞线的移动速度不匹配时,调整活动卡环的位置,使活动卡环的线速度与钢绞线的移动速度趋于相等,避免钢绞线局部松弛或过紧,保证卡环和拉丝模具对钢绞线的拉丝效果,且能够增大活动卡环对拉丝模具的适配范围,通用性好。The beneficial effects of the present invention are as follows: the automated wire drawing equipment for steel strand production of the present invention, by setting a transmission structure, can adjust the position of the active clamping ring so that the linear speed of the active clamping ring and the moving speed of the steel strand tend to be equal when the diameter of the active clamping ring and the die hole diameter of the corresponding wire drawing die do not completely match, resulting in a mismatch between the linear speed of the active clamping ring and the moving speed of the steel strand, thereby avoiding local relaxation or overtightening of the steel strand, ensuring the wire drawing effect of the clamping ring and the wire drawing die on the steel strand, and being able to increase the adaptability range of the active clamping ring to the wire drawing die, with good versatility.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本发明的一种钢绞线生产用自动化拉丝设备的实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of an automated wire drawing device for producing steel strands according to the present invention;
图2为图1中A处的放大示意图;FIG2 is an enlarged schematic diagram of point A in FIG1 ;
图3为本发明的一种钢绞线生产用自动化拉丝设备的实施例的整体结构正视图;FIG3 is a front view of the overall structure of an embodiment of an automated wire drawing device for producing steel strands of the present invention;
图4为本发明的一种钢绞线生产用自动化拉丝设备的实施例的整体结构俯视图;FIG4 is a top view of the overall structure of an embodiment of an automated wire drawing device for producing steel strands of the present invention;
图5为本发明的一种钢绞线生产用自动化拉丝设备的实施例中拉丝辊的结构示意图;FIG5 is a schematic structural diagram of a wire drawing roller in an embodiment of an automated wire drawing device for producing steel strands of the present invention;
图6为图5中B处的放大示意图;FIG6 is an enlarged schematic diagram of point B in FIG5;
图7为本发明的一种钢绞线生产用自动化拉丝设备的实施例中拉丝辊的剖切示意图;FIG7 is a cross-sectional schematic diagram of a wire drawing roller in an embodiment of an automated wire drawing device for producing steel strands of the present invention;
图8为图7中C处的放大示意图;FIG8 is an enlarged schematic diagram of point C in FIG7;
图9为本发明的一种钢绞线生产用自动化拉丝设备的实施例中活动卡环的部分结构示意图。FIG. 9 is a schematic diagram of a partial structure of a movable clamping ring in an embodiment of an automated wire drawing device for producing steel strands of the present invention.
图中:100、机架;110、放线辊;120、收线辊;200、拉丝辊;210、中心辊;211、滑槽;220、固定卡环;230、活动卡环;231、分段;232、连接件;233、固定板;234、滑块;240、传动结构;241、螺纹槽;242、螺纹块;243、摩擦轮;300、拉丝模具。In the figure: 100, frame; 110, pay-off roller; 120, take-up roller; 200, drawing roller; 210, center roller; 211, slide groove; 220, fixed snap ring; 230, movable snap ring; 231, segment; 232, connector; 233, fixed plate; 234, slider; 240, transmission structure; 241, thread groove; 242, thread block; 243, friction wheel; 300, drawing die.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明的一种钢绞线生产用自动化拉丝设备的实施例,如图1至图9所示,包括机架100、拉丝辊200和拉丝模具300。An embodiment of an automated wire drawing device for producing steel strands according to the present invention, as shown in FIGS. 1 to 9 , includes a frame 100 , a wire drawing roller 200 and a wire drawing die 300 .
机架100上安装有放线辊110和收线辊120。A pay-off roller 110 and a take-up roller 120 are mounted on the frame 100 .
