CN118884327A - Fully automatic universal sensor test tooling - Google Patents
Fully automatic universal sensor test tooling Download PDFInfo
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- CN118884327A CN118884327A CN202411099921.8A CN202411099921A CN118884327A CN 118884327 A CN118884327 A CN 118884327A CN 202411099921 A CN202411099921 A CN 202411099921A CN 118884327 A CN118884327 A CN 118884327A
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
Description
技术领域Technical Field
本发明涉及测试领域,尤其涉及全自动通用传感器测试工装。The invention relates to the field of testing, and in particular to a fully automatic universal sensor testing tool.
背景技术Background Art
地铁列车牵引系统所运用的电压传感器会出现检测电压信号丢失的偶发故障,这样就给地铁运营造成了很大的安全隐患。因此,为了提高地铁的运营质量,对地铁列车传感器的检测已成为必不可少的环节,电压、电流传感器正常检测是列车能够安全、稳定地运行的保障。然而,目前针对电压、电流传感器的测试工装往往只能适用于特定的型号,因此需要一种测试工装来满足对不同型号的电压、电流传感器进行测试。The voltage sensors used in the subway train traction system may occasionally fail to detect voltage signals, which poses a great safety hazard to subway operations. Therefore, in order to improve the operation quality of the subway, the detection of subway train sensors has become an indispensable link. The normal detection of voltage and current sensors is the guarantee for the safe and stable operation of the train. However, the current test fixtures for voltage and current sensors are often only applicable to specific models, so a test fixture is needed to meet the testing of different models of voltage and current sensors.
发明内容Summary of the invention
(一)要解决的技术问题1. Technical issues to be resolved
本发明提供了全自动通用传感器测试工装,旨在解决现有技术中测试工装不能适用多种型号的电压、电流传感器的技术问题。The present invention provides a fully automatic universal sensor testing tool, aiming to solve the technical problem that the testing tool in the prior art cannot be applied to various types of voltage and current sensors.
(二)技术方案(II) Technical solution
为了解决上述问题,本发明提供了一种全自动通用传感器测试工装,所述全自动通用传感器测试工装包括:底座、调节组件、下模、上模以及探针;In order to solve the above problems, the present invention provides a fully automatic universal sensor testing tool, which comprises: a base, an adjustment component, a lower mold, an upper mold and a probe;
所述调节组件安装在所述底座上,所述调节组件上设置有多个用于安装所述下模的调节槽,所述下模能够在所述调节槽内滑动且通过所述调节槽固定在所述调节组件上,所述下模上设置有用于安装待测试元件的工位;The adjusting assembly is mounted on the base, and a plurality of adjusting grooves for mounting the lower die are provided on the adjusting assembly. The lower die can slide in the adjusting grooves and is fixed on the adjusting assembly through the adjusting grooves. A station for mounting a component to be tested is provided on the lower die;
所述上模滑动设置在所述底座上,且所述上模上设置有所述探针,所述上模能够带动所述探针运动至所述下模上的待测试元件处。The upper die is slidably arranged on the base, and the probe is arranged on the upper die. The upper die can drive the probe to move to the component to be tested on the lower die.
优选地,所述调节组件包括成对设置的固定板,所述固定板在朝向所述下模的端面上设置有多个所述调节槽,所述固定板的两侧设置有与对应所述调节槽连通的调节孔;Preferably, the adjustment assembly comprises a pair of fixed plates, the fixed plates are provided with a plurality of the adjustment grooves on the end surface facing the lower die, and the two sides of the fixed plates are provided with adjustment holes communicating with the corresponding adjustment grooves;
所述下模的两侧凸出设置有多个与所述调节槽对应的固定凸起,所述固定凸起位于所述调节槽内,所述固定凸起的宽度小于所述调节槽的长度,所述固定凸起能够在所述调节槽内沿所述调节槽的长度方向和宽度方向滑动。A plurality of fixing protrusions corresponding to the adjusting groove are protruded from both sides of the lower mold, the fixing protrusions are located in the adjusting groove, the width of the fixing protrusions is smaller than the length of the adjusting groove, and the fixing protrusions can slide in the adjusting groove along the length direction and the width direction of the adjusting groove.
优选地,所述调节孔内设置有紧固件,所述紧固件的一端能够伸出所述调节孔。Preferably, a fastener is provided in the adjusting hole, and one end of the fastener can extend out of the adjusting hole.
优选地,所述底座设置有导向板,所述调节组件设置在所述导向板的一侧;Preferably, the base is provided with a guide plate, and the adjustment assembly is provided on one side of the guide plate;
所述导向板朝向所述调节组件的一侧上滑动设置有滑动板,所述滑动板上设置有所述上模。A sliding plate is slidably arranged on one side of the guide plate toward the adjusting assembly, and the upper mold is arranged on the sliding plate.
优选地,所述滑动板上固定设置有导向柱和气缸;Preferably, a guide column and a cylinder are fixedly arranged on the sliding plate;
所述上模滑动设置在所述导向柱上,且所述气缸的活塞杆的一端与所述上模固定连接。The upper die is slidably arranged on the guide column, and one end of the piston rod of the cylinder is fixedly connected to the upper die.
