CN118882449A - A detection fixture and detection method for processing wind power bearing ring - Google Patents

A detection fixture and detection method for processing wind power bearing ring Download PDF

Info

Publication number
CN118882449A
CN118882449A CN202411132008.3A CN202411132008A CN118882449A CN 118882449 A CN118882449 A CN 118882449A CN 202411132008 A CN202411132008 A CN 202411132008A CN 118882449 A CN118882449 A CN 118882449A
Authority
CN
China
Prior art keywords
wall
fixedly connected
bearing ring
slider
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202411132008.3A
Other languages
Chinese (zh)
Other versions
CN118882449B (en
Inventor
周炳伟
叶轩志
郑连杰
吴增睿
詹志胜
薛彬
刘磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangyin Hengrun Transmission Technology Co ltd
Original Assignee
Jiangyin Hengrun Transmission Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangyin Hengrun Transmission Technology Co ltd filed Critical Jiangyin Hengrun Transmission Technology Co ltd
Priority to CN202411132008.3A priority Critical patent/CN118882449B/en
Publication of CN118882449A publication Critical patent/CN118882449A/en
Application granted granted Critical
Publication of CN118882449B publication Critical patent/CN118882449B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/08Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/08Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
    • G01B5/12Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention relates to the technical field of wind power bearing rings, and discloses a detection tool and a detection method for wind power bearing ring processing, wherein the detection tool comprises a positioning box and a supporting frame, the outer wall of the positioning box is fixedly connected with a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected with a first sliding block, the outer wall sliding connection of first slider is at the inner wall of locating box, the outer wall fixedly connected with first rack of first slider, the outer wall meshing of first rack is connected with gear one, the inside rotation of gear one is connected with the fixed column. Through opening first pneumatic cylinder pulling first slider and remove, and first slider passes through the first slider relative slip of first rack drive the other end, and the internal diameter of bearing circle is measured to the rethread internal diameter measuring head, and the second pneumatic cylinder passes through the second slider centering simultaneously and removes, and its external diameter distance is measured to the rethread external diameter measuring head to detect external diameter and internal diameter data of bearing circle simultaneously, reach and simplify the operation flow, improved detection efficiency's effect.

Description

一种风电轴承圈加工用检测检具及检测方法A detection fixture and detection method for processing wind power bearing ring

技术领域Technical Field

本发明涉及风电轴承圈技术领域,具体为一种风电轴承圈加工用检测检具及检测方法。The invention relates to the technical field of wind turbine bearing rings, and in particular to a detection fixture and a detection method for processing wind turbine bearing rings.

背景技术Background Art

风电轴承圈是安装在风力发电机组主轴上的关键部件之一,它通常位于主轴的两端,用于支撑和稳定主轴,并承受旋转运动和风力带来的力量,风电轴承圈扮演着连接主轴与风力涡轮之间的重要角色,再生产时为保证风电轴承圈在加工完成后符合设计要求和技术标准,需要通过测量内径、外径等关键尺寸和特性,来验证每个轴承圈是否满足预定的几何形状和功能要求,其需要技术人员使用不同的工具或者分开进行内径和外径的检测。The wind turbine bearing ring is one of the key components installed on the main shaft of a wind turbine generator set. It is usually located at both ends of the main shaft to support and stabilize the main shaft and withstand the forces brought by rotational motion and wind. The wind turbine bearing ring plays an important role in connecting the main shaft and the wind turbine. During reproduction, in order to ensure that the wind turbine bearing ring meets the design requirements and technical standards after processing, it is necessary to measure key dimensions and characteristics such as inner diameter and outer diameter to verify whether each bearing ring meets the predetermined geometric shape and functional requirements. This requires technicians to use different tools or to perform separate inspections of the inner diameter and outer diameter.

但是在目前的技术中,检测风电轴承圈过于繁琐,增加检测的时间成本以及操作误差的可能性,影响测量的效率的问题。However, in current technology, detecting wind turbine bearing rings is too complicated, which increases the time cost of detection and the possibility of operational errors, affecting the efficiency of measurement.

发明内容Summary of the invention

针对现有技术的不足,本发明提供了一种风电轴承圈加工用检测检具及检测方法,解决了检测过于繁琐,增加检测的时间成本以及操作误差的可能性,影响测量的效率的问题。In view of the deficiencies in the prior art, the present invention provides a detection fixture and a detection method for processing wind turbine bearing rings, which solves the problems of overly complicated detection, increased detection time cost and possibility of operational errors, and affected measurement efficiency.

为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above objectives, the present invention is implemented through the following technical solutions:

一种风电轴承圈加工用检测检具,包括定位盒和支撑架,所述定位盒的外壁固定连接有第一液压缸,所述第一液压缸的输出端固定连接有第一滑块,所述第一滑块的外壁滑动连接在定位盒的内壁,所述第一滑块的外壁固定连接有第一齿条,所述第一齿条的外壁啮合连接有齿轮一,所述齿轮一的内部转动连接有固定柱,所述固定柱的底端固定连接在定位盒的内壁,所述第一滑块的下表面固定连接有内径测量头,所述内径测量头的外壁滑动连接在定位盒的内壁,所述定位盒的上表面设置有测量组件,所述测量组件用于测量轴承圈的外径数据。A detection and inspection tool for processing a wind power bearing ring comprises a positioning box and a support frame, wherein the outer wall of the positioning box is fixedly connected to a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to a first slider, the outer wall of the first slider is slidably connected to the inner wall of the positioning box, the outer wall of the first slider is fixedly connected to a first rack, the outer wall of the first rack is meshingly connected to a gear one, the inner rotation of the gear one is connected to a fixed column, the bottom end of the fixed column is fixedly connected to the inner wall of the positioning box, the lower surface of the first slider is fixedly connected to an inner diameter measuring head, the outer wall of the inner diameter measuring head is slidably connected to the inner wall of the positioning box, and a measuring component is arranged on the upper surface of the positioning box, and the measuring component is used to measure the outer diameter data of the bearing ring.

优选的,所述测量组件包括横盒,所述横盒的下表面固定连接在定位盒的上表面,所述横盒的外壁固定连接有第二液压缸,所述第二液压缸的输出端固定连接有第二滑块,所述第二滑块的外壁滑动连接在横盒的内壁,所述第二滑块的外壁固定连接有第二齿条,所述第二齿条的内壁啮合连接有齿轮二,所述齿轮二的内部转动连接在固定柱的外壁,所述第二滑块的下表面固定连接有外径测量头,所述外径测量头的外壁滑动连接在横盒的内壁,所述定位盒与横盒的外壁均设置有刻度线。Preferably, the measuring component includes a horizontal box, the lower surface of the horizontal box is fixedly connected to the upper surface of the positioning box, the outer wall of the horizontal box is fixedly connected to a second hydraulic cylinder, the output end of the second hydraulic cylinder is fixedly connected to a second slider, the outer wall of the second slider is slidably connected to the inner wall of the horizontal box, the outer wall of the second slider is fixedly connected to a second rack, the inner wall of the second rack is meshingly connected to gear 2, the internal rotation of gear 2 is connected to the outer wall of a fixed column, the lower surface of the second slider is fixedly connected to an outer diameter measuring head, the outer wall of the outer diameter measuring head is slidably connected to the inner wall of the horizontal box, and the outer walls of the positioning box and the horizontal box are both provided with scale lines.

优选的,所述支撑架的上表面固定连接有固定框,所述固定框的上表面固定连接有第三液压缸,所述第三液压缸的输出端固定连接在横盒的上表面。Preferably, a fixing frame is fixedly connected to the upper surface of the support frame, a third hydraulic cylinder is fixedly connected to the upper surface of the fixing frame, and an output end of the third hydraulic cylinder is fixedly connected to the upper surface of the cross box.

优选的,所述支撑架的内部转动连接有套环,所述套环的内部固定连接有检测台,所述检测台的上表面固定连接有限位柱。Preferably, a collar is rotatably connected inside the support frame, a detection platform is fixedly connected inside the collar, and a limiting column is fixedly connected to the upper surface of the detection platform.

