CN118888215B

CN118888215B - Nickel-plated soft copper stranded conductor processing equipment and processing method

Info

Publication number: CN118888215B
Application number: CN202410907134.5A
Authority: CN
Inventors: 徐加锋; 周军君
Original assignee: Jiaxing Furuixiang Electronic Co ltd
Current assignee: Jiaxing Furuixiang Electronic Co ltd
Priority date: 2024-07-08
Filing date: 2024-07-08
Publication date: 2025-09-23
Anticipated expiration: 2044-07-08
Also published as: CN118888215A

Abstract

The invention relates to the technical field of nickel-plated soft copper stranding processing, and discloses nickel-plated soft copper stranding conductor processing equipment and a processing method, wherein the nickel-plated soft copper stranding conductor processing equipment comprises a base, a mounting cylinder, a supporting box, a hollow shaft, a turntable, a first driving component, a supporting guide mechanism, a pressing guide mechanism, a wire guide mechanism, a second driving component and a feeding component, wherein the mounting cylinder is fixedly arranged on the top side of the base, a plurality of arc-shaped openings are formed in the mounting cylinder, the right side of the supporting box is arranged in an opening manner and is fixedly arranged at the center position of the inner wall of the bottom of the base, supporting strips provided with guide grooves are fixedly arranged on the inner walls of the front side and the rear side of the supporting box in an inclined manner, and the supporting strips are fixedly arranged on the supporting box. The invention has reasonable design, can improve the twisting efficiency and the processing quality of the nickel-plated soft copper wire, can reduce the operation difficulty and the production cost, can reduce the occupation of space, and has wide market application prospect.

Description

Nickel-plated soft copper stranded conductor processing equipment and processing method

Technical Field

The invention relates to the technical field of nickel-plated soft copper stranding processing, in particular to nickel-plated soft copper stranding conductor processing equipment and a processing method.

Background

With the rapid development of electronic technology, the requirements for conductor materials are also increasing. Although the traditional conductor material meets basic requirements to a certain extent, the performance stability of the conductor material has obvious defects under certain specific environments such as high temperature, high humidity and other extreme conditions. The nickel-plated soft copper stranded conductor is used as a novel material, and is widely applied in the fields of electronics, communication and the like by virtue of excellent conductivity, corrosion resistance and high temperature resistance. However, the conventional processing equipment and processing method cannot meet the high-precision and high-efficiency processing requirements of the nickel-plated soft copper stranded conductor, if the conventional equipment needs an operator to manually replace a wire roller around which the nickel-plated soft copper wire to be stranded is arranged, the weight of the wire roller is heavy under the normal condition, the labor intensity is low in a manual replacement mode, meanwhile, the phenomenon of disorder is easy to occur due to the fact that the nickel-plated soft copper wire is wound after stranding is finished, and the situation of large space occupation is often caused, so that the novel nickel-plated soft copper stranded conductor processing equipment and processing method are provided.

The information disclosed in this background section is only for enhancement of understanding of the general background of the utility model and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.

Disclosure of Invention

The invention aims to solve the defects of the prior art, and provides a nickel-plated soft copper stranded conductor processing device and a processing method.

In order to achieve the above purpose, the present invention adopts the following technical scheme:

The nickel-plated soft copper stranded conductor processing equipment comprises a base, a mounting cylinder, a supporting box, a hollow shaft, a turntable, a first driving component, a supporting and guiding mechanism, a pressing and guiding mechanism, a wire guiding mechanism, a second driving component, a winding component and a feeding component;

The mounting cylinder is fixedly arranged on the top side of the base, a plurality of arc-shaped openings are formed in the mounting cylinder, the right side of the supporting box is provided with an opening and is fixedly arranged at the center position of the inner wall of the bottom of the base, supporting bars provided with guide grooves are fixedly arranged on the inner walls of the front side and the rear side of the supporting box in an inclined mode, the hollow shaft is fixedly arranged on the supporting box, the rotary table is rotatably arranged on the hollow shaft, the first driving component is arranged on the mounting cylinder and the rotary table, the supporting and guiding mechanism is arranged at the bottom of the rotary table and is arranged based on the hollow shaft as the center, the utility model discloses a wire guide device, including installation section of thick bamboo, wire guide mechanism, drive assembly, wire guide mechanism and wire guide assembly, fixed mounting has the mounting panel on the inner wall of installation section of thick bamboo, fixed mounting has the mounting panel on the mounting panel, fixed mounting has the guide section of thick bamboo second on the mounting panel, the wire guide mechanism sets up on the inside wall of installation section of thick bamboo and is located and compress tightly the direction subassembly top, the mounting opening has been seted up at the top of installation section of thick bamboo, the drive assembly second sets up on the top inner wall of installation section of thick bamboo and is connected with the wire guide assembly, the material loading subassembly sets up the topside at the base and is connected with the supporting box, and material loading subassembly and supporting direction subassembly looks adaptation.

