CN118893047A - A metal flaw detection device for detecting a manipulator - Google Patents
A metal flaw detection device for detecting a manipulator Download PDFInfo
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- CN118893047A CN118893047A CN202410937974.6A CN202410937974A CN118893047A CN 118893047 A CN118893047 A CN 118893047A CN 202410937974 A CN202410937974 A CN 202410937974A CN 118893047 A CN118893047 A CN 118893047A
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- 238000001514 detection method Methods 0.000 title claims abstract description 85
- 239000002184 metal Substances 0.000 title claims abstract description 59
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 59
- 239000000428 dust Substances 0.000 claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 238000007689 inspection Methods 0.000 claims abstract 5
- 239000000523 sample Substances 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 10
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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Abstract
本发明涉及金属探伤技术领域,尤其涉及一种对机械手进行检测的金属探伤装置。对机械手进行检测的金属探伤装置包括收集框、固定组件、清理机构、探伤机构,收集框的一侧顶部固定安装有支撑板,用于对管状金属进行夹持的固定组件安装在支撑板的侧壁上,用于对管状金属表面灰尘进行擦拭的清理机构安装在收集框的内壁上,用于对清理后的管状金属各个位置进行全面检测的探伤机构安装在支撑板的侧壁上。本发明提供的对机械手进行检测的金属探伤装置具有能够对金属检测件进行清理,并可以自动对金属件进行均匀全面检测探伤,提高检测数据准确性的优点。
The present invention relates to the field of metal flaw detection technology, and in particular to a metal flaw detection device for detecting a manipulator. The metal flaw detection device for detecting a manipulator comprises a collection frame, a fixing assembly, a cleaning mechanism, and a flaw detection mechanism. A support plate is fixedly installed on the top of one side of the collection frame, a fixing assembly for clamping tubular metal is installed on the side wall of the support plate, a cleaning mechanism for wiping dust on the surface of the tubular metal is installed on the inner wall of the collection frame, and a flaw detection mechanism for performing a comprehensive inspection of each position of the cleaned tubular metal is installed on the side wall of the support plate. The metal flaw detection device for detecting a manipulator provided by the present invention has the advantages of being able to clean metal detection parts, and can automatically perform uniform and comprehensive inspection and flaw detection on metal parts, thereby improving the accuracy of detection data.
Description
技术领域Technical Field
本发明涉及金属探伤技术领域,尤其涉及一种对机械手进行检测的金属探伤装置。The invention relates to the technical field of metal flaw detection, and in particular to a metal flaw detection device for detecting a manipulator.
背景技术Background Art
超声波探伤是利用超声能透入金属材料的深处,并由一截面进入另一截面时,在界面边缘发生反射的特点来检查零件缺陷的一种方法,当超声波束自零件表面由探头通至金属内部,遇到缺陷与零件底面时就分别发生反射波,在探伤显示屏上形成脉冲波形,根据这些脉冲波形来判断缺陷位置和大小。Ultrasonic flaw detection is a method of inspecting part defects by using the characteristic that ultrasound can penetrate deep into metal materials and reflect at the edge of the interface when entering from one section to another. When the ultrasonic beam passes from the surface of the part through the probe into the metal interior, reflected waves are generated when encountering defects and the bottom of the part, forming pulse waveforms on the flaw detection display screen. The defect location and size are determined based on these pulse waveforms.
目前在对一些管状金属进行探伤检测时,一般都是工人拿着检测探头对着管状金属来回移动进行检测,这样十分操作繁琐浪费时间人力,而且一些管状金属长时间摆放在仓库中,直接取出检测的话,会因为金属表面堆积较多的灰尘而影响检测数据的准确性。At present, when performing flaw detection on some tubular metals, workers usually move the detection probe back and forth to the tubular metal for detection. This is very cumbersome and wastes time and manpower. In addition, some tubular metals are placed in the warehouse for a long time. If they are taken out for detection directly, the accuracy of the detection data will be affected due to the accumulation of dust on the metal surface.
因此,有必要提供一种新的对机械手进行检测的金属探伤装置解决上述技术问题。Therefore, it is necessary to provide a new metal flaw detection device for detecting a manipulator to solve the above technical problems.
发明内容Summary of the invention
为解决上述技术问题,本发明提供一种能够对金属检测件进行清理,并可以自动对金属件进行均匀全面检测探伤,提高检测数据准确性的对机械手进行检测的金属探伤装置。In order to solve the above technical problems, the present invention provides a metal flaw detection device for detecting a manipulator, which can clean metal detection parts, and can automatically perform uniform and comprehensive flaw detection on metal parts, thereby improving the accuracy of detection data.
