CN118882449B - Detection tool and detection method for wind power bearing ring machining - Google Patents

Detection tool and detection method for wind power bearing ring machining Download PDF

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Publication number
CN118882449B
CN118882449B CN202411132008.3A CN202411132008A CN118882449B CN 118882449 B CN118882449 B CN 118882449B CN 202411132008 A CN202411132008 A CN 202411132008A CN 118882449 B CN118882449 B CN 118882449B
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wall
fixedly connected
bearing ring
box
column
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CN118882449A (en
Inventor
周炳伟
叶轩志
郑连杰
吴增睿
詹志胜
薛彬
刘磊
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Jiangyin Hengrun Transmission Technology Co ltd
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Jiangyin Hengrun Transmission Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/08Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/08Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
    • G01B5/12Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention relates to the technical field of wind power bearing rings, and discloses a detection tool and a detection method for wind power bearing ring processing, wherein the detection tool comprises a positioning box and a supporting frame, the outer wall of the positioning box is fixedly connected with a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected with a first sliding block, the outer wall sliding connection of first slider is at the inner wall of locating box, the outer wall fixedly connected with first rack of first slider, the outer wall meshing of first rack is connected with gear one, the inside rotation of gear one is connected with the fixed column. Through opening first pneumatic cylinder pulling first slider and remove, and first slider passes through the first slider relative slip of first rack drive the other end, and the internal diameter of bearing circle is measured to the rethread internal diameter measuring head, and the second pneumatic cylinder passes through the second slider centering simultaneously and removes, and its external diameter distance is measured to the rethread external diameter measuring head to detect external diameter and internal diameter data of bearing circle simultaneously, reach and simplify the operation flow, improved detection efficiency's effect.

Description

Detection tool and detection method for wind power bearing ring machining
Technical Field
The invention relates to the technical field of wind power bearing rings, in particular to a detection tool and a detection method for wind power bearing ring machining.
Background
The wind power bearing ring is one of key components installed on a main shaft of a wind power generator set, is usually positioned at two ends of the main shaft, is used for supporting and stabilizing the main shaft and bearing the force caused by rotary motion and wind power, plays an important role in connecting the main shaft and a wind turbine, and in reproduction, in order to ensure that the wind power bearing ring meets design requirements and technical standards after processing is finished, whether each bearing ring meets preset geometric shapes and functional requirements is verified by measuring key dimensions and characteristics such as inner diameter, outer diameter and the like, and a technician is required to use different tools or separately detect the inner diameter and the outer diameter.
However, in the current technology, detecting the wind power bearing ring is too complicated, so that the time cost of detection and the possibility of operation errors are increased, and the measuring efficiency is affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a detection tool and a detection method for processing a wind power bearing ring, which solve the problems of excessively complicated detection, increased detection time cost and possibility of operation errors and influence on measurement efficiency.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
The utility model provides a utensil is examined with detecting to wind-powered electricity generation race processing, includes locating box and support frame, the first pneumatic cylinder of outer wall fixedly connected with of locating box, the first slider of output fixedly connected with of first pneumatic cylinder, the outer wall sliding connection of first slider is at the inner wall of locating box, the outer wall fixedly connected with first rack of first slider, the outer wall meshing of first rack is connected with gear one, the inside rotation of gear one is connected with the fixed column, the bottom fixedly connected with of fixed column is at the inner wall of locating box, the lower surface fixedly connected with internal diameter measuring head of first slider, the outer wall sliding connection of internal diameter measuring head is at the inner wall of locating box, the upper surface of locating box is provided with measuring assembly, measuring assembly is used for measuring the external diameter data of race.
Preferably, the measuring assembly comprises a horizontal box, the lower fixed surface of horizontal box is connected at the upper surface of locating box, the outer wall fixedly connected with second pneumatic cylinder of horizontal box, the output fixedly connected with second slider of second pneumatic cylinder, the outer wall sliding connection of second slider is at the inner wall of horizontal box, the outer wall fixedly connected with second rack of second slider, the inner wall meshing of second rack is connected with the gear two, the inside rotation of gear two is connected at the outer wall of fixed column, the lower fixed surface of second slider is connected with the external diameter measuring head, the outer wall sliding connection of external diameter measuring head is at the inner wall of horizontal box, the outer wall of locating box and horizontal box all is provided with the scale mark.
Preferably, the upper surface fixedly connected with fixed frame of support frame, the upper surface fixedly connected with third pneumatic cylinder of fixed frame, the output fixed connection of third pneumatic cylinder is at the upper surface of horizontal box.
Preferably, the inside rotation of support frame is connected with the lantern ring, the inside fixedly connected with of lantern ring detects the platform, the upper surface fixedly connected with spacing post of detecting the platform.
Preferably, the top of spacing post rotates and is connected with the connecting block, the outer wall of connecting block rotates and is connected with twists the post, the outer wall fixedly connected with silk post of twisting the post, the outer wall of silk post rotates and is connected in the inside of connecting block, the outer wall threaded connection of silk post has the transmission piece, the lower surface of transmission piece rotates and is connected with the fixed block, the outer wall fixedly connected with rolling disc of fixed block, the lower surface of rolling disc rotates and connects the upper surface at the detection platform.