优选的,所述限位柱的顶端转动连接有连接块,所述连接块的外壁转动连接有拧柱,所述拧柱的外壁固定连接有丝柱,所述丝柱的外壁转动连接在连接块的内部,所述丝柱的外壁螺纹连接有传动块,所述传动块的下表面转动连接有固定块,所述固定块的外壁固定连接有转动盘,所述转动盘的下表面转动连接在检测台的上表面。Preferably, the top end of the limiting column is rotatably connected to a connecting block, the outer wall of the connecting block is rotatably connected to a twisting column, the outer wall of the twisting column is fixedly connected to a wire column, the outer wall of the wire column is rotatably connected to the inside of the connecting block, the outer wall of the wire column is threadedly connected to a transmission block, the lower surface of the transmission block is rotatably connected to a fixed block, the outer wall of the fixed block is fixedly connected to a rotating disk, and the lower surface of the rotating disk is rotatably connected to the upper surface of the detection platform.

优选的,所述转动盘的上表面转动连接有旋转盒,所述旋转盒的内部滑动连接有定位板,所述定位板的内部转动连接有滑轮。Preferably, a rotating box is rotatably connected to the upper surface of the rotating disk, a positioning plate is slidably connected to the interior of the rotating box, and a pulley is rotatably connected to the interior of the positioning plate.

优选的,所述定位板的内部转动连接有支柱,所述支柱的底端固定连接在检测台的上表面,所述转动盘的上表面固定连接有支撑块,所述支撑块的上表面固定连接有放置圈。Preferably, the positioning plate is internally rotatably connected with a pillar, the bottom end of the pillar is fixedly connected to the upper surface of the detection table, the upper surface of the rotating disk is fixedly connected with a support block, and the upper surface of the support block is fixedly connected with a placement ring.

优选的,所述支撑架的下表面固定连接有架板,所述架板的外壁固定连接有电机,所述电机的输出端固定连接有正反丝杆,所述正反丝杆的外壁转动连接在架板的外壁,所述正反丝杆的外壁螺纹连接有移动板,所述移动板的上表面滑动连接在支撑架的下表面。Preferably, the lower surface of the support frame is fixedly connected to a frame plate, the outer wall of the frame plate is fixedly connected to a motor, the output end of the motor is fixedly connected to forward and reverse screw rods, the outer walls of the forward and reverse screw rods are rotatably connected to the outer wall of the frame plate, the outer wall of the forward and reverse screw rods is threadedly connected to a movable plate, and the upper surface of the movable plate is slidably connected to the lower surface of the support frame.

优选的,所述移动板的外壁固定连接有推杆,所述推杆的外壁固定连接有导位块,所述导位块的下表面转动连接有活动板,所述活动板的内部固定连接有联动柱,所述联动柱的顶端转动连接在检测台的下表面。Preferably, the outer wall of the movable plate is fixedly connected to a push rod, the outer wall of the push rod is fixedly connected to a guide block, the lower surface of the guide block is rotatably connected to a movable plate, the interior of the movable plate is fixedly connected to a linkage column, and the top end of the linkage column is rotatably connected to the lower surface of the detection table.

优选的,一种风电轴承圈加工用检测方法,包括以下步骤:Preferably, a wind turbine bearing ring processing detection method comprises the following steps:

S1、首先将需要进行测量的风电轴承圈通过支撑块所支撑的放置圈放置在检测台的上表面,之后技术人员可以拧动拧柱进行转动,拧柱可以带动丝柱在连接块的内部进行旋转,进而在丝柱旋转时,其可以通过与传动块的啮合连接带动固定块进行移动,进而固定块移动时可以带动转动盘在检测台的上表面进行旋转,此时转动盘可以带动三个旋转盒进行同步移动,而定位板可以通过旋转盒在支柱的外壁进行旋转,直至带动滑轮的外壁与风电轴承圈的外壁相贴合,从而可以达到对风电轴承圈的测量位置进行固定和定位,确保不同大小轴承圈在测量时的位置的一致的,提高测量的精度的效果;S1. First, place the wind turbine bearing ring to be measured on the upper surface of the test bench through the placement ring supported by the support block. Then the technician can twist the screw column to rotate. The screw column can drive the screw column to rotate inside the connecting block. When the screw column rotates, it can drive the fixed block to move through the meshing connection with the transmission block. When the fixed block moves, it can drive the rotating disk to rotate on the upper surface of the test bench. At this time, the rotating disk can drive the three rotating boxes to move synchronously, and the positioning plate can rotate on the outer wall of the pillar through the rotating box until the outer wall of the pulley is driven to fit with the outer wall of the wind turbine bearing ring, so as to achieve the purpose of fixing and positioning the measurement position of the wind turbine bearing ring, ensuring the consistency of the positions of bearing rings of different sizes during measurement, and improving the effect of measurement accuracy;

S1、在将轴承圈位置进行固定后,开启固定框上表面所固定的第三液压缸,第三液压缸的输出端可以带动横盒进行上下移动,直至带动内径测量头与外径测量头移动至轴承圈的测量位置,之后开启第一液压缸,第一液压缸的输出端可以拉动第一滑块在定位盒的内壁进行滑动,同时第一滑块可以带动第一齿条进行移动,而第一齿条可以通过固定柱所支撑的齿轮一带动另一端的第一滑块进行相对滑动,直至带动定位盒两端的内径测量头与轴承圈的内径相贴合,且通过定位盒外壁的刻度线可以检测到轴承圈的内径数据,而在开启第二液压缸,第二液压缸的输出端可以推动第二滑块在横盒的内壁进行滑动,进而第二滑块可以通过第二齿条带动齿轮二在固定柱的外壁进行旋转,从而可以带动另一端的第二滑块进行对中移动,直至带动外径测量头与轴承圈的外表面相接触,从而通过刻度线观察其外径距离,从而可以同时检测轴承圈的外径以及内径数据,达到简化操作流程,提高了检测效率的效果;S1. After the position of the bearing ring is fixed, the third hydraulic cylinder fixed on the upper surface of the fixed frame is turned on, and the output end of the third hydraulic cylinder can drive the cross box to move up and down until the inner diameter measuring head and the outer diameter measuring head are driven to move to the measuring position of the bearing ring. Then the first hydraulic cylinder is turned on, and the output end of the first hydraulic cylinder can pull the first slider to slide on the inner wall of the positioning box, and at the same time, the first slider can drive the first rack to move, and the first rack can drive the first slider at the other end to slide relatively through the gear supported by the fixed column, until the inner diameter measuring heads at both ends of the positioning box are driven to contact the inner wall of the bearing ring. The diameters of the bearing ring fit each other, and the inner diameter data of the bearing ring can be detected through the scale lines on the outer wall of the positioning box. When the second hydraulic cylinder is turned on, the output end of the second hydraulic cylinder can push the second slider to slide on the inner wall of the horizontal box, and then the second slider can drive the second gear to rotate on the outer wall of the fixed column through the second rack, so as to drive the second slider at the other end to move in the center, until the outer diameter measuring head is driven to contact the outer surface of the bearing ring, so as to observe the outer diameter distance through the scale lines, so as to detect the outer diameter and inner diameter data of the bearing ring at the same time, so as to simplify the operation process and improve the detection efficiency.

S3、在进行检测时,开启电机,电机的输出端可以带动正反丝杆在架板的外壁进行转动,进而正反丝杆可以带动两端的移动板在支撑架的下表面进行相对滑动,同时两端的移动板可以带动其所固定推杆进行相对移动,而推杆可以通过导位块带动活动板进行同步移动,进而活动板可以通过联动柱带动检测台进行转动,且另一端的活动板可以带动检测台进行反方向转动,从而可以带动检测台外壁所固定的套环在定位盒的内部进行旋转,从而可以调节轴承圈的水平旋转角度,实现对轴承圈内外径的多方向测量,优化测量准确的效果。S3. When conducting inspection, turn on the motor, and the output end of the motor can drive the positive and negative screws to rotate on the outer wall of the frame plate, and then the positive and negative screws can drive the movable plates at both ends to slide relatively on the lower surface of the support frame. At the same time, the movable plates at both ends can drive the fixed push rods to move relatively, and the push rods can drive the movable plates to move synchronously through the guide blocks, and then the movable plates can drive the inspection table to rotate through the linkage columns, and the movable plate at the other end can drive the inspection table to rotate in the opposite direction, so that the ring fixed on the outer wall of the inspection table can be driven to rotate inside the positioning box, so that the horizontal rotation angle of the bearing ring can be adjusted, and the multi-directional measurement of the inner and outer diameters of the bearing ring can be realized, and the measurement accuracy is optimized.