本发明提供的对机械手进行检测的金属探伤装置包括:收集框,所述收集框的一侧顶部固定安装有支撑板;The metal flaw detection device for detecting a manipulator provided by the present invention comprises: a collection frame, a support plate is fixedly installed on the top of one side of the collection frame;
固定组件,用于对管状金属进行夹持的固定组件安装在支撑板的侧壁上;A fixing assembly for clamping the tubular metal is mounted on the side wall of the support plate;
清理机构,用于对管状金属表面灰尘进行擦拭的清理机构安装在收集框的内壁上;A cleaning mechanism for wiping dust off the surface of the tubular metal is installed on the inner wall of the collection frame;
探伤机构,用于对清理后的管状金属各个位置进行全面检测的探伤机构安装在支撑板的侧壁上。The flaw detection mechanism, which is used for comprehensively detecting each position of the cleaned tubular metal, is installed on the side wall of the supporting plate.
优选的,所述支撑板包括支撑框、滑板和第一螺栓,所述支撑框与收集框的顶部边缘处固定连接,所述滑板滑动连接在支撑框的内部,所述滑板的侧壁上设有多组等距分布的螺孔,所述支撑框的侧壁上螺纹连接有一组与螺孔相配合的第一螺栓。Preferably, the support plate includes a support frame, a slide plate and a first bolt. The support frame is fixedly connected to the top edge of the collection frame, and the slide plate is slidably connected to the inside of the support frame. A plurality of groups of equidistantly distributed screw holes are provided on the side wall of the slide plate, and a group of first bolts matching the screw holes are threadedly connected to the side wall of the support frame.
优选的,所述固定组件包括转杆、固定套、螺杆和压垫,所述转杆转动连接在支撑框的侧壁上,所述固定套与转杆的另一端固定连接,所述固定套的侧壁上螺纹连接有多组等距分布的螺杆,所述螺杆位于固定套内侧的一端转动连接有压垫。Preferably, the fixing assembly includes a rotating rod, a fixing sleeve, a screw and a pressure pad. The rotating rod is rotatably connected to the side wall of the support frame, the fixing sleeve is fixedly connected to the other end of the rotating rod, a plurality of groups of equidistantly distributed screws are threadedly connected to the side wall of the fixing sleeve, and one end of the screw located on the inner side of the fixing sleeve is rotatably connected to a pressure pad.
优选的,所述固定组件还包括第一电机,所述第一电机安装在支撑框的侧壁上,且所述转杆与第一电机的输出端固定连接。Preferably, the fixing assembly further comprises a first motor, the first motor is mounted on a side wall of the supporting frame, and the rotating rod is fixedly connected to an output end of the first motor.
优选的,所述清理机构包括第二电机、第一丝杆、移动板、支撑杆和弧形垫,所述第二电机与收集框的一侧内壁固定连接,所述第一丝杆与第二电机的输出端固定连接,所述收集框的内底壁上设有滑槽,所述移动板滑动连接在滑槽的内部,且所述移动板还与第一丝杆的杆壁螺纹连接,所述移动板的两侧均安装有支撑杆,所述支撑杆的另一端固定安装有弧形垫。Preferably, the cleaning mechanism includes a second motor, a first screw rod, a movable plate, a support rod and an arc pad, the second motor is fixedly connected to an inner wall of one side of the collecting frame, the first screw rod is fixedly connected to an output end of the second motor, a slide groove is provided on the inner bottom wall of the collecting frame, the movable plate is slidably connected to the inside of the slide groove, and the movable plate is also threadedly connected to the rod wall of the first screw rod, support rods are installed on both sides of the movable plate, and an arc pad is fixedly installed on the other end of the support rod.
优选的,所述支撑杆包括固定筒、连接筒和第二螺栓,所述连接筒的一端滑动连接在固定筒的内部,所述连接筒的另一端与弧形垫相连接,且所述第二螺栓螺纹连接在固定筒的外壁上。Preferably, the support rod includes a fixing tube, a connecting tube and a second bolt, one end of the connecting tube is slidably connected to the inside of the fixing tube, the other end of the connecting tube is connected to the arc pad, and the second bolt is threadedly connected to the outer wall of the fixing tube.
优选的,所述移动板的两端侧壁上均安装有风机,所述固定筒与风机的出风口固定连接,所述固定筒、连接筒和弧形垫相互连通,且所述弧形垫的内侧表面设有均匀分布的排风孔。Preferably, fans are installed on the side walls at both ends of the movable plate, the fixed cylinder is fixedly connected to the air outlet of the fan, the fixed cylinder, the connecting cylinder and the arc pad are interconnected, and the inner surface of the arc pad is provided with evenly distributed exhaust holes.