Preferably, the upper surface of the rotating disc is rotationally connected with a rotating box, the inside of the rotating box is slidingly connected with a positioning plate, and the inside of the positioning plate is rotationally connected with a pulley.
Preferably, the inside rotation of locating plate is connected with the pillar, the bottom fixed connection of pillar is at the upper surface of detecting the platform, the upper surface fixedly connected with supporting shoe of rolling disc, the upper surface fixedly connected with of supporting shoe places the circle.
Preferably, the lower surface fixedly connected with frame plate of support frame, the outer wall fixedly connected with motor of frame plate, the output fixedly connected with positive and negative lead screw of motor, the outer wall rotation of positive and negative lead screw is connected at the outer wall of frame plate, the outer wall threaded connection of positive and negative lead screw has the movable plate, the upper surface sliding connection of movable plate is at the lower surface of support frame.
Preferably, the outer wall fixedly connected with push rod of movable plate, the outer wall fixedly connected with guide block of push rod, the lower surface of guide block rotates and is connected with the fly leaf, the inside fixedly connected with linkage post of fly leaf, the top of linkage post rotates and connects the lower surface at the detection platform.
Preferably, the detection method for processing the wind power bearing ring comprises the following steps:
S1, firstly placing a wind power bearing ring to be measured on the upper surface of a detection table through a placement ring supported by a supporting block, then screwing a screwing column to rotate by a technician, driving the screw column to rotate in a connecting block, driving a fixed block to move through meshed connection with a transmission block when the screw column rotates, driving a rotating disc to rotate on the upper surface of the detection table when the fixed block moves, driving three rotating boxes to synchronously move at the moment, and driving a positioning plate to rotate on the outer wall of a support column through the rotating boxes until the outer wall of a pulley is driven to be attached to the outer wall of the wind power bearing ring, so that the measuring position of the wind power bearing ring can be fixed and positioned, the position consistency of bearing rings with different sizes in measuring is ensured, and the measuring precision is improved;
S1, after fixing the position of a bearing ring, opening a third hydraulic cylinder fixed on the upper surface of a fixing frame, wherein the output end of the third hydraulic cylinder can drive a transverse box to move up and down until an inner diameter measuring head and an outer diameter measuring head are driven to move to the measuring position of the bearing ring, then opening the first hydraulic cylinder, the output end of the first hydraulic cylinder can pull the first sliding block to slide on the inner wall of the fixing box, meanwhile, the first sliding block can drive a first rack to move, the first rack can drive the first sliding block at the other end to slide relatively through a first gear supported by a fixing column until the inner diameter measuring heads at two ends of the fixing box are driven to be attached to the inner diameter of the bearing ring, the inner diameter data of the bearing ring can be detected through a scale mark on the outer wall of the fixing box, and when a second hydraulic cylinder is started, the output end of the second hydraulic cylinder can push the second sliding block to slide on the inner wall of the transverse box, and then the second sliding block can drive a second gear to rotate on the outer wall of the fixing column through the second rack, so that the second sliding block at the other end can be driven to move centering until the outer diameter measuring head is driven to contact with the outer surface of the bearing ring, and the outer diameter of the bearing ring is detected, and the outer diameter data can be detected, and the operation efficiency can be improved;
S3, when detecting, the motor is started, the output end of the motor can drive the positive and negative screw rod to rotate on the outer wall of the frame plate, the positive and negative screw rod can drive the movable plates at the two ends to slide relatively on the lower surface of the support frame, meanwhile, the movable plates at the two ends can drive the fixed push rods to move relatively, the push rods can drive the movable plates to move synchronously through the guide blocks, the movable plates can drive the detection table to rotate through the linkage column, the movable plates at the other end can drive the detection table to rotate in the opposite direction, the lantern ring fixed on the outer wall of the detection table can be driven to rotate in the positioning box, the horizontal rotation angle of the bearing ring can be adjusted, multi-directional measurement of the inner diameter and the outer diameter of the bearing ring is realized, and the accurate measurement effect is optimized.
The invention provides a detection tool and a detection method for wind power bearing ring machining. The beneficial effects are as follows:
1. According to the invention, the first sliding block is pulled to move by starting the first hydraulic cylinder, the first sliding block drives the first sliding block at the other end to slide relatively through the first rack, the inner diameter of the bearing ring is measured through the inner diameter measuring head, meanwhile, the second hydraulic cylinder moves in a centering manner through the second sliding block, and the outer diameter distance of the bearing ring is measured through the outer diameter measuring head, so that the outer diameter and the inner diameter data of the bearing ring are detected simultaneously, the effects of simplifying the operation flow and improving the detection efficiency are achieved.
2. According to the invention, the screw column is driven to rotate by screwing the screw column, the fixed block is driven to move by the screw column through the transmission block, the fixed block drives the rotating disc to rotate, the rotating disc can drive the positioning plate to rotate on the outer wall of the support column through the rotating box until the outer wall of the pulley wind power bearing ring is attached to each other, so that the measuring position of the wind power bearing ring is fixed, and the effects of ensuring the consistency of the positions of bearing rings with different sizes in measuring and improving the measuring precision are achieved.