Preferably, the supporting and guiding mechanism comprises a plurality of fixed plates, a plurality of rotating shafts, a plurality of circular plates and a plurality of first guide cylinders, wherein the plurality of fixed plates are fixedly installed on the bottom side of the rotary table in an inward inclined mode based on the hollow shaft as the center, the rotating shafts are all rotatably installed on the plurality of fixed plates, the circular plates are fixedly sleeved on the plurality of rotating shafts, the first guide cylinders which are equal in number with the rotating shafts are fixedly installed on the rotary table based on the hollow shaft as the center, the first guide cylinders are respectively located right above the corresponding rotating shafts, and the sections of the first guide cylinders and the second guide cylinders are in inverted bucket-shaped arrangement.

Preferably, the first driving component comprises a first motor, a first gear and a first fluted disc, the first motor is fixedly installed on the installation cylinder, the first gear is fixedly sleeved on an output shaft of the first motor, the first fluted disc is fixedly installed on the top side of the turntable based on the hollow shaft as the center, and the first gear is meshed with the first fluted disc.

Preferably, the compressing and guiding mechanism comprises two supporting rings, two supporting blocks, two compressing and guiding wheels, two first screw rods, two transmission gears, a second motor and a second fluted disc, wherein the two supporting rings are fixedly installed on the top side of the mounting plate by taking the second guiding cylinder as the center, the two supporting blocks which are symmetrically arranged are slidably installed on one side, which is close to each other, of the two supporting rings, the compressing and guiding wheels are rotatably installed on the two supporting blocks, the first screw rods which are located on the same axis are rotatably installed on the two supporting rings, the first screw rods are respectively in threaded connection with the corresponding supporting blocks, the transmission gears are fixedly sleeved on one ends, which are far away from each other, of the first screw rods, the second fluted disc is rotatably installed on the top side of the mounting plate by taking the supporting rings as the center, the two transmission gears are meshed with the second fluted disc, the second motor is fixedly installed on the top side of the mounting plate, and the output shaft of the second motor is fixedly connected with one screw rod in an axial direction.

Preferably, the winding assembly comprises a winding roller, a mandrel and two bearings, clamping grooves which are arranged in a convex shape are formed in the inner walls of the two sides of the mounting opening, the bearings are movably clamped and mounted in the two clamping grooves, the same mandrel is fixedly mounted on the two bearings, and the winding roller is fixedly mounted on the mandrel.

Preferably, the second driving assembly comprises a third motor, a driving gear and a driven gear, the third motor is fixedly installed on the inner wall of the installation cylinder, the driving gear is fixedly sleeved on an output shaft of the third motor, the driven gear is fixedly sleeved on the mandrel, and the driving gear is meshed with the driven gear.

Preferably, the wire guide mechanism comprises a first L-shaped plate, a second L-shaped plate, a third guide cylinder, a fourth motor and a reciprocating screw rod, the first L-shaped plate is fixedly installed on the inner side wall of the installation cylinder, the second L-shaped plate is horizontally and slidably installed on the first L-shaped plate, the third guide cylinder is fixedly installed on the second L-shaped plate, the same reciprocating screw rod is installed on the first L-shaped plate and the second L-shaped plate in a threaded mode, the fourth motor is fixedly installed on the top side of the first L-shaped plate, and an output shaft of the fourth motor is axially and fixedly connected with the reciprocating screw rod.

Preferably, the material loading subassembly includes layer board, U-shaped plate, lead screw II, motor V, baffle, pneumatic cylinder and guide bar, the top side fixed mounting of base has the pneumatic cylinder, the work end fixed mounting of pneumatic cylinder has the top surface to be the layer board that the arc set up, the front side of layer board and the rear side sliding contact of supporting box, the bottom side fixed mounting of layer board has the U-shaped plate, the bar mouth has been seted up on the layer board, slidable mounting has same baffle on bar mouth and the U-shaped plate, U-shaped plate screw thread mounting has lead screw II, the rear side fixed mounting of U-shaped plate has motor V, the output shaft and the two axial fixed connection of lead screw of motor V, and lead screw II and baffle threaded connection.

Preferably, a guide rod is fixedly arranged in the strip-shaped opening and is in sliding connection with the baffle.

