CN118874595A - Battery recycling device and operation method - Google Patents
Battery recycling device and operation method Download PDFInfo
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- CN118874595A CN118874595A CN202411101864.2A CN202411101864A CN118874595A CN 118874595 A CN118874595 A CN 118874595A CN 202411101864 A CN202411101864 A CN 202411101864A CN 118874595 A CN118874595 A CN 118874595A
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- battery
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- pulley
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/52—Reclaiming serviceable parts of waste cells or batteries, e.g. recycling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to the technical field of battery recovery and discloses a battery recovery device and an operation method, wherein the battery recovery device comprises a bottom plate, a mounting shell is fixed on the right side of the top of the bottom plate, crushing rollers are rotationally connected to the left side and the right side above the inner wall of the mounting shell, material lifting structures are arranged on the front side and the rear side of the mounting shell, and a guide structure is arranged on the right side of the material lifting structure and positioned on the front side and the rear side of the mounting shell; the device has the automatic material lifting function, can screen the battery in the material lifting process, reduces manual operation, improves the working efficiency, realizes the effective solid-liquid separation by extruding the battery, has the stirring function, fully mixes the waste liquid with the regulator, is favorable for the treatment and recycling of the subsequent waste liquid, can perform multiple recovery operations of magnetic separation and eddy current separation on the solid waste of the battery, and improves the resource recovery utilization rate.
Description
Technical Field
The invention relates to the technical field of battery recovery, in particular to a battery recovery device and an operation method.
Background
The battery contains various chemical substances, especially heavy metals (such as lead, cadmium, mercury and the like) and harmful substances (such as acid and alkali electrolytes) in the waste battery, if the battery is improperly treated, serious pollution is caused to the environment, and the harmful substances possibly permeate into soil and water sources to have long-term negative effects on an ecological system, even accumulate to human bodies through food chains and endanger human health, so that the battery recovery is an important measure for protecting the environment and the human health, the waste battery can be effectively prevented from entering the soil and the water sources by recovering and treating the waste battery, the environmental pollution is reduced, and the battery contains various valuable metals and materials such as copper, aluminum, nickel, cobalt, lithium and the like, and a large amount of raw material resources can be saved by recovering and reutilizing the materials.
The current battery recovery device is inconvenient in the process of recovering and feeding the batteries, when a large number of batteries are recovered, a large number of workers are needed to participate in carrying, so that the labor intensity is increased, safety accidents are possibly caused, the overall recovery efficiency is reduced, and when the batteries are subjected to solid-liquid separation, the current battery recovery device is poor in separation effect, so that solid waste and liquid such as electrolyte cannot be effectively separated, the purity of the subsequent resource recovery is affected, and environmental pollution is possibly caused due to improper waste liquid treatment.
Disclosure of Invention
The present invention is directed to a battery recycling device and an operating method thereof, which solve the above-mentioned problems of the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a battery recovery device, includes the bottom plate, the right side at bottom plate top is fixed with the installation shell, the left and right sides of installation shell inner wall top all rotates and is connected with crushing roller, the front and back both sides of installation shell are provided with lifts the material structure, the front and back both sides of installation shell just are located the right side that lifts the material structure and are provided with guide structure, the below sliding connection of installation shell right side has screening elevating platform, the right side of screening elevating platform runs through and is provided with the waste box, and the inner wall sliding connection of waste box and screening elevating platform, the below intercommunication of installation shell left side has the material discharge tube, the top of bottom plate is fixed with the separator box, and the left side of material discharge tube is linked together with the surface of separator box, the middle part of separator box inner wall is fixed with the filter, the inside and be located the top swing structure of filter, the top of separator box openly has the sealing door has been seted up to the top of separator box, the left side and the left side of separator box is located the bottom plate fixed with the fixed conveying belt, the left side of separator box is fixed with the conveyer belt.
Preferably, the lifting structure comprises a supporting table, a first motor, a first gear, a first conical gear, a threaded rod, a thread bush, a connecting rod and a lifting frame, wherein the supporting table is bolted above the front side of the installation shell, the first motor is fixed at the top of the supporting table, an output shaft of the first motor penetrates through the inside of the installation shell and is fixedly connected with a crushing roller on the left side, the first gear is respectively connected with the left side and the right side of the front side and the rear side of the installation shell in a rotating mode, the first motor penetrates through the first gear on the left side of the front side of the bottom plate and is fixedly connected with the first gear, the first gear is respectively connected with the front and rear ends of the crushing roller inside the installation shell, the first gears on the left side and the right side are respectively meshed with each other, the first conical gear is fixed on the surface of the first gear on the right side, the second conical gear is meshed on one side of the first conical gear, the threaded rod is rotationally connected with the front side and the rear side of the top of the bottom plate, the threaded rod is fixedly connected with the bottom of the second conical gear, the thread bush is connected with the lifting frame on the front side and the surface of the threaded rod.
Preferably, the guide structure comprises a mounting frame, guide plates and guide wheels, wherein the mounting frame is bolted on the front side and the rear side of the mounting shell, the mounting frame is integrally arranged in an L shape, the guide plates are fixed on the surface of one side of the mounting frame and are integrally arranged in a wave shape, the guide wheels are fixed on the surface of one side of the lifting frame, the guide wheels are in contact with the surface of the guide plates and are in rolling connection with the guide plates, and the connecting rods are telescopic rods.
Preferably, the top of both sides all is fixed with small-size cylinder around the screening elevating platform, the right-hand member of small-size cylinder output shaft all is fixed with the movable frame, the right side slip at screening elevating platform top is connected with the pushing plate, and the one side of movable frame and the fixed surface who pushes away the material plate are connected.