3. According to the invention, the positive and negative screw rods are driven to rotate by starting the output end of the motor, the movable plates at the two ends can be driven to slide relatively when the positive and negative screw rods rotate, and simultaneously the movable plates at the two ends are driven to move synchronously by the guide blocks fixed by the push rods, so that the movable plates drive the detection table to rotate by the linkage columns, the horizontal rotation angle of the bearing ring is adjusted, the multi-directional measurement of the inner diameter and the outer diameter of the bearing ring is realized, and the accurate measurement effect is optimized.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of a first slider according to the present invention;
FIG. 3 is a schematic view of a fixing column according to the present invention;
FIG. 4 is a schematic view of a collar of the present invention;
FIG. 5 is a schematic view of a locating plate according to the present invention;
fig. 6 is a schematic diagram of a linkage column according to the present invention.
Wherein, 1, a positioning box; 2, a first hydraulic cylinder, 3, a first sliding block, 4, a first rack, 5, a first gear, 6, a fixed column, 7, an inner diameter measuring head, 8, a transverse box, 9, a second hydraulic cylinder, 10, a second sliding block, 11, a second rack, 12, a second gear, 13, an outer diameter measuring head, 14, a scale mark, 15, a supporting frame, 16, a fixed frame, 17, a third hydraulic cylinder, 18, a lantern ring, 19, a detection table, 20, a limit column, 21, a connecting block, 22, a screwing column, 23, a wire column, 24, a transmission block, 25, a fixed block, 26, a rotating disc, 27, a rotating box, 28, a locating plate, 29, a strut, 30, a pulley, 31, a supporting block, 32, a placing ring, 33, 34, a motor, 35, a positive and negative screw rod, 36, a moving plate, 37, a push rod, 38, a guide block, 39, a moving plate, 40 and a linkage column.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, an embodiment of the invention provides a detection tool for processing a wind power bearing ring, which comprises a positioning box 1 and a supporting frame 15, wherein the outer wall of the positioning box 1 is fixedly connected with a first hydraulic cylinder 2, the output end of the first hydraulic cylinder 2 is fixedly connected with a first sliding block 3, the outer wall of the first sliding block 3 is slidably connected with the inner wall of the positioning box 1, the outer wall of the first sliding block 3 is fixedly connected with a first rack 4, the outer wall of the first rack 4 is in meshed connection with a first gear 5, the inner part of the first gear 5 is rotationally connected with a fixed column 6, the bottom end of the fixed column 6 is fixedly connected with the inner wall of the positioning box 1, the lower surface of the first sliding block 3 is fixedly connected with an inner diameter measuring head 7, the outer wall of the inner diameter measuring head 7 is slidably connected with the inner wall of the positioning box 1, and the upper surface of the positioning box 1 is provided with a measuring component for measuring the outer diameter data of the bearing ring.
Specifically, the positioning box 1 has the function of fixing and supporting the first hydraulic cylinder 2, so that the stability of the first hydraulic cylinder 2 during operation can be ensured, when the bearing ring is detected, the output end of the first hydraulic cylinder 2 can pull the first sliding block 3 to move, the positioning box 1 can support the stability and position guidance of the first sliding block 3 during movement, the first sliding block 3 has the function of fixing and supporting the first rack 4, the first rack 4 can be driven to synchronously move, the first rack 4 can be driven to rotate through meshing connection during movement, the fixed column 6 can support the rotating position of the first gear 5, the first sliding block 3 at the other end can be driven to relatively slide through the first rack 4 at the other end during rotation of the first gear 5, the first sliding block 3 has the function of fixing and supporting the inner diameter measuring head 7, and accordingly the inner diameter measuring heads 7 at the two ends can be driven to move outwards on the inner wall of the positioning box 1 until the inner diameter of the bearing ring is attached to the inner diameter of the bearing ring, and the detected inner diameter distance data can be measured;
The measuring assembly comprises a transverse box 8, the lower surface of the transverse box 8 is fixedly connected to the upper surface of the positioning box 1, the outer wall of the transverse box 8 is fixedly connected with a second hydraulic cylinder 9, the output end of the second hydraulic cylinder 9 is fixedly connected with a second sliding block 10, the outer wall of the second sliding block 10 is slidably connected to the inner wall of the transverse box 8, the outer wall of the second sliding block 10 is fixedly connected with a second rack 11, the inner wall of the second rack 11 is in meshed connection with a gear II 12, the inner part of the gear II 12 is rotatably connected to the outer wall of the fixed column 6, the lower surface of the second sliding block 10 is fixedly connected with an outer diameter measuring head 13, the outer wall of the outer diameter measuring head 13 is slidably connected to the inner wall of the transverse box 8, and scale marks 14 are arranged on the outer walls of the positioning box 1 and the transverse box 8.
