High-precision damper mounting device and construction method
Technical Field
The invention relates to the technical field of damper construction, in particular to a high-precision damper mounting device and a construction method.
Background
Dampers are commonly used in buildings with connecting walls, such as homes, offices, businesses, hospitals, etc.
The traditional installation and construction process steps of the viscous damper are as follows: a. the method comprises the steps of (1) fixing an ear plate at one end on an embedded part of a connecting wall at one side by spot welding; b. manually hoisting the damper to an installation position (an embedded part plane) by using a chain block and a hoisting belt; c. c, manually moving the damper by using a crowbar, and connecting the damper with the ear plate in the step a through a pin shaft; d. the lug plate at the other end is fixed on the embedded part of the connecting wall at the other side by spot welding according to the position of the pin hole of the damper; e. and d, connecting the damper with the lug plate in the step d through a pin shaft.
In practice, the damper is installed by adopting the traditional construction process, so that the installation precision of the damper cannot be ensured, and the paint surface of the damper is extremely easy to damage.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a high-precision damper mounting device and a construction method.
In a first aspect, the present invention provides a damper high-precision mounting device, which adopts the following technical scheme:
The utility model provides a high accuracy installation device of attenuator, includes the transport mechanism who is used for horizontal transportation attenuator and the hoist and mount mechanism who is used for vertical promotion transport mechanism, and transport mechanism includes the supporting seat, and the supporting seat top is provided with the jack, and the supporting seat bottom is provided with the universal wheel, and the jack top is provided with the supporting seat that is used for bearing the attenuator.
Through adopting above-mentioned technical scheme, when installing the attenuator, place the supporting seat with the attenuator earlier on, later transport the top surface department that is located the connecting wall of below with the attenuator through hoist and mount mechanism, remove transport mechanism to the connecting wall top surface through the universal wheel, carry out the otic placode welding after the location and with the fixed of attenuator, use this high accuracy installation device of attenuator to replace artifical crowbar installation, be favorable to the protection of attenuator finished product, easily adjust attenuator spatial position and can support the attenuator and not displace before the installation is finished, ensure the accuracy and the controllability of work progress, avoid causing the too big problem of attenuator mounted position deviation because of the too heavy manual adjustment degree of difficulty of attenuator is big, finally reach the purpose that improves the attenuator installation accuracy.
Optionally, the hoisting mechanism includes support, motor, bracket, lifting rope and guide rail, and the motor is installed in the support top, and the bracket is used for bearing transfer mechanism, is connected with the lifting rope between motor and the bracket, and the guide rail sets up between bracket top surface and the connecting wall top surface that is located the below.
Through adopting above-mentioned technical scheme, the motor drives the lifting rope and drives the bracket upward movement, and transfer mechanism moves to the connecting wall top surface through the guide rail to be convenient for transfer mechanism's transportation, it is very convenient in the operation.
Optionally, the supporting seat comprises two supporting plates, two connecting rods are fixedly connected between the two supporting plates, and the jack is arranged at the top of the supporting plate.
Optionally, the bearing seat includes two main bearing boards, and the rigid coupling has two supporting rods between two main bearing boards, and the rigid coupling has vice bearing board between two supporting rods, and vice bearing board top surface is provided with the bearing groove that is used for holding the attenuator.
In a second aspect, the present invention provides a method for constructing a high-precision damper mounting device, comprising the steps of:
s1, a hoisting damper specifically comprises: the damper is placed on the bearing bracket, and the hoisting mechanism is used for transporting the transfer mechanism upwards until the transfer mechanism can move to the top surface of the connecting wall below;
S2, positioning a damper, specifically comprising: the transfer mechanism is moved to the top surface of the connecting wall below through the universal wheels, and the spatial position of the damper is adjusted through the universal wheels and the jack;
S3, welding a damper lug plate;
S4, installing a damper pin shaft.
In summary, the present invention includes at least one of the following beneficial technical effects:
The high-precision damper mounting device is used for replacing manual crowbar mounting, is favorable for protecting finished products of dampers, is easy to adjust the space position of the dampers, can support the dampers not to displace before the mounting is finished, ensures the accuracy and controllability of the construction process, avoids the problem of overlarge deviation of the mounting position of the dampers caused by overlarge manual adjustment difficulty of the dampers, and finally achieves the aim of improving the mounting precision of the dampers;
the motor drives the lifting rope to drive the bracket to move upwards, and the transfer mechanism moves to the top surface of the connecting wall through the guide rail, so that the transportation of the transfer mechanism is convenient, and the operation is very convenient.
Drawings
Fig. 1 is a front view of a damper high-precision mounting apparatus in an embodiment of the present invention.
FIG. 2 is a side view of a damper high precision mounting apparatus in an embodiment of the present invention.