本发明提供了一种风电轴承圈加工用检测检具及检测方法。具备以下有益效果:The present invention provides a detection fixture and detection method for processing a wind turbine bearing ring, which has the following beneficial effects:

1、本发明通过开启第一液压缸拉动第一滑块移动,且第一滑块通过第一齿条带动另一端的第一滑块相对滑动,再通过内径测量头测量轴承圈的内径,同时第二液压缸通过第二滑块对中移动,再通过外径测量头测量其外径距离,从而同时检测轴承圈的外径以及内径数据,达到简化操作流程,提高了检测效率的效果。1. The present invention starts the first hydraulic cylinder to pull the first slider to move, and the first slider drives the first slider at the other end to slide relatively through the first rack, and then measures the inner diameter of the bearing ring through the inner diameter measuring head. At the same time, the second hydraulic cylinder moves the second slider in the center, and then measures the outer diameter distance through the outer diameter measuring head, thereby simultaneously detecting the outer diameter and inner diameter data of the bearing ring, thereby simplifying the operation process and improving the detection efficiency.

2、本发明通过拧动拧柱带动丝柱旋转,而在丝柱通过传动块带动固定块移动,进而固定块带动转动盘旋转,而转动盘可以通过旋转盒带动定位板在支柱外壁旋转,直至滑轮风电轴承圈的外壁相贴合,来对风电轴承圈的测量位置进行固定,从而达到确保不同大小轴承圈在测量时的位置的一致的,提高测量的精度的效果。2. The present invention drives the screw column to rotate by twisting the screw column, and the screw column drives the fixed block to move through the transmission block, and then the fixed block drives the rotating disk to rotate. The rotating disk can drive the positioning plate to rotate on the outer wall of the pillar through the rotating box until the outer wall of the pulley wind turbine bearing ring fits, so as to fix the measuring position of the wind turbine bearing ring, thereby ensuring the consistency of the positions of bearing rings of different sizes during measurement and improving the measurement accuracy.

3、本发明通过开启电机输出端带动正反丝杆转动,而正反丝杆旋转时可以带动两端的移动板相对滑动,同时两端的移动板通过推杆所固定的导位块来带动活动板同步移动,进而活动板通过联动柱带动检测台旋转,从而达到调节轴承圈的水平旋转角度,实现对轴承圈内外径的多方向测量,优化测量准确的效果。3. The present invention drives the forward and reverse screws to rotate by turning on the output end of the motor, and when the forward and reverse screws rotate, the movable plates at both ends can be driven to slide relative to each other. At the same time, the movable plates at both ends drive the movable plates to move synchronously through the guide blocks fixed by the push rods, and then the movable plates drive the detection platform to rotate through the linkage columns, so as to adjust the horizontal rotation angle of the bearing ring, realize multi-directional measurement of the inner and outer diameters of the bearing ring, and optimize the measurement accuracy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;

图2为本发明的第一滑块示意图;FIG2 is a schematic diagram of a first sliding block of the present invention;

图3为本发明的固定柱示意图;FIG3 is a schematic diagram of a fixing column of the present invention;

图4为本发明的套环示意图;FIG4 is a schematic diagram of a collar according to the present invention;

图5为本发明的定位板示意图;FIG5 is a schematic diagram of a positioning plate of the present invention;

图6为本发明的联动柱示意图。FIG. 6 is a schematic diagram of a linkage column according to the present invention.

其中,1、定位盒;2、第一液压缸;3、第一滑块;4、第一齿条;5、齿轮一;6、固定柱;7、内径测量头;8、横盒;9、第二液压缸;10、第二滑块;11、第二齿条;12、齿轮二;13、外径测量头;14、刻度线;15、支撑架;16、固定框;17、第三液压缸;18、套环;19、检测台;20、限位柱;21、连接块;22、拧柱;23、丝柱;24、传动块;25、固定块;26、转动盘;27、旋转盒;28、定位板;29、支柱;30、滑轮;31、支撑块;32、放置圈;33、架板;34、电机;35、正反丝杆;36、移动板;37、推杆;38、导位块;39、活动板;40、联动柱。Among them, 1. positioning box; 2. first hydraulic cylinder; 3. first slider; 4. first rack; 5. gear one; 6. fixed column; 7. inner diameter measuring head; 8. cross box; 9. second hydraulic cylinder; 10. second slider; 11. second rack; 12. gear two; 13. outer diameter measuring head; 14. scale line; 15. support frame; 16. fixed frame; 17. third hydraulic cylinder; 18. collar; 19. testing table; 20. limit column; 21. connecting block; 22. screw column; 23. screw column; 24. transmission block; 25. fixed block; 26. rotating disk; 27. rotating box; 28. positioning plate; 29. pillar; 30. pulley; 31. support block; 32. placement ring; 33. shelf plate; 34. motor; 35. positive and negative screw rod; 36. moving plate; 37. push rod; 38. guide block; 39. movable plate; 40. linkage column.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明的附图,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅附图1-附图6,本发明实施例提供一种风电轴承圈加工用检测检具,包括定位盒1和支撑架15,定位盒1的外壁固定连接有第一液压缸2,第一液压缸2的输出端固定连接有第一滑块3,第一滑块3的外壁滑动连接在定位盒1的内壁,第一滑块3的外壁固定连接有第一齿条4,第一齿条4的外壁啮合连接有齿轮一5,齿轮一5的内部转动连接有固定柱6,固定柱6的底端固定连接在定位盒1的内壁,第一滑块3的下表面固定连接有内径测量头7,内径测量头7的外壁滑动连接在定位盒1的内壁,定位盒1的上表面设置有测量组件,测量组件用于测量轴承圈的外径数据。Please refer to Figures 1 to 6. An embodiment of the present invention provides a detection fixture for processing a wind power bearing ring, including a positioning box 1 and a support frame 15. The outer wall of the positioning box 1 is fixedly connected to a first hydraulic cylinder 2, and the output end of the first hydraulic cylinder 2 is fixedly connected to a first slider 3. The outer wall of the first slider 3 is slidably connected to the inner wall of the positioning box 1. The outer wall of the first slider 3 is fixedly connected to a first rack 4, and the outer wall of the first rack 4 is meshedly connected to a gear 1 5. The inner rotation of the gear 1 5 is connected to a fixed column 6, and the bottom end of the fixed column 6 is fixedly connected to the inner wall of the positioning box 1. The lower surface of the first slider 3 is fixedly connected to an inner diameter measuring head 7, and the outer wall of the inner diameter measuring head 7 is slidably connected to the inner wall of the positioning box 1. A measuring component is arranged on the upper surface of the positioning box 1, and the measuring component is used to measure the outer diameter data of the bearing ring.