Specifically, the positioning box 1 has the function of fixing and supporting the transverse box 8, the transverse box 8 has the function of fixing and supporting the second hydraulic cylinder 9, the running stability of the second hydraulic cylinder 9 can be guaranteed, meanwhile, the output end of the second hydraulic cylinder 9 can push the second sliding block 10 to move inwards on the inner wall of the transverse box 8, the second sliding block 10 has the function of fixing and supporting the second rack 11, the second rack 11 can drive the gear II 12 to rotate, the fixing column 6 can support the position of the gear II 12, the gear II can drive the second sliding block 10 at the other end to slide inwards at the same time, the second sliding block 10 has the function of fixing and supporting the outer diameter measuring head 13, so that the outer diameter measuring heads 13 at the two ends can be driven to move in a centering manner until contacting with the outer surface of the bearing ring, the outer diameter distance data of the bearing ring can be detected, and then, the technician can observe the outer diameter distance data of the bearing ring through the transverse box 8 and the scale mark 14 on the outer wall of the positioning box 1 at the same time.
The upper surface fixedly connected with fixed frame 16 of support frame 15, the upper surface fixedly connected with third pneumatic cylinder 17 of fixed frame 16, the output fixed connection of third pneumatic cylinder 17 is at the upper surface of horizontal box 8.
Specifically, the supporting frame 15 has a fixed supporting function on the fixed frame 16, the fixed frame 16 can support the position of the third hydraulic cylinder 17, and the third hydraulic cylinder 17 can drive the transverse box 8 to move up and down when being opened, so that the outer diameter measuring head 13 and the inner diameter measuring head 7 can be driven to move to a supporting detection position.
The inside rotation of support frame 15 is connected with the lantern ring 18, and the inside fixedly connected with of lantern ring 18 detects platform 19, and the upper surface fixedly connected with spacing post 20 of detecting platform 19.
Specifically, the supporting frame 15 can support the rotation position of the collar 18, the collar 18 has the function of fixedly supporting the detection table 19, so that the detection table 19 can be ensured to be stable in rotation and prevented from falling off, meanwhile, the position center position of the limit column 20 corresponds to the vertical position of the transverse box 8 and the positioning box 1, the detection accuracy is ensured, the detection table 19 has the function of fixedly supporting the limit column 20,
The top of spacing post 20 rotates and is connected with connecting block 21, and the outer wall of connecting block 21 rotates and is connected with twists post 22, twists the outer wall fixedly connected with silk post 23 of post 22, and the outer wall of silk post 23 rotates and is connected in the inside of connecting block 21, and the outer wall threaded connection of silk post 23 has driving piece 24, and driving piece 24's lower surface rotates and is connected with fixed block 25, and fixed block 25's outer wall fixedly connected with rolling disc 26, and the lower surface of rolling disc 26 rotates and is connected at the upper surface of detecting bench 19.
Specifically, the rotation space of the connecting block 21 can be ensured by the limiting column 20, the rotating position of the screwing column 22 can be supported by the connecting block 21, the screwing column 22 has a fixed supporting function on the wire column 23, when the screwing column 22 is rotated, the wire column 23 can be driven to rotate in the connecting block 21, when the wire column 23 rotates, the fixing block 25 can be pulled or pushed to move through the meshing connection with the transmission block 24, the moving space of the transmission block 24 can be supported by the fixing block 25, and the rotating disc 26 can be driven to rotate on the upper surface of the detection table 19 by the fixing block 25.
The upper surface of the rotating disc 26 is rotatably connected with a rotating box 27, the inside of the rotating box 27 is slidably connected with a positioning plate 28, and the inside of the positioning plate 28 is rotatably connected with a pulley 30.
Specifically, the rotating disc 26 can support the rotating position of the rotating box 27, and when the rotating disc 26 rotates, the rotating box 27 can be driven to synchronously move, and meanwhile, the positioning plate 28 can support the rotating position of the pulley 30.
The inside rotation of locating plate 28 is connected with pillar 29, and the bottom fixed connection of pillar 29 is at the upper surface of detecting bench 19, and the upper surface fixedly connected with supporting shoe 31 of rolling disc 26, the upper surface fixedly connected with of supporting shoe 31 places circle 32.
Specifically, when the rotating disc 26 rotates, the positioning plate 28 can rotate on the outer wall of the supporting column 29 through the rotating box 27, the supporting column 29 has a supporting effect on the positioning plate 28, and then the three pulleys 30 can be driven to shrink in a centering manner to fix and position the bearing ring on the detection table 19, so that the accuracy of the detection position of the bearing ring is guaranteed, the rotating disc 26 closely rotates to have a fixed supporting effect on the supporting block 31, the supporting block 31 can support the position of the placing ring 32, and the placing ring 32 can prevent the deviation of the position of the bearing ring.
The lower surface fixedly connected with frame plate 33 of support frame 15, the outer wall fixedly connected with motor 34 of frame plate 33, the output fixedly connected with positive and negative lead screw 35 of motor 34, the outer wall rotation of positive and negative lead screw 35 is connected at the outer wall of frame plate 33, the outer wall threaded connection of positive and negative lead screw 35 has movable plate 36, the upper surface sliding connection of movable plate 36 is at the lower surface of support frame 15.
Specifically, the support 15 has a fixed supporting function on the frame plate 33, the frame plate 33 can fix the position of the motor 34, the stability of the motor 34 can be ensured, when the motor 34 is started, the output end of the motor can drive the fixed block 25 to rotate, the movable plate 36 can support the rotating position of the positive and negative screw rod 35, meanwhile, the movable plate 36 at two ends can be driven to relatively move through threaded connection when the positive and negative screw rod 35 rotates, and the support 15 can support the stability of the movable plate 36 during movement.
