CN118875215A - A casting sand cooling device - Google Patents

A casting sand cooling device Download PDF

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Publication number
CN118875215A
CN118875215A CN202411359507.6A CN202411359507A CN118875215A CN 118875215 A CN118875215 A CN 118875215A CN 202411359507 A CN202411359507 A CN 202411359507A CN 118875215 A CN118875215 A CN 118875215A
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China
Prior art keywords
rolling
scattering
bearing surface
clamping block
ball head
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CN202411359507.6A
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CN118875215B (en
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王培栋
王俊
曹斌
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Jiangsu Intelligent Workshop Technology Research Institute Co ltd
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Jiangsu Intelligent Workshop Technology Research Institute Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/14—Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material
    • B22C5/16—Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material with conveyors or other equipment for feeding the material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention discloses a casting sand cooling device, which belongs to the technical field of casting material cooling equipment and comprises a frame, a housing, a separating cylinder and a water tank, wherein a plurality of rolling and scattering rod groups are arranged on the inner wall of the separating cylinder, each rolling and scattering rod group comprises 5-8 rolling and scattering rods, each rolling and scattering rod is provided with a bearing surface, the bearing surface is made of heat-resistant rubber, the interior of the rolling and scattering rod is hollow and provided with an opening, the bearing surface is fixed on the opening of the rolling and scattering rod, the widths of the inner rolling and scattering rods of the rolling and scattering rod groups in the direction from the input end to the output end of the separating cylinder are sequentially reduced, the bearing surfaces are recessed towards the hollow of the rolling and scattering rod groups through optimizing the widths of the rolling and scattering rods in the rolling and scattering rod groups, and large casting sand can enter the separating cylinder more stably and start the separating process, so that the blocking or stagnation phenomenon caused by insufficient supporting force of the rolling and scattering rods is reduced, and the integral separating efficiency is improved.

Description

一种铸造砂冷却装置A casting sand cooling device

技术领域Technical Field

本发明涉及铸型材料冷却设备技术领域,尤其是涉及一种铸造砂冷却装置。The invention relates to the technical field of casting material cooling equipment, in particular to a casting sand cooling device.

背景技术Background Art

铸造砂又名电熔陶粒砂、宝珠砂,是以优质铝钒土为原料,经煅烧、电熔、造粒、分筛等陶粒砂工艺而制成的。是铝铸件铸造时常用的铸造砂,铝铸件浇铸完成后,铸造砂的温度通常较高,要对铸造砂进行降温后才能回收,涡电流金属分选机。Foundry sand, also known as fused ceramsite sand and pearl sand, is made of high-quality bauxite as raw material through calcination, fusion, granulation, screening and other ceramsite sand processes. It is a commonly used foundry sand for aluminum castings. After the aluminum casting is completed, the temperature of the foundry sand is usually high. The foundry sand must be cooled before it can be recycled. Eddy current metal separator.

现有技术中公告号为CN117920937B的中国发明专利公开了一种铝铸件铸造砂冷却机,用于将块状铸造砂内结团部分和颗粒部分进行分离,仅对温度高的结团部分进行水冷,包括机架、转动安装于机架顶部的分离筒、分离筒内壁固定安装的多个滚散杆、分离筒输出端下方设置的水冷箱,以及水冷箱和分离筒之间设置的破碎辊,所述分离筒上具有多个与滚散杆数量匹配的过滤部,所述滚散杆与分离筒的轴线平行,且滚散杆的两侧具有自分离筒输入端向分离筒输出端逐渐靠拢的斜边;通过分离筒内驱动滚散杆推动块状铸造砂从底部向顶部移动,直至块状铸造砂在重力的作用下从滚散杆上翻动滚落,滚落的块状铸造砂上的颗粒部分在滚落的冲击下与结团部分分离。The Chinese invention patent with the announcement number CN117920937B in the prior art discloses a casting sand cooler for aluminum castings, which is used to separate the agglomerated part and the particle part in the block casting sand, and only water-cool the agglomerated part with a high temperature. The cooler comprises a frame, a separation cylinder rotatably mounted on the top of the frame, a plurality of rolling rods fixedly mounted on the inner wall of the separation cylinder, a water cooling box arranged below the output end of the separation cylinder, and a crushing roller arranged between the water cooling box and the separation cylinder. The separation cylinder is provided with a plurality of filtering parts matching the number of the rolling rods, the rolling rods are parallel to the axis of the separation cylinder, and the two sides of the rolling rods have oblique edges gradually approaching from the input end of the separation cylinder to the output end of the separation cylinder; the rolling rods are driven in the separation cylinder to push the block casting sand to move from the bottom to the top until the block casting sand flips and rolls off the rolling rods under the action of gravity, and the particle part on the rolled block casting sand is separated from the agglomerated part under the impact of rolling.