具体的,定位盒1对第一液压缸2有固定支撑的作用,可以保证第一液压缸2运行时的稳定性,而在对轴承圈进行检测时,第一液压缸2的输出端可以拉动第一滑块3进行移动,而定位盒1可以支撑第一滑块3移动时的稳定和位置导向,且第一滑块3对第一齿条4有固定支撑的作用,进而可以带动第一齿条4进行同步移动,而第一齿条4移动时可以通过啮合连接带动齿轮一5进行转动,且固定柱6可以支撑齿轮一5的旋转位置,进而齿轮一5旋转时可以通过另一端的第一齿条4带动另一端的第一滑块3进行相对滑动,而第一滑块3对内径测量头7有固定支撑的作用,从而可以带动两端的内径测量头7在定位盒1的内壁向外移动直至与轴承圈内径相贴合,从而可以测量检测的内径距离的数据;Specifically, the positioning box 1 has a fixed support function for the first hydraulic cylinder 2, which can ensure the stability of the first hydraulic cylinder 2 during operation. When the bearing ring is detected, the output end of the first hydraulic cylinder 2 can pull the first slider 3 to move, and the positioning box 1 can support the stability and position guidance of the first slider 3 during movement, and the first slider 3 has a fixed support function for the first rack 4, thereby driving the first rack 4 to move synchronously, and when the first rack 4 moves, it can drive the gear 5 to rotate through the meshing connection, and the fixed column 6 can support the rotation position of the gear 5, and then when the gear 5 rotates, it can drive the first slider 3 at the other end to slide relatively through the first rack 4 at the other end, and the first slider 3 has a fixed support function for the inner diameter measuring head 7, thereby driving the inner diameter measuring heads 7 at both ends to move outward on the inner wall of the positioning box 1 until they fit the inner diameter of the bearing ring, so that the data of the inner diameter distance to be detected can be measured;

测量组件包括横盒8,横盒8的下表面固定连接在定位盒1的上表面,横盒8的外壁固定连接有第二液压缸9,第二液压缸9的输出端固定连接有第二滑块10,第二滑块10的外壁滑动连接在横盒8的内壁,第二滑块10的外壁固定连接有第二齿条11,第二齿条11的内壁啮合连接有齿轮二12,齿轮二12的内部转动连接在固定柱6的外壁,第二滑块10的下表面固定连接有外径测量头13,外径测量头13的外壁滑动连接在横盒8的内壁,定位盒1与横盒8的外壁均设置有刻度线14。The measuring assembly includes a transverse box 8, the lower surface of the transverse box 8 is fixedly connected to the upper surface of the positioning box 1, the outer wall of the transverse box 8 is fixedly connected to the second hydraulic cylinder 9, the output end of the second hydraulic cylinder 9 is fixedly connected to the second slider 10, the outer wall of the second slider 10 is slidably connected to the inner wall of the transverse box 8, the outer wall of the second slider 10 is fixedly connected to the second rack 11, the inner wall of the second rack 11 is meshedly connected to the gear 2 12, the internal rotation of the gear 2 12 is connected to the outer wall of the fixed column 6, the lower surface of the second slider 10 is fixedly connected to the outer diameter measuring head 13, the outer wall of the outer diameter measuring head 13 is slidably connected to the inner wall of the transverse box 8, and the outer walls of the positioning box 1 and the transverse box 8 are both provided with scale lines 14.

具体的,定位盒1对横盒8有固定支撑的作用,而横盒8对第二液压缸9有固定支撑的作用,可以保证第二液压缸9运行的稳定性,同时在对轴承圈进行检测,第二液压缸9的输出端可以推动第二滑块10在横盒8的内壁向内移动,而第二滑块10对第二齿条11有固定支撑的作用,进而第二齿条11可以带动齿轮二12进行旋转,而固定柱6可以支撑齿轮二12的位置,进而齿轮二12可以带动另一端的第二滑块10同时向内进行滑动,且第二滑块10对外径测量头13有固定支撑的作用,从而可以带动两端的外径测量头13对中移动直至与轴承圈的外表面接触,从而可以检测到轴承圈的外径距离数据,之后通过横盒8以及定位盒1外壁的刻度线14,以便技术人员同时观察轴承圈检测数据。Specifically, the positioning box 1 has a fixed supporting function for the transverse box 8, and the transverse box 8 has a fixed supporting function for the second hydraulic cylinder 9, which can ensure the stability of the operation of the second hydraulic cylinder 9. At the same time, when testing the bearing ring, the output end of the second hydraulic cylinder 9 can push the second slider 10 to move inward on the inner wall of the transverse box 8, and the second slider 10 has a fixed supporting function for the second rack 11, and then the second rack 11 can drive the gear 2 12 to rotate, and the fixed column 6 can support the position of the gear 2 12, and then the gear 2 12 can drive the second slider 10 at the other end to slide inward at the same time, and the second slider 10 has a fixed supporting function for the outer diameter measuring head 13, so that the outer diameter measuring heads 13 at both ends can be driven to move in a centering manner until they contact the outer surface of the bearing ring, so that the outer diameter distance data of the bearing ring can be detected, and then the scale lines 14 on the outer wall of the transverse box 8 and the positioning box 1 are used so that the technicians can observe the bearing ring detection data at the same time.

支撑架15的上表面固定连接有固定框16,固定框16的上表面固定连接有第三液压缸17,第三液压缸17的输出端固定连接在横盒8的上表面。A fixing frame 16 is fixedly connected to the upper surface of the support frame 15 , a third hydraulic cylinder 17 is fixedly connected to the upper surface of the fixing frame 16 , and an output end of the third hydraulic cylinder 17 is fixedly connected to the upper surface of the transverse box 8 .

具体的,支撑架15对固定框16有固定支撑的作用,且固定框16可以支撑第三液压缸17的位置,且第三液压缸17在开启时可以带动横盒8进行上下移动,进而可以带动外径测量头13与内径测量头7移动至对支撑的检测位置。Specifically, the support frame 15 has a fixed support function for the fixed frame 16, and the fixed frame 16 can support the position of the third hydraulic cylinder 17, and the third hydraulic cylinder 17 can drive the cross box 8 to move up and down when turned on, and then drive the outer diameter measuring head 13 and the inner diameter measuring head 7 to move to the support detection position.

支撑架15的内部转动连接有套环18,套环18的内部固定连接有检测台19,检测台19的上表面固定连接有限位柱20。A collar 18 is rotatably connected inside the support frame 15 , a detection platform 19 is fixedly connected inside the collar 18 , and a limiting column 20 is fixedly connected to the upper surface of the detection platform 19 .

具体的,支撑架15可以支撑套环18的旋转位置,且套环18对检测台19有固定支撑的作用,进而可以保证检测台19旋转时稳定,防止脱落,同时限位柱20的位置中心位置与横盒8与定位盒1的垂直位置相对应,确保检测的准确,且检测台19对限位柱20有固定支撑的作用,Specifically, the support frame 15 can support the rotation position of the collar 18, and the collar 18 has a fixed support function for the detection platform 19, thereby ensuring that the detection platform 19 is stable when rotating to prevent it from falling off. At the same time, the center position of the position of the limit column 20 corresponds to the vertical position of the horizontal box 8 and the positioning box 1, ensuring the accuracy of the detection, and the detection platform 19 has a fixed support function for the limit column 20.

限位柱20的顶端转动连接有连接块21,连接块21的外壁转动连接有拧柱22,拧柱22的外壁固定连接有丝柱23,丝柱23的外壁转动连接在连接块21的内部,丝柱23的外壁螺纹连接有传动块24,传动块24的下表面转动连接有固定块25,固定块25的外壁固定连接有转动盘26,转动盘26的下表面转动连接在检测台19的上表面。The top of the limiting column 20 is rotatably connected to a connecting block 21, the outer wall of the connecting block 21 is rotatably connected to a screw column 22, the outer wall of the screw column 22 is fixedly connected to a screw column 23, the outer wall of the screw column 23 is rotatably connected to the inside of the connecting block 21, the outer wall of the screw column 23 is threadedly connected to a transmission block 24, the lower surface of the transmission block 24 is rotatably connected to a fixed block 25, the outer wall of the fixed block 25 is fixedly connected to a rotating disk 26, and the lower surface of the rotating disk 26 is rotatably connected to the upper surface of the detection table 19.

具体的,而限位柱20可以保证连接块21的旋转空间,且连接块21可以支撑拧柱22的旋转位置,而拧柱22对丝柱23有固定支撑的作用,进而在转动拧柱22时,可以带动丝柱23在连接块21的内部进行旋转,而丝柱23旋转时,可以通过与传动块24的啮合连接拉动或者推动固定块25进行移动,且固定块25可以支撑传动块24的移动空间,进而固定块25可以带动转动盘26在检测台19的上表面进行旋转。Specifically, the limiting column 20 can ensure the rotation space of the connecting block 21, and the connecting block 21 can support the rotation position of the screwing column 22, and the screwing column 22 has a fixed supporting function for the wire column 23, and then when the screwing column 22 is rotated, the wire column 23 can be driven to rotate inside the connecting block 21, and when the wire column 23 rotates, it can pull or push the fixed block 25 to move through the meshing connection with the transmission block 24, and the fixed block 25 can support the moving space of the transmission block 24, and then the fixed block 25 can drive the rotating disk 26 to rotate on the upper surface of the detection table 19.