The outer wall of the moving plate 36 is fixedly connected with a push rod 37, the outer wall of the push rod 37 is fixedly connected with a guide block 38, the lower surface of the guide block 38 is rotatably connected with a movable plate 39, the inside of the movable plate 39 is fixedly connected with a linkage column 40, and the top end of the linkage column 40 is rotatably connected with the lower surface of the detection table 19;
Specifically, the movable plate 36 has a fixed supporting function on the push rod 37, and the movable plate 36 is provided with a groove to provide a moving space when the push rod 37 at the other end moves, meanwhile, the push rod 37 has a fixed supporting function on the guide block 38, and then the guide block 38 can be driven to move, the guide block 38 can support the rotating position of the movable plate 39, the movable plate 39 has a fixed supporting function on the linkage column 40, and then the linkage column 40 can pull the detection table 19 to rotate, at the moment, the linkage column 40 fixed by the movable plate 39 at the other end can drive the detection table 19 to rotate in the opposite direction, and then the lantern ring 18 fixed on the outer wall of the detection table 19 can be driven to rotate in the positioning box 1, so that the measurement of multiple angles of the support can be satisfied.
The embodiment of the invention provides a detection method for processing a wind power bearing ring, which comprises the following steps:
S1, firstly placing a wind power bearing ring to be measured on the upper surface of a detection table 19 through a placing ring 32 supported by a supporting block 31, then screwing a screwing column 22 to rotate by a technician, driving a wire column 23 to rotate in a connecting block 21 by the screwing column 22, driving a fixed block 25 to move through meshed connection with a transmission block 24 when the wire column 23 rotates, driving a rotating disc 26 to rotate on the upper surface of the detection table 19 when the fixed block 25 moves, driving three rotating boxes 27 to synchronously move at the moment, and driving a positioning plate 28 to rotate on the outer wall of a strut 29 through the rotating boxes 27 until the outer wall of a pulley 30 is driven to be attached to the outer wall of the wind power bearing ring, so that the measuring position of the wind power bearing ring can be fixed and positioned, the position of the bearing ring with different sizes can be ensured to be consistent during measurement, and the measuring precision can be improved;
S1, after fixing the position of a bearing ring, opening a third hydraulic cylinder 17 fixed on the upper surface of a fixed frame 16, wherein the output end of the third hydraulic cylinder 17 can drive a transverse box 8 to move up and down until an inner diameter measuring head 7 and an outer diameter measuring head 13 are driven to move to the measuring position of the bearing ring, then opening a first hydraulic cylinder 2, wherein the output end of the first hydraulic cylinder 2 can pull a first sliding block 3 to slide on the inner wall of the positioning box 1, meanwhile, the first sliding block 3 can drive a first rack 4 to move, the first rack 4 can drive a first sliding block 3 at the other end to slide relatively through a first gear 5 supported by a fixed column 6 until an inner diameter measuring head 7 at the two ends of the positioning box 1 is driven to be attached to the inner diameter of the bearing ring, and inner diameter data of the bearing ring can be detected through a scale mark 14 on the outer wall of the positioning box 1, and when the second hydraulic cylinder 9 is opened, the output end of the second hydraulic cylinder 9 can push a second sliding block 10 to slide on the inner wall of the transverse box 8, and further the second sliding block 10 can drive a second gear 12 to rotate on the outer wall of the positioning box 6 through a second 11, so that the first sliding block 4 can drive the second sliding block 3 to move relatively, and the second sliding block 3 can drive the other end to move along the outer diameter line of the bearing ring, and the second sliding block to move along the outer diameter line, and the outer diameter line of the bearing ring, the bearing ring can be detected, and the outer diameter of the bearing ring can be detected, and the bearing diameter is detected, and the outer diameter is detected, and the bearing diameter is measured;