优选的,所述探伤机构包括第三电机、第二丝杆、滑块、导向杆、安装架和检测探头,所述第三电机与滑板的侧壁固定连接,所述第二丝杆与第三电机的输出端固定连接,所述导向杆也与滑板的侧壁固定连接,所述滑块与第二丝杆的杆壁螺纹连接,且所述滑块还有导向杆滑动连接,所述安装架与滑块的底部固定连接,所述检测探头夹持在安装架的内部。Preferably, the flaw detection mechanism includes a third motor, a second screw rod, a slider, a guide rod, a mounting frame and a detection probe, the third motor is fixedly connected to the side wall of the slide, the second screw rod is fixedly connected to the output end of the third motor, the guide rod is also fixedly connected to the side wall of the slide, the slider is threadedly connected to the rod wall of the second screw rod, and the slider is also slidably connected to the guide rod, the mounting frame is fixedly connected to the bottom of the slider, and the detection probe is clamped inside the mounting frame.
优选的,所述安装架包括U型架、L型板和弹簧,所述U型架与滑块的底部固定连接,所述U型架的底部两侧滑动连接有两组对称设置的L型板,两组所述L型板靠近顶部相抵的侧壁之间固定连接有弹簧。Preferably, the mounting frame includes a U-shaped frame, an L-shaped plate and a spring, the U-shaped frame is fixedly connected to the bottom of the slider, two groups of symmetrically arranged L-shaped plates are slidably connected on both sides of the bottom of the U-shaped frame, and a spring is fixedly connected between the side walls of the two groups of L-shaped plates that are close to the top and abut against each other.
优选的,所述收集框的侧壁上设有出灰口,所述出灰口的内壁上滑动连接有密封板。Preferably, an ash outlet is provided on the side wall of the collecting frame, and a sealing plate is slidably connected to the inner wall of the ash outlet.
与相关技术相比较,本发明提供的对机械手进行检测的金属探伤装置具有如下有益效果:Compared with the related art, the metal flaw detection device for detecting the manipulator provided by the present invention has the following beneficial effects:
1、本发明,首先将管状金属通过固定组件夹持在支撑板上,然后再通过清理机构对管状金属的外壁进行清理干净,并且配合风机可以对管壁进行吹风,进一步提高清理速度,便于提高检测数据的准确性。1. The present invention first clamps the tubular metal on the support plate through a fixing assembly, and then cleans the outer wall of the tubular metal through a cleaning mechanism, and blows air to the tube wall in conjunction with a fan, thereby further increasing the cleaning speed and facilitating improving the accuracy of the detection data.
2、本发明,当管状金属表面的灰尘杂质被清理干净后,再通过探伤机构可以在管状金属的外侧来回移动,并且再驱动被夹持的管体转动,从而可以对管体的外壁各个位置进行均匀检测,不仅提高检测数据的准确性,还可以节省时间和人力。2. In the present invention, after the dust and impurities on the surface of the tubular metal are cleaned, the flaw detection mechanism can move back and forth on the outside of the tubular metal and drive the clamped tube body to rotate, so that each position of the outer wall of the tube body can be evenly detected, which not only improves the accuracy of the detection data, but also saves time and manpower.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的对机械手进行检测的金属探伤装置的一种较佳实施例的结构示意图;FIG1 is a schematic structural diagram of a preferred embodiment of a metal flaw detection device for detecting a manipulator provided by the present invention;
图2为图1所示的对机械手进行检测的金属探伤装置结构示意图;FIG2 is a schematic structural diagram of the metal flaw detection device for detecting the manipulator shown in FIG1 ;
图3为图1所示的安装架正视图结构示意图。FIG. 3 is a schematic diagram of the front view structure of the mounting frame shown in FIG. 1 .