拉丝辊200成对设置,包括中心辊210和多个卡环,两个拉丝辊200的中心辊210平行,且为轴线水平的锥形,两个中心辊210均绕自身轴线转动安装于机架100,且两个中心辊210的小端位于同侧。具体地,两个中心辊210可由两个电机分别驱动,或其中一个由电机驱动,另一个通过齿轮传动与电机连接传动从而实现两个中心辊210同步转动。多个卡环包括固定卡环220和活动卡环230;固定卡环220有两个,分别固定套设于中心辊210的两个端部。活动卡环230有多个,均套设于中心辊210外且位于两个固定卡环220之间,每个活动卡环230均随中心辊210同步转动且在中心辊210轴向上的预设范围内位置可调,具体地,可在中心辊210外间隔设置多个卡块(图中未示出),每个活动卡环230位于相邻两个卡块之间,相邻两个卡块限定出活动卡环230在中心辊210轴向上活动的预设范围。沿中心辊210的大端到小端的方向,多个卡环的外径依次减小;其中,活动卡环230的直径可调,进而在沿中心辊210轴向移动时,其外径随中心辊210外圆周直径的增大而增大;活动卡环230与中心辊210之间设置有传动结构240,传动结构240在钢绞线与活动卡环230出现差速时,使活动卡环230沿中心辊210轴向移动,且在钢绞线的移动速度大于活动卡环230的线速度时,使活动卡环230向靠近中心辊210大端一侧移动。The wire drawing rollers 200 are arranged in pairs, including a center roller 210 and a plurality of snap rings. The center rollers 210 of the two wire drawing rollers 200 are parallel and are tapered with their axes horizontal. Both center rollers 210 are installed on the frame 100 to rotate around their own axes, and the small ends of the two center rollers 210 are located on the same side. Specifically, the two center rollers 210 can be driven by two motors respectively, or one of them is driven by the motor and the other is connected to the motor through gear transmission to achieve synchronous rotation of the two center rollers 210. The plurality of snap rings include a fixed snap ring 220 and a movable snap ring 230; there are two fixed snap rings 220, which are fixedly sleeved on the two ends of the center roller 210 respectively. There are multiple movable snap rings 230, all of which are mounted outside the center roller 210 and located between the two fixed snap rings 220. Each movable snap ring 230 rotates synchronously with the center roller 210 and is positionally adjustable within a preset range in the axial direction of the center roller 210. Specifically, multiple clamping blocks (not shown in the figure) can be arranged at intervals outside the center roller 210, and each movable snap ring 230 is located between two adjacent clamping blocks. The two adjacent clamping blocks define a preset range of movement of the movable snap ring 230 in the axial direction of the center roller 210. Along the direction from the large end to the small end of the center roller 210, the outer diameters of the multiple clamping rings decrease successively; among them, the diameter of the movable clamping ring 230 is adjustable, and when it moves axially along the center roller 210, its outer diameter increases with the increase of the outer circumferential diameter of the center roller 210; a transmission structure 240 is arranged between the movable clamping ring 230 and the center roller 210, and when there is a speed difference between the steel strand and the movable clamping ring 230, the transmission structure 240 makes the movable clamping ring 230 move axially along the center roller 210, and when the moving speed of the steel strand is greater than the linear speed of the movable clamping ring 230, the movable clamping ring 230 moves toward the side close to the large end of the center roller 210.
拉丝模具300有多个均可拆卸地安装于机架100,且分为两组,每组对应一个拉丝辊200,每个拉丝模具300对应一个卡环,且沿中心辊210的小端到大端的方向,同组的多个拉丝模具300的模孔直径逐步减小;钢绞线从放线辊110上伸出后,沿中心辊210的小端向大端的方向,依次交替绕过两个拉丝辊200的卡环后固定于收线辊120;且从一个拉丝辊200穿出的钢绞线经过另一个拉丝辊200对应的一个拉丝模具300后绕设于另一拉丝辊200的卡环,拉丝模具300的进线端开口大于出线端开口。There are multiple wire drawing dies 300 that are detachably installed on the frame 100 and are divided into two groups, each group corresponds to a wire drawing roller 200, and each wire drawing die 300 corresponds to a clamping ring, and along the direction from the small end to the large end of the center roller 210, the die hole diameters of the multiple wire drawing dies 300 in the same group gradually decrease; after the steel strand extends from the pay-off roller 110, along the direction from the small end to the large end of the center roller 210, it alternately passes around the clamping rings of the two wire drawing rollers 200 in turn and is fixed to the take-up roller 120; and the steel strand passing through one wire drawing roller 200 passes through a wire drawing die 300 corresponding to another wire drawing roller 200 and is then wound around the clamping ring of another wire drawing roller 200, and the wire inlet opening of the wire drawing die 300 is larger than the wire outlet opening.