S3, when the detection is carried out, the motor 34 is started, the output end of the motor 34 can drive the positive and negative screw rod 35 to rotate on the outer wall of the frame plate 33, the positive and negative screw rod 35 can drive the moving plates 36 at the two ends to slide relatively on the lower surface of the supporting frame 15, meanwhile, the moving plates 36 at the two ends can drive the push rods 37 fixed by the moving plates to move relatively, the push rods 37 can drive the movable plates 39 to move synchronously through the guide blocks 38, the movable plates 39 can drive the detection table 19 to rotate through the linkage columns 40, the movable plates 39 at the other end can drive the detection table 19 to rotate in the opposite direction, so that the lantern ring 18 fixed on the outer wall of the detection table 19 can be driven to rotate in the positioning box 1, the horizontal rotation angle of the bearing ring can be adjusted, the multi-directional measurement of the inner diameter and the outer diameter of the bearing ring can be realized, and the accurate measurement effect is optimized.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1.一种风电轴承圈加工用检测检具,包括定位盒(1)和支撑架(15),其特征在于,所述定位盒(1)的外壁固定连接有第一液压缸(2),所述第一液压缸(2)的输出端固定连接有第一滑块(3),所述第一滑块(3)的外壁滑动连接在定位盒(1)的内壁,所述第一滑块(3)的外壁固定连接有第一齿条(4),所述第一齿条(4)的外壁啮合连接有齿轮一(5),所述齿轮一(5)的内部转动连接有固定柱(6),所述固定柱(6)的底端固定连接在定位盒(1)的内壁,所述第一滑块(3)的下表面固定连接有内径测量头(7),所述内径测量头(7)的外壁滑动连接在定位盒(1)的内壁,所述定位盒(1)的上表面设置有测量组件,所述测量组件用于测量轴承圈的外径数据;1. A wind turbine bearing ring processing inspection and testing tool, comprising a positioning box (1) and a support frame (15), characterized in that the outer wall of the positioning box (1) is fixedly connected to a first hydraulic cylinder (2), the output end of the first hydraulic cylinder (2) is fixedly connected to a first slider (3), the outer wall of the first slider (3) is slidably connected to the inner wall of the positioning box (1), the outer wall of the first slider (3) is fixedly connected to a first rack (4), the outer wall of the first rack (4) is meshingly connected to a gear one (5), the inner part of the gear one (5) is rotatably connected to a fixed column (6), the bottom end of the fixed column (6) is fixedly connected to the inner wall of the positioning box (1), the lower surface of the first slider (3) is fixedly connected to an inner diameter measuring head (7), the outer wall of the inner diameter measuring head (7) is slidably connected to the inner wall of the positioning box (1), and the upper surface of the positioning box (1) is provided with a measuring component, the measuring component is used to measure the outer diameter data of the bearing ring; 所述测量组件包括横盒(8),所述横盒(8)的下表面固定连接在定位盒(1)的上表面,所述横盒(8)的外壁固定连接有第二液压缸(9),所述第二液压缸(9)的输出端固定连接有第二滑块(10),所述第二滑块(10)的外壁滑动连接在横盒(8)的内壁,所述第二滑块(10)的外壁固定连接有第二齿条(11),所述第二齿条(11)的内壁啮合连接有齿轮二(12),所述齿轮二(12)的内部转动连接在固定柱(6)的外壁,所述第二滑块(10)的下表面固定连接有外径测量头(13),所述外径测量头(13)的外壁滑动连接在横盒(8)的内壁,所述定位盒(1)与横盒(8)的外壁均设置有刻度线(14)。The measuring assembly comprises a transverse box (8), the lower surface of the transverse box (8) is fixedly connected to the upper surface of the positioning box (1), the outer wall of the transverse box (8) is fixedly connected to a second hydraulic cylinder (9), the output end of the second hydraulic cylinder (9) is fixedly connected to a second slider (10), the outer wall of the second slider (10) is slidably connected to the inner wall of the transverse box (8), the outer wall of the second slider (10) is fixedly connected to a second rack (11), the inner wall of the second rack (11) is meshingly connected to a second gear (12), the inner part of the second gear (12) is rotatably connected to the outer wall of the fixed column (6), the lower surface of the second slider (10) is fixedly connected to an outer diameter measuring head (13), the outer wall of the outer diameter measuring head (13) is slidably connected to the inner wall of the transverse box (8), and the outer walls of the positioning box (1) and the transverse box (8) are both provided with scale marks (14). 2.根据权利要求1所述的一种风电轴承圈加工用检测检具,其特征在于,所述支撑架(15)的上表面固定连接有固定框(16),所述固定框(16)的上表面固定连接有第三液压缸(17),所述第三液压缸(17)的输出端固定连接在横盒(8)的上表面。2. A wind turbine bearing ring processing inspection and testing fixture according to claim 1, characterized in that a fixing frame (16) is fixedly connected to the upper surface of the support frame (15), a third hydraulic cylinder (17) is fixedly connected to the upper surface of the fixing frame (16), and an output end of the third hydraulic cylinder (17) is fixedly connected to the upper surface of the cross box (8). 3.根据权利要求2所述的一种风电轴承圈加工用检测检具,其特征在于,所述支撑架(15)的内部转动连接有套环(18),所述套环(18)的内部固定连接有检测台(19),所述检测台(19)的上表面固定连接有限位柱(20)。3. A wind turbine bearing ring processing inspection and testing fixture according to claim 2, characterized in that a collar (18) is rotatably connected to the interior of the support frame (15), a detection platform (19) is fixedly connected to the interior of the collar (18), and a limiting column (20) is fixedly connected to the upper surface of the detection platform (19). 