图中标号:1、收集框;11、滑槽;2、支撑板;21、支撑框;22、滑板;221、螺孔;23、第一螺栓;3、固定组件;31、转杆;32、固定套;33、螺杆;34、压垫;35、第一电机;4、清理机构;41、第二电机;42、第一丝杆;43、移动板;44、支撑杆;441、固定筒;442、连接筒;443、第二螺栓;45、弧形垫;5、风机;6、探伤机构;61、第三电机;62、第二丝杆;63、滑块;64、导向杆;65、安装架;651、U型架;652、L型板;653、弹簧;66、检测探头;7、排风孔;8、出灰口;9、密封板。Numbers in the figure: 1. collecting frame; 11. slide; 2. support plate; 21. support frame; 22. slide plate; 221. screw hole; 23. first bolt; 3. fixing assembly; 31. rotating rod; 32. fixing sleeve; 33. screw; 34. pressure pad; 35. first motor; 4. cleaning mechanism; 41. second motor; 42. first screw rod; 43. moving plate; 44. support rod; 441. fixing tube; 442. connecting tube; 443. second bolt; 45. arc pad; 5. fan; 6. flaw detection mechanism; 61. third motor; 62. second screw rod; 63. slider; 64. guide rod; 65. mounting frame; 651. U-shaped frame; 652. L-shaped plate; 653. spring; 66. detection probe; 7. exhaust hole; 8. ash outlet; 9. sealing plate.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
请参阅图1至图3,本发明实施例提供的一种对机械手进行检测的金属探伤装置,所述对机械手进行检测的金属探伤装置包括:收集框1、固定组件3、清理机构4和探伤机构6,收集框1的一侧顶部固定安装有支撑板2,用于对管状金属进行夹持的固定组件3安装在支撑板2的侧壁上,用于对管状金属表面灰尘进行擦拭的清理机构4安装在收集框1的内壁上,用于对清理后的管状金属各个位置进行全面检测的探伤机构6安装在支撑板2的侧壁上。Please refer to Figures 1 to 3. An embodiment of the present invention provides a metal flaw detection device for detecting a robot arm, and the metal flaw detection device for detecting a robot arm includes: a collection frame 1, a fixing component 3, a cleaning mechanism 4 and a flaw detection mechanism 6. A support plate 2 is fixedly installed on the top of one side of the collection frame 1, the fixing component 3 for clamping the tubular metal is installed on the side wall of the support plate 2, the cleaning mechanism 4 for wiping dust on the surface of the tubular metal is installed on the inner wall of the collection frame 1, and the flaw detection mechanism 6 for comprehensive detection of various positions of the cleaned tubular metal is installed on the side wall of the support plate 2.
需要说明的是:首先将管状金属通过固定组件3夹持在支撑板2上,然后再通过清理机构4对管状金属的外壁进行清理干净,并且配合风机5可以对管壁进行吹风,进一步提高清理速度,便于提高检测数据的准确性,当管状金属表面的灰尘杂质被清理干净后,再通过探伤机构6可以在管状金属的外侧来回移动,并且再驱动被夹持的管体转动,从而可以对管体的外壁各个位置进行均匀检测,不仅提高检测数据的准确性,还可以节省时间和人力:。It should be noted that: first, the tubular metal is clamped on the support plate 2 through the fixing component 3, and then the outer wall of the tubular metal is cleaned by the cleaning mechanism 4, and the fan 5 can be used to blow air on the tube wall to further improve the cleaning speed, so as to improve the accuracy of the detection data. After the dust and impurities on the surface of the tubular metal are cleaned, the flaw detection mechanism 6 can move back and forth on the outside of the tubular metal, and then drive the clamped tube body to rotate, so that each position of the outer wall of the tube body can be evenly detected, which not only improves the accuracy of the detection data, but also saves time and manpower.
在本发明的实施例中,请参阅图1和图2,固定组件3包括转杆31、固定套32、螺杆33和压垫34,转杆31转动连接在支撑框21的侧壁上,固定套32与转杆31的另一端固定连接,固定套32的侧壁上螺纹连接有多组等距分布的螺杆33,螺杆33位于固定套32内侧的一端转动连接有压垫34;In the embodiment of the present invention, referring to FIG. 1 and FIG. 2 , the fixing assembly 3 includes a rotating rod 31, a fixing sleeve 32, a screw 33 and a pressure pad 34. The rotating rod 31 is rotatably connected to the side wall of the support frame 21, the fixing sleeve 32 is fixedly connected to the other end of the rotating rod 31, a plurality of groups of screws 33 equidistantly distributed are threadedly connected to the side wall of the fixing sleeve 32, and one end of the screw 33 located inside the fixing sleeve 32 is rotatably connected to the pressure pad 34;
固定组件3还包括第一电机35,第一电机35安装在支撑框21的侧壁上,且转杆31与第一电机35的输出端固定连接;The fixing assembly 3 further includes a first motor 35, which is mounted on the side wall of the supporting frame 21, and the rotating rod 31 is fixedly connected to the output end of the first motor 35;
清理机构4包括第二电机41、第一丝杆42、移动板43、支撑杆44和弧形垫45,第二电机41与收集框1的一侧内壁固定连接,第一丝杆42与第二电机41的输出端固定连接,收集框1的内底壁上设有滑槽11,移动板43滑动连接在滑槽11的内部,且移动板43还与第一丝杆42的杆壁螺纹连接,移动板43的两侧均安装有支撑杆44,支撑杆44的另一端固定安装有弧形垫45;The cleaning mechanism 4 includes a second motor 41, a first screw rod 42, a movable plate 43, a support rod 44 and an arc pad 45. The second motor 41 is fixedly connected to the inner wall of one side of the collection frame 1, the first screw rod 42 is fixedly connected to the output end of the second motor 41, a slide groove 11 is provided on the inner bottom wall of the collection frame 1, the movable plate 43 is slidably connected inside the slide groove 11, and the movable plate 43 is also threadedly connected to the rod wall of the first screw rod 42, support rods 44 are installed on both sides of the movable plate 43, and the other end of the support rod 44 is fixedly installed with an arc pad 45;
支撑杆44包括固定筒441、连接筒442和第二螺栓443,连接筒442的一端滑动连接在固定筒441的内部,连接筒442的另一端与弧形垫45相连接,且第二螺栓443螺纹连接在固定筒441的外壁上;The support rod 44 includes a fixing tube 441, a connecting tube 442 and a second bolt 443. One end of the connecting tube 442 is slidably connected to the inside of the fixing tube 441, and the other end of the connecting tube 442 is connected to the arc pad 45. The second bolt 443 is threadedly connected to the outer wall of the fixing tube 441.