优选地,所述下模上朝向所述探针的端面上设置有凹槽,所述工位构造为所述凹槽。Preferably, a groove is provided on the end surface of the lower mold facing the probe, and the workstation is configured as the groove.
(三)有益效果(III) Beneficial effects
本发明通过在调节组件上设置多个调节槽,然后再将下模安装在调节槽内,当待测试元件的型号有变时,调整待测试元件与调节槽的相对位置以使得待测试元件上的引脚与探针对准,进而实现了对不同型号的待测试元件进行测试,提高了本发明的适用范围。The present invention provides a plurality of adjustment slots on the adjustment assembly, and then installs the lower mold in the adjustment slots. When the model of the component to be tested changes, the relative position of the component to be tested and the adjustment slots is adjusted so that the pins on the component to be tested are aligned with the probes, thereby realizing testing of components to be tested of different models, thereby improving the scope of application of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明全自动通用传感器测试工装的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a fully automatic universal sensor testing tooling of the present invention;
图2为图1在A处的放大图。FIG. 2 is an enlarged view of point A in FIG. 1 .
【附图标记说明】[Description of Reference Numerals]
1:底座;11:导向板;12:滑动板;13:导向柱;14:气缸;2:调节组件;21:调节槽;22:固定板;23:调节孔;3:下模;31:固定凸起;32:凹槽;4:上模;5:探针。1: base; 11: guide plate; 12: sliding plate; 13: guide column; 14: cylinder; 2: adjustment assembly; 21: adjustment slot; 22: fixing plate; 23: adjustment hole; 3: lower die; 31: fixing protrusion; 32: groove; 4: upper die; 5: probe.
具体实施方式DETAILED DESCRIPTION
为了更好地解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明作详细描述。In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本发明提供了一种全自动通用传感器测试工装,全自动通用传感器测试工装包括:底座、调节组件2、下模3、上模4以及探针5。调节组件2安装在底座上,调节组件2上设置有多个用于安装下模3的调节槽21,下模3能够在调节槽21内滑动且通过调节槽21固定在调节组件2上,下模3上设置有用于安装待测试元件的工位。上模4滑动设置在底座上,且上模4上设置有探针5,上模4能够带动探针5运动至下模3上的待测试元件处(本申请中的待测试元件为电压传感器或者电流传感器)。在具体的实施例中,探针5通过导线与外部信源、负载以及测试仪连接。本发明上模4带动探针5移动,探针5与待测试元件上的引脚抵接后,依次打开外部信源、负载以及测试仪,调整测试条件,可从测试仪上观测到实时、准确的各项测试指标。本发明通过在调节组件2上设置多个调节槽21,然后再将下模3安装在调节槽21内,当待测试元件的型号有变时,调整待测试元件与调节槽21的相对位置以使得待测试元件上的引脚与探针5对准,进而实现了对不同型号的待测试元件进行测试,提高了本发明的适用范围。The present invention provides a fully automatic universal sensor test tool, which comprises: a base, an adjustment component 2, a lower die 3, an upper die 4 and a probe 5. The adjustment component 2 is installed on the base, and a plurality of adjustment slots 21 for installing the lower die 3 are provided on the adjustment component 2. The lower die 3 can slide in the adjustment slots 21 and be fixed on the adjustment component 2 through the adjustment slots 21. The lower die 3 is provided with a station for installing a component to be tested. The upper die 4 is slidably arranged on the base, and a probe 5 is arranged on the upper die 4. The upper die 4 can drive the probe 5 to move to the component to be tested on the lower die 3 (the component to be tested in this application is a voltage sensor or a current sensor). In a specific embodiment, the probe 5 is connected to an external signal source, a load and a tester through a wire. The upper die 4 of the present invention drives the probe 5 to move. After the probe 5 abuts against the pin on the component to be tested, the external signal source, the load and the tester are turned on in turn, and the test conditions are adjusted, and real-time and accurate test indicators can be observed from the tester. The present invention sets a plurality of adjustment slots 21 on the adjustment component 2, and then installs the lower mold 3 in the adjustment slots 21. When the model of the component to be tested changes, the relative position of the component to be tested and the adjustment slots 21 is adjusted so that the pins on the component to be tested are aligned with the probes 5, thereby realizing testing of components to be tested of different models, thereby improving the scope of application of the present invention.