上述装置通过分离筒内的滚散杆实现对结块铸造砂的移动,并抬高结块铸造砂在分离筒内的高度,使其落下并通过滚落的冲击力使其分离,但由于刚进入分离筒的结块铸造砂可能结块较大,且形状不规律,此时相同规格的滚散杆可能难以抬高并移动该铸造砂,影响对结块铸造砂的分散效果。The above-mentioned device realizes the movement of the agglomerated foundry sand through the rolling rod in the separation cylinder, and raises the height of the agglomerated foundry sand in the separation cylinder to make it fall and separate it through the impact force of rolling. However, since the agglomerated foundry sand just entering the separation cylinder may have large lumps and irregular shapes, the rolling rods of the same specifications may find it difficult to lift and move the foundry sand, affecting the dispersion effect of the agglomerated foundry sand.

发明内容Summary of the invention

本发明的目的在于提供一种铸造砂冷却装置,以解决现有技术中相同规格的滚散杆可能难以抬高并移动该铸造砂,影响对结块铸造砂的分散效果的技术问题。The object of the present invention is to provide a foundry sand cooling device to solve the technical problem in the prior art that rolling rods of the same specification may be difficult to lift and move the foundry sand, thereby affecting the dispersion effect of the agglomerated foundry sand.

本发明提供一种铸造砂冷却装置,包括机架、罩壳、分离筒和水箱,所述分离筒转动连接在机架上,分离筒内开设有若干筛孔,所述罩壳固定在机架上,且罩壳同轴包裹在分离筒外侧,罩壳顶部安装有风机,罩壳底部安装出料板,水箱位于分离筒出料端的下侧,且水箱上还安装有破碎辊,所述分离筒内壁安装有若干滚散杆组,每组滚散杆组内均包括5-8个滚散杆,且相邻两组滚散杆组内的滚散杆首尾交错,滚散杆在分离筒内呈倾斜状,每个滚散杆上均安装有承载面,承载面由耐热橡胶制成,滚散杆内部中空且带有敞口,承载面固定在滚散杆的敞口上,若干组滚散杆组由分离筒输入端至输出端方向的内滚散杆的宽度依次减少,所述罩壳内还固定有触发部件,触发部件的数量与滚散杆组的数量一致,当分离筒旋转至滚散杆组内的滚散杆与其对应的触发部件接触时,触发部件能够使得该滚散杆的承载面朝向该滚散杆的中空处凹陷。The present invention provides a foundry sand cooling device, comprising a frame, a cover shell, a separation cylinder and a water tank, wherein the separation cylinder is rotatably connected to the frame, a plurality of sieve holes are provided in the separation cylinder, the cover shell is fixed to the frame, and the cover shell is coaxially wrapped around the outside of the separation cylinder, a fan is installed on the top of the cover shell, a discharge plate is installed on the bottom of the cover shell, the water tank is located at the lower side of the discharge end of the separation cylinder, and a crushing roller is also installed on the water tank, a plurality of rolling rod groups are installed on the inner wall of the separation cylinder, each rolling rod group includes 5-8 rolling rods, and the rolling rods in two adjacent rolling rod groups are staggered head to tail, and the rolling rods are arranged on the inner wall of the separation cylinder. It is inclined inside the separation cylinder, and each rolling rod is installed with a bearing surface, which is made of heat-resistant rubber. The inside of the rolling rod is hollow and has an opening, and the bearing surface is fixed on the opening of the rolling rod. The width of the inner rolling rods of several groups of rolling rods decreases successively from the input end to the output end of the separation cylinder. Trigger components are also fixed in the cover shell, and the number of trigger components is consistent with the number of rolling rod groups. When the separation cylinder rotates until the rolling rod in the rolling rod group contacts its corresponding trigger component, the trigger component can make the bearing surface of the rolling rod recessed toward the hollow part of the rolling rod.

进一步的,每个所述滚散杆的承载面朝向滚散杆内部中空的一侧中部均安装有形变柱,形变柱上连接有拉绳,拉绳延伸贯穿滚散杆,且拉绳远离形变柱的一端固定有球头,罩壳内侧还开设有若干供球头移动的避让槽,避让槽的数量与触发部件的数量一致,且每组触发部件均安装在与其对应的避让槽内,触发部件包括卡接块,卡接块整体为U型,当滚散杆随着分离筒转动直至该滚散杆的球头与卡接块接触时,卡接块能够限制球头随滚散杆旋转,并拉动拉绳与形变柱配合使得承载面凹陷。Furthermore, a deformation column is installed in the middle of one side of the bearing surface of each rolling rod facing the hollow interior of the rolling rod, and a pull rope is connected to the deformation column. The pull rope extends through the rolling rod, and a ball head is fixed to the end of the pull rope away from the deformation column. A plurality of avoidance grooves for the movement of the ball head are also provided on the inner side of the cover shell. The number of the avoidance grooves is consistent with the number of trigger components, and each group of trigger components is installed in the corresponding avoidance groove. The trigger component includes a snap-in block, which is U-shaped as a whole. When the rolling rod rotates with the separation cylinder until the ball head of the rolling rod contacts the snap-in block, the snap-in block can limit the ball head from rotating with the rolling rod and pull the pull rope to cooperate with the deformation column to make the bearing surface concave.