4.根据权利要求3所述的一种风电轴承圈加工用检测检具,其特征在于,所述限位柱(20)的顶端转动连接有连接块(21),所述连接块(21)的外壁转动连接有拧柱(22),所述拧柱(22)的外壁固定连接有丝柱(23),所述丝柱(23)的外壁转动连接在连接块(21)的内部,所述丝柱(23)的外壁螺纹连接有传动块(24),所述传动块(24)的下表面转动连接有固定块(25),所述固定块(25)的外壁固定连接有转动盘(26),所述转动盘(26)的下表面转动连接在检测台(19)的上表面。4. A wind turbine bearing ring processing inspection and inspection tool according to claim 3, characterized in that the top end of the limit column (20) is rotatably connected to a connecting block (21), the outer wall of the connecting block (21) is rotatably connected to a screw column (22), the outer wall of the screw column (22) is fixedly connected to a threaded column (23), the outer wall of the threaded column (23) is rotatably connected to the inside of the connecting block (21), the outer wall of the threaded column (23) is threadedly connected to a transmission block (24), the lower surface of the transmission block (24) is rotatably connected to a fixed block (25), the outer wall of the fixed block (25) is fixedly connected to a rotating disk (26), and the lower surface of the rotating disk (26) is rotatably connected to the upper surface of the inspection platform (19). 5.根据权利要求4所述的一种风电轴承圈加工用检测检具,其特征在于,所述转动盘(26)的上表面转动连接有旋转盒(27),所述旋转盒(27)的内部滑动连接有定位板(28),所述定位板(28)的内部转动连接有滑轮(30)。5. A wind turbine bearing ring processing inspection and testing fixture according to claim 4, characterized in that a rotating box (27) is rotatably connected to the upper surface of the rotating disk (26), a positioning plate (28) is slidably connected inside the rotating box (27), and a pulley (30) is rotatably connected inside the positioning plate (28). 6.根据权利要求5所述的一种风电轴承圈加工用检测检具,其特征在于,所述定位板(28)的内部转动连接有支柱(29),所述支柱(29)的底端固定连接在检测台(19)的上表面,所述转动盘(26)的上表面固定连接有支撑块(31),所述支撑块(31)的上表面固定连接有放置圈(32)。6. A wind turbine bearing ring processing inspection and testing fixture according to claim 5, characterized in that a support (29) is rotatably connected inside the positioning plate (28), the bottom end of the support (29) is fixedly connected to the upper surface of the inspection platform (19), the upper surface of the rotating disk (26) is fixedly connected to a support block (31), and the upper surface of the support block (31) is fixedly connected to a placement ring (32). 7.根据权利要求6所述的一种风电轴承圈加工用检测检具,其特征在于,所述支撑架(15)的下表面固定连接有架板(33),所述架板(33)的外壁固定连接有电机(34),所述电机(34)的输出端固定连接有正反丝杆(35),所述正反丝杆(35)的外壁转动连接在架板(33)的外壁,所述正反丝杆(35)的外壁螺纹连接有移动板(36),所述移动板(36)的上表面滑动连接在支撑架(15)的下表面。7. A wind turbine bearing ring processing inspection fixture according to claim 6, characterized in that a frame plate (33) is fixedly connected to the lower surface of the support frame (15), an outer wall of the frame plate (33) is fixedly connected to a motor (34), an output end of the motor (34) is fixedly connected to a forward and reverse screw rod (35), an outer wall of the forward and reverse screw rod (35) is rotatably connected to the outer wall of the frame plate (33), a movable plate (36) is threadedly connected to the outer wall of the forward and reverse screw rod (35), and an upper surface of the movable plate (36) is slidably connected to the lower surface of the support frame (15). 8.根据权利要求7所述的一种风电轴承圈加工用检测检具,其特征在于,所述移动板(36)的外壁固定连接有推杆(37),所述推杆(37)的外壁固定连接有导位块(38),所述导位块(38)的下表面转动连接有活动板(39),所述活动板(39)的内部固定连接有联动柱(40),所述联动柱(40)的顶端转动连接在检测台(19)的下表面。8. A wind turbine bearing ring processing inspection and inspection tool according to claim 7, characterized in that the outer wall of the movable plate (36) is fixedly connected to a push rod (37), the outer wall of the push rod (37) is fixedly connected to a guide block (38), the lower surface of the guide block (38) is rotatably connected to a movable plate (39), the interior of the movable plate (39) is fixedly connected to a linkage column (40), and the top end of the linkage column (40) is rotatably connected to the lower surface of the inspection platform (19). 9.一种风电轴承圈加工用检测方法,其特征在于,使用根据权利要求8所述的一种大型风电轴承圈加工装置,包括以下步骤:9. A wind turbine bearing ring processing detection method, characterized in that the large wind turbine bearing ring processing device according to claim 8 is used, comprising the following steps: S1、首先将需要进行测量的风电轴承圈通过支撑块(31)所支撑的放置圈(32)放置在检测台(19)的上表面,之后拧动拧柱(22)进行转动,拧柱(22)带动丝柱(23)在连接块(21)的内部进行旋转,进而在丝柱(23)旋转时,其通过与传动块(24)的啮合连接带动固定块(25)进行移动,进而固定块(25)移动时带动转动盘(26)在检测台(19)的上表面进行旋转,此时转动盘(26)带动三个旋转盒(27)进行同步移动,而定位板(28)通过旋转盒(27)在支柱(29)的外壁进行旋转,直至带动滑轮(30)的外壁与风电轴承圈的外壁相贴合,从而达到对风电轴承圈的测量位置进行固定和定位,确保不同大小轴承圈在测量时的位置的一致的,提高测量的精度的效果;S1. First, the wind turbine bearing ring to be measured is placed on the upper surface of the inspection platform (19) through the placement ring (32) supported by the support block (31), and then the screw column (22) is turned to