The invention also provides a method for processing the nickel-plated soft copper stranded conductor, which comprises the following steps:

The method comprises the steps of S1, firstly, switching on a power supply, respectively placing bearings at two ends of a mandrel in corresponding convex grooves, enabling a driven gear and a driving gear to enter an engaged state, placing a wire roller wound with a nickel-plated soft copper wire on a supporting plate, controlling the supporting plate to rise to a position flush with the highest point of the rotating shaft through a hydraulic cylinder, then, driving a baffle to move in a direction away from a hollow shaft through a motor five control screw rod II, enabling the wire roller to be sleeved on the corresponding rotating shaft and enabling one end of the wire roller to prop against a circular plate, sequentially mounting the wire roller wound with the nickel-plated soft copper wire on the corresponding rotating shaft according to the mode, controlling the supporting plate to descend to a position which does not affect the work of other components after the wire roller is mounted, and placing the wire roller wound with a core wire on two supporting bars provided with guide grooves in a supporting box, wherein the guide grooves are obliquely arranged, and mounting can be completed rapidly only by an operator placing the protruding positions at two sides of the wire roller in the guide grooves;

S2, a core wire passes through the hollow shaft and then is continuously upwards fixed on the winding roller through the second guide cylinder, the space between the two compression guide wheels and the third guide cylinder, a nickel-plated soft copper wire positioned on the wire roller at the position of the rotating shaft passes through the first guide cylinder and then is fixed on the core wire, one screw rod II is controlled to rotate through the second motor, and the two support blocks can drive the corresponding compression guide wheels to adjust under the cooperation of the transmission gear, the fluted disc II and the other screw rod II, so that the space between the two compression guide wheels can be adjusted to a position corresponding to the size of the nickel-plated soft copper wire after twisting;

And S3, starting a motor I and a motor III, wherein the motor III controls the mandrel through the driving gear and the driven gear to drive the winding roller to perform winding operation, and simultaneously, the motor I controls the turntable to rotate through the gear I and the fluted disc I, so that a plurality of nickel-plated soft copper wires can be stranded on a core wire and can be compressed under the cooperation of two compression guide wheels, then, starting the motor IV again, and controlling the L-shaped plate II to drive the guide cylinder III to reciprocate left and right through the reciprocating screw rod, so that the stranded nickel-plated soft copper wires can be stably and orderly wound on the winding roller, and the wire roller arranged in the supporting box and the wire roller sleeved on the rotating shaft can realize automatic unreeling along with the continuous winding of the winding roller, thereby being convenient for performing rapid stranding processing operation of the nickel-plated soft copper wires.

Compared with the prior art, the invention provides the processing equipment and the processing method for the nickel-plated soft copper stranded conductor, which have the following beneficial effects:

(1) And the motor III, the driving gear and the driven gear are matched, so that the quick disassembly and replacement of the wind-up roll are realized, and the working efficiency is greatly improved. Meanwhile, the rotation winding operation of the winding roller can ensure that the stranded nickel-plated soft copper wires are wound neatly, and confusion and damage of the wires are avoided.

(2) The guide mechanism is designed, and particularly the L-shaped plate I, the L-shaped plate II, the guide cylinder III, the motor IV and the reciprocating screw rod are matched, so that stable guide is provided for the stranded nickel-plated soft copper wire, the left-right reciprocating motion of the guide cylinder III is controlled through the reciprocating screw rod, and the tidy and stable winding of the wire is further ensured.

(3) Through the ingenious design of the feeding assembly, particularly the cooperation of the supporting plate, the U-shaped plate, the screw rod II, the motor V, the baffle, the hydraulic cylinder and the guide rod, the operation of replacing the wire roller which is provided with the nickel-plated annealed copper wire in a winding manner on the rotating shaft is greatly facilitated for an operator. Meanwhile, the guide rod provides stable guide for the baffle plate, and ensures that the baffle plate keeps stable sliding under the drive of the screw rod II.

(4) Through the inverted bucket-shaped design of the first guide cylinder and the second guide cylinder, stable guide is provided for the nickel-plated soft copper wire, friction between the wire and the guide cylinder is reduced, abrasion of a nickel-plated layer is reduced, and protection of the nickel-plated layer on the outer side of the nickel-plated soft copper wire is achieved.

(5) The method for processing the nickel-plated soft copper stranded conductor has clear steps and simple and convenient operation, realizes the rapid stranding processing of the nickel-plated soft copper conductor through the cooperative work of all the components, improves the production efficiency, reduces the production cost, and simultaneously can reduce the occupation of the space in a workshop by adopting a vertical design.

In summary, the processing equipment and the processing method of the nickel-plated soft copper stranded conductor have the advantages of high efficiency, stability and simplicity and convenience in operation, can protect the nickel-plated layer on the outer side of the nickel-plated soft copper conductor, prolongs the service life of the conductor, and has higher practical value and broad market prospect.