钢绞线从中心辊210的小端向大端的方向依次绕设,且沿中心辊210的大端到小端的方向,多个卡环的外径依次减小,中心辊210在转动时,越靠近大端的卡环转动线速度越大,且对应的拉丝模具300的模孔直径越小,绕设于卡环外的钢绞线被逐步拉伸。在钢绞线绕设过程中,与位于中心辊210小端的固定卡环220对应的拉丝模具300的模孔直径为钢绞线所需拉伸的尺寸,与位于中心辊210大端的固定卡环220对应的拉丝模具300的模孔直径为钢绞线初始直径。在活动卡环230的直径与其对应的拉丝模具300的模孔直径不完全匹配时,钢绞线被其他活动卡环230或固定卡环220带动产生移动的线速度与活动卡环230转动的线速度出现差速,若活动卡环230转动时的线速度大于钢绞线的移动速度,钢绞线会局部过紧,此时传动结构240使活动卡环230向靠近中心辊210小端一侧移动,活动卡环230的直径随之减小,进而其转动的线速度减小,与钢绞线的移动速度趋于相等;若活动卡环230转动时的线速度小于钢绞线的移动速度,钢绞线易产生局部松弛,此时传动结构240使活动卡环230向靠近中心辊210大端一侧移动,活动卡环230的直径随之增大,进而其转动的线速度增大,与钢绞线的移动速度趋于相等。钢绞线绕设完成后,各活动卡环230的位置调整完成,之后将各活动卡环230与中心辊210固定,启动中心辊210、放线辊110和收线辊120转动进行拉丝即可。The steel strand is wound in sequence from the small end to the large end of the center roller 210, and the outer diameters of the multiple clasps decrease in sequence along the direction from the large end to the small end of the center roller 210. When the center roller 210 rotates, the clasps closer to the large end rotate at a greater speed, and the corresponding die hole diameter of the wire drawing die 300 is smaller, and the steel strand wound outside the clasp is gradually stretched. During the steel strand winding process, the die hole diameter of the wire drawing die 300 corresponding to the fixed clasp 220 located at the small end of the center roller 210 is the size of the steel strand required to be stretched, and the die hole diameter of the wire drawing die 300 corresponding to the fixed clasp 220 located at the large end of the center roller 210 is the initial diameter of the steel strand. When the diameter of the movable clamping ring 230 does not completely match the die hole diameter of the corresponding wire drawing die 300, there is a speed difference between the linear speed of the steel strand driven by other movable clamping rings 230 or the fixed clamping ring 220 to move and the linear speed of the movable clamping ring 230 to rotate. If the linear speed of the movable clamping ring 230 during rotation is greater than the moving speed of the steel strand, the steel strand will be locally too tight. At this time, the transmission structure 240 causes the movable clamping ring 230 to move toward the side close to the small end of the center roller 210, and the diameter of the movable clamping ring 230 decreases accordingly, and then the linear speed of its rotation decreases, and tends to be equal to the moving speed of the steel strand; if the linear speed of the movable clamping ring 230 during rotation is less than the moving speed of the steel strand, the steel strand is prone to local relaxation. At this time, the transmission structure 240 causes the movable clamping ring 230 to move toward the side close to the large end of the center roller 210, and the diameter of the movable clamping ring 230 increases accordingly, and then the linear speed of its rotation increases, and tends to be equal to the moving speed of the steel strand. After the steel strand is wound, the position of each movable clamping ring 230 is adjusted, and then each movable clamping ring 230 is fixed to the center roller 210, and the center roller 210, the pay-off roller 110 and the take-up roller 120 are started to rotate for wire drawing.
通过设置传动结构240,在活动卡环230的直径与其对应的拉丝模具300的模孔直径不完全匹配,导致活动卡环230的线速度与钢绞线的移动速度不匹配时,调整活动卡环230的位置,使活动卡环230的线速度与钢绞线的移动速度趋于相等,避免钢绞线局部松弛或过紧,保证卡环和拉丝模具300对钢绞线的拉丝效果,且能够增大活动卡环230对拉丝模具300的适配范围,通用性好。By setting the transmission structure 240, when the diameter of the movable clamping ring 230 does not completely match the die hole diameter of the corresponding wire drawing die 300, resulting in a mismatch between the linear speed of the movable clamping ring 230 and the moving speed of the steel strand, the position of the movable clamping ring 230 is adjusted to make the linear speed of the movable clamping ring 230 tend to be equal to the moving speed of the steel strand, thereby avoiding local relaxation or over-tightening of the steel strand, ensuring the wire drawing effect of the clamping ring and the wire drawing die 300 on the steel strand, and increasing the adaptation range of the movable clamping ring 230 to the wire drawing die 300, with good versatility.