转动盘26的上表面转动连接有旋转盒27,旋转盒27的内部滑动连接有定位板28,定位板28的内部转动连接有滑轮30。A rotating box 27 is rotatably connected to the upper surface of the rotating disk 26 , a positioning plate 28 is slidably connected inside the rotating box 27 , and a pulley 30 is rotatably connected inside the positioning plate 28 .

具体的,转动盘26可以支撑旋转盒27的旋转位置,且在转动盘26旋转时可以带动旋转盒27进行同步移动,同时定位板28可以支撑滑轮30的旋转位置。Specifically, the rotating disk 26 can support the rotation position of the rotating box 27 , and can drive the rotating box 27 to move synchronously when the rotating disk 26 rotates, and the positioning plate 28 can support the rotation position of the pulley 30 .

定位板28的内部转动连接有支柱29,支柱29的底端固定连接在检测台19的上表面,转动盘26的上表面固定连接有支撑块31,支撑块31的上表面固定连接有放置圈32。The positioning plate 28 is internally rotatably connected with a support 29 , the bottom end of the support 29 is fixedly connected to the upper surface of the detection platform 19 , the upper surface of the rotating disk 26 is fixedly connected with a support block 31 , and the upper surface of the support block 31 is fixedly connected with a placement ring 32 .

具体的,而在转动盘26旋转时,定位板28可以通过旋转盒27在支柱29的外壁进行旋转,支柱29对定位板28有支撑作用,进而可以带动三个滑轮30对中进行收缩,来对检测台19上的轴承圈进行定位固定,保证轴承圈检测位置的准确性密切转动盘26对支撑块31有固定支撑的作用,而支撑块31可以支撑放置圈32的位置,而放置圈32可以防止轴承圈位置的偏移。Specifically, when the rotating disk 26 rotates, the positioning plate 28 can be rotated on the outer wall of the pillar 29 through the rotating box 27. The pillar 29 supports the positioning plate 28, and then drives the three pulleys 30 to contract to position and fix the bearing ring on the detection platform 19, thereby ensuring the accuracy of the bearing ring detection position. The rotating disk 26 has a fixed supporting effect on the support block 31, and the support block 31 can support the position of the placement ring 32, and the placement ring 32 can prevent the displacement of the bearing ring position.

支撑架15的下表面固定连接有架板33,架板33的外壁固定连接有电机34,电机34的输出端固定连接有正反丝杆35,正反丝杆35的外壁转动连接在架板33的外壁,正反丝杆35的外壁螺纹连接有移动板36,移动板36的上表面滑动连接在支撑架15的下表面。The lower surface of the support frame 15 is fixedly connected to a frame plate 33, the outer wall of the frame plate 33 is fixedly connected to a motor 34, the output end of the motor 34 is fixedly connected to a forward and reverse screw rod 35, the outer wall of the forward and reverse screw rod 35 is rotatably connected to the outer wall of the frame plate 33, the outer wall of the forward and reverse screw rod 35 is threadedly connected to a movable plate 36, and the upper surface of the movable plate 36 is slidably connected to the lower surface of the support frame 15.

具体的,支撑架15对架板33有固定支撑的作用,且架板33可以固定电机34的位置,可以保证电机34的稳定性,且在电机34开启时,其输出端可以带动固定块25进行旋转,而移动板36可以支撑正反丝杆35的旋转位置,同时正反丝杆35旋转时可以通过螺纹连接带动两端的移动板36进行相对移动,而支撑架15可以支撑移动板36移动时的稳定性。Specifically, the support frame 15 has a fixed supporting function for the frame plate 33, and the frame plate 33 can fix the position of the motor 34, which can ensure the stability of the motor 34. When the motor 34 is turned on, its output end can drive the fixed block 25 to rotate, and the movable plate 36 can support the rotation position of the forward and reverse screw rods 35. At the same time, when the forward and reverse screw rods 35 rotate, they can drive the movable plates 36 at both ends to move relative to each other through threaded connections, and the support frame 15 can support the stability of the movable plate 36 when it moves.

移动板36的外壁固定连接有推杆37,推杆37的外壁固定连接有导位块38,导位块38的下表面转动连接有活动板39,活动板39的内部固定连接有联动柱40,联动柱40的顶端转动连接在检测台19的下表面;The outer wall of the movable plate 36 is fixedly connected with a push rod 37, the outer wall of the push rod 37 is fixedly connected with a guide block 38, the lower surface of the guide block 38 is rotatably connected with a movable plate 39, the interior of the movable plate 39 is fixedly connected with a linkage column 40, and the top of the linkage column 40 is rotatably connected to the lower surface of the detection table 19;

具体的,移动板36对推杆37有固定支撑的作用,且移动板36设有凹槽可以为另一端的推杆37移动时提供移动空间,同时推杆37对导位块38有固定支撑的作用,进而可以带动导位块38进行移动,而导位块38可以支撑活动板39的旋转位置,而活动板39对联动柱40有固定支撑的作用,进而可以通过联动柱40拉动检测台19进行转动,此时另一端活动板39所固定的联动柱40可以带动检测台19进行反方向旋转,进而可以带动检测台19外壁所固定的套环18在定位盒1的内部进行旋转,从而可以满足对支撑的多角度的尺寸测量。Specifically, the movable plate 36 has a fixed supporting function for the push rod 37, and the movable plate 36 is provided with a groove to provide a moving space for the push rod 37 at the other end when it moves. At the same time, the push rod 37 has a fixed supporting function for the guide block 38, thereby driving the guide block 38 to move, and the guide block 38 can support the rotation position of the movable plate 39, and the movable plate 39 has a fixed supporting function for the linkage column 40, thereby the detection table 19 can be pulled to rotate through the linkage column 40. At this time, the linkage column 40 fixed by the movable plate 39 at the other end can drive the detection table 19 to rotate in the opposite direction, thereby driving the ring 18 fixed to the outer wall of the detection table 19 to rotate inside the positioning box 1, thereby satisfying the multi-angle size measurement of the support.

本发明实施例提供一种风电轴承圈加工用检测方法,包括以下步骤:The embodiment of the present invention provides a wind turbine bearing ring processing detection method, comprising the following steps:

S1、首先将需要进行测量的风电轴承圈通过支撑块31所支撑的放置圈32放置在检测台19的上表面,之后技术人员可以拧动拧柱22进行转动,拧柱22可以带动丝柱23在连接块21的内部进行旋转,进而在丝柱23旋转时,其可以通过与传动块24的啮合连接带动固定块25进行移动,进而固定块25移动时可以带动转动盘26在检测台19的上表面进行旋转,此时转动盘26可以带动三个旋转盒27进行同步移动,而定位板28可以通过旋转盒27在支柱29的外壁进行旋转,直至带动滑轮30的外壁与风电轴承圈的外壁相贴合,从而可以达到对风电轴承圈的测量位置进行固定和定位,确保不同大小轴承圈在测量时的位置的一致的,提高测量的精度的效果;S1. First, place the wind turbine bearing ring to be measured on the upper surface of the inspection table 19 through the placement ring 32 supported by the support block 31. Then the technician can twist the screw column 22 to rotate. The screw column 22 can drive the threaded column 23 to rotate inside the connecting block 21. When the threaded column 23 rotates, it can drive the fixed block 25 to move through the meshing connection with the transmission block 24. When the fixed block 25 moves, it can drive the rotating disk 26 to rotate on the upper surface of the inspection table 19. At this time, the rotating disk 26 can drive the three rotating boxes 27 to move synchronously, and the positioning plate 28 can rotate on the outer wall of the pillar 29 through the rotating box 27 until the outer wall of the pulley 30 is driven to fit the outer wall of the wind turbine bearing ring, so as to achieve the purpose of fixing and positioning the measurement position of the wind turbine bearing ring, ensuring the consistency of the positions of bearing rings of different sizes during measurement, and improving the measurement accuracy.

