CN118877738A - A hoisting mechanism for extrusion die - Google Patents
A hoisting mechanism for extrusion die Download PDFInfo
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- CN118877738A CN118877738A CN202411375754.5A CN202411375754A CN118877738A CN 118877738 A CN118877738 A CN 118877738A CN 202411375754 A CN202411375754 A CN 202411375754A CN 118877738 A CN118877738 A CN 118877738A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 101
- 230000007246 mechanism Effects 0.000 title claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 171
- 238000006073 displacement reaction Methods 0.000 claims description 26
- 238000001514 detection method Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 230000007723 transport mechanism Effects 0.000 claims 2
- 239000002994 raw material Substances 0.000 abstract description 14
- 238000012545 processing Methods 0.000 abstract description 11
- 238000004140 cleaning Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/20—Control systems or devices for non-electric drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种挤出模具的吊装机构,包括位于机架上的挤出模具,所述机架上设置有支撑板与连接板,所述支撑板远离机架的一侧与挤出模具连接,所述连接板位于支撑板的一侧且与支撑板连接,所述连接板上设置有连接块与传输机构,所述连接块上开设有螺纹槽;本发明结构简单,设计合理,结构简单,当挤出模具竖直设置时,挤出模具使得原料加工成工件,当原料加工完成后,通过传输机构,调节挤出模具的倾斜角度,直至将挤出模具转动至设定的角度,从而方便对挤出模具的内侧壁进行清理,无需工作人员手动转动挤出模具,节省工作人员的工作量,省时省力,并提升生产加工及清理的效率。
The present invention discloses a hoisting mechanism for an extrusion die, comprising an extrusion die located on a frame, wherein a support plate and a connecting plate are arranged on the frame, a side of the support plate away from the frame is connected to the extrusion die, the connecting plate is located on one side of the support plate and is connected to the support plate, a connecting block and a transmission mechanism are arranged on the connecting plate, and a threaded groove is arranged on the connecting block; the present invention has a simple structure, a reasonable design and a simple structure, when the extrusion die is arranged vertically, the extrusion die processes the raw material into a workpiece, and when the raw material is processed, the inclination angle of the extrusion die is adjusted through the transmission mechanism until the extrusion die is rotated to a set angle, thereby facilitating the cleaning of the inner side wall of the extrusion die, without the need for the staff to manually rotate the extrusion die, thus saving the workload of the staff, saving time and effort, and improving the efficiency of production, processing and cleaning.
Description
技术领域Technical Field
本发明涉及挤出模具的技术领域,具体为一种挤出模具的吊装机构。The invention relates to the technical field of extrusion dies, in particular to a hoisting mechanism for an extrusion die.
背景技术Background Art
挤出模具是用于挤出加工过程中的关键设备,挤出模具通过特定的形状和尺寸设计来控制材料的流动和成型。挤出模具通常用于塑料、金属或橡胶等原料的加工,挤出模具的工作原理是,将加热融化的原料通过模具的出料口挤出,形成连续的、具有一定截面形状的工件。例如,塑料管材、型材和薄膜等都是通过挤出模具生产的。Extrusion dies are key equipment used in the extrusion process. Extrusion dies are designed with specific shapes and sizes to control the flow and shaping of materials. Extrusion dies are usually used for processing raw materials such as plastics, metals or rubber. The working principle of extrusion dies is to extrude the heated and melted raw materials through the outlet of the die to form a continuous workpiece with a certain cross-sectional shape. For example, plastic pipes, profiles and films are all produced by extrusion dies.
现有技术的不足:Deficiencies of existing technology:
上述的挤出模具,当对原料进行加工时,工作人员需将挤出模具调整为竖直设置,当工作人员对原料加工完成后,工作人员需对挤出模具内的内侧壁进行清理,此时,工作人员需手动转动挤出模具,使得挤出模具转动至设定的角度,从而对挤出模具内侧壁清理,此过程中,由于挤出模具质量较大,工作人员转动挤出模具费时费力,严重影响正常的加工及清理效率。For the above-mentioned extrusion die, when processing the raw materials, the staff needs to adjust the extrusion die to a vertical setting. After the staff completes the processing of the raw materials, the staff needs to clean the inner wall of the extrusion die. At this time, the staff needs to manually rotate the extrusion die to make the extrusion die rotate to a set angle, thereby cleaning the inner wall of the extrusion die. During this process, due to the large mass of the extrusion die, it is time-consuming and laborious for the staff to rotate the extrusion die, which seriously affects the normal processing and cleaning efficiency.
发明内容Summary of the invention
本发明的目的在于提供一种挤出模具的吊装机构,以解决上述背景技术中提出的问题。The object of the present invention is to provide a hoisting mechanism for an extrusion die to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种挤出模具的吊装机构,包括位于机架上的挤出模具,所述机架上设置有支撑板与连接板,所述支撑板远离机架的一侧与挤出模具连接,所述连接板位于支撑板的一侧且与支撑板连接,所述连接板上设置有连接块与传输机构,所述连接块上开设有螺纹槽,所述传输机构包括有:To achieve the above object, the present invention provides the following technical solution: a hoisting mechanism for an extrusion die, comprising an extrusion die located on a frame, the frame being provided with a support plate and a connecting plate, the support plate being connected to the extrusion die at a side away from the frame, the connecting plate being located at one side of the support plate and connected to the support plate, the connecting plate being provided with a connecting block and a transmission mechanism, the connecting block being provided with a threaded groove, and the transmission mechanism comprising:
传输板,所述传输板位于连接板远离支撑板的一侧,所述传输板的一端与连接板连接,所述传输板的另一端与挤出模具连接,所述传输板靠近挤出模具的一端上设置有传输块,所述传输块靠近连接块的一侧上开设有螺纹槽;A transmission plate, the transmission plate is located on a side of the connecting plate away from the supporting plate, one end of the transmission plate is connected to the connecting plate, and the other end of the transmission plate is connected to the extrusion die, a transmission block is provided on one end of the transmission plate close to the extrusion die, and a threaded groove is provided on one side of the transmission block close to the connecting block;
传输螺杆,所述传输螺杆的一端与连接块上的螺纹槽螺纹连接,所述传输螺杆的另一端与传输板上的螺纹槽螺纹连接;A transmission screw, one end of which is threadedly connected to the thread groove on the connection block, and the other end of which is threadedly connected to the thread groove on the transmission plate;
驱动源,所述驱动源位于连接板上,所述驱动源与传输螺杆连接且用于驱动传输螺杆转动。A driving source is located on the connecting plate, and the driving source is connected to the transmission screw and is used to drive the transmission screw to rotate.
优选的,所述传输螺杆远离挤出模具的一端的侧壁上开设有传输槽,所述驱动源包括有:Preferably, a transmission groove is provided on the side wall of the transmission screw at one end away from the extrusion die, and the driving source includes:
驱动轴,所述驱动轴与传输螺杆同轴设置,所述驱动轴上开设有驱动槽,所述驱动轴上的驱动槽的侧壁与传输螺杆的侧壁滑动连接;A driving shaft, the driving shaft is coaxially arranged with the transmission screw, a driving groove is formed on the driving shaft, and a side wall of the driving groove on the driving shaft is slidably connected with a side wall of the transmission screw;
传动轴,所述传动轴位于驱动槽内,且所述传动轴的一端穿过传输槽后与驱动轴的内侧壁连接;A transmission shaft, wherein the transmission shaft is located in the driving groove, and one end of the transmission shaft passes through the transmission groove and is connected to the inner side wall of the driving shaft;
驱动电机,所述驱动电机位于连接板上且与连接板连接,所述驱动电机的输出轴与驱动轴远离传输螺杆的一端同轴连接。A driving motor is located on the connecting plate and connected to the connecting plate, and an output shaft of the driving motor is coaxially connected to an end of the driving shaft away from the transmission screw rod.
优选的,所述传输块远离传输板的一侧上设置有转动板,所述转动板靠近传输板的一侧上开设有滑槽,所述滑槽的长度方向与传输螺杆的轴向一致,所述转动板上设置有滑块、横板与横杆,所述滑块的一侧位于滑槽内且与转动板滑动连接,所述滑块的另一侧与横板的侧壁连接,所述横板的一侧与传输螺杆远离驱动轴的一端连接,所述横板的另一侧与横杆连接,所述横杆与传输螺杆同轴设置,所述横杆远离竖板的一端上设置有检测件,所述检测件用于检测横杆的移动距离。Preferably, a rotating plate is provided on the side of the transmission block away from the transmission plate, a sliding groove is provided on the side of the rotating plate close to the transmission plate, the length direction of the sliding groove is consistent with the axial direction of the transmission screw, a slider, a cross plate and a cross bar are provided on the rotating plate, one side of the slider is located in the sliding groove and is slidably connected to the rotating plate, the other side of the slider is connected to the side wall of the cross plate, one side of the cross plate is connected to an end of the transmission screw away from the driving shaft, the other side of the cross plate is connected to the cross bar, the cross bar and the transmission screw are coaxially arranged, and a detection component is provided on the end of the cross bar away from the vertical plate, and the detection component is used to detect the moving distance of the cross bar.
优选的,所述转动板上设置有升降气缸与升降杆,所述升降气缸位于横板远离传输螺杆的一侧,所述升降气缸的缸体与转动板连接,所述升降气缸的活塞杆与升降杆同轴连接,所述升降杆远离升降气缸的一端用于与横板的侧壁接触。Preferably, a lifting cylinder and a lifting rod are provided on the rotating plate. The lifting cylinder is located on the side of the horizontal plate away from the transmission screw. The cylinder body of the lifting cylinder is connected to the rotating plate. The piston rod of the lifting cylinder is coaxially connected to the lifting rod. The end of the lifting rod away from the lifting cylinder is used to contact the side wall of the horizontal plate.
优选的,所述检测件包括控制器与位移传感器,所述控制器与位移传感器连接,所述位移传感器用于检测横杆的位移,所述控制器用于当横杆的位移超过设定值时发送控制信号,控制信号用于控制升降气缸启动。Preferably, the detection component includes a controller and a displacement sensor, the controller is connected to the displacement sensor, the displacement sensor is used to detect the displacement of the cross bar, and the controller is used to send a control signal when the displacement of the cross bar exceeds a set value, and the control signal is used to control the start of the lifting cylinder.
优选的,所述横杆上设置有抵接板与弹簧,所述抵接板套设于横杆上且与横杆的侧壁滑动连接,所述抵接板与传输板连接,所述弹簧套位于横杆的一侧,所述弹簧的一端与抵接板的侧壁连接,所述弹簧的另一端与横板的侧壁连接。Preferably, an abutment plate and a spring are provided on the cross bar, the abutment plate is sleeved on the cross bar and slidably connected to the side wall of the cross bar, the abutment plate is connected to the transmission plate, the spring sleeve is located on one side of the cross bar, one end of the spring is connected to the side wall of the abutment plate, and the other end of the spring is connected to the side wall of the cross plate.
优选的,所述传输螺杆上设置有限位环与限位件,所述限位环套设于传输螺杆上,且所述限位环的内侧壁与传输螺杆的侧壁滑动连接,所述限位件位于传输板上,所述限位件与限位环连接且用于对限位环限位。Preferably, a limiting ring and a limiting member are provided on the transmission screw, the limiting ring is sleeved on the transmission screw, and the inner side wall of the limiting ring is slidably connected to the side wall of the transmission screw, the limiting member is located on the transmission plate, and the limiting member is connected to the limiting ring and is used to limit the limiting ring.
优选的,所述限位件包括有:Preferably, the limiting member includes:
限位板,所述限位板位于限位环的底部且与限位环连接,所述限位板的底部与转动板的顶部滑动连接,所述限位板的侧壁上开设有多个限位槽,所述多个限位槽沿限位板的长度方向均匀分布,每个所述限位槽的长度方向与限位板的宽度方向一致;A limiting plate, the limiting plate is located at the bottom of the limiting ring and connected to the limiting ring, the bottom of the limiting plate is slidably connected to the top of the rotating plate, a plurality of limiting grooves are opened on the side wall of the limiting plate, the plurality of limiting grooves are evenly distributed along the length direction of the limiting plate, and the length direction of each limiting groove is consistent with the width direction of the limiting plate;
限位气缸,所述限位气缸位于转动板上,所述限位气缸的缸体与转动板连接,所述限位气缸的活塞杆用于与限位板上的限位槽滑动连接。The limit cylinder is located on the rotating plate, the cylinder body of the limit cylinder is connected to the rotating plate, and the piston rod of the limit cylinder is used for sliding connection with the limit groove on the limit plate.
优选的,所述传动轴的侧壁上设置有多个滚珠组,多个所述滚珠组沿传输轴的轴向均匀分布,每个所述滚珠组均包括多个滚珠,多个所述滚珠沿传动轴的周向均匀分布,每个所述滚珠的一侧与传动轴的侧壁连接,每个所述滚珠的另一侧与传输槽的侧壁滑动连接。Preferably, a plurality of ball groups are arranged on the side wall of the transmission shaft, and the plurality of ball groups are evenly distributed along the axial direction of the transmission shaft. Each of the ball groups includes a plurality of balls, and the plurality of balls are evenly distributed along the circumference of the transmission shaft. One side of each of the balls is connected to the side wall of the transmission shaft, and the other side of each of the balls is slidably connected to the side wall of the transmission groove.
优选的,所述横板靠近升降杆的一侧上设置有柔性层,所述柔性层用于与升降杆的端部接触。Preferably, a flexible layer is provided on a side of the transverse plate close to the lifting rod, and the flexible layer is used to contact the end of the lifting rod.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、该一种挤出模具的吊装机构,当挤出模具对原料加工完成后,通过在连接板上的驱动源、传输螺杆、连接块与传输块,从而使得传输板与连接板沿相互远离或靠近的方向转动,从而使得挤出模具由竖直设置调整为倾斜设置,从而便于工作人员将挤出模具的出料口调整为设定的角度,从而方便工作人员挤出模具的内侧壁进行清理,从而无需工作人员手动转动挤出模具,节省工作人员的工作量,省时省力;1. A hoisting mechanism for an extrusion die. When the extrusion die has finished processing the raw material, the transmission plate and the connection plate are rotated in a direction away from or close to each other through the driving source, the transmission screw, the connection block and the transmission block on the connection plate, so that the extrusion die is adjusted from a vertical setting to an inclined setting, so that it is convenient for the staff to adjust the discharge port of the extrusion die to a set angle, so that it is convenient for the staff to clean the inner side wall of the extrusion die, so that the staff does not need to manually rotate the extrusion die, saving the workload of the staff, saving time and effort;
2、该一种挤出模具的吊装机构,通过设置有控制器与位移传感器,当挤出模具转动至设定的角度时,横杆传输至设定的位置,当位移传感器检测到横杆的位移超过设定值时,位移传感器发送控制信号至控制器上,控制器用于控制升降气缸启动,从而使得升降气缸的活塞杆身上带动升降杆同步移动,直至升降杆远离升降气缸的一端与横板的侧壁接触,从而对横板抵接限位,从而使得传输螺杆不易继续移动,从而对挤出模具进行限位,进而提升挤出模具的稳定性;2. The hoisting mechanism of the extrusion die is provided with a controller and a displacement sensor. When the extrusion die rotates to a set angle, the cross bar is transmitted to a set position. When the displacement sensor detects that the displacement of the cross bar exceeds the set value, the displacement sensor sends a control signal to the controller. The controller is used to control the start of the lifting cylinder, so that the piston rod of the lifting cylinder drives the lifting rod to move synchronously until the end of the lifting rod away from the lifting cylinder contacts the side wall of the cross plate, thereby limiting the contact of the cross plate, so that the transmission screw is not easy to continue to move, thereby limiting the extrusion die, and thus improving the stability of the extrusion die;
3、该一种挤出模具的吊装机构,通过设置在传动轴上的滚珠,将传动轴的侧壁与传输槽的侧壁之间的滑动摩擦转化为滚动摩擦,从而减少传动轴与传输槽之间的摩擦力,从而减少传动轴与传输槽之间的磨损,延长传动轴的使用寿命。3. The hoisting mechanism of the extrusion die converts the sliding friction between the side wall of the transmission shaft and the side wall of the transmission groove into rolling friction through the balls arranged on the transmission shaft, thereby reducing the friction between the transmission shaft and the transmission groove, thereby reducing the wear between the transmission shaft and the transmission groove and extending the service life of the transmission shaft.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的部分结构示意图,主要展示传输板;FIG2 is a partial structural schematic diagram of the present invention, mainly showing the transmission plate;
图3为本发明的部分结构的爆炸示意图,主要展示驱动源;FIG3 is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the driving source;
图4为本发明的部分结构示意图,主要展示限位件;FIG4 is a partial structural schematic diagram of the present invention, mainly showing the limiter;
图5为本发明的部分结构的爆炸示意图,主要展示滚珠;FIG5 is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the ball bearing;
图6为本发明的部分结构示意图,主要展示弹簧;FIG6 is a partial structural schematic diagram of the present invention, mainly showing the spring;
图7为本发明的部分结构的爆炸示意图,主要展示滑块。FIG. 7 is an exploded schematic diagram of a partial structure of the present invention, mainly showing the slider.
图中:1、机架;11、挤出模具;12、进料管;13、连接板;14、连接块;15、传输块;2、支撑板;21、第一支撑板;22、第二支撑板;3、传输机构;31、传输板;32、传输螺杆;4、驱动源;41、驱动轴;42、传动轴;43、驱动电机;5、转动板;51、滑槽;52、滑块;53、横板;54、柔性层;55、横杆;56、升降气缸;57、升降杆;58、抵接板;59、弹簧;6、限位环;7、限位件;71、限位板;72、限位气缸;81、限位槽;91、传输槽;92、驱动槽;93、滚珠。In the figure: 1. frame; 11. extrusion die; 12. feed pipe; 13. connecting plate; 14. connecting block; 15. transmission block; 2. support plate; 21. first support plate; 22. second support plate; 3. transmission mechanism; 31. transmission plate; 32. transmission screw; 4. driving source; 41. driving shaft; 42. transmission shaft; 43. driving motor; 5. rotating plate; 51. slide groove; 52. slider; 53. cross plate; 54. flexible layer; 55. cross bar; 56. lifting cylinder; 57. lifting rod; 58. abutment plate; 59. spring; 6. limiting ring; 7. limiting member; 71. limiting plate; 72. limiting cylinder; 81. limiting groove; 91. transmission groove; 92. driving groove; 93. ball bearing.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“顶”、“底”、“内”、“外”、“ 顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体的连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
此外,术语“第一”、 “第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“若干”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
请参阅图1-7所示,本发明提供的一种挤出模具的吊装机构技术方案:Please refer to Figures 1-7, a technical solution of a hoisting mechanism for an extrusion die provided by the present invention:
一种挤出模具的吊装机构,包括位于机架1上的支撑板2、连接板13、传输板31、传输机构3与挤出模具11,支撑板2、连接板13、传输板31及传输机构3均有两个,且两个支撑板2、连接板13、传输板31及传输机构3分别位于挤出模具11的两侧,每个支撑板2、连接板13、传输板31及传输机构3均一一对应。每个传输机构3均包括传输板31、传输螺杆32与驱动源4。A hoisting mechanism for an extrusion die includes a support plate 2, a connecting plate 13, a transmission plate 31, a transmission mechanism 3 and an extrusion die 11 located on a frame 1. There are two support plates 2, two connecting plates 13, two transmission plates 31 and two transmission mechanisms 3, and the two support plates 2, two connecting plates 13, two transmission plates 31 and two transmission mechanisms 3 are respectively located on both sides of the extrusion die 11, and each support plate 2, connecting plate 13, two transmission plates 31 and two transmission mechanisms 3 correspond to each other. Each transmission mechanism 3 includes a transmission plate 31, a transmission screw 32 and a driving source 4.
支撑板2包括第一支撑板21与第二支撑板22,竖直设置的第一支撑板21呈L形,第一支撑板21的一端与机架1固定连接,第一支撑板21的另一端与第二支撑板22转动连接,竖直设置的第二支撑板22呈L形,且位于第一支撑板21的一侧,第二支撑板22远离第一支撑板21的一端与挤出模具11的侧壁铰接。竖直设置的连接板13呈L形,且位于第一支撑板21的一侧,连接板13的一端与机架1固定连接,连接板13的另一端与传输板31转动连接,两个连接板13相互远离的一侧上均安装有连接块14,水平设置的连接块14与连接板13转动连接。竖直设置的传输板31呈L形,且位于连接板13的一侧,传输板31远离连接板13的一端与挤出模具11铰接。挤出模具11上安装有用于进料的进料管12,进料管12的端部与挤出模具11的顶部转动连接,从而方便工作人员将原料通过进料管12后传输至挤出模具11内。The support plate 2 includes a first support plate 21 and a second support plate 22. The vertically arranged first support plate 21 is L-shaped. One end of the first support plate 21 is fixedly connected to the frame 1, and the other end of the first support plate 21 is rotatably connected to the second support plate 22. The vertically arranged second support plate 22 is L-shaped and located on one side of the first support plate 21. One end of the second support plate 22 away from the first support plate 21 is hinged to the side wall of the extrusion die 11. The vertically arranged connecting plate 13 is L-shaped and located on one side of the first support plate 21. One end of the connecting plate 13 is fixedly connected to the frame 1, and the other end of the connecting plate 13 is rotatably connected to the transmission plate 31. A connecting block 14 is installed on the side away from each other of the two connecting plates 13. The horizontally arranged connecting block 14 is rotatably connected to the connecting plate 13. The vertically arranged transmission plate 31 is L-shaped and located on one side of the connecting plate 13. One end of the transmission plate 31 away from the connecting plate 13 is hinged to the extrusion die 11. A feeding pipe 12 for feeding is installed on the extrusion die 11 , and the end of the feeding pipe 12 is rotatably connected to the top of the extrusion die 11 , so that it is convenient for the staff to transfer the raw materials into the extrusion die 11 through the feeding pipe 12 .
两个传输板31相互远离的一侧上均安装有传输块15,水平设置的传输块15与传输板31转动连接。传输螺杆32的一端螺纹穿过连接块14,传输螺杆32的另一端螺纹穿过传输块15。传输螺杆32远离传输块15的一端上开设有传输槽91,传输槽91沿传输螺杆32的径向贯穿传输螺杆32。驱动源4包括驱动电机43、驱动轴41与传动轴42,驱动电机43位于传输螺杆32远离传输块15的一端,驱动电机43与连接块14固定连接,驱动电机43的输出轴与驱动轴41同轴固定连接,驱动轴41远离驱动电机43的一侧同轴开设有驱动槽92,驱动槽92的侧壁用于与传输螺杆32的侧壁接触,传动轴42位于驱动槽92内,且传动轴42的轴向与驱动轴41的轴向垂直,传动轴42的一端与驱动槽92的侧壁固定连接,传动轴42的另一端穿过传输螺杆32上的传输槽91后与驱动槽92的侧壁固定连接。传动轴42上安装有多个滚珠93组,多个滚珠93组沿传动轴42的轴向均匀分布,每个滚珠93组均包括多个滚珠93,多个滚珠93沿传动轴42的周向均匀分布,每个滚珠93的一侧与传动轴42的侧壁转动连接,每个滚珠93的另一侧用于与传输螺杆32上的传输槽91接触。A transmission block 15 is installed on the side of the two transmission plates 31 away from each other, and the horizontally arranged transmission block 15 is rotatably connected to the transmission plate 31. One end of the transmission screw 32 is threaded through the connection block 14, and the other end of the transmission screw 32 is threaded through the transmission block 15. A transmission groove 91 is formed on the end of the transmission screw 32 away from the transmission block 15, and the transmission groove 91 penetrates the transmission screw 32 along the radial direction of the transmission screw 32. The driving source 4 includes a driving motor 43, a driving shaft 41 and a transmission shaft 42. The driving motor 43 is located at the end of the transmission screw 32 away from the transmission block 15. The driving motor 43 is fixedly connected to the connecting block 14. The output shaft of the driving motor 43 is coaxially fixedly connected to the driving shaft 41. A driving groove 92 is coaxially opened on the side of the driving shaft 41 away from the driving motor 43. The side wall of the driving groove 92 is used to contact the side wall of the transmission screw 32. The transmission shaft 42 is located in the driving groove 92, and the axial direction of the driving shaft 42 is perpendicular to the axial direction of the driving shaft 41. One end of the driving shaft 42 is fixedly connected to the side wall of the driving groove 92, and the other end of the driving shaft 42 passes through the transmission groove 91 on the transmission screw 32 and is fixedly connected to the side wall of the driving groove 92. A plurality of ball roller groups 93 are mounted on the transmission shaft 42, and the plurality of ball roller groups 93 are evenly distributed along the axial direction of the transmission shaft 42. Each ball roller group 93 includes a plurality of ball rollers 93, and the plurality of ball rollers 93 are evenly distributed along the circumference of the transmission shaft 42. One side of each ball roller 93 is rotatably connected to the side wall of the transmission shaft 42, and the other side of each ball roller 93 is used to contact the transmission groove 91 on the transmission screw 32.
工作人员将原料通过进料管12传输至挤出模具11后,工作人员启动驱动电机43,驱动电机43的输出轴转动带动驱动轴41同步转动,通过传动轴42与传输槽91的侧壁接触,传输螺杆32同步转动,从而带动传输块15沿靠近或远离连接块14的方向移动,进而带动传输板31沿靠近或远离连接板13的方向转动,进而带动挤出模具11转动,从而使得挤出模具11转动至竖直设置,方便工作人员将原料加工成设定的形状和尺寸,当工作人员对原料加工完成后,为方便对挤出模具11的内侧壁进行清理,工作人员需转动挤出模具11至设定的角度,此时,工作人员再启动驱动电机43,通过传输螺杆32,从而带动挤出模具11转动,从而使得挤出模具11的出料口倾斜设置,从而方便工作人员对挤出模具11内进行清理,从而无需工作人员手动转动挤出模具11,省时省力,提升加工及清理效率。After the staff transmits the raw material to the extrusion die 11 through the feed pipe 12, the staff starts the drive motor 43. The output shaft of the drive motor 43 rotates to drive the drive shaft 41 to rotate synchronously. The transmission shaft 42 contacts the side wall of the transmission groove 91, and the transmission screw 32 rotates synchronously, thereby driving the transmission block 15 to move in a direction close to or away from the connecting block 14, thereby driving the transmission plate 31 to rotate in a direction close to or away from the connecting plate 13, thereby driving the extrusion die 11 to rotate, so that the extrusion die 11 is rotated to a vertical setting, which is convenient for the staff to process the raw material into a set shape and size. When the staff completes the processing of the raw material, in order to facilitate the cleaning of the inner wall of the extrusion die 11, the staff needs to rotate the extrusion die 11 to a set angle. At this time, the staff starts the drive motor 43 again, and drives the extrusion die 11 to rotate through the transmission screw 32, so that the discharge port of the extrusion die 11 is tilted, so that the staff can clean the inside of the extrusion die 11, so that the staff does not need to manually rotate the extrusion die 11, which saves time and effort and improves processing and cleaning efficiency.
每个传输板31上均安装有转动板5,竖直设置的转动板5与传输板31固定连接,转动板5靠近传输板31的一侧开设有滑槽51,滑槽51的长度方向与转动板5的长度方向一致,转动板5上安装有滑块52、横板53与抵接板58,滑块52的底部位于滑槽51内且与滑槽51的侧壁滑动连接,滑块52的顶部延伸至滑槽51外且与横板53的底部固定连接,横板53的一侧与传输螺杆32远离驱动源4的一端转动连接,横板53的另一侧上安装有柔性层54与横杆55,柔性层54选择橡胶材料,柔性层54与横板53粘接。横杆55位于柔性层54远离传输螺杆32的一侧,且横杆55与传输螺杆32同轴设置,横杆55的端部与柔性层54的侧壁固定连接。抵接板58位于横板53远离传输螺杆32的一侧,且抵接板58的底部与转动板5固定连接。抵接板58靠近横板53的一侧安装有弹簧59,抵接板58远离横板53的一侧安装有升降气缸56与升降杆57,倾斜设置的弹簧59有两个,且两个弹簧59分布位于横杆55的两侧,每个弹簧59的一侧与横板53的侧壁固定连接,每个弹簧59的另一端与抵接板58的侧壁固定连接,通过弹簧59的弹性势能,对横板53进行缓冲。升降气缸56位于抵接板58远离横板53的一侧,且升降气缸56的缸体与转动板5固定连接,升降气缸56的活塞杆的轴向与转动板5的长度方向一致,升降气缸56的活塞杆与升降杆57同轴固定连接,升降杆57的另一端穿过抵接板58且与抵接板58滑动连接,升降杆57用于与横板53上的柔性层54接触。横杆55上安装有检测件,检测件包括位移传感器与控制器,位移传感器与控制器连接,位移传感器用于检测横杆55的位移,控制器用于当横杆55的位移超过设定值时发送控制信号,控制信号用于控制升降气缸56启动。Each transmission plate 31 is provided with a rotating plate 5, which is vertically arranged and fixedly connected to the transmission plate 31. A sliding groove 51 is provided on the side of the rotating plate 5 close to the transmission plate 31, and the length direction of the sliding groove 51 is consistent with the length direction of the rotating plate 5. A slider 52, a cross plate 53 and an abutting plate 58 are provided on the rotating plate 5. The bottom of the slider 52 is located in the sliding groove 51 and is slidably connected to the side wall of the sliding groove 51. The top of the slider 52 extends outside the sliding groove 51 and is fixedly connected to the bottom of the cross plate 53. One side of the cross plate 53 is rotatably connected to the end of the transmission screw 32 away from the driving source 4. A flexible layer 54 and a cross bar 55 are provided on the other side of the cross plate 53. The flexible layer 54 is made of rubber material and is bonded to the cross plate 53. The cross bar 55 is located on the side of the flexible layer 54 away from the transmission screw 32, and the cross bar 55 is coaxially arranged with the transmission screw 32. The end of the cross bar 55 is fixedly connected to the side wall of the flexible layer 54. The abutment plate 58 is located on the side of the transverse plate 53 away from the transmission screw 32, and the bottom of the abutment plate 58 is fixedly connected to the rotating plate 5. A spring 59 is installed on the side of the abutment plate 58 close to the transverse plate 53, and a lifting cylinder 56 and a lifting rod 57 are installed on the side of the abutment plate 58 away from the transverse plate 53. There are two inclined springs 59, and the two springs 59 are distributed on both sides of the transverse rod 55. One side of each spring 59 is fixedly connected to the side wall of the transverse plate 53, and the other end of each spring 59 is fixedly connected to the side wall of the abutment plate 58. The elastic potential energy of the spring 59 is used to buffer the transverse plate 53. The lifting cylinder 56 is located on the side of the abutment plate 58 away from the cross plate 53, and the cylinder body of the lifting cylinder 56 is fixedly connected to the rotating plate 5. The axial direction of the piston rod of the lifting cylinder 56 is consistent with the length direction of the rotating plate 5. The piston rod of the lifting cylinder 56 is coaxially fixedly connected to the lifting rod 57. The other end of the lifting rod 57 passes through the abutment plate 58 and is slidably connected to the abutment plate 58. The lifting rod 57 is used to contact the flexible layer 54 on the cross plate 53. A detection part is installed on the cross bar 55. The detection part includes a displacement sensor and a controller. The displacement sensor is connected to the controller. The displacement sensor is used to detect the displacement of the cross bar 55. The controller is used to send a control signal when the displacement of the cross bar 55 exceeds a set value. The control signal is used to control the start of the lifting cylinder 56.
转动板5为滑块52、横板53、抵接板58与升降气缸56提供支撑,位移传感器将横杆55的位移与设定的位移进行比较,即通过横杆55的位移量,经过一系列的三角转换计算出传输板31的转动角度,进而计算出挤出模具11的转动角度。工作人员启动驱动电机43,驱动轴41转动带动传输螺杆32同步转动,从而带动横板53与横杆55同步移动,当横杆55传输至设定的位移时,即挤出模具11传输至设定的角度时,控制器发送控制信号,从而启动升降气缸56,升降气缸56的活塞杆伸缩带动升降杆57同步移动,直至升降杆57的端部与柔性层54的侧壁接触,从而对横板53进行限位,进而对传输板31及传输螺杆32进行限位,此时,传输板31带动挤出模具11转动至设定位置后,对挤出模具11进行限位,从而使得挤出模具11不易随意晃动,从而提升挤出模具11的稳定性,从而便于挤出模具11的内侧壁进行清理。The rotating plate 5 provides support for the slider 52, the cross plate 53, the abutment plate 58 and the lifting cylinder 56. The displacement sensor compares the displacement of the cross bar 55 with the set displacement, that is, the rotation angle of the transmission plate 31 is calculated through a series of trigonometric conversions based on the displacement of the cross bar 55, and then the rotation angle of the extrusion die 11 is calculated. The staff starts the drive motor 43, and the drive shaft 41 rotates to drive the transmission screw 32 to rotate synchronously, thereby driving the cross plate 53 and the cross bar 55 to move synchronously. When the cross bar 55 is transmitted to the set displacement, that is, when the extrusion mold 11 is transmitted to the set angle, the controller sends a control signal to start the lifting cylinder 56. The piston rod of the lifting cylinder 56 is extended and retracted to drive the lifting rod 57 to move synchronously until the end of the lifting rod 57 contacts the side wall of the flexible layer 54, thereby limiting the cross plate 53, and then limiting the transmission plate 31 and the transmission screw 32. At this time, after the transmission plate 31 drives the extrusion mold 11 to rotate to the set position, the extrusion mold 11 is limited, so that the extrusion mold 11 is not easy to shake at will, thereby improving the stability of the extrusion mold 11, so that it is convenient to clean the inner wall of the extrusion mold 11.
传输螺杆32上安装有限位环6与限位件7,限位件7包括限位板71与限位气缸72,限位环6套设于传输螺杆32上且与传输螺杆32同轴固定连接,限位板71位于限位环6的底部,且限位板71的顶部通过轴承与限位环6转动连接,限位板71的底部沿转动板5的长度方向与转动板5滑动连接,限位板71远离挤出模具11的一侧上开设有多个限位槽81,多个限位槽81沿限位板71的长度方向均匀分布,限位气缸72位于限位板71的一侧,限位气缸72的缸体与转动板5的固定连接,限位气缸72的活塞杆的轴向与转动板5的长度方向一致,且限位气缸72的活塞杆用于延伸至限位槽81内,且与限位槽81的底壁接触,从而对限位板71及传输螺杆32进行限位,进而对传输板31及挤出模具11进行限位,提升挤出模具11的稳定性。The transmission screw 32 is provided with a limit ring 6 and a limit member 7, the limit member 7 comprises a limit plate 71 and a limit cylinder 72, the limit ring 6 is sleeved on the transmission screw 32 and is coaxially fixedly connected with the transmission screw 32, the limit plate 71 is located at the bottom of the limit ring 6, and the top of the limit plate 71 is rotatably connected with the limit ring 6 through a bearing, the bottom of the limit plate 71 is slidably connected with the rotating plate 5 along the length direction of the rotating plate 5, and a plurality of limit grooves 81 are provided on the side of the limit plate 71 away from the extrusion die 11, and the plurality of limit grooves 81 are provided. 1 is evenly distributed along the length direction of the limiting plate 71, the limiting cylinder 72 is located on one side of the limiting plate 71, the cylinder body of the limiting cylinder 72 is fixedly connected to the rotating plate 5, the axial direction of the piston rod of the limiting cylinder 72 is consistent with the length direction of the rotating plate 5, and the piston rod of the limiting cylinder 72 is used to extend into the limiting groove 81 and contact with the bottom wall of the limiting groove 81, so as to limit the limiting plate 71 and the transmission screw 32, and then limit the transmission plate 31 and the extrusion mold 11, so as to improve the stability of the extrusion mold 11.
本发明的工作原理如下:The working principle of the present invention is as follows:
本实施例的一种挤出模具的吊装机构在使用时,工作人员将原料通过进料管12传输至挤出模具11内后,工作人员启动驱动电机43,驱动电机43的输出轴转动带动驱动轴41同步转动,通过传动轴42与传输槽91,传输螺杆32同步转动,从而使得传输螺杆32沿驱动轴41的轴向移动,进而带动传输块15沿靠近或远离连接块14的方向移动,从而带动传输板31同步移动,传输板31转动带动挤出模具11同步转动,从而使得挤出模具11调整为竖直设置,从而方便原料从挤出模具11上的出料口传输,从而方便对工件加工成型。When the hoisting mechanism of an extrusion die of the present embodiment is in use, after the staff transfers the raw material into the extrusion die 11 through the feed pipe 12, the staff starts the drive motor 43, and the output shaft of the drive motor 43 rotates to drive the drive shaft 41 to rotate synchronously, and the transmission screw 32 rotates synchronously through the transmission shaft 42 and the transmission groove 91, so that the transmission screw 32 moves along the axial direction of the drive shaft 41, and then drives the transmission block 15 to move in a direction close to or away from the connecting block 14, thereby driving the transmission plate 31 to move synchronously, and the rotation of the transmission plate 31 drives the extrusion die 11 to rotate synchronously, so that the extrusion die 11 is adjusted to a vertical setting, thereby facilitating the transmission of raw materials from the discharge port on the extrusion die 11, thereby facilitating the processing and forming of the workpiece.
当挤出模具11对原料加工完成后,为方便对挤出模,11的内侧壁进行清理,工作人员再启动驱动电机43,使得传输螺杆32沿反向转动,从而使得传输板31同步转动,进而带动挤出模具11的出料口同步转动,直至挤出模具11由竖直设置调整为倾斜设置,当横杆55传输至设定的位移时,即挤出模具11的出料口转动至设定的角度时,通过位移传感器与控制器,升降气缸56启动,升降气缸56的活塞杆伸缩带动升降杆57同步移动,直至升降杆57的端部与横板53上的柔性层54抵接,从而对横板53进行抵接限位,进而对传输螺杆32与传输板31同步限位,同时,限位气缸72的活塞杆与限位板71上的设定的限位槽81接触,进一步对限位板71限位,从而对传输螺杆32与传输板31限位,提升传输板31的稳定性,进而提升挤出模具11的稳定性,使得挤出模具11在清理时不易随意晃动,而方便工作人员对挤出模具11的内侧壁进行清理,省时省力,并提升加工及清理效率。When the extrusion die 11 has finished processing the raw material, in order to facilitate the cleaning of the inner wall of the extrusion die 11, the staff will start the driving motor 43 again, so that the transmission screw 32 rotates in the opposite direction, so that the transmission plate 31 rotates synchronously, and then drives the discharge port of the extrusion die 11 to rotate synchronously, until the extrusion die 11 is adjusted from a vertical setting to an inclined setting. When the cross bar 55 is transmitted to the set displacement, that is, when the discharge port of the extrusion die 11 rotates to the set angle, the lifting cylinder 56 is started through the displacement sensor and the controller, and the piston rod of the lifting cylinder 56 is extended and retracted to drive the lifting rod 57 to move synchronously until the lifting and lowering The end of the rod 57 abuts against the flexible layer 54 on the cross plate 53, thereby abutting and limiting the cross plate 53, and then synchronously limiting the transmission screw 32 and the transmission plate 31. At the same time, the piston rod of the limiting cylinder 72 contacts the set limiting groove 81 on the limiting plate 71, further limiting the limiting plate 71, thereby limiting the transmission screw 32 and the transmission plate 31, improving the stability of the transmission plate 31, and then improving the stability of the extrusion mold 11, so that the extrusion mold 11 is not easy to shake at will during cleaning, and it is convenient for the staff to clean the inner wall of the extrusion mold 11, saving time and effort, and improving the processing and cleaning efficiency.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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| CN212945224U (en) * | 2020-07-17 | 2021-04-13 | 扬州志程机械锻造有限公司 | Forging table clamp for forging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212945224U (en) * | 2020-07-17 | 2021-04-13 | 扬州志程机械锻造有限公司 | Forging table clamp for forging device |
| CN114751293A (en) * | 2022-06-15 | 2022-07-15 | 四川省建筑设计研究院有限公司 | Assembled coincide hoisting structure for floor |
| CN115571780A (en) * | 2022-09-02 | 2023-01-06 | 中交第二航务工程局有限公司 | A kind of prefabricated box girder flip telescopic spreader and using method |
| CN220098315U (en) * | 2023-06-02 | 2023-11-28 | 上饶市速航防护器材有限公司 | A kind of lead glass lifting bracket |
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