在本实施例中,活动卡环230包括绕中心辊210周向分布的多个环段,相邻两个环段固定连接,每个环段在中心辊210周向方向可伸缩。其中,每个环段包括至少两个绕中心辊210周向分布的分段231,相邻两个分段231之间通过柔性的连接件232连接。每个分段231上远离中心辊210外周面的一侧均开设有用于容纳钢绞线的容纳槽,且连接件232远离中心辊210外周面的一侧不高于容纳槽的底部。In this embodiment, the movable clamping ring 230 includes a plurality of ring segments distributed circumferentially around the center roller 210, two adjacent ring segments are fixedly connected, and each ring segment is retractable in the circumferential direction of the center roller 210. Each ring segment includes at least two segments 231 distributed circumferentially around the center roller 210, and two adjacent segments 231 are connected by a flexible connector 232. A receiving groove for receiving the steel strand is provided on one side of each segment 231 away from the outer circumference of the center roller 210, and the side of the connector 232 away from the outer circumference of the center roller 210 is not higher than the bottom of the receiving groove.
在本实施例中,传动结构240包括设置于中心辊210外的螺纹槽241和位于相邻两个环段之间的螺纹块242,螺纹槽241沿中心辊210外周面的母线方向延伸;具体地,中心辊210外开设有沿其母线方向的安装槽,安装槽固定安装有齿条,螺纹槽241开设于齿条远离中心辊210轴线的一侧。在一些其他实施例中,也可直接在中心辊210外开设螺纹槽241。螺纹块242转动安装于相邻两个环段之间,且与螺纹槽241螺纹配合。螺纹块242上连接有用于与钢绞线接触的摩擦轮243,摩擦轮243随活动卡环230绕中心辊210轴线公转的同时,还能在钢绞线的摩擦接触下绕自身轴线转动,进而使螺纹块242与螺纹槽241的螺纹配合下带动活动卡环230沿中心辊210轴向移动。具体地,通过配置螺纹块242与螺纹槽241之间螺纹配合的旋向,使得钢绞线的移动速度大于摩擦轮243随活动卡环230绕中心辊210轴线公转的线速度时,摩擦轮243能带动活动卡环230向中心辊210的大端一侧移动。其中,相邻两个环段的相邻两个分段231通过固定板233连接,所述螺纹块242和摩擦轮243均转动安装于固定板233。In this embodiment, the transmission structure 240 includes a thread groove 241 disposed outside the center roller 210 and a thread block 242 located between two adjacent ring segments. The thread groove 241 extends along the generatrix direction of the outer peripheral surface of the center roller 210; specifically, the center roller 210 is provided with a mounting groove along its generatrix direction, a rack is fixedly installed in the mounting groove, and the thread groove 241 is provided on the side of the rack away from the axis of the center roller 210. In some other embodiments, the thread groove 241 can also be directly provided outside the center roller 210. The thread block 242 is rotatably installed between two adjacent ring segments and is threadedly matched with the thread groove 241. The thread block 242 is connected to a friction wheel 243 for contacting the steel strand. While the friction wheel 243 revolves around the axis of the center roller 210 with the movable snap ring 230, it can also rotate around its own axis under the friction contact of the steel strand, thereby driving the movable snap ring 230 to move axially along the center roller 210 under the threaded match between the thread block 242 and the thread groove 241. Specifically, by configuring the rotation direction of the threaded fit between the threaded block 242 and the threaded groove 241, when the moving speed of the steel strand is greater than the linear speed of the friction wheel 243 orbiting around the axis of the center roller 210 along with the movable snap ring 230, the friction wheel 243 can drive the movable snap ring 230 to move toward the large end of the center roller 210. Among them, the adjacent two segments 231 of the adjacent two ring segments are connected by a fixed plate 233, and the threaded block 242 and the friction wheel 243 are both rotatably mounted on the fixed plate 233.