S1、在将轴承圈位置进行固定后,开启固定框16上表面所固定的第三液压缸17,第三液压缸17的输出端可以带动横盒8进行上下移动,直至带动内径测量头7与外径测量头13移动至轴承圈的测量位置,之后开启第一液压缸2,第一液压缸2的输出端可以拉动第一滑块3在定位盒1的内壁进行滑动,同时第一滑块3可以带动第一齿条4进行移动,而第一齿条4可以通过固定柱6所支撑的齿轮一5带动另一端的第一滑块3进行相对滑动,直至带动定位盒1两端的内径测量头7与轴承圈的内径相贴合,且通过定位盒1外壁的刻度线14可以检测到轴承圈的内径数据,而在开启第二液压缸9,第二液压缸9的输出端可以推动第二滑块10在横盒8的内壁进行滑动,进而第二滑块10可以通过第二齿条11带动齿轮二12在固定柱6的外壁进行旋转,从而可以带动另一端的第二滑块10进行对中移动,直至带动外径测量头13与轴承圈的外表面相接触,从而通过刻度线14观察其外径距离,从而可以同时检测轴承圈的外径以及内径数据,达到简化操作流程,提高了检测效率的效果;S1. After the position of the bearing ring is fixed, the third hydraulic cylinder 17 fixed on the upper surface of the fixed frame 16 is turned on. The output end of the third hydraulic cylinder 17 can drive the cross box 8 to move up and down until the inner diameter measuring head 7 and the outer diameter measuring head 13 are driven to move to the measuring position of the bearing ring. Then the first hydraulic cylinder 2 is turned on. The output end of the first hydraulic cylinder 2 can pull the first slider 3 to slide on the inner wall of the positioning box 1. At the same time, the first slider 3 can drive the first rack 4 to move. The first rack 4 can drive the first slider 3 at the other end to slide relatively through the gear 5 supported by the fixed column 6, until the inner diameter measuring heads 7 at both ends of the positioning box 1 and the bearing ring are driven. The inner diameters fit each other, and the inner diameter data of the bearing ring can be detected through the scale lines 14 on the outer wall of the positioning box 1. When the second hydraulic cylinder 9 is turned on, the output end of the second hydraulic cylinder 9 can push the second slider 10 to slide on the inner wall of the horizontal box 8, and then the second slider 10 can drive the gear 2 12 to rotate on the outer wall of the fixed column 6 through the second rack 11, so as to drive the second slider 10 at the other end to move in the center, until the outer diameter measuring head 13 is driven to contact the outer surface of the bearing ring, so as to observe the outer diameter distance through the scale lines 14, so as to detect the outer diameter and inner diameter data of the bearing ring at the same time, so as to simplify the operation process and improve the detection efficiency.