进一步的,每个所述卡接块均转动连接在避让槽内,且卡接块与避让槽的转动连接处还固定有扭簧,卡接块通过扭簧弹力保持水平,使得卡接块能够稳定卡接球头。Furthermore, each of the clamping blocks is rotatably connected in the avoidance groove, and a torsion spring is fixed at the rotational connection between the clamping block and the avoidance groove. The clamping block is kept horizontal by the elastic force of the torsion spring, so that the clamping block can stably clamp the ball head.

进一步的,所述扭簧弹力大于承载面的弹力,当卡接块固定球头使得承载面形变至形变柱与滚散杆的内底壁接触时,继续移动的滚散杆能够通过拉绳拉动球头移动,并使得卡接块旋转压缩扭簧,当球头脱离卡接块后,卡接块受扭簧弹力复位。Furthermore, the elastic force of the torsion spring is greater than the elastic force of the bearing surface. When the clamping block fixes the ball head so that the bearing surface is deformed until the deformation column contacts the inner bottom wall of the rolling rod, the rolling rod that continues to move can pull the ball head to move by the pull rope, and cause the clamping block to rotate and compress the torsion spring. When the ball head is detached from the clamping block, the clamping block is reset by the elastic force of the torsion spring.

进一步的,自分离筒输入端至输出端方向上,多组触发部件的高度依次逐渐降低。Furthermore, the heights of the multiple groups of trigger components gradually decrease in sequence from the input end to the output end of the separation cylinder.

进一步的,所述承载面上还开设有若干透气孔,当承载面形变时透气孔被拉伸打开,每个滚散杆均可拆卸的安装在分离筒内。Furthermore, a plurality of air holes are provided on the bearing surface, and when the bearing surface is deformed, the air holes are stretched open, and each rolling rod can be detachably installed in the separation cylinder.

进一步的,自分离筒输入端至输出端方向上各组滚散杆组的透气孔孔径依次逐渐减小。Furthermore, the diameters of the air holes of each group of rolling rod groups gradually decrease in sequence from the input end to the output end of the separation cylinder.

进一步的,还包括驱动电机,驱动电机的主轴上安装有传动轮,分离筒靠近其输入端的一侧安装有随动环,随动环与传动轮通过传动带传动连接。Furthermore, it also includes a driving motor, a transmission wheel is installed on the main shaft of the driving motor, a follower ring is installed on the side of the separation cylinder close to its input end, and the follower ring is connected to the transmission wheel through a transmission belt.

与现有技术相比较,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

(1)通过优化各组滚散杆组内滚散杆的宽度,并且承载面朝向该滚散杆的中空处凹陷,大块铸造砂能够更平稳地进入分离筒并开始分离过程,减少了因滚散杆支撑力不足而导致的堵塞或停滞现象,从而提高了整体的分离效率,较大宽度的滚散杆在初始阶段为铸造砂提供了更好的支撑,减少了因直接冲击或滑动造成的滚散杆和铸造砂的磨损。随着铸造砂体积的减小,滚散杆宽度的逐渐减小也减少了不必要的摩擦,进一步延长了设备的使用寿命,使得分离筒能够更好的适应不同大小的和规格的铸造砂,且能够保证结块铸造砂的输送,相比与在分离筒内部采用类似绞龙的部件进行输送,能够最大化的利用分离筒内的空间,并且能够增加风机对于小粒铸造砂的风冷效果;(1) By optimizing the width of the rolling rods in each rolling rod group and recessing the bearing surface toward the hollow part of the rolling rod, large pieces of foundry sand can enter the separation barrel more smoothly and start the separation process, reducing the blockage or stagnation caused by insufficient support of the rolling rods, thereby improving the overall separation efficiency. The rolling rods with a larger width provide better support for the foundry sand in the initial stage, reducing the wear of the rolling rods and foundry sand caused by direct impact or sliding. As the volume of the foundry sand decreases, the gradual reduction in the width of the rolling rods also reduces unnecessary friction, further extending the service life of the equipment, allowing the separation barrel to better adapt to foundry sands of different sizes and specifications, and to ensure the transportation of agglomerated foundry sand. Compared with the use of components similar to auger for transportation inside the separation barrel, it can maximize the use of the space inside the separation barrel and increase the air cooling effect of the fan on small particles of foundry sand;