进一步地,调节组件2包括成对设置的固定板22,固定板22在朝向下模3的端面上设置有多个调节槽21,固定板22的两侧设置有与对应调节槽21连通的调节孔23。下模3的两侧凸出设置有多个与调节槽21对应的固定凸起31,固定凸起31位于调节槽21内,固定凸起31的宽度小于调节槽21的长度,固定凸起31能够在调节槽21内沿调节槽21的长度方向和宽度方向滑动。Further, the adjustment assembly 2 includes a pair of fixed plates 22, the fixed plates 22 are provided with a plurality of adjustment grooves 21 on the end surface facing the lower mold 3, and the two sides of the fixed plates 22 are provided with adjustment holes 23 connected with the corresponding adjustment grooves 21. The two sides of the lower mold 3 are provided with a plurality of fixed protrusions 31 corresponding to the adjustment grooves 21, the fixed protrusions 31 are located in the adjustment grooves 21, the width of the fixed protrusions 31 is less than the length of the adjustment grooves 21, and the fixed protrusions 31 can slide in the adjustment grooves 21 along the length direction and the width direction of the adjustment grooves 21.
由于固定凸起31能够在调节槽21内沿调节槽21的长度方向和宽度方向滑动,所以下模3在调节组件2上存在两个方向的自由度,便于下模3上的待测元件的引脚与探针5对齐。Since the fixing protrusion 31 can slide in the adjusting groove 21 along the length direction and the width direction of the adjusting groove 21 , the lower mold 3 has two degrees of freedom on the adjusting assembly 2 , which facilitates the alignment of the pins of the component to be tested on the lower mold 3 with the probe 5 .
在优选的实施方案中,调节孔23内设置有紧固件,紧固件的一端能够伸出调节孔23。其中紧固件为螺栓或在螺钉,调节孔23内设置有内螺纹,通过在固定板22的两侧均分别设置调节孔23,两侧的紧固件能够相互靠近,这就使得两侧的紧固件能够对下模3进行夹紧,进而将下模3固定在固定板22上。另外,利用一对螺栓或螺钉夹紧下模3的形式来固定下模3,此时固定凸起31能够固定在调节槽21的任意位置,实现位置的无极调节。In a preferred embodiment, a fastener is provided in the adjustment hole 23, and one end of the fastener can extend out of the adjustment hole 23. The fastener is a bolt or a screw, and an internal thread is provided in the adjustment hole 23. By providing the adjustment holes 23 on both sides of the fixing plate 22, the fasteners on both sides can be close to each other, so that the fasteners on both sides can clamp the lower mold 3, and then fix the lower mold 3 on the fixing plate 22. In addition, the lower mold 3 is fixed by clamping the lower mold 3 with a pair of bolts or screws. At this time, the fixing protrusion 31 can be fixed at any position of the adjustment slot 21, so as to realize the stepless adjustment of the position.
更进一步地,底座设置有导向板11,调节组件2设置在导向板11的一侧。导向板11朝向调节组件2的一侧上滑动设置有滑动板12,滑动板12上设置有上模4。导向板11上设置有导轨,滑动板12滑动设置在导轨上,且所述滑动板12能够沿导轨滑动,利用导轨对滑动板12进行导向,便于上模4的移动的准确性。滑动板12上固定设置有导向柱13和气缸14。上模4滑动设置在导向柱13上,且气缸14的活塞杆的一端与上模4固定连接。利用气缸14带动上模4移动,实现自动化处理。Furthermore, the base is provided with a guide plate 11, and the adjustment component 2 is provided on one side of the guide plate 11. A sliding plate 12 is slidably provided on the side of the guide plate 11 facing the adjustment component 2, and the upper mold 4 is provided on the sliding plate 12. A guide rail is provided on the guide plate 11, and the sliding plate 12 is slidably provided on the guide rail, and the sliding plate 12 can slide along the guide rail, and the sliding plate 12 is guided by the guide rail to facilitate the accuracy of the movement of the upper mold 4. A guide column 13 and a cylinder 14 are fixedly provided on the sliding plate 12. The upper mold 4 is slidably provided on the guide column 13, and one end of the piston rod of the cylinder 14 is fixedly connected to the upper mold 4. The cylinder 14 is used to drive the upper mold 4 to move, so as to realize automated processing.
最后,下模3上朝向探针5的端面上设置有凹槽32,工位构造为凹槽32,当测试不同型号的待测试元件时,只需要更换不同的下模3使得对应下模3上的凹槽32能够匹配对应的待测试元件即可。Finally, a groove 32 is provided on the end surface of the lower mold 3 facing the probe 5, and the workstation is constructed as the groove 32. When testing different types of components to be tested, it is only necessary to replace different lower molds 3 so that the groove 32 on the corresponding lower mold 3 can match the corresponding component to be tested.
需要理解的是,以上对本发明的具体实施例进行的描述只是为了说明本发明的技术路线和特点,其目的在于让本领域内的技术人员能够了解本发明的内容并据以实施,但本发明并不限于上述特定实施方式。凡是在本发明权利要求的范围内做出的各种变化或修饰,都应涵盖在本发明的保护范围内。It should be understood that the above description of the specific embodiments of the present invention is only for illustrating the technical route and features of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, but the present invention is not limited to the above specific implementation methods. Any changes or modifications made within the scope of the claims of the present invention should be included in the protection scope of the present invention.
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| CN220188563U (en) * | 2023-05-30 | 2023-12-15 | 宁波中科毕普拉斯新材料科技有限公司 | Inductance test fixture |
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