Drawings

FIG. 1 is a schematic diagram of a three-dimensional structure of a processing device for nickel-plated soft copper stranded conductors;

FIG. 2 is a schematic cross-sectional view of FIG. 1 in accordance with the present invention;

FIG. 3 is a right side view of the apparatus for processing nickel-plated soft copper stranded conductors according to the present invention;

FIG. 4 is a schematic perspective view of the drive assembly I, hollow shaft, turntable and support and guide mechanism of the nickel-plated soft copper stranded conductor processing device;

FIG. 5 is a schematic view of the mounting plate and the compression guide mechanism in the nickel-plated soft copper stranded conductor processing equipment according to the present invention;

FIG. 6 is a schematic diagram of a three-dimensional structure of two parts of a lifting assembly and a driving assembly in the nickel-plated soft copper stranded conductor processing equipment;

FIG. 7 is a schematic view of the structure of a wire mechanism in the nickel-plated soft copper stranded conductor processing equipment according to the present invention;

fig. 8 is a schematic diagram of a three-dimensional structure of a feeding assembly in the nickel-plated soft copper stranded conductor processing equipment.

1, A base, 11, a mounting cylinder, 12, a supporting box, 121, a supporting bar, 13, a hollow shaft, 2, a turntable, 201, a motor I, 202, a gear I, 203, a fluted disc I, 21, a fixed plate, 22, a rotating shaft, 23, a circular plate, 24, a guide cylinder I, 3, a mounting plate, 301, a guide cylinder II, 31, a supporting ring, 32, a supporting block, 33, a compacting guide wheel, 34, a screw rod I, 35, a transmission gear, 36, a fluted disc II, 37, a motor II, 4, a winding roller, 41, a mandrel, 42, a bearing, 43, a motor III, 44, a driving gear, 45, a driven gear, 5, an L-shaped plate I, 51, an L-shaped plate II, 52, a guide cylinder III, 53, a reciprocating screw rod, 54, a motor IV, 6, a supporting plate, 61, a U-shaped plate, 62, a baffle, 63, a hydraulic cylinder, 64, a screw II, 65, a motor V, 66 and a guide rod.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.

In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.

Referring to fig. 1-8, nickel plating soft copper stranded conductor processing equipment, including base 1, fixed mounting has a section of thick bamboo 11 on the base 1, and set up a plurality of arc mouths that are used for operations such as maintenance on the section of thick bamboo 11, the top of base 1 is put in the middle fixedly mounted and is had supporting box 12, equal fixed mounting has the support bar 121 towards same direction slope on the inner wall of both sides around supporting box 12, set up the guide way on supporting bench 121, hollow shaft 13 fixed mounting supporting box 12 is last, and carousel 2 rotation is installed on hollow shaft 13, fixed mounting has motor one 201 on the section of thick bamboo 11, fixed cover is equipped with gear one 202 on the output shaft of motor one 201, the topside of carousel 2 is central fixed mounting and is fluted disc one 203 for hollow shaft 13, gear one 202 meshes with fluted disc one 203, can control carousel 2 as required and rotate, the underside of carousel 2 is central being inwards inclined form fixed mounting and is a plurality of fixed plates 21 based on hollow shaft 13, all rotate and install pivot 22 on a plurality of fixed plates 21, all fixed cover is equipped with circular plate 23 on a plurality of pivots 22, on carousel 2 is based on hollow shaft 13 and is fixed mounting and is installed on the hollow shaft and is fixed with a guide roll 24 corresponding to a plurality of guide cylinders 24 of the rotation 24 in the same direction, can be guaranteed to produce the positive stability of the rotation copper wire when the steady copper wire is set up in order to take place because of the positive-phase to rotate and is fixed to rotate the corresponding to the copper wire of the rotation of the copper wire is set up.

The mounting plate 3 is fixedly mounted on the inner wall of the mounting cylinder 11, the second guide cylinder 301 is fixedly mounted on the mounting plate 3, the second fluted disc 36 is fixedly mounted on the top side of the mounting plate 3 by taking the second guide cylinder 301 as the center, the second motor 37 is fixedly mounted on one side, close to each other, of the second motor 37, the first guide screw 34 is rotatably mounted on the first guide screw 32, the first guide screw 34 is rotatably mounted on the second support ring 31 and positioned on the same axis, the first guide screws 34 are respectively in threaded connection with the corresponding support blocks 32, the transmission gears 35 are fixedly sleeved at one ends, far away from each other, of the first guide screws 34, the second fluted disc 36 is rotatably mounted on the top side of the mounting plate 3 by taking the second guide ring 31 as the center, the second transmission gears 35 are meshed with the second fluted disc 36, the second motor 37 is fixedly mounted on the top side of the mounting plate 3, an output shaft of the second motor 37 is fixedly connected with one of the first guide screws 34 in an axial direction, the second motor can compress and guide the second guide screw 34, not only can adjust the size of the compressing force according to actual needs, but also be well suitable for compressing and guiding nickel-plated soft copper wires of different sizes.