(2)当滚散杆旋转至与卡接块接触时,卡接块能够卡接球头并通过拉绳并拉动拉绳与形变柱配合使得承载面凹陷,使得承载面能够更为平稳的对结块铸造砂进行移动,当卡接块固定球头使得承载面形变至形变柱与滚散杆的内底壁接触时,继续移动的滚散杆能够通过拉绳拉动球头移动,并使得卡接块旋转压缩扭簧,此时失去了卡接块的限制,球头和拉绳受承载面自身弹力复位,承载面的复位弹力能够弹起承载面上的结块铸造砂,使得结块铸造砂与分离筒内部接触时受力更大,增强了对结块铸造砂的打散效果。(2) When the rolling rod rotates to contact with the clamping block, the clamping block can clamp the ball head and pull the pull rope to cooperate with the deformation column to make the bearing surface concave, so that the bearing surface can move the agglomerated foundry sand more smoothly. When the clamping block fixes the ball head so that the bearing surface is deformed until the deformation column contacts the inner bottom wall of the rolling rod, the rolling rod that continues to move can pull the ball head to move by the pull rope, and make the clamping block rotate and compress the torsion spring. At this time, the restriction of the clamping block is lost, and the ball head and the pull rope are reset by the elastic force of the bearing surface itself. The reset elastic force of the bearing surface can bounce up the agglomerated foundry sand on the bearing surface, so that the agglomerated foundry sand is subjected to greater force when it contacts the inside of the separation cylinder, thereby enhancing the effect of breaking up the agglomerated foundry sand.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;

图2为本发明的立体结构爆炸图;FIG2 is an exploded view of the three-dimensional structure of the present invention;

图3为本发明分离筒的立体结构剖视图一;FIG3 is a sectional view of the three-dimensional structure of the separation cylinder of the present invention;

图4为本发明分离筒的立体结构剖视图二;FIG4 is a second sectional view of the three-dimensional structure of the separation cylinder of the present invention;

图5为图4中A处放大图;FIG5 is an enlarged view of point A in FIG4;

图6为图4中B处放大图;FIG6 is an enlarged view of point B in FIG4;

图7为本发明罩壳的立体结构剖视图;FIG7 is a sectional view of the three-dimensional structure of the cover shell of the present invention;

图8为图7中C处放大图。FIG8 is an enlarged view of point C in FIG7 .

附图标记:Reference numerals:

100、机架;110、罩壳;120、水箱;130、分离筒;131、筛孔;140、风机;150、出料板;160、破碎辊;170、驱动电机;180、传动轮;190、随动环;100, frame; 110, cover; 120, water tank; 130, separation cylinder; 131, sieve hole; 140, fan; 150, discharge plate; 160, crushing roller; 170, drive motor; 180, transmission wheel; 190, follower ring;

200、滚散杆;210、承载面;220、形变柱;230、拉绳;240、球头;200, rolling rod; 210, bearing surface; 220, deformation column; 230, pull rope; 240, ball head;

300、触发部件;310、卡接块;320、避让槽;330、扭簧。300, trigger component; 310, clamping block; 320, avoidance groove; 330, torsion spring.

具体实施方式DETAILED DESCRIPTION

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

通常在此处附图中描述和显示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

下面结合图1至图8所示,本发明实施例提供了一种铸造砂冷却装置,包括机架100、罩壳110、分离筒130和水箱120,所述分离筒130转动连接在机架100上,分离筒130内开设有若干筛孔131,所述罩壳110固定在机架100上,且罩壳110同轴包裹在分离筒130外侧,罩壳110顶部安装有风机140,罩壳110底部安装出料板150,水箱120位于分离筒130出料端的下侧,且水箱120上还安装有破碎辊160,所述分离筒130内壁安装有若干滚散杆组,每组滚散杆组内均包括5-8个滚散杆200,且相邻两组滚散杆组内的滚散杆200首尾交错,滚散杆200在分离筒130内呈倾斜状,每个滚散杆200上均安装有承载面210,承载面210由耐热橡胶制成,滚散杆200内部中空且带有敞口,承载面210固定在滚散杆200的敞口上,若干组滚散杆组由分离筒130输入端至输出端方向的内滚散杆200的宽度依次减少,所述罩壳110内还固定有触发部件300,触发部件300的数量与滚散杆组的数量一致,当分离筒130旋转至滚散杆组内的滚散杆200与其对应的触发部件300接触时,触发部件300能够使得该滚散杆200的承载面210朝向该滚散杆200的中空处凹陷。In conjunction with Figures 1 to 8, an embodiment of the present invention provides a foundry sand cooling device, including a frame 100, a cover shell 110, a separation cylinder 130 and a water tank 120, wherein the separation cylinder 130 is rotatably connected to the frame 100, and a plurality of sieve holes 131 are provided in the separation cylinder 130, the cover shell 110 is fixed to the frame 100, and the cover shell 110 is coaxially wrapped around the outside of the separation cylinder 130, a fan 140 is installed on the top of the cover shell 110, a discharge plate 150 is installed on the bottom of the cover shell 110, the water tank 120 is located at the lower side of the discharge end of the separation cylinder 130, and a crushing roller 160 is also installed on the water tank 120, and a plurality of rolling rod groups are installed on the inner wall of the separation cylinder 130, each rolling rod group includes 5-8 rolling rods 200, and the rolling rods in two adjacent rolling rod groups are arranged on the inner wall of the separation cylinder 130. The rods 200 are staggered end to end, and the rolling rods 200 are inclined in the separation cylinder 130. A bearing surface 210 is installed on each rolling rod 200, and the bearing surface 210 is made of heat-resistant rubber. The inside of the rolling rod 200 is hollow and has an opening, and the bearing surface 210 is fixed on the opening of the rolling rod 200. The width of the inner rolling rod 200 of several groups of rolling rod groups decreases successively from the input end to the output end of the separation cylinder 130. A trigger component 300 is also fixed in the cover shell 110. The number of trigger components 300 is consistent with the number of rolling rod groups. When the separation cylinder 130 rotates until the rolling rod 200 in the rolling rod group contacts its corresponding trigger component 300, the trigger component 300 can make the bearing surface 210 of the rolling rod 200 recessed toward the hollow part of the rolling rod 200.