在本实施例中,中心辊210外开设有多个滑槽211,多个滑槽211绕中心辊210周向分布,每个分段231对应与一个滑槽211滑动配合,使得活动卡环230整体随中心辊210同步转动;沿中心辊210的大端到其小端,同一环段的多个分段231对应的多个滑槽211间距逐渐减小,以在活动卡环230沿中心辊210轴向移动时,相邻两个分段231挤压或拉伸连接件232;不同环段的相邻两个分段231对应的滑槽211均与中心辊210轴向平行。利用滑槽211的限制可以进一步保证活动卡环230沿中心辊210轴向移动时的直径变化。具体地,每个分段231靠近中心辊210一侧均设置有滑块234,滑块234与滑槽211滑动配合,且滑块234上开设有沉孔,用于安装与滑槽211侧壁抵接的螺栓,使滑块234与中心辊210位置固定,进而将活动卡环230锁定,避免其在正常拉丝过程中晃动。In this embodiment, a plurality of slide grooves 211 are provided outside the center roller 210, and the plurality of slide grooves 211 are distributed circumferentially around the center roller 210, and each segment 231 corresponds to a slide groove 211 for sliding cooperation, so that the movable snap ring 230 as a whole rotates synchronously with the center roller 210; along the large end to the small end of the center roller 210, the spacing between the plurality of slide grooves 211 corresponding to the plurality of segments 231 of the same ring segment gradually decreases, so that when the movable snap ring 230 moves axially along the center roller 210, the adjacent two segments 231 squeeze or stretch the connecting piece 232; the slide grooves 211 corresponding to the adjacent two segments 231 of different ring segments are parallel to the axial direction of the center roller 210. The restriction of the slide groove 211 can further ensure the change of the diameter of the movable snap ring 230 when it moves axially along the center roller 210. Specifically, each segment 231 is provided with a slider 234 on the side close to the center roller 210. The slider 234 slides with the slide groove 211, and a countersunk hole is opened on the slider 234 for installing bolts that abut against the side wall of the slide groove 211, so that the position of the slider 234 and the center roller 210 is fixed, and then the movable retaining ring 230 is locked to prevent it from shaking during the normal wire drawing process.
在一些其他实施例中,固定卡环220与活动卡环230的结构相同,为直径可调的结构,且固定卡环220能够与滑槽211滑动配合,通过调节两个固定卡环220在中心辊210上的间距,可以调节两个固定卡环220的直径比,进而适应不同的拉丝比。在钢绞线绕线之前,需要调整好固定卡环220的位置后将其与中心辊210固定。In some other embodiments, the fixed snap ring 220 and the movable snap ring 230 have the same structure and are diameter-adjustable structures, and the fixed snap ring 220 can slide with the slide groove 211. By adjusting the distance between the two fixed snap rings 220 on the center roller 210, the diameter ratio of the two fixed snap rings 220 can be adjusted to adapt to different wire drawing ratios. Before winding the steel strand, the position of the fixed snap ring 220 needs to be adjusted and then fixed to the center roller 210.
本发明的一种钢绞线生产用自动化拉丝设备在使用时,将钢绞线的一端从放线辊110上拉出,沿从中心辊210的小端向大端的方向,依次交替绕过两个拉丝辊200的卡环后固定于收线辊120;且从一个拉丝辊200穿出的钢绞线经过另一个拉丝辊200对应的一个拉丝模具300后绕设于另一拉丝辊200的卡环。When in use, the automated wire drawing equipment for steel strand production of the present invention pulls one end of the steel strand from the pay-off roller 110, and along the direction from the small end of the center roller 210 to the large end, alternately passes around the clamping rings of the two wire drawing rollers 200 in sequence and is fixed to the take-up roller 120; and the steel strand passing through one wire drawing roller 200 passes through a wire drawing die 300 corresponding to the other wire drawing roller 200 and is then wound around the clamping ring of the other wire drawing roller 200.