需要说明的是:首先将管状金属体置于固定套32中,然后再转动各组螺杆33向固定套32的内侧移动,并使螺杆33带动各组压垫34移动与管体的外壁相抵,将管体夹持在固定套32的内部,然后再松开第二螺栓443,将连接筒442向固定筒441的内侧滑动,使弧形垫45与管体的外壁相抵,然后再反转第二螺栓443与连接筒442的侧壁相抵把支撑杆44的位置固定住,此时再启动第二电机41工作可以带动与其输出端固定连接第一丝杆42正反转动,因为移动板43不仅与第一丝杆42螺纹连接,还与收集框1内底壁上的滑槽11滑动连接,所以在第一丝杆42正反转动时,是可以带动移动板43来回移动的,所以移动板43可以通过支撑杆44带动弧形垫45贴于管体的外壁来回移动,将管体表面粘附的灰尘以及杂质擦除,保持管体表面整洁,便于后续对管体进行探伤检测时,提高检测数据的准确性。It should be noted that: first, the tubular metal body is placed in the fixed sleeve 32, and then the screw rods 33 are rotated to move toward the inner side of the fixed sleeve 32, and the screw rods 33 drive the pressure pads 34 to move and abut against the outer wall of the tube body, so that the tube body is clamped inside the fixed sleeve 32, and then the second bolts 443 are loosened, and the connecting tube 442 is slid toward the inner side of the fixed tube 441, so that the arc pad 45 abuts against the outer wall of the tube body, and then the second bolts 443 are reversed to abut against the side wall of the connecting tube 442 to fix the position of the support rod 44, and then the second motor 41 is started. The movable plate 43 is not only threadedly connected to the first screw rod 42, but also slidably connected to the slide groove 11 on the inner bottom wall of the collecting frame 1, so when the first screw rod 42 rotates forwards and backwards, the movable plate 43 can be driven to move back and forth. Therefore, the movable plate 43 can drive the arc pad 45 to move back and forth against the outer wall of the tube body through the support rod 44, and wipe off the dust and impurities adhered to the surface of the tube body, keep the surface of the tube body clean, and facilitate the subsequent flaw detection of the tube body to improve the accuracy of the detection data.
其中,移动板43的两端侧壁上均安装有风机5,固定筒441与风机5的出风口固定连接,固定筒441、连接筒442和弧形垫45相互连通,且弧形垫45的内侧表面设有均匀分布的排风孔7;通过弧形垫45对管体进行擦拭清理时,还可以启动风机5,让风机5将风排到固定筒441中,再经过连接筒442和弧形垫45,最后从弧形垫45内表面上的排风孔7排出吹向管体,便于将灰尘杂质吹去,进一步提高对管体的清理速度。Among them, fans 5 are installed on the side walls at both ends of the movable plate 43, the fixed cylinder 441 is fixedly connected to the air outlet of the fan 5, the fixed cylinder 441, the connecting cylinder 442 and the arc pad 45 are interconnected, and the inner surface of the arc pad 45 is provided with evenly distributed exhaust holes 7; when the pipe body is wiped and cleaned by the arc pad 45, the fan 5 can also be started to allow the fan 5 to exhaust the wind into the fixed cylinder 441, and then pass through the connecting cylinder 442 and the arc pad 45, and finally be discharged from the exhaust holes 7 on the inner surface of the arc pad 45 to blow toward the pipe body, so as to blow away dust and impurities and further improve the cleaning speed of the pipe body.