铝铸件在铸造完毕冷却后从铸造砂内取出,工作人员操作机械臂或机械设备将残留的块状铸造砂转移至分离筒130的输入端内,分离筒130开始旋转,此时结块铸造砂会沿着分离筒130内部的弧面,滚动至与最靠近分离筒130输入端的滚散杆组的滚散杆200接触,然后被该滚散杆200的承载面210抬起,由于滚散杆200是呈倾斜设置的,因此结块铸造砂会再滚散杆200上朝向分离筒130输出端方向移动,并且结块铸造砂随着滚散杆200移动,其高度逐渐升高,当其脱离该滚散杆200时,与分离筒130内壁的碰撞能够使其上的砂砾脱离,进而逐渐减少结块铸造砂的体积,而多组滚散杆组的设置,使得结块铸造砂被连续的削减其体积,分离下的小粒铸造砂受风机140的风冷作用,直接通过筛孔131后,从罩壳110的出料板150排出,而经过多组滚散杆组的结块铸造砂,被逐渐剥离后,从分离筒130的输出端排出,被破碎辊160破碎,最终进入水箱120进行水冷;After the aluminum casting is finished and cooled, it is taken out from the casting sand. The staff operates the robot arm or mechanical equipment to transfer the remaining block casting sand to the input end of the separation cylinder 130. The separation cylinder 130 starts to rotate. At this time, the agglomerated casting sand will roll along the arc surface inside the separation cylinder 130 until it contacts the rolling rod 200 of the rolling rod group closest to the input end of the separation cylinder 130, and then be lifted by the bearing surface 210 of the rolling rod 200. Since the rolling rod 200 is set at an angle, the agglomerated casting sand will move on the rolling rod 200 toward the output end of the separation cylinder 130, and the agglomerated casting sand will move along the rolling rod 200 moves, and its height gradually increases. When it is separated from the rolling rod 200, the collision with the inner wall of the separation cylinder 130 can separate the gravel on it, thereby gradually reducing the volume of the agglomerated foundry sand. The arrangement of multiple rolling rod groups enables the agglomerated foundry sand to be continuously reduced in volume. The separated small-grain foundry sand is cooled by the air of the fan 140, directly passes through the sieve hole 131, and is discharged from the discharge plate 150 of the cover shell 110. The agglomerated foundry sand that has passed through the multiple rolling rod groups is gradually peeled off and discharged from the output end of the separation cylinder 130, and is crushed by the crushing roller 160, and finally enters the water tank 120 for water cooling.

通过优化各组滚散杆组内滚散杆200的宽度,并且承载面210朝向该滚散杆200的中空处凹陷,大块铸造砂能够更平稳地进入分离筒130并开始分离过程,减少了因滚散杆200支撑力不足而导致的堵塞或停滞现象,从而提高了整体的分离效率,较大宽度的滚散杆200在初始阶段为铸造砂提供了更好的支撑,减少了因直接冲击或滑动造成的滚散杆200和铸造砂的磨损。随着铸造砂体积的减小,滚散杆200宽度的逐渐减小也减少了不必要的摩擦,进一步延长了设备的使用寿命,使得分离筒130能够更好的适应不同大小的和规格的铸造砂,且能够保证结块铸造砂的输送,相比与在分离筒130内部采用类似绞龙的部件进行输送,能够最大化的利用分离筒130内的空间,并且能够增加风机140对于小粒铸造砂的风冷效果。By optimizing the width of the rolling rod 200 in each rolling rod group, and the bearing surface 210 is recessed toward the hollow of the rolling rod 200, large pieces of foundry sand can enter the separation cylinder 130 more smoothly and start the separation process, reducing the blockage or stagnation caused by insufficient support of the rolling rod 200, thereby improving the overall separation efficiency. The rolling rod 200 with a larger width provides better support for the foundry sand in the initial stage, reducing the wear of the rolling rod 200 and the foundry sand caused by direct impact or sliding. As the volume of the foundry sand decreases, the gradual reduction in the width of the rolling rod 200 also reduces unnecessary friction, further extending the service life of the equipment, so that the separation cylinder 130 can better adapt to foundry sand of different sizes and specifications, and can ensure the transportation of agglomerated foundry sand. Compared with using a component similar to an auger for transportation inside the separation cylinder 130, it can maximize the use of the space inside the separation cylinder 130, and can increase the air cooling effect of the fan 140 on small particles of foundry sand.