An L-shaped plate I5,L is fixedly arranged on the inner side wall of the mounting cylinder 11, an L-shaped plate II 51 is horizontally and slidably arranged on the L-shaped plate I5, a guide cylinder III 52 is fixedly arranged on the L-shaped plate II 51, the same reciprocating screw rod 53 is arranged on the L-shaped plate I5 and the L-shaped plate II 51 in a threaded manner, a motor IV 54 is fixedly arranged on the top side of the L-shaped plate I5, an output shaft of the motor IV 54 is axially and fixedly connected with the reciprocating screw rod 53, and a nickel-plated soft copper wire after stranding can be guided, so that the nickel-plated soft copper wire can be orderly wound on the winding roller 4.

The top of installation section of thick bamboo 11 has been seted up the installing port, all block the draw-in groove that is the convex setting on the both sides inner wall of installing port, bearing 42 is installed to all movable joint in two draw-in grooves, same dabber 41 of fixed mounting on two bearings 42, and fixed mounting has wind-up roll 4 on dabber 41, can carry out the rolling operation to the nickel plating soft copper wire that the meshing was accomplished when wind-up roll 4 rotates, the quick assembly disassembly of wind-up roll 4 is changed simultaneously also conveniently, fixed mounting has motor three 43 on the inner wall of installation section of thick bamboo 11, fixed cover is equipped with driving gear 44 on the output shaft of motor three 43, fixed cover is equipped with driven gear 45 on dabber 41, driving gear 44 meshes with driven gear 45 mutually, can drive it after wind-up roll 4 installs in the installing port and rotate the rolling operation.

The top side fixed mounting of base 1 has pneumatic cylinder 63, the fixed mounting of work end of pneumatic cylinder 63 has the layer board 6 that the top surface is the arc setting, the front side of layer board 6 and the rear side sliding contact of supporting box 12, the bottom side fixed mounting of layer board 6 has U-shaped board 61, the bar mouth has been seted up on the layer board 6, the same baffle 62 of slidable mounting has on bar mouth and the U-shaped board 61, screw rod two 64 are installed to the U-shaped board 61 screw thread, the rear side fixed mounting of U-shaped board 61 has motor five 65, the output shaft and screw rod two 64 axial fixed connection of motor five 65, and screw rod two 64 and baffle 62 threaded connection make things convenient for the operating personnel to change the operation around the wire roller that is equipped with nickel plating annealed copper line on the pivot 22.

In this embodiment, in order to enable the baffle plate 62 to stably slide under the drive of the second screw rod 64, a guide rod 66 is fixedly installed in the strip-shaped opening, and the guide rod 66 is slidably connected with the baffle plate 62.

In this embodiment, in order to provide stable guiding for the nickel-plated soft copper wire, friction between the nickel-plated soft copper wire and the first guide cylinder 24 and the second guide cylinder 301 can be reduced, abrasion of the nickel-plated layer on the nickel-plated soft copper wire can be reduced during rapid conveying and twisting operations, and the effect of protecting the nickel-plated layer on the outer side of the nickel-plated soft copper wire is achieved, and the sections of the first guide cylinder 24 and the second guide cylinder 301 are arranged in a reversed bucket shape.

The embodiment also provides a use method of the nickel-plated soft copper stranded conductor processing equipment, which comprises the following steps:

firstly, a power supply is switched on, bearings 42 at two ends of a mandrel 41 are respectively placed in corresponding convex grooves, so that a driven gear 45 and a driving gear 44 enter a meshed state, a wire roller wound with nickel-plated soft copper wires is placed on a supporting plate 6, the supporting plate 6 is controlled to be lifted to a position flush with the highest point of a rotating shaft 22 through a hydraulic cylinder 63, then a screw rod II 64 is controlled by a motor V65 to drive a baffle plate 62 to move in a direction far away from a hollow shaft 13, so that the wire roller can be sleeved on the corresponding rotating shaft 22, one end of the wire roller is abutted against a circular plate 23, then the wire roller wound with nickel-plated soft copper wires is sequentially installed on the corresponding rotating shaft 22 in the manner, the supporting plate 6 is controlled to be lowered to a position which does not affect the work of other components after the wire roller is installed, and then the wire roller wound with the nickel-plated soft copper wires is placed on two support bars 121 provided with guide grooves in a supporting box 12, and as the guide grooves are obliquely arranged, only an operator needs to place the protruding positions at two sides of the wire roller in the guide grooves, so that the installation can be completed quickly;