其中,收集框1的侧壁上设有出灰口8,出灰口8的内壁上滑动连接有密封板9;管体表面被清理的灰尘会落到收集框1中被收集,当检测结束后,再取出出灰口8中的密封板9,再将灰尘杂质从出灰口8扫出进行集中处理,避免灰尘到处洒落造成污染。Among them, an ash outlet 8 is provided on the side wall of the collecting frame 1, and a sealing plate 9 is slidably connected to the inner wall of the ash outlet 8; the dust cleaned on the surface of the tube body will fall into the collecting frame 1 and be collected. When the detection is completed, the sealing plate 9 in the ash outlet 8 is taken out, and then the dust and impurities are swept out of the ash outlet 8 for centralized treatment to avoid dust from being scattered everywhere and causing pollution.
在本发明的实施例中,请参阅图1、图2和图3,探伤机构6包括第三电机61、第二丝杆62、滑块63、导向杆64、安装架65和检测探头66,第三电机61与滑板22的侧壁固定连接,第二丝杆62与第三电机61的输出端固定连接,导向杆64也与滑板22的侧壁固定连接,滑块63与第二丝杆62的杆壁螺纹连接,且滑块63还有导向杆64滑动连接,安装架65与滑块63的底部固定连接,检测探头66夹持在安装架65的内部;In the embodiment of the present invention, referring to FIGS. 1 , 2 and 3 , the flaw detection mechanism 6 includes a third motor 61, a second screw rod 62, a slider 63, a guide rod 64, a mounting frame 65 and a detection probe 66. The third motor 61 is fixedly connected to the side wall of the slide 22, the second screw rod 62 is fixedly connected to the output end of the third motor 61, the guide rod 64 is also fixedly connected to the side wall of the slide 22, the slider 63 is threadedly connected to the rod wall of the second screw rod 62, and the slider 63 is also slidably connected to the guide rod 64, the mounting frame 65 is fixedly connected to the bottom of the slider 63, and the detection probe 66 is clamped inside the mounting frame 65;
安装架65包括U型架651、L型板652和弹簧653,U型架651与滑块63的底部固定连接,U型架651的底部两侧滑动连接有两组对称设置的L型板652,两组L型板652靠近顶部相抵的侧壁之间固定连接有弹簧653;The mounting frame 65 includes a U-shaped frame 651, an L-shaped plate 652 and a spring 653. The U-shaped frame 651 is fixedly connected to the bottom of the slider 63. Two groups of symmetrically arranged L-shaped plates 652 are slidably connected to the two sides of the bottom of the U-shaped frame 651. A spring 653 is fixedly connected between the side walls of the two groups of L-shaped plates 652 that abut against each other near the top.
支撑板2包括支撑框21、滑板22和第一螺栓23,支撑框21与收集框1的顶部边缘处固定连接,滑板22滑动连接在支撑框21的内部,滑板22的侧壁上设有多组等距分布的螺孔221,支撑框21的侧壁上螺纹连接有一组与螺孔221相配合的第一螺栓23;The support plate 2 includes a support frame 21, a slide plate 22 and a first bolt 23. The support frame 21 is fixedly connected to the top edge of the collecting frame 1. The slide plate 22 is slidably connected to the inside of the support frame 21. A plurality of groups of equally spaced screw holes 221 are provided on the side wall of the slide plate 22. A group of first bolts 23 matching the screw holes 221 are threadedly connected to the side wall of the support frame 21.