绕线过程中,在活动卡环230的直径与其对应的拉丝模具300的模孔直径不完全匹配时,钢绞线被其他活动卡环230或固定卡环220带动产生移动的线速度与活动卡环230转动的线速度与出现差速,若活动卡环230转动时的线速度大于钢绞线的移动速度,摩擦轮243随活动卡环230同步绕中心辊210轴向转动时会产生相对于钢绞线的正转转动,使得螺纹块242在与螺纹槽241的螺纹配合下带动活动卡环230整体向中心辊210小端一侧移动,活动卡环230的同一环段的多个分段231在滑槽211的限制下相互靠近,活动卡环230的直径减小,在随中心辊210转动时的线速度减小,从而使该活动卡环230转动的线速度与钢绞线的移动速度趋于相等。反之,若活动卡环230转动时的线速度小于钢绞线的移动速度,摩擦轮243随活动卡环230同步绕中心辊210轴向转动时会产生相对于钢绞线的反转转动,使得螺纹块242在与螺纹槽241的螺纹配合下带动活动卡环230整体向中心辊210大端一侧移动,活动卡环230的同一环段的多个分段231在滑槽211的限制下相互远离,活动卡环230的直径增大,在随中心辊210转动时的线速度增大,从而使该活动卡环230转动的线速度与钢绞线的移动速度趋于相等。绕线完成后,用螺栓将滑块234固定于滑槽211,进而将活动卡环230与中心辊210固定。During the winding process, when the diameter of the movable snap ring 230 does not completely match the die hole diameter of the corresponding wire drawing die 300, the linear velocity of the steel strand driven by other movable snap rings 230 or the fixed snap ring 220 to move and the linear velocity of the movable snap ring 230 to rotate are differentially generated. If the linear velocity of the movable snap ring 230 during rotation is greater than the moving speed of the steel strand, the friction wheel 243 will rotate synchronously with the movable snap ring 230 around the axial direction of the center roller 210, which will produce a positive rotation relative to the steel strand, so that the thread block 242 drives the movable snap ring 230 as a whole to move toward the small end of the center roller 210 under the cooperation with the thread of the thread groove 241, and the multiple segments 231 of the same ring segment of the movable snap ring 230 approach each other under the restriction of the slide groove 211, the diameter of the movable snap ring 230 is reduced, and the linear velocity when rotating with the center roller 210 is reduced, so that the linear velocity of the movable snap ring 230 and the moving speed of the steel strand tend to be equal. On the contrary, if the linear speed of the movable snap ring 230 during rotation is less than the moving speed of the steel strand, the friction wheel 243 will rotate inversely relative to the steel strand when it rotates synchronously with the movable snap ring 230 around the center roller 210 axially, so that the thread block 242 drives the movable snap ring 230 as a whole to move toward the large end of the center roller 210 under the thread cooperation with the thread groove 241, and the multiple segments 231 of the same ring segment of the movable snap ring 230 move away from each other under the restriction of the slide groove 211, and the diameter of the movable snap ring 230 increases, and the linear speed when rotating with the center roller 210 increases, so that the linear speed of the movable snap ring 230 is equal to the moving speed of the steel strand. After the winding is completed, the slider 234 is fixed to the slide groove 211 with bolts, and then the movable snap ring 230 is fixed to the center roller 210.
之后,中心辊210在转动时,收线辊120转动收卷钢绞线,越靠近大端的卡环转动线速度越大,且对应的拉丝模具300的模孔直径越小,绕设于卡环外的钢绞线被逐步拉伸。Afterwards, when the center roller 210 rotates, the take-up roller 120 rotates to wind up the steel strand, the closer the clamping ring is to the large end, the greater the rotation speed is, and the corresponding die hole diameter of the wire drawing die 300 is smaller, and the steel strand wound outside the clamping ring is gradually stretched.
一种钢绞线生产用自动化拉丝方法,利用上述钢绞线生产用自动化拉丝设备,包括:An automated wire drawing method for producing steel strands, using the automated wire drawing equipment for producing steel strands, comprising:
S10,将钢绞线从放线辊110拉出后,从中心辊210的小端到大端,依次绕设于两个拉丝辊200的卡环和对应的拉丝模具300后固定于收线辊120;在绕线过程中,传动结构240在钢绞线与活动卡环230出现差速时,使活动卡环230沿中心辊210轴向移动,且活动卡环230的直径随中心辊210外圆周直径的增大而增大,进而使活动卡环230与钢绞线的线速度相适配;S10, after the steel strand is pulled out from the pay-off roller 110, it is wound around the clamping rings of the two wire drawing rollers 200 and the corresponding wire drawing dies 300 from the small end to the large end of the center roller 210 in sequence and then fixed to the take-up roller 120; during the winding process, when there is a speed difference between the steel strand and the movable clamping ring 230, the transmission structure 240 makes the movable clamping ring 230 move axially along the center roller 210, and the diameter of the movable clamping ring 230 increases with the increase of the outer circumferential diameter of the center roller 210, so that the movable clamping ring 230 is adapted to the linear speed of the steel strand;
S20,驱动两个中心辊210沿相同方向同步转动,进而带动多个卡环同步转动拉伸钢绞线,同时放线辊110转动释放钢绞线,收线辊120转动收卷钢绞线。S20, driving the two center rollers 210 to rotate synchronously in the same direction, thereby driving the multiple clamping rings to rotate synchronously to stretch the steel strands, while the pay-off roller 110 rotates to release the steel strands, and the take-up roller 120 rotates to reel in the steel strands.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
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| CN120790692A (en) * | 2025-09-02 | 2025-10-17 | 无锡盛力达科技股份有限公司 | Wire drawing machine is used in superfine steel wire production |
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| CN118904950B (en) | 2025-01-21 |
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