s2, a core wire passes through the hollow shaft 13 and then is continuously fixed on the winding roller 4 after passing through the guide cylinder II 301, the space between the two compression guide wheels 33 and the guide cylinder III 52, a nickel-plated soft copper wire positioned on the wire roller at the position of the rotating shaft 22 passes through the corresponding guide cylinder I24 and is then fixed on the core wire, one screw rod II 64 is controlled to rotate by the motor II 37, and the two support blocks 32 can drive the corresponding compression guide wheels 33 to adjust under the cooperation of the transmission gear 35, the fluted disc II 36 and the other screw rod II 64, so that the space between the two compression guide wheels 33 can be adjusted to a position corresponding to the size of the nickel-plated soft copper wire after twisting;

And S3, starting a motor I201 and a motor III 43, wherein the motor III 43 controls a mandrel 41 through a driving gear 44 and a driven gear 45 to drive a winding roller 4 to perform winding operation, and simultaneously, the motor I201 controls a turntable 2 to rotate through a gear I202 and a fluted disc I203, so that a plurality of nickel-plated soft copper wires can be stranded on a core wire and can be compressed under the cooperation of two compression guide wheels 33, then starting a motor IV 54, and the motor IV 54 controls an L-shaped plate II 51 through a reciprocating screw 53 to drive a guide cylinder III 52 to reciprocate left and right, so that the stranded nickel-plated soft copper wires can be stably and orderly wound on the winding roller 4, and a wire roller placed in a supporting box 12 and a wire roller sleeved on a rotating shaft 22 can realize automatic unreeling along with continuous winding of the winding roller 4, thereby being convenient for rapid stranding processing operation of the nickel-plated soft copper wires.

The working principle is that a power supply is firstly switched on, a wire roller wound with a nickel-plated soft copper wire is placed on a supporting plate 6, then the height of the supporting plate 6 is regulated through a hydraulic cylinder 63, the supporting plate 6 is controlled to rise to a proper position through the hydraulic cylinder 63, then the wire roller is sleeved on a corresponding rotating shaft 22 through a motor five 65 and a screw rod two 64 control baffle 62, one end of the wire roller is abutted against a circular plate 23, a plurality of wire rollers are repeatedly arranged on the corresponding rotating shaft 22, the wire roller wound with a core wire is placed in guide grooves on two support bars 121 in a supporting box 2, the core wire passes through a hollow shaft 13 and then is continuously fixed on a winding roller 4 after passing through a guide cylinder two 301, a guide cylinder three 52, the nickel-plated soft copper wire positioned on the wire roller at the position of the rotating shaft 22 passes through a corresponding guide cylinder one 24 and then is fixed on the core wire, a motor two 37 control screw rod 34 is rotated, the distance between the two guide wheels 33 corresponds to the size of the corresponding rotating shaft 22 after twisting, then the motor one motor three guide wheels 202 and the fluted disc two guide wheels 33 are sequentially rotated, the motor three guide wheels 201 and the copper wire roller two guide wheels 45 are sequentially driven by the motor three guide wheels 45 are sequentially controlled, and the motor three guide wheels 33 are sequentially driven by the motor two guide wheels 3 and the motor three guide wheels 45 are sequentially, and the copper wire 4 are sequentially driven by the motor two guide wheels 53 to rotate the copper wire 4 after the copper wire is continuously wound on the guide roller 4, and the copper wire is sequentially driven by the roller 4 to rotate by the roller 4 and the roller 33 is sequentially through the guide roller 33 and the guide roller 33.

Standard parts used in the invention can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the details are not described.

Claims

1. The nickel-plated soft copper stranded conductor processing equipment is characterized by comprising a base (1), a mounting cylinder (11), a supporting box (12), a hollow shaft (13), a turntable (2), a first driving component, a supporting and guiding mechanism, a pressing and guiding mechanism, a wire guide mechanism, a second driving component, a winding component and a feeding component;