S3、在进行检测时,开启电机34,电机34的输出端可以带动正反丝杆35在架板33的外壁进行转动,进而正反丝杆35可以带动两端的移动板36在支撑架15的下表面进行相对滑动,同时两端的移动板36可以带动其所固定推杆37进行相对移动,而推杆37可以通过导位块38带动活动板39进行同步移动,进而活动板39可以通过联动柱40带动检测台19进行转动,且另一端的活动板39可以带动检测台19进行反方向转动,从而可以带动检测台19外壁所固定的套环18在定位盒1的内部进行旋转,从而可以调节轴承圈的水平旋转角度,实现对轴承圈内外径的多方向测量,优化测量准确的效果。S3. When performing the inspection, the motor 34 is turned on, and the output end of the motor 34 can drive the forward and reverse screw rods 35 to rotate on the outer wall of the frame plate 33, and then the forward and reverse screw rods 35 can drive the movable plates 36 at both ends to slide relatively on the lower surface of the support frame 15. At the same time, the movable plates 36 at both ends can drive the push rods 37 fixed thereto to move relatively, and the push rods 37 can drive the movable plates 39 to move synchronously through the guide blocks 38, and then the movable plates 39 can drive the inspection table 19 to rotate through the linkage columns 40, and the movable plates 39 at the other end can drive the inspection table 19 to rotate in the opposite direction, thereby driving the ring 18 fixed on the outer wall of the inspection table 19 to rotate inside the positioning box 1, so that the horizontal rotation angle of the bearing ring can be adjusted, and the multi-directional measurement of the inner and outer diameters of the bearing ring can be realized, thereby optimizing the measurement accuracy.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种风电轴承圈加工用检测检具,包括定位盒(1)和支撑架(15),其特征在于,所述定位盒(1)的外壁固定连接有第一液压缸(2),所述第一液压缸(2)的输出端固定连接有第一滑块(3),所述第一滑块(3)的外壁滑动连接在定位盒(1)的内壁,所述第一滑块(3)的外壁固定连接有第一齿条(4),所述第一齿条(4)的外壁啮合连接有齿轮一(5),所述齿轮一(5)的内部转动连接有固定柱(6),所述固定柱(6)的底端固定连接在定位盒(1)的内壁,所述第一滑块(3)的下表面固定连接有内径测量头(7),所述内径测量头(7)的外壁滑动连接在定位盒(1)的内壁,所述定位盒(1)的上表面设置有测量组件,所述测量组件用于测量轴承圈的外径数据。1. A wind turbine bearing ring processing inspection and testing tool, comprising a positioning box (1) and a support frame (15), characterized in that the outer wall of the positioning box (1) is fixedly connected to a first hydraulic cylinder (2), the output end of the first hydraulic cylinder (2) is fixedly connected to a first slider (3), the outer wall of the first slider (3) is slidably connected to the inner wall of the positioning box (1), the outer wall of the first slider (3) is fixedly connected to a first rack (4), the outer wall of the first rack (4) is meshingly connected to a gear one (5), the interior of the gear one (5) is rotatably connected to a fixed column (6), the bottom end of the fixed column (6) is fixedly connected to the inner wall of the positioning box (1), the lower surface of the first slider (3) is fixedly connected to an inner diameter measuring head (7), the outer wall of the inner diameter measuring head (7) is slidably connected to the inner wall of the positioning box (1), and the upper surface of the positioning box (1) is provided with a measuring component, the measuring component is used to measure the outer diameter data of the bearing ring. 2.根据权利要求1所述的一种风电轴承圈加工用检测检具,其特征在于,所述测量组件包括横盒(8),所述横盒(8)的下表面固定连接在定位盒(1)的上表面,所述横盒(8)的外壁固定连接有第二液压缸(9),所述第二液压缸(9)的输出端固定连接有第二滑块(10),所述第二滑块(10)的外壁滑动连接在横盒(8)的内壁,所述第二滑块(10)的外壁固定连接有第二齿条(11),所述第二齿条(11)的内壁啮合连接有齿轮二(12),所述齿轮二(12)的内部转动连接在固定柱(6)的外壁,所述第二滑块(10)的下表面固定连接有外径测量头(13),所述外径测量头(13)的外壁滑动连接在横盒(8)的内壁,所述定位盒(1)与横盒(8)的外壁均设置有刻度线(14)。2. A wind turbine bearing ring processing inspection and inspection tool according to claim 1, characterized in that the measuring component comprises a transverse box (8), the lower surface of the transverse box (8) is fixedly connected to the upper surface of the positioning box (1), the outer wall of the transverse box (8) is fixedly connected to a second hydraulic cylinder (9), the output end of the second hydraulic cylinder (9) is fixedly connected to a second slider (10), the outer wall of the second slider (10) is slidably connected to the inner wall of the transverse box (8), the outer wall of the second slider (10) is fixedly connected to a second rack (11), the inner wall of the second rack (11) is meshingly connected to a second gear (12), the inner wall of the second gear (12) is rotatably connected to the outer wall of the fixed column (6), the lower surface of the second slider (10) is fixedly connected to an outer diameter measuring head (13), the outer wall of the outer diameter measuring head (13) is slidably connected to the inner wall of the transverse box (8), and the outer walls of the positioning box (1) and the transverse box (8) are both provided with scale lines (14). 3.根据权利要求1所述的一种风电轴承圈加工用检测检具,其特征在于,所述支撑架(15)的上表面固定连接有固定框(16),所述固定框(16)的上表面固定连接有第三液压缸(17),所述第三液压缸(17)的输出端固定连接在横盒(8)的上表面。3. A wind turbine bearing ring processing inspection and testing fixture according to claim 1, characterized in that a fixing frame (16) is fixedly connected to the upper surface of the support frame (15), a third hydraulic cylinder (17) is fixedly connected to the upper surface of the fixing frame (16), and an output end of the third hydraulic cylinder (17) is fixedly connected to the upper surface of the cross box (8). 4.根据权利要求3所述的一种风电轴承圈加工用检测检具,其特征在于,所述支撑架(15)的内部转动连接有套环(18),所述套环(18)的内部固定连接有检测台(19),所述检测台(19)的上表面固定连接有限位柱(20)。4. A wind turbine bearing ring processing inspection and testing fixture according to claim 3, characterized in that a collar (18) is rotatably connected to the interior of the support frame (15), a detection platform (19) is fixedly connected to the interior of the collar (18), and a limiting column (20) is fixedly connected to the upper surface of the detection platform (19). 5.根据权利要求4所述的一种风电轴承圈加工用检测检具,其特征在于,所述限位柱(20)的顶端转动连接有连接块(21),所述连接块(21)的外壁转动连接有拧柱(22),所述拧柱(22)的外壁固定连接有丝柱(23),所述丝柱(23)的外壁转动连接在连接块(21)的内部,所述丝柱(23)的外壁螺纹连接有传动块(24),所述传动块(24)的下表面转动连接有固定块(25),所述固定块(25)的外壁固定连接有转动盘(26),所述转动盘(26)的下表面转动连接在检测台(19)的上表面。5. A wind turbine bearing ring processing inspection and inspection tool according to claim 4, characterized in that the top end of the limit column (20) is rotatably connected to a connecting block (21), the outer wall of the connecting block (21) is rotatably connected to a screw column (22), the outer wall of the screw column (22) is fixedly connected to a threaded column (23), the outer wall of the threaded column (23) is rotatably connected to the inside of the connecting block (21), the outer wall of the threaded column (23) is threadedly connected to a transmission block (24), the lower surface of the transmission block (24) is rotatably connected to a fixed block (25), the outer wall of the fixed block (25) is fixedly connected to a rotating disk (26), and the lower surface of the rotating disk (26) is rotatably connected to the upper surface of the inspection platform (19). 6.根据权利要求5所述的一种风电轴承圈加工用检测检具,其特征在于,所述转动盘(26)的上表面转动连接有旋转盒(27),所述旋转盒(27)的内部滑动连接有定位板(28),所述定位板(28)的内部转动连接有滑轮(30)。6. A wind turbine bearing ring processing inspection and testing fixture according to claim 5, characterized in that a rotating box (27) is rotatably connected to the upper surface of the rotating disk (26), a positioning plate (28) is slidably connected inside the rotating box (27), and a pulley (30) is rotatably connected inside the positioning plate (28). 7.根据权利要求6所述的一种风电轴承圈加工用检测检具,其特征在于,所述定位板(28)的内部转动连接有支柱(29),所述支柱(29)的底端固定连接在检测台(19)的上表面,所述转动盘(26)的上表面固定连接有支撑块(31),所述支撑块(31)的上表面固定连接有放置圈(32)。7. A wind turbine bearing ring processing inspection and testing fixture according to claim 6, characterized in that a support (29) is rotatably connected inside the positioning plate (28), the bottom end of the support (29) is fixedly connected to the upper surface of the inspection platform (19), the upper surface of the rotating disk (26) is fixedly connected to a support block (31), and the upper surface of the support block (31) is fixedly connected to a placement ring (32). 8.根据权利要求1所述的一种风电轴承圈加工用检测检具,其特征在于,所述支撑架(15)的下表面固定连接有架板(33),所述架板(33)的外壁固定连接有电机(34),所述电机(34)的输出端固定连接有正反丝杆(35),所述正反丝杆(35)的外壁转动连接在架板(33)的外壁,所述正反丝杆(35)的外壁螺纹连接有移动板(36),所述移动板(36)的上表面滑动连接在支撑架(15)的下表面。8. A wind turbine bearing ring processing inspection fixture according to claim 1, characterized in that a frame plate (33) is fixedly connected to the lower surface of the support frame (15), an outer wall of the frame plate (33) is fixedly connected to a motor (34), an output end of the motor (34) is fixedly connected to a forward and reverse screw rod (35), an outer wall of the forward and reverse screw rod (35) is rotatably connected to the outer wall of the frame plate (33), a movable plate (36) is threadedly connected to the outer wall of the forward and reverse screw rod (35), and an upper surface of the movable plate (36) is slidably connected to the lower surface of the support frame (15). 9.根据权利要求8所述的一种风电轴承圈加工用检测检具,其特征在于,所述移动板(36)的外壁固定连接有推杆(37),所述推杆(37)的外壁固定连接有导位块(38),所述导位块(38)的下表面转动连接有活动板(39),所述活动板(39)的内部固定连接有联动柱(40),所述联动柱(40)的顶端转动连接在检测台(19)的下表面。9. A wind turbine bearing ring processing inspection and inspection tool according to claim 8, characterized in that the outer wall of the movable plate (36) is fixedly connected to a push rod (37), the outer wall of the push rod (37) is fixedly connected to a guide block (38), the lower surface of the guide block (38) is rotatably connected to a movable plate (39), the interior of the movable plate (39) is fixedly connected to a linkage column (40), and the top end of the linkage column (40) is rotatably connected to the lower surface of the inspection platform (19). 10.一种风电轴承圈加工用检测方法,其特征在于,使用权利要求1-9任意一项所述的一种大型风电轴承圈加工装置,包括以下步骤:10. A wind turbine bearing ring processing detection method, characterized in that a large wind turbine bearing ring processing device according to any one of claims 1 to 9 is used, comprising the following steps: S1、首先将需要进行测量的风电轴承圈通过支撑块(31)所支撑的放置圈(32)放置在检测台(19)的上表面,之后技术人员可以拧动拧柱(22)进行转动,拧柱(22)可以带动丝柱(23)在连接块(21)的内部进行旋转,进而在丝柱(23)旋转时,其可以通过与传动块(24)的啮合连接带动固定块(25)进行移动,进而固定块(25)移动时可以带动转动盘(26)在检测台(19)的上表面进行旋转,此时转动盘(26)可以带动三个旋转盒(27)进行同步移动,而定位板(28)可以通过旋转盒(27)在支柱(29)的外壁进行旋转,直至带动滑轮(30)的外壁与风电轴承圈的外壁相贴合,从而可以达到对风电轴承圈的测量位置进行固定和定位,确保不同大小轴承圈在测量时的位置的一致的,提高测量的精度的效果;S1. First, the wind turbine bearing ring to be measured is placed on the upper surface of the inspection table (19) through the placement ring (32) supported by the support block (31). Then, the technician can turn the screw column (22) to rotate. The screw column (22) can drive the thread column (23) to rotate inside the connection block (21). When the thread column (23) rotates, it can drive the fixed block (25) to move through the meshing connection with the transmission block (24). When the fixed block (25) moves, it can drive the rotating disk (26) to rotate on the upper surface of the inspection table (19). At this time, the rotating disk (26) can drive the three rotating boxes (27) to move synchronously, and the positioning plate (28) can rotate on the outer wall of the pillar (29) through the rotating box (27) until the outer wall of the pulley (30) is driven to fit the outer wall of the wind turbine bearing ring, so that the measurement position of the wind turbine bearing ring can be fixed and positioned, ensuring that the positions of bearing rings of different sizes are consistent during measurement, thereby improving the measurement accuracy; S2、在将轴承圈位置进行固定后,开启固定框(16)上表面所固定的第三液压缸(17),第三液压缸(17)的输出端可以带动横盒(8)进行上下移动,直至带动内径测量头(7)与外径测量头(13)移动至轴承圈的测量位置,之后开启第一液压缸(2),第一液压缸(2)的输出端可以拉动第一滑块(3)在定位盒(1)的内壁进行滑动,同时第一滑块(3)可以带动第一齿条(4)进行移动,而第一齿条(4)可以通过固定柱(6)所支撑的齿轮一(5)带动另一端的第一滑块(3)进行相对滑动,直至带动定位盒(1)两端的内径测量头(7)与轴承圈的内径相贴合,且通过定位盒(1)外壁的刻度线(14)可以检测到轴承圈的内径数据,而在开启第二液压缸(9),第二液压缸(9)的输出端可以推动第二滑块(10)在横盒(8)的内壁进行滑动,进而第二滑块(10)可以通过第二齿条(11)带动齿轮二(12)在固定柱(6)的外壁进行旋转,从而可以带动另一端的第二滑块(10)进行对中移动,直至带动外径测量头(13)与轴承圈的外表面相接触,从而通过刻度线(14)观察其外径距离,从而可以同时检测轴承圈的外径以及内径数据,达到简化操作流程,提高了检测效率的效果;S2. After the position of the bearing ring is fixed, the third hydraulic cylinder (17) fixed on the upper surface of the fixing frame (16) is turned on, and the output end of the third hydraulic cylinder (17) can drive the cross box (8) to move up and down until the inner diameter measuring head (7) and the outer diameter measuring head (13) are driven to move to the measuring position of the bearing ring. Then, the first hydraulic cylinder (2) is turned on, and the output end of the first hydraulic cylinder (2) can pull the first slide block (3) to slide on the inner wall of the positioning box (1), and at the same time, the first slide block (3) can drive the first rack (4) to move, and the first rack (4) can drive the first slide block (3) at the other end to slide relatively through the gear 1 (5) supported by the fixing column (6), until the inner diameter measuring heads (7) at both ends of the positioning box (1) are driven. The inner diameter of the bearing ring is fitted, and the inner diameter data of the bearing ring can be detected through the scale lines (14) on the outer wall of the positioning box (1). When the second hydraulic cylinder (9) is turned on, the output end of the second hydraulic cylinder (9) can push the second slider (10) to slide on the inner wall of the horizontal box (8), and then the second slider (10) can drive the second gear (12) to rotate on the outer wall of the fixed column (6) through the second rack (11), thereby driving the second slider (10) at the other end to move in a centering manner until the outer diameter measuring head (13) is driven to contact the outer surface of the bearing ring, so that the outer diameter distance can be observed through the scale lines (14), so that the outer diameter and inner diameter data of the bearing ring can be detected at the same time, thereby simplifying the operation process and improving the detection efficiency. S3、在进行检测时,开启电机(34),电机(34)的输出端可以带动正反丝杆(35)在架板(33)的外壁进行转动,进而正反丝杆(35)可以带动两端的移动板(36)在支撑架(15)的下表面进行相对滑动,同时两端的移动板(36)可以带动其所固定推杆(37)进行相对移动,而推杆(37)可以通过导位块(38)带动活动板(39)进行同步移动,进而活动板(39)可以通过联动柱(40)带动检测台(19)进行转动,且另一端的活动板(39)可以带动检测台(19)进行反方向转动,从而可以带动检测台(19)外壁所固定的套环(18)在定位盒(1)的内部进行旋转,从而可以调节轴承圈的水平旋转角度,实现对轴承圈内外径的多方向测量,优化测量准确的效果。S3. When testing, the motor (34) is turned on, and the output end of the motor (34) can drive the forward and reverse screw rods (35) to rotate on the outer wall of the frame plate (33), and then the forward and reverse screw rods (35) can drive the movable plates (36) at both ends to slide relatively on the lower surface of the support frame (15), and at the same time, the movable plates (36) at both ends can drive the push rods (37) fixed thereto to move relatively, and the push rods (37) can drive the movable plate (39) to move synchronously through the guide block (38), and then the movable plate (39) can drive the detection platform (19) to rotate through the linkage column (40), and the movable plate (39) at the other end can drive the detection platform (19) to rotate in the opposite direction, so that the ring (18) fixed on the outer wall of the detection platform (19) can be driven to rotate inside the positioning box (1), so that the horizontal rotation angle of the bearing ring can be adjusted, and the multi-directional measurement of the inner and outer diameters of the bearing ring can be achieved, thereby optimizing the measurement accuracy.
CN202411132008.3A 2024-08-19 2024-08-19 Detection tool and detection method for wind power bearing ring machining Active CN118882449B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202411132008.3A CN118882449B (en) 2024-08-19 2024-08-19 Detection tool and detection method for wind power bearing ring machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202411132008.3A CN118882449B (en) 2024-08-19 2024-08-19 Detection tool and detection method for wind power bearing ring machining