rotate. The screw column (22) drives the thread column (23) to rotate inside the connection block (21). When the thread column (23) rotates, it drives the fixed block (25) to move through the meshing connection with the transmission block (24). When the fixed block (25) moves, it drives the rotating disk (26) to rotate on the upper surface of the inspection platform (19). At this time, the rotating disk (26) drives the three rotating boxes (27) to move synchronously, and the positioning plate (28) rotates on the outer wall of the pillar (29) through the rotating box (27) until the outer wall of the pulley (30) is driven to fit the outer wall of the wind turbine bearing ring, thereby fixing and positioning the measurement position of the wind turbine bearing ring, ensuring that the positions of bearing rings of different sizes are consistent during measurement, and improving the measurement accuracy; S2、在将轴承圈位置进行固定后,开启固定框(16)上表面所固定的第三液压缸(17),第三液压缸(17)的输出端带动横盒(8)进行上下移动,直至带动内径测量头(7)与外径测量头(13)移动至轴承圈的测量位置,之后开启第一液压缸(2),第一液压缸(2)的输出端拉动第一滑块(3)在定位盒(1)的内壁进行滑动,同时第一滑块(3)带动第一齿条(4)进行移动,而第一齿条(4)通过固定柱(6)所支撑的齿轮一(5)带动另一端的第一滑块(3)进行相对滑动,直至带动定位盒(1)两端的内径测量头(7)与轴承圈的内径相贴合,且通过定位盒(1)外壁的刻度线(14)检测到轴承圈的内径数据,而在开启第二液压缸(9),第二液压缸(9)的输出端推动第二滑块(10)在横盒(8)的内壁进行滑动,进而第二滑块(10)通过第二齿条(11)带动齿轮二(12)在固定柱(6)的外壁进行旋转,从而带动另一端的第二滑块(10)进行对中移动,直至带动外径测量头(13)与轴承圈的外表面相接触,从而通过刻度线(14)观察其外径距离,从而同时检测轴承圈的外径以及内径数据,达到简化操作流程,提高了检测效率的效果;S2. After the position of the bearing ring is fixed, the third hydraulic cylinder (17) fixed on the upper surface of the fixed frame (16) is turned on, and the output end of the third hydraulic cylinder (17) drives the cross box (8) to move up and down until the inner diameter measuring head (7) and the outer diameter measuring head (13) are driven to move to the measuring position of the bearing ring. Then, the first hydraulic cylinder (2) is turned on, and the output end of the first hydraulic cylinder (2) pulls the first slide block (3) to slide on the inner wall of the positioning box (1), and at the same time, the first slide block (3) drives the first rack (4) to move, and the first rack (4) drives the first slide block (3) at the other end to slide relatively through the gear 1 (5) supported by the fixed column (6) until the inner diameter measuring heads (7) at both ends of the positioning box (1) are driven. ) fits with the inner diameter of the bearing ring, and the inner diameter data of the bearing ring is detected through the scale lines (14) on the outer wall of the positioning box (1), and when the second hydraulic cylinder (9) is turned on, the output end of the second hydraulic cylinder (9) pushes the second slider (10) to slide on the inner wall of the horizontal box (8), and then the second slider (10) drives the gear 2 (12) to rotate on the outer wall of the fixed column (6) through the second rack (11), thereby driving the second slider (10) at the other end to move in a centering manner until the outer diameter measuring head (13) is driven to contact the outer surface of the bearing ring, so that the outer diameter distance is observed through the scale lines (14), thereby simultaneously detecting the outer diameter and inner diameter data of the bearing ring, thereby simplifying the operation process and improving the detection efficiency; S3、在进行检测时,开启电机(34),电机(34)的输出端带动正反丝杆(35)在架板(33)的外壁进行转动,进而正反丝杆(35)带动两端的移动板(36)在支撑架(15)的下表面进行相对滑动,同时两端的移动板(36)带动其所固定推杆(37)进行相对移动,而推杆(37)通过导位块(38)带动活动板(39)进行同步移动,进而活动板(39)通过联动柱(40)带动检测台(19)进行转动,且另一端的活动板(39)带动检测台(19)进行反方向转动,从而带动检测台(19)外壁所固定的套环(18)在定位盒(1)的内部进行旋转,从而调节轴承圈的水平旋转角度,实现对轴承圈内外径的多方向测量,优化测量准确的效果。S3. When testing, the motor (34) is turned on, and the output end of the motor (34) drives the forward and reverse screw rods (35) to rotate on the outer wall of the frame plate (33), and then the forward and reverse screw rods (35) drive the movable plates (36) at both ends to slide relatively on the lower surface of the support frame (15), and at the same time, the movable plates (36) at both ends drive the push rods (37) fixed thereto to move relatively, and the push rods (37) drive the movable plate (39) to move synchronously through the guide block (38), and then the movable plate (39) drives the detection platform (19) to rotate through the linkage column (40), and the movable plate (39) at the other end drives the detection platform (19) to rotate in the opposite direction, thereby driving the ring (18) fixed on the outer wall of the detection platform (19) to rotate inside the positioning box (1), thereby adjusting the horizontal rotation angle of the bearing ring, realizing multi-directional measurement of the inner and outer diameters of the bearing ring, and optimizing the measurement accuracy.
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