优选的,每个所述滚散杆200的承载面210朝向滚散杆200内部中空的一侧中部均安装有形变柱220,形变柱220上连接有拉绳230,拉绳230延伸贯穿滚散杆200,且拉绳230远离形变柱220的一端固定有球头240,罩壳110内侧还开设有若干供球头240移动的避让槽320,避让槽320的数量与触发部件300的数量一致,且每组触发部件300均安装在与其对应的避让槽320内,触发部件300包括卡接块310,卡接块310整体为U型,当滚散杆200随着分离筒130转动直至该滚散杆200的球头240与卡接块310接触时,卡接块310能够限制球头240随滚散杆200旋转,并拉动拉绳230与形变柱220配合使得承载面210凹陷。Preferably, a deformation column 220 is installed in the middle of the side of the bearing surface 210 of each rolling rod 200 facing the hollow inside of the rolling rod 200, and a pull rope 230 is connected to the deformation column 220. The pull rope 230 extends through the rolling rod 200, and a ball head 240 is fixed to the end of the pull rope 230 away from the deformation column 220. A plurality of avoidance grooves 320 for the ball head 240 to move are also opened on the inner side of the cover 110. The number of the avoidance grooves 320 is the same as the number of the trigger components 300. The amount is consistent, and each group of trigger components 300 is installed in the corresponding avoidance groove 320. The trigger component 300 includes a clamping block 310, and the clamping block 310 is U-shaped as a whole. When the rolling rod 200 rotates with the separation cylinder 130 until the ball head 240 of the rolling rod 200 contacts the clamping block 310, the clamping block 310 can limit the ball head 240 from rotating with the rolling rod 200, and pull the pull rope 230 to cooperate with the deformation column 220 to make the bearing surface 210 concave.

优选的,每个所述卡接块310均转动连接在避让槽320内,且卡接块310与避让槽320的转动连接处还固定有扭簧330,卡接块310通过扭簧330弹力保持水平,使得卡接块310能够稳定卡接球头240。Preferably, each of the clamping blocks 310 is rotatably connected in the avoidance groove 320, and a torsion spring 330 is also fixed at the rotational connection between the clamping block 310 and the avoidance groove 320. The clamping block 310 is kept horizontal by the elastic force of the torsion spring 330, so that the clamping block 310 can stably clamp the ball head 240.

优选的,所述扭簧330弹力大于承载面210的弹力,当卡接块310固定球头240使得承载面210形变至形变柱220与滚散杆200的内底壁接触时,继续移动的滚散杆200能够通过拉绳230拉动球头240移动,并使得卡接块310旋转压缩扭簧330,当球头240脱离卡接块310后,卡接块310受扭簧330弹力复位。Preferably, the elastic force of the torsion spring 330 is greater than the elastic force of the bearing surface 210. When the clamping block 310 fixes the ball head 240 so that the bearing surface 210 is deformed until the deformation column 220 contacts the inner bottom wall of the rolling rod 200, the rolling rod 200 that continues to move can pull the ball head 240 to move through the pull rope 230, and make the clamping block 310 rotate to compress the torsion spring 330. When the ball head 240 is detached from the clamping block 310, the clamping block 310 is reset by the elastic force of the torsion spring 330.

当滚散杆200旋转至与卡接块310接触时,卡接块310能够卡接球头240并通过拉绳230并拉动拉绳230与形变柱220配合使得承载面210凹陷,使得承载面210能够更为平稳的对结块铸造砂进行移动,当卡接块310固定球头240使得承载面210形变至形变柱220与滚散杆200的内底壁接触时,继续移动的滚散杆200能够通过拉绳230拉动球头240移动,并使得卡接块310旋转压缩扭簧330,此时失去了卡接块310的限制,球头240和拉绳230受承载面210自身弹力复位,承载面210的复位弹力能够弹起承载面210上的结块铸造砂,使得结块铸造砂与分离筒130内部接触时受力更大,增强了对结块铸造砂的打散效果。When the rolling rod 200 rotates to contact the clamping block 310, the clamping block 310 can clamp the ball head 240 and pull the pull rope 230 to cooperate with the deformation column 220 through the pull rope 230 to make the bearing surface 210 concave, so that the bearing surface 210 can move the agglomerated foundry sand more smoothly. When the clamping block 310 fixes the ball head 240 to make the bearing surface 210 deform until the deformation column 220 contacts the inner bottom wall of the rolling rod 200, the rolling rod 200 that continues to move The loosening rod 200 can pull the ball head 240 to move through the pull rope 230, and make the clamping block 310 rotate and compress the torsion spring 330. At this time, the restriction of the clamping block 310 is lost, and the ball head 240 and the pull rope 230 are reset by the elastic force of the bearing surface 210 itself. The reset elastic force of the bearing surface 210 can bounce up the agglomerated foundry sand on the bearing surface 210, so that the agglomerated foundry sand is subjected to greater force when contacting the inside of the separation cylinder 130, thereby enhancing the effect of breaking up the agglomerated foundry sand.