Publications (2)

Publication Number Publication Date
CN118882449A true CN118882449A (en) 2024-11-01
CN118882449B CN118882449B (en) 2025-02-18

Family

ID=93229335

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202411132008.3A Active CN118882449B (en) 2024-08-19 2024-08-19 Detection tool and detection method for wind power bearing ring machining

Country Status (1)

Country Link
CN (1) CN118882449B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100845516B1 (en) * 2007-05-08 2008-07-14 원광이엔텍 주식회사 Internal and external diameter measuring device of bearing
CN113008147A (en) * 2021-04-14 2021-06-22 福建科乐达智能设备有限公司 Bamboo tube size visual measurement mechanism
CN113587889A (en) * 2021-08-28 2021-11-02 王京礼 High-precision surface flatness detection device for rolling bearing manufacturing
CN217384198U (en) * 2022-05-06 2022-09-06 洛阳微聚精密机械有限公司 Inside and outside diameter measuring tool for modularized wind power bearing
CN116147463A (en) * 2023-03-17 2023-05-23 安徽扬海精密机械有限公司 A device for measuring the inner diameter of large bearings

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100845516B1 (en) * 2007-05-08 2008-07-14 원광이엔텍 주식회사 Internal and external diameter measuring device of bearing
CN113008147A (en) * 2021-04-14 2021-06-22 福建科乐达智能设备有限公司 Bamboo tube size visual measurement mechanism
CN113587889A (en) * 2021-08-28 2021-11-02 王京礼 High-precision surface flatness detection device for rolling bearing manufacturing
CN217384198U (en) * 2022-05-06 2022-09-06 洛阳微聚精密机械有限公司 Inside and outside diameter measuring tool for modularized wind power bearing
CN116147463A (en) * 2023-03-17 2023-05-23 安徽扬海精密机械有限公司 A device for measuring the inner diameter of large bearings

Also Published As

Publication number Publication date
CN118882449B (en) 2025-02-18

Similar Documents

Publication Publication Date Title
CN118730398A (en) A dynamic balance detection mechanism for tractor transmission parts
CN219189938U (en) Detection tool for metering verification detector
CN110701991B (en) Bearing inner race terminal surface beats intelligent detection device with external diameter
CN118882449A (en) A detection fixture and detection method for processing wind power bearing ring
CN221945123U (en) A flatness detection device for tower flange
CN222635463U (en) Gear testing mechanism
CN206192275U (en) Laser disk axle class part measuring appearance
CN221685385U (en) A bearing clearance automatic detection device
TWM613293U (en) Overload pressure testing machine for electronic product interface
CN117182848A (en) Anti-loosening fixing device for sensor production
CN218884812U (en) High-precision wired workpiece measuring instrument device
CN117554221A (en) A device for detecting the hardness of surrounding rock at the tunnel face
CN221882502U (en) Bearing moving structure for railway vehicle bearing detection equipment
CN221764421U (en) A high-precision coil parameter testing tool
CN221826185U (en) A rotating mechanism convenient for engineering measurement
CN217331920U (en) Tensile force testing device for precision screw production process
CN106441193A (en) Tapered roller bearing axial error measuring instrument with measurer being horizontally and longitudinally adjustable
CN219915661U (en) Ventilation pipe wind speed detection device
CN106441004A (en) Multi-purpose integral adjustable tapered roller bearing axial error tester
CN111678483A (en) A Servo Motor Driven Inner Diameter Measuring Device
CN223000439U (en) Fixing device for semiconductor product detection
CN222895717U (en) A stator core shaft curvature measuring device
CN218380908U (en) On-line runout detection tooling for pump shaft processing
CN221859529U (en) A screw concentricity detection fixture
CN219016296U (en) Metal nondestructive testing device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant