CN118876190B - Forming device and forming method for large flower bed - Google Patents
Forming device and forming method for large flower bed Download PDFInfo
- Publication number
- CN118876190B CN118876190B CN202411354339.1A CN202411354339A CN118876190B CN 118876190 B CN118876190 B CN 118876190B CN 202411354339 A CN202411354339 A CN 202411354339A CN 118876190 B CN118876190 B CN 118876190B
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- Prior art keywords
- base
- fence
- mold body
- forming
- flower bed
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000002002 slurry Substances 0.000 claims abstract description 35
- 238000003756 stirring Methods 0.000 claims description 24
- 239000002994 raw material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000001746 injection moulding Methods 0.000 abstract description 3
- 239000004575 stone Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241001464837 Viridiplantae Species 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/02—Apparatus or processes for treating or working the shaped or preshaped articles for attaching appendages, e.g. handles, spouts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a forming device and a forming method of a large flower bed, wherein the forming device comprises a frame, a stirrer, a forming die, a conveyor and a bottom plate, the forming die is detachably arranged on the frame, the stirrer is movably arranged on the frame, the stirrer is used for conveying concrete slurry to the forming die, the conveyor is arranged on the side part of the frame, the bottom plate is arranged on the conveyor, and the conveyor is used for conveying the bottom plate to the lower end of the forming die. Compared with the prior art, the method can directly mold the large flower bed by using the concrete slurry in an injection molding mode, so that the production efficiency of the product is greatly improved, and the product has better economy.
Description
Technical Field
The invention relates to the field of flower bed manufacturing, in particular to a device and a method for forming a large flower bed.
Background
Along with the development of the living standard of people and the progress of society, green plants are planted at both sides of the current road. The effects of cooling, humidifying, fixing carbon, releasing oxygen, beautifying the environment, reducing noise and dust and the like can be achieved. If the plant is directly planted at two sides of a road, the road surface can be damaged along with the growth of plants, and potential safety hazards are caused, so that a large container is adopted for planting, and the later-stage moving transformation is convenient. But the traditional large container formed by wood or stone is low in production efficiency and high in product cost.
In view of the above, the present inventors have made intensive studies to solve the above-mentioned drawbacks of the prior art.
Disclosure of Invention
The invention mainly aims to provide a forming device and a forming method for a large flower bed, which have the advantages of high production efficiency and good product economy.
In order to achieve the above object, the solution of the present invention is:
The utility model provides a forming device of large-scale flower bed, wherein, includes frame, mixer, forming die, conveyer and bottom plate, forming die demountable installation is in the frame, the mixer movable mounting is in the frame, the mixer carries concrete slurry to forming die, the conveyer is installed the frame lateral part, the bottom plate is installed on the conveyer, the conveyer is carried the bottom plate extremely the forming die lower extreme.
Further, the forming die comprises a base die and a fence die, and the base die or the fence die is detachably arranged on the frame.
Further, the base mold comprises an upper base mold body and a lower base mold body, the upper base mold body can be installed on the frame in a vertically sliding mode, the lower base mold body can be installed on the frame in a vertically sliding mode, the upper base mold body is installed on the upper portion of the lower base mold body, a base molding cavity is formed by surrounding the upper base mold body and the lower base mold body, a core pulling strip is movably inserted into the lower portion of the lower base mold body, and the core pulling strip is inserted between the lower base mold body and the bottom plate.
The fence die comprises a fence upper die body, a fence lower die body and a die core, wherein the fence upper die body and the fence lower die body can be installed on the frame in a vertical sliding mode, a cavity penetrating up and down is formed in the fence lower die body, the die core is fixedly installed in the fence lower die body, a fence forming cavity is formed between the fence lower die body and the die core, the fence upper die body is movably inserted in the upper portion of the forming cavity, and the bottom plate is installed at the lower end of the fence lower die body.
Further, the mixer comprises a hopper and a skip, wherein the hopper is cylindrical, openings with the upper size and the lower size are formed in two ends of the hopper, the skip is arranged at the lower part of the hopper, and the skip can convey concrete slurry to the forming die.
Further, a stirring groove is formed in the skip, and a plurality of stirring rollers are rotatably arranged in the stirring groove.
Further, a vibrator driven by a lower motor is arranged at the lower part of the forming die, a vibrator driven by an upper motor is arranged at the upper part of the forming die, and the bottom plate is conveyed to the upper end of the vibrator.
Further, the forming die moves up and down through a gear rack or a hydraulic cylinder.
Further, the core pulling strip is inserted into or pulled out of the lower part of the bottom plate lower die body through a hydraulic oil cylinder.
The forming method of the large flower bed, which utilizes the forming device of the large flower bed, comprises the following steps:
S01, pouring cement, water, sand and stone raw materials in a specific proportion into a stirring groove of a skip car from a hopper, and controlling a stirring roller to stir the raw materials into concrete slurry;
S02, installing a fence die on a frame, and conveying a bottom plate to the lower end of a fence lower die body by controlling a conveyor so that the bottom plate is propped between the lower end of the fence lower die body and the upper end of a vibrator;
S03, moving the skip car, conveying concrete slurry in the stirring tank into a fence forming cavity, starting a vibrator at the lower part of a bottom plate to uniformly fill the concrete slurry in the fence forming cavity, controlling an upper fence die body to move downwards and a lower fence die body to be matched with the die, and starting the vibrator of the upper fence die body to uniformly arrange the slurry at the upper end of the fence forming cavity;
s04, after the flower bed fence is formed, the lower fence die body moves upwards, the extruded flower bed fence, the lower fence die body and the upper fence die body move upwards together to finish demolding, and the formed flower bed fence is moved out for standby through a bottom plate;
S05, mounting the base mold on a frame, and conveying the bottom plate to the lower end of the base lower mold body through a control conveyor so that the bottom plate is propped against between the lower end of the base lower mold body and the upper end of the vibrator;
S06, moving the skip car, conveying the concrete slurry in the stirring tank into the base forming cavity, starting a vibrator at the lower part of the bottom plate to uniformly fill the concrete slurry in the base forming cavity, controlling the base upper die body to move downwards and the base lower die body to be matched with the die, and starting the vibrator of the base upper die body to uniformly arrange the slurry at the upper end of the base forming cavity;
S07, after the flower bed base is molded, the base lower die body moves upwards, the flower bed base after extrusion molding, the base lower die body and the base upper die body move upwards together to finish demolding, and the molded flower bed base is moved out through a bottom plate;
And S08, mounting the produced flower bed fence on a flower bed base to complete assembly.
After the device and the method are adopted, the invention has at least the following beneficial effects:
1. The stirrer, the forming die and the conveyor can be driven by a motor or an oil cylinder, and the flower bed can be directly formed on the bottom plate by using concrete through the forming die without being processed by multiple working procedures, so that the production efficiency of products is greatly improved, the cost of the products is reduced, and the economical efficiency of the flower bed is improved.
2. The core pulling strip is inserted between the lower die body lower part of the base and the bottom plate, a bottom groove can be formed in the concrete flower bed base, and therefore when the concrete flower bed needs to be carried, a forklift tool can be directly used to extend into the bottom groove, the large concrete flower bed base is convenient to move, and carrying efficiency is greatly improved.
3. The stirring roller adopts motor drive, can stir raw materials such as cement grit into concrete slurry fast, has further improved the production efficiency of product.
Compared with the prior art, the method can directly mold the large flower bed by using the concrete slurry in an injection molding mode, so that the production efficiency of the product is greatly improved, and the product has better economy.
Drawings
Fig. 1 is a perspective view of a forming device of a large flower bed according to the present invention.
Fig. 2 is a perspective view of a forming device of a large flower bed at another angle.
Fig. 3 is a perspective view of a conveyor according to the present invention.
Fig. 4 is a perspective view of a skip car in the present invention.
Fig. 5 is a perspective view of a fence die of the present invention.
Fig. 6 is a perspective view of a base mold according to the present invention.
Fig. 7 is a perspective view of a flower bed according to the present invention.
In the figure, a frame 1, a stirrer 2, a forming mold 3, a conveyor 4, a bottom plate 5, a vibrator 6, a hopper 21, a skip 22, a stirring tank 23, stirring rollers 24, a base mold 31, a fence mold 32, a base upper mold body 311, a base lower mold body 312, a base forming cavity 313, a core pulling strip 314, a fence upper mold body 321, a fence lower mold body 322, a fence forming cavity 323, a mold core 324, a flower bed fence 1000 and a flower bed base 2000 are shown.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by specific examples.