需要说明的是:当管体表面灰尘杂质被清理干净后,停止第二电机41并将连接筒442向固定筒441的外侧抽动,让弧形垫45脱离管体,然后将U型架651底部的两组L型板652向两侧拉动并带动弹簧653受力拉伸,再把检测探头66置于两组L型板652之间,再放开L型板652,再弹簧653的反作用力下会带动两组L型板652相互靠近复位将检测探头66夹紧在U型架651的下方,此时再启动第三电机61工作带动与其输出端固定连接的第二丝杆62正反转动,因为滑块63不仅与第二丝杆62螺纹连接,还与导向杆64滑动连接,所以第二丝杆62正反转动时可以带动滑块63来回移动,从而可以使被固定在安装架65上的检测探头66在管体的上方来回移动,对管体进行探伤检测,并且可以抽动滑板22在支撑框21的内部上下滑动,便于对检测探头66的高度进行调节,使检测探头66和管体之间的距离调节合适,再转动第一螺栓23旋进滑板22侧壁上的螺孔221中对滑板22的位置进行固定,而且在对管体探伤检测过程中,还可以启动第一电机35工作通过转杆31带动被固定在固定套32内侧的管体缓慢的转动,从而可以使检测探头66可以对管体的表面各个位置都进行检测,进一步提高检测数据的准确性。It should be noted that: after the dust and impurities on the surface of the tube body are cleaned, the second motor 41 is stopped and the connecting tube 442 is pulled toward the outside of the fixed tube 441 to separate the arc pad 45 from the tube body, and then the two groups of L-shaped plates 652 at the bottom of the U-shaped frame 651 are pulled toward both sides and drive the spring 653 to be stretched, and then the detection probe 66 is placed between the two groups of L-shaped plates 652, and then the L-shaped plates 652 are released. Under the reaction force of the spring 653, the two groups of L-shaped plates 652 are driven to approach each other and reset to clamp the detection probe 66 under the U-shaped frame 651. At this time, the third motor 61 is started again to drive the second screw rod 62 fixedly connected to its output end to rotate forward and reverse. Because the slider 63 is not only threadedly connected to the second screw rod 62, but also slidably connected to the guide rod 64, the second screw rod 62 When rotating forward and reverse, the slider 63 can be driven to move back and forth, so that the detection probe 66 fixed on the mounting frame 65 can be moved back and forth above the pipe body to perform flaw detection on the pipe body, and the slide plate 22 can be pulled to slide up and down inside the support frame 21, so as to adjust the height of the detection probe 66 and adjust the distance between the detection probe 66 and the pipe body appropriately, and then the first bolt 23 is rotated and screwed into the screw hole 221 on the side wall of the slide plate 22 to fix the position of the slide plate 22. In addition, during the flaw detection of the pipe body, the first motor 35 can be started to drive the pipe body fixed on the inner side of the fixing sleeve 32 to rotate slowly through the rotating rod 31, so that the detection probe 66 can detect various positions on the surface of the pipe body, thereby further improving the accuracy of the detection data.
本发明提供的对机械手进行检测的金属探伤装置的工作原理如下:首先将管状金属体置于固定套32中,然后再转动各组螺杆33向固定套32的内侧移动,并使螺杆33带动各组压垫34移动与管体的外壁相抵,将管体夹持在固定套32的内部,然后再松开第二螺栓443,将连接筒442向固定筒441的内侧滑动,使弧形垫45与管体的外壁相抵,然后再反转第二螺栓443与连接筒442的侧壁相抵把支撑杆44的位置固定住,此时再启动第二电机41工作可以带动与其输出端固定连接第一丝杆42正反转动,因为移动板43不仅与第一丝杆42螺纹连接,还与收集框1内底壁上的滑槽11滑动连接,所以在第一丝杆42正反转动时,是可以带动移动板43来回移动的,所以移动板43可以通过支撑杆44带动弧形垫45贴于管体的外壁来回移动,将管体表面粘附的灰尘以及杂质擦除,保持管体表面整洁,与此同时还可以启动风机5,让风机5将风排到固定筒441中,再经过连接筒442和弧形垫45,最后从弧形垫45内表面上的排风孔7排出吹向管体,便于将灰尘杂质吹去,进一步提高对管体的清理速度,而当管体表面灰尘杂质被清理干净后,停止第二电机41并将连接筒442向固定筒441的外侧抽动,让弧形垫45脱离管体,然后将U型架651底部的两组L型板652向两侧拉动并带动弹簧653受力拉伸,再把检测探头66置于两组L型板652之间,再放开L型板652,再弹簧653的反作用力下会带动两组L型板652相互靠近复位将检测探头66夹紧在U型架651的下方,此时再启动第三电机61工作带动与其输出端固定连接的第二丝杆62正反转动,因为滑块63不仅与第二丝杆62螺纹连接,还与导向杆64滑动连接,所以第二丝杆62正反转动时可以带动滑块63来回移动,从而可以使被固定在安装架65上的检测探头66在管体的上方来回移动,对管体进行探伤检测,并且可以抽动滑板22在支撑框21的内部上下滑动,便于对检测探头66的高度进行调节,使检测探头66和管体之间的距离调节合适,再转动第一螺栓23旋进滑板22侧壁上的螺孔221中对滑板22的位置进行固定,而且在对管体探伤检测过程中,还可以启动第一电机35工作通过转杆31带动被固定在固定套32内侧的管体缓慢的转动,从而可以使检测探头66可以对管体的表面各个位置都进行检测,进一步提高检测数据的准确性,管体表面被清理的灰尘会落到收集框1中被收集,当检测结束后,再取出出灰口8中的密封板9,再将灰尘杂质从出灰口8扫出进行集中处理,避免灰尘到处洒落造成污染,从而能够对金属检测件进行清理,并可以自动对金属件进行均匀全面检测探伤,提高检测数据准确性。The working principle of the metal flaw detection device for detecting a manipulator provided by the present invention is as follows: first, a tubular metal body is placed in a fixed sleeve 32, and then each group of screw rods 33 is rotated to move toward the inner side of the fixed sleeve 32, and the screw rods 33 drive each group of pressure pads 34 to move and abut against the outer wall of the tube body, so that the tube body is clamped inside the fixed sleeve 32, and then the second bolt 443 is loosened, and the connecting tube 442 is slid toward the inner side of the fixed tube 441, so that the arc pad 45 abuts against the outer wall of the tube body, and then the second bolt 443 is reversed to abut against the side wall of the connecting tube 442 to fix the position of the support rod 44, and at