优选的,自分离筒130输入端至输出端方向上,多组触发部件300的高度依次逐渐降低;可选地,位于分离筒130输出端的滚散杆组内的滚散杆200内部为实心,且该组滚散杆组没有触发部件300与之配合;Preferably, the heights of the multiple groups of trigger components 300 are gradually reduced in sequence from the input end to the output end of the separation cylinder 130; optionally, the inside of the roll-out rod 200 in the roll-out rod group at the output end of the separation cylinder 130 is solid, and the group of roll-out rods has no trigger component 300 to cooperate with it;

越靠近分离筒130输入端的触发部件300的位置越高,其实现承载面210复位并弹起结块铸造砂的位置便越高,以增加结块铸造砂与分离筒130内壁的接触力;而越靠近分离筒130输出端的触发部件300位置越低,其实现承载面210复位并弹起结块铸造砂的位置便越低,进而避免直接将结块铸造砂弹出分离筒130,增加工作人员后续清理及回收的工作难度。The closer the trigger component 300 is to the input end of the separation cylinder 130, the higher the position of the trigger component 300 is, and the higher the position at which the bearing surface 210 is reset and the agglomerated foundry sand is bounced up, so as to increase the contact force between the agglomerated foundry sand and the inner wall of the separation cylinder 130; and the closer the trigger component 300 is to the output end of the separation cylinder 130, the lower the position of the trigger component 300 is, and the lower the position at which the bearing surface 210 is reset and the agglomerated foundry sand is bounced up, thereby avoiding directly ejecting the agglomerated foundry sand out of the separation cylinder 130, which increases the difficulty of subsequent cleaning and recycling work for the staff.

优选的,所述承载面210上还开设有若干透气孔,当承载面210形变时透气孔被拉伸打开,每个滚散杆200均可拆卸的安装在分离筒130内;当承载面210被拉伸变形时,透气孔也被拉伸打开,此时滚散杆200的空腔体积被压缩,气体通过透气孔排出,能够对承载面210上的结块铸造砂起到辅助风冷的效果,由于透气孔的存在,难以避免可能会有部分铸造砂通过透气孔进入滚散杆200内,因此将滚散杆200设置为可拆卸,便于工作人员进行更换。Preferably, a plurality of air holes are provided on the bearing surface 210. When the bearing surface 210 is deformed, the air holes are stretched open, and each rolling rod 200 can be detachably installed in the separation cylinder 130. When the bearing surface 210 is stretched and deformed, the air holes are also stretched open. At this time, the cavity volume of the rolling rod 200 is compressed, and the gas is discharged through the air holes, which can assist in cooling the agglomerated foundry sand on the bearing surface 210. Due to the presence of the air holes, it is difficult to avoid that some foundry sand may enter the rolling rod 200 through the air holes. Therefore, the rolling rod 200 is configured to be detachable to facilitate replacement by the staff.

优选的,自分离筒130输入端至输出端方向上各组滚散杆组的透气孔孔径依次逐渐减小,以避免体积越来越小的铸造砂通过透气孔进入滚散杆200内部。Preferably, the diameters of the air holes of each group of rolling rods are gradually reduced in sequence from the input end to the output end of the separation cylinder 130 to prevent the foundry sand with smaller and smaller volumes from entering the inside of the rolling rods 200 through the air holes.