As shown in fig. 1 to 7, the forming device of the large flower bed according to the present invention comprises a frame 1, a mixer 2, a forming mold 3, a conveyor 4 and a bottom plate 5, wherein the forming mold 3 is detachably mounted on the frame 1, the mixer 2 is movably mounted on the frame 1, the mixer 2 conveys concrete slurry to the forming mold 3, the conveyor 4 is mounted on the side of the frame 1, the bottom plate 5 is mounted on the conveyor 4, and the conveyor 4 conveys the bottom plate 5 to the lower end of the forming mold 3. The stirrer 2, the forming die 3 and the conveyor 4 can be driven by a motor or an oil cylinder, and the flower bed can be directly formed on the bottom plate 5 by using concrete through the forming die 3 without being processed by a plurality of working procedures, so that the production efficiency of products is greatly improved, the cost of the products is reduced, and the economical efficiency of the flower bed is improved.
Preferably, the forming mold 3 includes a base mold 31 and a fence mold 32, and the base mold 31 or the fence mold 32 is detachably mounted on the frame 1. Further, the base mold 31 includes a base upper mold body 311 and a base lower mold body 312, the base upper mold body 311 is slidably mounted on the frame 1 up and down, the base lower mold body 312 is slidably mounted on the frame 1 up and down, the base upper mold body 311 is mounted on the upper portion of the base lower mold body 312, a base molding cavity 313 is enclosed by the base upper mold body 311 and the base lower mold body 312, a core pulling strip 314 is movably inserted in the lower portion of the base lower mold body 312, and the core pulling strip 314 is inserted between the lower portion of the base lower mold body 312 and the bottom plate 5. The loose core strip 314 is inserted between the lower part of the lower die body 312 of the base and the bottom plate 5, and a bottom groove can be formed on the concrete flower bed base 2000, so that when the concrete flower bed needs to be carried, a forklift tool can be directly used to extend into the bottom groove, the large concrete flower bed 2000 can be conveniently moved, and the carrying efficiency is greatly improved.
Preferably, as shown in fig. 5, the rail mold 32 includes an upper rail mold body 321, a lower rail mold body 322, and a mold core 324, wherein the upper rail mold body 321 and the lower rail mold body 322 are slidably mounted on the frame 1 up and down, the lower rail mold body 322 is formed with a cavity penetrating up and down, the mold core 324 is fixedly mounted in the lower rail mold body 322, a rail forming cavity 323 is formed between the lower rail mold body 322 and the mold core 324, the upper rail mold body 321 is movably inserted in the upper portion of the forming cavity, and the bottom plate 5 is mounted at the lower end of the lower rail mold body 322. In this way, flower bed pens 1000 can be molded directly into the pen molding cavity 323.
Preferably, as shown in fig. 1 and 3, the mixer 2 includes a hopper 21 and a skip 22, the hopper 21 is cylindrical, two ends of the hopper 21 are formed with openings with large upper parts and small lower parts, the skip 22 is installed at the lower part of the hopper 21, and the skip 22 can convey concrete slurry to the forming die 3. The raw materials such as cement sand and the like can be conveniently poured into the skip 22 through the hopper 21, so that the operation of workers is convenient.
Preferably, a stirring tank 23 is formed in the skip 22, and a plurality of stirring rollers 24 are rotatably installed in the stirring tank 23. The stirring roller 24 is driven by a motor, so that raw materials such as cement sand and gravel can be rapidly stirred into concrete slurry, and the production efficiency of the product is further improved.
Preferably, a lower motor-driven vibrator 6 is mounted at the lower part of the forming mold 3, an upper motor-driven vibrator 6 is mounted at the upper part of the forming mold 3, and the bottom plate 5 is conveyed to the upper end of the vibrator 6. Thus, when concrete slurry is injected, the concrete slurry is filled more tightly and uniformly, and the quality of products is greatly improved.
Preferably, the forming mold 3 moves up and down through a rack and pinion or a hydraulic cylinder, and the core pulling strip 314 is inserted into or pulled away from the lower portion of the lower mold body of the bottom plate 5 through the hydraulic cylinder. Therefore, the automatic grouting to molding and demolding can be realized through matching with the electronic control module, and the production efficiency is greatly improved.