The installation cylinder (11) is fixedly installed on the top side of the base (1), a plurality of arc-shaped openings are formed in the installation cylinder (11), the right side of the supporting box (12) is provided with an opening and is fixedly installed at the center position of the inner wall of the bottom of the base (1), supporting bars (121) provided with guide grooves are fixedly installed on the inner walls of the front side and the rear side of the supporting box (12) in an inclined mode, the hollow shaft (13) is fixedly installed on the supporting box (12), the rotary table (2) is rotatably installed on the hollow shaft (13), the first driving component is arranged on the installation cylinder (11) and the rotary table (2), the supporting guide mechanism is arranged at the bottom of the rotary table (2) and is arranged on the basis of the hollow shaft (13) as the center, the installation plate (3) is fixedly installed on the inner wall of the installation cylinder (11), the second driving component (301) is fixedly installed on the installation plate (3), the wire mechanism is arranged on the inner side wall of the installation cylinder (11) and is located above the pressing guide component, the first driving component is detachably installed on the second driving component, the second driving component is installed on the top side of the base (12) and is connected with the second driving component, and the feeding component is matched with the supporting and guiding component.

2. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, wherein the supporting and guiding mechanism comprises a plurality of fixing plates (21), a plurality of rotating shafts (22), a plurality of circular plates (23) and a plurality of first guide cylinders (24), the plurality of fixing plates (21) are fixedly installed in an inward inclined mode based on the hollow shaft (13), the rotating shafts (22) are fixedly installed on the plurality of fixing plates (21) in a rotating mode, the circular plates (23) are fixedly sleeved on the plurality of rotating shafts (22), the first guide cylinders (24) which are equal to the rotating shafts (22) in number are fixedly installed on the rotary shaft (2) based on the hollow shaft (13) in the center, the first guide cylinders (24) are respectively located right above the corresponding rotating shafts (22), and the sections of the first guide cylinders (24) and the second guide cylinders (301) are in inverted bucket-shaped.

3. The nickel-plated soft copper stranded conductor processing device according to claim 1, wherein the first driving assembly comprises a first motor (201), a first gear (202) and a first fluted disc (203), the first motor (201) is fixedly installed on the installation cylinder (11), the first gear (202) is fixedly sleeved on an output shaft of the first motor (201), the first fluted disc (203) is fixedly installed on the top side of the rotary disc (2) based on the hollow shaft (13) as a center, and the first gear (202) is meshed with the first fluted disc (203).

4. The apparatus for manufacturing a nickel-plated soft copper stranded conductor according to claim 1, wherein, the compression guide mechanism comprises two supporting rings (31), two supporting blocks (32), two compression guide wheels (33), two screw rods I (34), two transmission gears (35), a motor II (37) and a fluted disc II (36) which are concentrically arranged, the top side of the mounting plate (3) is fixedly provided with two supporting rings (31) based on a second guide cylinder (301), one side, close to each other, of the two supporting rings (31) is slidably provided with two supporting blocks (32) which are symmetrically arranged, the two supporting blocks (32) are rotatably provided with compression guide wheels (33), the two supporting rings (31) are rotatably provided with two first screw rods (34) which are positioned on the same axis, the two first screw rods (34) are respectively in threaded connection with the corresponding supporting blocks (32), one ends, far away from each other, of the two first screw rods (34) are fixedly sleeved with transmission gears (35), the top side of the mounting plate (3) is rotatably provided with a fluted disc II (36) based on the supporting ring (31) as a center, two transmission gears (35) are meshed with the fluted disc II (36), the top side of the mounting plate (3) is fixedly provided with a second motor (37), and an output shaft of the second motor (37) is axially and fixedly connected with one of the first screw rods (34).

5. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, wherein the winding component comprises a winding roller (4), a mandrel (41) and two bearings (42), clamping grooves which are arranged in a convex shape are clamped on the inner walls of two sides of the mounting opening, the bearings (42) are movably clamped in the two clamping grooves, the same mandrel (41) is fixedly mounted on the two bearings (42), and the winding roller (4) is fixedly mounted on the mandrel (41).

6. The nickel-plated soft copper stranded conductor processing device according to claim 5, wherein the driving assembly comprises a motor III (43), a driving gear (44) and a driven gear (45), the motor III (43) is fixedly installed on the inner wall of the installation cylinder (11), the driving gear (44) is fixedly sleeved on an output shaft of the motor III (43), the driven gear (45) is fixedly sleeved on the mandrel (41), and the driving gear (44) is meshed with the driven gear (45).

7. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, wherein the wire mechanism comprises a first L-shaped plate (5), a second L-shaped plate (51), a third guide cylinder (52), a fourth motor (54) and a reciprocating screw rod (53), the first L-shaped plate (5) is fixedly installed on the inner side wall of the installation cylinder (11), the second L-shaped plate (51) is horizontally and slidably installed on the first L-shaped plate (5), the third guide cylinder (52) is fixedly installed on the second L-shaped plate (51), the same reciprocating screw rod (53) is installed on the first L-shaped plate (5) and the second L-shaped plate (51) in a threaded mode, the fourth motor (54) is fixedly installed on the top side of the first L-shaped plate (5), and an output shaft of the fourth motor (54) is axially and fixedly connected with the reciprocating screw rod (53).