优选的,还包括驱动电机170,驱动电机170的主轴上安装有传动轮180,分离筒130靠近其输入端的一侧安装有随动环190,随动环190与传动轮180通过传动带传动连接,当驱动电机170工作时能够驱动分离筒130旋转。Preferably, it also includes a driving motor 170, a transmission wheel 180 is installed on the main shaft of the driving motor 170, a follower ring 190 is installed on the side of the separation cylinder 130 close to its input end, the follower ring 190 is connected to the transmission wheel 180 through a transmission belt, and when the driving motor 170 is working, it can drive the separation cylinder 130 to rotate.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1. The utility model provides a casting sand cooling device, including frame (100), housing (110), separating drum (130) and water tank (120), separating drum (130) rotate and connect on frame (100), set up a plurality of sieve meshes (131) in separating drum (130), housing (110) are fixed on frame (100), and housing (110) coaxial parcel is in separating drum (130) outside, fan (140) are installed at housing (110) top, housing (110) bottom installation flitch (150), water tank (120) are located the downside of separating drum (130) discharge end, and still install crushing roller (160) on water tank (120), characterized in that, separating drum (130) inner wall installs a plurality of roller scattering pole groups, all include 5-8 roller scattering pole (200) in every group roller scattering pole group, and roller scattering pole (200) in the adjacent two groups are crisscross head and tail, roller scattering pole (200) are in separating drum (130) and are the slope form, all install bearing face (210) on housing (110) bottom installation, rubber bearing face (200) is made by the roller scattering pole (200) and is carried out the inner side (200) in proper order, a plurality of opening of roller scattering pole groups are opened to the inner side (200) in order, the direction is opened to the roller scattering pole (200) is opened to the roller scattering of the roller group (200) is equipped with in order, the trigger components (300) are also fixed in the housing (110), the number of the trigger components (300) is consistent with that of the rolling and scattering rod groups, and when the separating cylinder (130) rotates until the rolling and scattering rods (200) in the rolling and scattering rod groups are contacted with the corresponding trigger components (300), the trigger components (300) can enable the bearing surfaces (210) of the rolling and scattering rods (200) to be sunken towards the hollow parts of the rolling and scattering rods (200);
Each bearing surface (210) of the rolling and scattering rod (200) is provided with a deformation column (220) towards the middle part of one hollow side inside the rolling and scattering rod (200), the deformation column (220) is connected with a pull rope (230), the pull rope (230) extends to penetrate through the rolling and scattering rod (200), one end, far away from the deformation column (220), of the pull rope (230) is fixedly provided with a ball head (240), the inner side of the housing (110) is also provided with a plurality of avoidance grooves (320) for the ball head (240) to move, the number of the avoidance grooves (320) is consistent with that of the triggering parts (300), each group of triggering parts (300) are arranged in the corresponding avoidance grooves (320), the triggering parts (300) comprise clamping blocks (310), the whole body of the clamping blocks (310) is U-shaped, and when the rolling and scattering rod (200) rotates along with the separating drum (130) until the ball head (240) of the rolling and scattering rod (200) contacts with the clamping blocks (310), the ball head (240) can be limited to rotate along with the rolling and scattering rod (200), and the triggering parts (300) are pulled to be matched with the corresponding to the bearing surface (210) to enable the bearing surfaces (210) to be sunken.
2. The casting sand cooling device according to claim 1, wherein each clamping block (310) is rotationally connected in the avoidance groove (320), a torsion spring (330) is further fixed at the rotational connection position of the clamping block (310) and the avoidance groove (320), and the clamping block (310) is kept horizontal by the elasticity of the torsion spring (330), so that the clamping block (310) can stabilize the clamping ball head (240).
3. The casting sand cooling device according to claim 2, wherein the spring force of the torsion spring (330) is larger than the spring force of the bearing surface (210), when the ball head (240) is fixed by the clamping block (310) so that the bearing surface (210) deforms until the deformation column (220) contacts with the inner bottom wall of the rolling and scattering rod (200), the rolling and scattering rod (200) which continues to move can pull the ball head (240) to move through the pull rope (230), and the clamping block (310) rotationally compresses the torsion spring (330), and when the ball head (240) is separated from the clamping block (310), the clamping block (310) is reset by the spring force of the torsion spring (330).
4. A foundry sand cooling device according to claim 1, characterized in that the height of the sets of triggering elements (300) decreases gradually in sequence from the inlet end to the outlet end of the separating drum (130).
5. The casting sand cooling device according to claim 1, wherein the bearing surface (210) is further provided with a plurality of ventilation holes, the ventilation holes are stretched to be opened when the bearing surface (210) is deformed, and each of the rolling-off rods (200) is detachably installed in the separating cylinder (130).
6. The foundry sand cooling unit according to claim 5 wherein the vent hole diameters of the respective sets of the roll-off bars decrease gradually in sequence from the input end to the output end of the separation barrel (130).
7. The casting sand cooling device according to claim 1, further comprising a driving motor (170), wherein a driving wheel (180) is mounted on a main shaft of the driving motor (170), a follower ring (190) is mounted on one side of the separating cylinder (130) near the input end of the separating cylinder, and the follower ring (190) is in driving connection with the driving wheel (180) through a driving belt.
CN202411359507.6A 2024-09-27 2024-09-27 A casting sand cooling device Active CN118875215B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR790001733B1 (en) * 1975-04-30 1979-12-16 와다나베 히꼬히도 Cold cylinder for casting
CN115518864A (en) * 2022-09-23 2022-12-27 中节能工程技术研究院有限公司 Coal gangue grading screening drum screen
CN219004471U (en) * 2022-11-28 2023-05-12 柳晶机械设备(溧阳)有限公司 Foundry waste sand screening machine
CN220005875U (en) * 2023-05-08 2023-11-14 柳晶科技集团股份有限公司 Cooling roller for precoated sand production
CN117920937A (en) * 2024-03-21 2024-04-26 泰州市鼎力起重机械有限公司 Aluminum casting sand cooler

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR790001733B1 (en) * 1975-04-30 1979-12-16 와다나베 히꼬히도 Cold cylinder for casting
CN115518864A (en) * 2022-09-23 2022-12-27 中节能工程技术研究院有限公司 Coal gangue grading screening drum screen
CN219004471U (en) * 2022-11-28 2023-05-12 柳晶机械设备(溧阳)有限公司 Foundry waste sand screening machine
CN220005875U (en) * 2023-05-08 2023-11-14 柳晶科技集团股份有限公司 Cooling roller for precoated sand production
CN117920937A (en) * 2024-03-21 2024-04-26 泰州市鼎力起重机械有限公司 Aluminum casting sand cooler

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