The forming method of the large flower bed, which utilizes the forming device of the large flower bed, comprises the following steps:
S01, pouring cement, water, sand and stone raw materials with specific proportions from a hopper 21 into a stirring groove 23 of a skip 22, and controlling a stirring roller 24 to stir the raw materials into concrete slurry;
S02, installing a fence die 32 on the frame 1, and conveying the bottom plate 5 to the lower end of the fence lower die body 322 by controlling the conveyor 4 so that the bottom plate 5 is propped between the lower end of the fence lower die body 322 and the upper end of the vibrator 6;
S03, moving the skip 22, conveying the concrete slurry in the stirring tank 23 into the fence forming cavity 323, starting the vibrator 6 at the lower part of the bottom plate 5 to uniformly fill the concrete slurry in the fence forming cavity 323, controlling the fence upper die body 321 to move downwards to be matched with the fence lower die body 322, and starting the vibrator 6 of the fence upper die body 321 to uniformly arrange the slurry at the upper end of the fence forming cavity 323;
S04, after the flower bed fence 1000 is molded, the lower fence die body 322 moves upwards, the flower bed fence 1000 after extrusion molding is moved upwards together with the upper fence die body 321 to finish demolding, and the molded flower bed fence 1000 is moved out for standby through the bottom plate 5;
S05, mounting the base mold 31 on the frame 1, and conveying the bottom plate 5 to the lower end of the base lower mold body 312 through the control conveyor 4 so that the bottom plate 5 is propped against between the lower end of the base lower mold body 312 and the upper end of the vibrator 6;
S06, moving the skip 22, and conveying the concrete slurry in the stirring tank 23 into the base forming cavity 313, starting the vibrator 6 at the lower part of the bottom plate 5 to uniformly fill the concrete slurry in the base forming cavity 313, controlling the base upper die body 311 to move downwards and the base lower die body 312 to be matched with each other, and starting the vibrator 6 of the base upper die body 311 to uniformly arrange the slurry at the upper end of the base forming cavity 313;
S07, after the flower bed base 2000 is molded, the base lower die body 312 moves upwards, the flower bed base 2000 after extrusion molding is moved upwards together with the base upper die body 311 to finish demolding, and the molded flower bed base 2000 is moved out through the bottom plate 5;
And S08, mounting the produced flower bed fence 1000 on the flower bed base 2000 to complete assembly.
Compared with the prior art, the method can directly mold the large flower bed by using the concrete slurry in an injection molding mode, so that the production efficiency of the product is greatly improved, and the product has better economy.
The above examples and drawings are not intended to limit the form or form of the present invention, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411354339.1A CN118876190B (en) | 2024-09-27 | 2024-09-27 | Forming device and forming method for large flower bed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411354339.1A CN118876190B (en) | 2024-09-27 | 2024-09-27 | Forming device and forming method for large flower bed |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118876190A CN118876190A (en) | 2024-11-01 |
| CN118876190B true CN118876190B (en) | 2024-12-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202411354339.1A Active CN118876190B (en) | 2024-09-27 | 2024-09-27 | Forming device and forming method for large flower bed |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118876190B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102848449A (en) * | 2012-07-03 | 2013-01-02 | 肥城市恒标工贸有限公司 | Production device for superposition box |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101583239B1 (en) * | 2015-07-24 | 2016-01-07 | 주식회사 천지콘텍 | Manufacturing Apparatus of Base Concrete |
| CN210820071U (en) * | 2019-09-12 | 2020-06-23 | 广东金马领科智能科技有限公司 | Forming system, demoulding production line, demoulding equipment and conveying line |
| CN110450267B (en) * | 2019-09-12 | 2024-07-12 | 广东金马领科智能科技有限公司 | Forming system, demolding production line, demolding equipment and demolding method |
| CN214421746U (en) * | 2021-02-03 | 2021-10-19 | 肇庆金马领科智能科技有限公司 | Blank conveying device and grouting production line |
| CN216682645U (en) * | 2021-11-18 | 2022-06-07 | 辽宁屹林实业有限公司 | Automatic briquetting machine of afforestation matrix brick |
| CN217195965U (en) * | 2021-12-29 | 2022-08-16 | 昆山通海建材科技有限公司 | Core-pulling device of curb brick and mold assembly comprising core-pulling device |
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- 2024-09-27 CN CN202411354339.1A patent/CN118876190B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102848449A (en) * | 2012-07-03 | 2013-01-02 | 肥城市恒标工贸有限公司 | Production device for superposition box |
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| CN118876190A (en) | 2024-11-01 |
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