this time, the second motor 41 is started to drive the first screw rod 42 fixedly connected to its output end to rotate forward and reverse, because the moving plate 43 is not only threadedly connected to the first screw rod 42, but also slidably connected to the slide groove 11 on the inner bottom wall of the collection frame 1 Therefore, when the first screw rod 42 rotates forward and backward, it can drive the moving plate 43 to move back and forth. Therefore, the moving plate 43 can drive the arc pad 45 to move back and forth against the outer wall of the tube body through the support rod 44, so as to wipe off the dust and impurities adhering to the surface of the tube body and keep the surface of the tube body clean. At the same time, the fan 5 can be started to allow the fan 5 to exhaust the wind into the fixed cylinder 441, and then pass through the connecting cylinder 442 and the arc pad 45, and finally be discharged from the exhaust hole 7 on the inner surface of the arc pad 45 to blow toward the tube body, so as to blow away the dust and impurities and further improve the cleaning speed of the tube body. When the dust and impurities on the surface of the tube body are cleaned, the second motor 41 is stopped and the connecting cylinder 442 is pulled toward the outside of the fixed cylinder 441 to separate the arc pad 45 from the tube body, and then the two groups of L-shaped plates 652 at the bottom of the U-shaped frame 651 are pulled to both sides and drive the elastic The spring 653 is stretched under force, and the detection probe 66 is placed between the two groups of L-shaped plates 652. The L-shaped plates 652 are then released. The reaction force of the spring 653 drives the two groups of L-shaped plates 652 to move closer to each other and reset to clamp the detection probe 66 under the U-shaped frame 651. At this time, the third motor 61 is started to drive the second screw rod 62 fixedly connected to its output end to rotate forward and reverse. Because the slider 63 is not only threadedly connected to the second screw rod 62, but also slidably connected to the guide rod 64, the slider 63 can be driven to move back and forth when the second screw rod 62 rotates forward and reverse, so that the detection probe 66 fixed on the mounting frame 65 can be moved back and forth above the pipe body to perform flaw detection on the pipe body, and the slide plate 22 can be pulled to slide up and down inside the support frame 21, so as to adjust the height of the detection probe 66 and make the detection probe 66 and the tube body are adjusted appropriately, and then the first bolt 23 is rotated and screwed into the screw hole 221 on the side wall of the slide plate 22 to fix the position of the slide plate 22. In addition, during the flaw detection of the tube body, the first motor 35 can be started to drive the tube body fixed on the inner side of the fixing sleeve 32 to rotate slowly through the rotating rod 31, so that the detection probe 66 can detect all positions on the surface of the tube body, further improving the accuracy of the detection data. The dust cleaned on the surface of the tube body will fall into the collection frame 1 and be collected. When the detection is completed, the sealing plate 9 in the ash outlet 8 is taken out, and the dust and impurities are swept out of the ash outlet 8 for centralized treatment to avoid dust from being scattered everywhere and causing pollution, so that the metal detection parts can be cleaned, and the metal parts can be automatically and evenly and comprehensively detected and flaw-detected, thereby improving the accuracy of the detection data.
本发明中涉及的电路以及控制均为现有技术,在此不进行过多赘述。The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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| CN119269649A (en) * | 2024-12-06 | 2025-01-07 | 浙江双银特材科技有限公司 | An acoustic emission flaw detection device for detecting the surface quality of the inner hole of alloy pipes |
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| CN119269649A (en) * | 2024-12-06 | 2025-01-07 | 浙江双银特材科技有限公司 | An acoustic emission flaw detection device for detecting the surface quality of the inner hole of alloy pipes |
| CN119269649B (en) * | 2024-12-06 | 2025-05-27 | 浙江双银特材科技有限公司 | An acoustic emission flaw detection device for detecting the surface quality of the inner hole of alloy pipes |
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