Fig. 3 is a front view of a transfer mechanism in an embodiment of the invention.
Fig. 4 is a side view of a transfer mechanism in an embodiment of the invention.
FIG. 5 is a flow chart of a method of constructing a high-precision damper mounting apparatus in accordance with an embodiment of the present invention.
Reference numerals illustrate: 1. a connecting wall; 2. a transfer mechanism; 20. a support base; 200. a support plate; 201. a connecting rod; 21. a jack; 22. a support bracket; 220. a main bearing plate; 221. a support rod; 222. an auxiliary supporting plate; 2220. a support groove; 23. a universal wheel; 3. a hoisting mechanism; 30. a bracket; 31. a motor; 32. a bracket; 33. a hanging rope; 34. and a guide rail.
Detailed Description
The present invention is described in further detail below with reference to fig. 1-5.
The embodiment of the invention discloses a high-precision damper mounting device and a construction method. Referring to fig. 1 and 2, a high-precision damper mounting apparatus for mounting a damper between upper and lower connection walls 1 includes a transfer mechanism 2 for horizontally moving the damper and a hoist mechanism 3 for vertically lifting the damper.
Referring to fig. 3 and 4, the transfer mechanism 2 includes a support base 20, a jack 21, a bearing base 22, and universal wheels 23. The supporting seat 20 comprises two supporting plates 200, two parallel connecting rods 201 are fixedly connected between the two supporting plates 20, the connecting rods 201 are used for connecting the two supporting plates 200, and the jack 21 is mounted on the top of the supporting plates 200.
Referring to fig. 3 and 4, the bearing bracket 22 includes two main bearing plates 220, the main bearing plates 220 are correspondingly disposed right above the supporting plates 200, the top ends of the jacks 21 are connected with the main bearing plates 220, two bearing rods 221 disposed in parallel are fixedly connected between the two main bearing plates 220, the bearing rods 221 are used for fixing the two main bearing plates 220, an arc-shaped auxiliary bearing plate 222 is fixedly connected between the two bearing rods 221, a bearing groove 2220 for accommodating a damper is disposed at the top of the auxiliary bearing plate 222, universal wheels 23 are mounted at the bottom of the supporting plates 200, and two universal wheels 23 are disposed at the bottom of each supporting plate 200.
Referring to fig. 1 and 2, the hoist mechanism 3 includes a bracket 30, a motor 31, a bracket 32, a hoist rope 33, and a guide rail 34. The motor 31 is provided with two and installs at the support 30 top, and the bracket 32 is used for bearing transport mechanism 2, and lifting rope 33 connects between motor 31 and bracket 32, and track 34 is placed between bracket 32 top surface and the connecting wall 1 top surface that is located below.
Referring to fig. 5, a construction method of a damper high-precision mounting apparatus includes the steps of:
s1, a hoisting damper specifically comprises: placing the damper on the auxiliary supporting plate 222, starting the motor 31, and winding the lifting rope 33 by the motor 31 to drive the bracket 32 to move upwards until the damper is flush with the top surface of the connecting wall 1 positioned below;
S2, positioning a damper, specifically comprising: the guide rail 34 is placed between the top surface of the bracket 32 and the top surface of the connecting wall 1 positioned below, the transfer mechanism 2 is pushed, the damper moves to the top surface of the connecting wall 1 positioned below through the guide rail 34 under the action of the universal wheels 23, and then the plane position of the damper is adjusted again;
S3, welding a damper lug plate, which specifically comprises the following steps: respectively welding the ear plates at two sides of the damper on the embedded part of the connecting wall 1 positioned above and the embedded part of the connecting wall 1 positioned below, so as to ensure that the ear plates correspond to the damper in position;
S4, installing a damper pin shaft, which specifically comprises the following steps: and the pin shaft is inserted between the damper and the lug plate, so that the position of the damper is fixed.
The high-precision damper mounting device changes the conventional method, and the damper is lifted to the mounting position by using the mounting device before the lug plate is fixed. The mounting device is provided with a bracket 30 and a motor 31 for vertical lifting of the damper, the universal wheel 23 is used for adjusting the plane position of the damper, the jack 21 is provided for adjusting the vertical position of the damper, the mounting position of the damper is determined, and the lug plates are welded and fixed after the positioning is performed.
The high-precision damper mounting device is used for replacing manual crowbar mounting, is favorable for protecting finished damper products, is easy to adjust the space position of the damper and can support the damper not to displace before the mounting is finished, the accuracy and controllability of the construction process are ensured, the problem that the deviation of the mounting position of the damper is overlarge due to the fact that the manual adjustment difficulty of the damper is too high is avoided, and finally the purpose of improving the mounting precision of the damper is achieved.
The above embodiments are not intended to limit the scope of the present invention, so: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.