8. The nickel-plated soft copper stranded conductor processing equipment according to claim 1, wherein the feeding component comprises a supporting plate (6), a U-shaped plate (61), a screw rod II (64), a motor V (65), a baffle (62), a hydraulic cylinder (63) and a guide rod (66), the hydraulic cylinder (63) is fixedly installed on the top side of the base (1), the supporting plate (6) with the arc-shaped top surface is fixedly installed at the working end of the hydraulic cylinder (63), the U-shaped plate (61) is fixedly installed on the front side of the supporting plate (6) and in sliding contact with the rear side of the supporting box (12), a strip-shaped opening is formed in the supporting plate (6), the same baffle (62) is installed on the strip-shaped opening and the U-shaped plate (61) in a sliding mode, the screw rod II (64) is installed on the screw thread of the U-shaped plate (61), the motor V (65) is fixedly installed on the rear side of the U-shaped plate (61), the output shaft of the motor V (65) is fixedly connected with the screw rod II (64) in an axial direction, and the screw rod II (64) is connected with the screw rod II (62) in a screw mode.

9. The nickel-plated soft copper stranded conductor processing apparatus according to claim 8, wherein a guide rod (66) is fixedly installed in the strip-shaped opening, and the guide rod (66) is slidably connected with the baffle plate (62).

10. A processing method based on the nickel-plated soft copper stranded conductor processing apparatus of any one of claims 1 to 9, characterized by comprising the steps of:

The method comprises the steps of S1, firstly, switching on a power supply, respectively placing bearings (42) at two ends of a mandrel (41) in corresponding convex grooves, enabling a driven gear (45) and a driving gear (44) to enter a meshed state, placing a wire roll wound with a nickel-plated soft copper wire on a supporting plate (6), controlling the supporting plate (6) to rise to a position flush with the highest point of a rotating shaft (22) through a hydraulic cylinder (63), then controlling a screw rod II (64) to drive a baffle plate (62) to move in a direction away from a hollow shaft (13) through a motor five (65), sleeving the wire roll on the corresponding rotating shaft (22) and enabling one end of the wire roll to abut against a circular plate (23), sequentially installing the wire roll wound with the nickel-plated soft copper wire on the corresponding rotating shaft (22) in the manner, controlling the supporting plate (6) to descend to a position which does not affect the work of other components after the wire roll is installed, and then placing the wire roll wound with the core wire on two supporting bars (121) provided with guide grooves in a supporting box (12), wherein the guide grooves are arranged on two sides of the supporting bars (121) and the two sides of the wire rolls are arranged in a tilting way, and only the wire roll is required to be installed in the convex grooves, so that the wire roll can be installed in the corresponding position rapidly;

S2, a core wire passes through the hollow shaft (13) and then is continuously fixed on the winding roller (4) through the guide cylinder II (301), between the two compression guide wheels (33) and the guide cylinder III (52), a nickel-plated soft copper wire positioned on the wire roller at the position of the rotating shaft (22) passes through the corresponding guide cylinder I (24) and is then fixed on the core wire, one screw rod II (64) is controlled to rotate through the motor II (37), and the two support blocks (32) can drive the corresponding compression guide wheels (33) to adjust under the cooperation of the transmission gear (35), the fluted disc II (36) and the other screw rod II (64), so that the distance between the two compression guide wheels (33) can be adjusted to the position corresponding to the size of the nickel-plated soft copper wire after twisting;

And S3, starting a motor I (201) and a motor III (43), controlling a mandrel (41) to drive a winding roller (4) to perform winding operation by the motor III (43) through a driving gear (44) and a driven gear (45), controlling a turntable (2) to rotate by the motor I (201) through a gear I (202) and a fluted disc I (203), thereby twisting a plurality of nickel-plated soft copper wires on a core wire, realizing compaction operation under the cooperation of two compaction guide wheels (33), and then starting a motor IV (54), wherein the motor IV (54) controls an L-shaped plate II (51) to drive a guide cylinder III (52) to perform left-right reciprocating motion through a reciprocating screw rod (53), so that the twisted nickel-plated soft copper wires can be stably and orderly wound on the winding roller (4), and the wire roller arranged in a supporting box (12) and the wire roller sleeved on a rotating shaft (22) can realize automatic unreeling along with continuous winding of the winding roller (4), thereby being convenient for performing quick twisting processing operation of the nickel-plated soft copper wires.