Preferably, the extrusion structure comprises an extrusion plate, a first rotary rod, springs and cams, wherein the extrusion plate is slidably connected to the upper portion of the inner wall of the separation tank, the first rotary rod is rotatably connected to the upper portion of the inner wall of the separation tank, the springs are respectively fixed to four corners of the top of the extrusion plate, the top ends of the springs are fixedly connected with the top of the inner wall of the separation tank, and the cams are fixed to the front side and the rear side of the surface of the first rotary rod.
Preferably, the stirring structure comprises a second motor, a first belt pulley, a second rotary rod and a stirring paddle, wherein the second motor is fixed below the back of the separation box, the first belt pulley is fixed on the surface of an output shaft of the second motor, the second belt pulley is rotationally connected above the back of the separation box, the rear end of the first rotary rod penetrates through the outer side of the separation box and is fixedly connected with the second belt pulley, the first belt pulley is in transmission connection with the second belt pulley through a belt, the second rotary rod is rotationally connected below the inner wall of the separation box, the rear end of the second rotary rod penetrates through the outer side of the separation box and is fixedly connected with an output shaft of the second motor, and the stirring paddle is fixed on the surface of the second rotary rod.
Preferably, the tremble structure includes rotatory roller, mounting panel, draw-in groove, flexible fixture block, fixed block and tremble board, rotatory roller sets up the right side in the conveyer belt top, the mounting panel is fixed both sides around the conveyer belt, and rotatory roller rotates with the mounting panel of front and back both sides and be connected, the draw-in groove is offered in the top of mounting panel one side surface in opposite directions, and the draw-in groove is annular distribution, flexible fixture block is fixed both sides around rotatory roller, and flexible fixture block is annular distribution, flexible fixture block and the inner wall joint of draw-in groove, the four sides in front of rotatory roller surface back are fixed to the fixed block, tremble board sliding connection is between the fixed block.
Preferably, the surface of fixed block has seted up the spacing groove, one side in the front and back of tremble board all is fixed with the stopper, the stopper is located the inside in spacing groove and with the inner wall sliding connection in spacing groove.
Preferably, the magnetic separation structure comprises a fixing frame, a third motor, a magnetic suction roller, a third belt pulley, a fourth belt pulley, a scraping plate and a collecting box, wherein the fixing frame is fixed on the left side of the upper portion of the conveying belt, the third motor is fixed on the left side of the top of the fixing frame, an output shaft of the third motor penetrates through the fixing frame and extends to the inside of the fixing frame, the magnetic suction roller is rotationally connected in the inside of the fixing frame, the output shaft of the third motor is fixedly connected with the magnetic suction roller, the third belt pulley is rotationally connected on the front side of the fixing frame, the third belt pulley is fixedly connected with the magnetic suction roller, the fourth belt pulley is rotationally connected above the front side mounting plate surface, the fourth belt pulley is fixedly connected with the rotating roller, the third belt pulley is in transmission connection with the fourth belt pulley, the scraping plate is fixed on the left side of the top of the fixing frame, the right side of the scraping plate is attached to the surface of the magnetic suction roller and is in sliding connection with the magnetic suction roller, the surface above the scraping plate is obliquely arranged, and the collecting box is fixed on the left side of the fixing frame.
A method of operating a battery recycling apparatus, the method comprising the steps of:
A: after a battery to be recovered is placed above a screening lifting table by a worker, the worker can open a first motor, the output shaft of the first motor drives a left crushing roller to rotate, the first gears on the left side and the right side are meshed, so that the crushing rollers on the two sides rotate in opposite directions, the first gears on the right side drive the first conical gears to rotate, the second conical gears drive a threaded rod below to rotate, a threaded sleeve moves upwards on the surface of the threaded rod, a lifting frame is driven by a connecting rod to lift, the lifting frame drives the screening lifting table to move upwards, at the moment, a guide wheel on the surface of the lifting frame rolls on the surface of a guide plate, the guide plate is waved, the screening lifting table can shake forwards and backwards in the lifting process, the connecting rod contracts and stretches, the screening lifting table screens the battery on the surface of the screening lifting table in the forward and backward shaking process, and then removes other impurities mixed between the batteries, the impurities penetrate through the screening lifting table to fall into a waste box, after the screening lifting table is lifted to a certain height, the small-sized output shaft on the two sides of the working table is driven by the worker to lift the lifting frame, the small-sized output shaft on the two sides of the working table is pushed by the working table to move upwards, and the battery is pushed to move the small-sized output shaft to move the battery to the grinding roller to the inner side of the battery, and the grinding roller is pushed to crush the battery shell to move, and the battery shell is crushed by the grinding roller is pushed to move to the grinding frame, and the battery is pushed to move to the inside the grinding roller to be mounted to the surface and then move the grinding roller to be crushed;
B: after the battery is crushed through the crushing roller, the crushed battery directly enters the inside of the separation box through the discharge pipe, the battery falls on the surface of the filter plate, a second motor at the rear is opened by a worker, an output shaft of the second motor drives a first belt pulley to rotate, the second belt pulley at the upper part is enabled to rotate through a belt, a first rotary rod in the separation box rotates, a pressing plate is pushed to descend in the rotation of a cam, a spring is stretched, the pressing plate and the filter plate are matched to press the crushed battery, electrolyte or other solvents in the battery are extruded, further solid-liquid separation treatment is carried out on the battery, solid waste of the battery falls above the filter plate, liquid waste of the battery passes through the filter plate and enters the lower part of the separation box, at the moment, the worker adds an acid-base regulator through a dosing pipe, the pH value of waste liquid is adjusted to be neutral or a proper range, corrosiveness to the environment is reduced, the output shaft of the second motor drives a second rotary rod to rotate, and a stirring paddle can fully mix the battery liquid waste and the regulator in the separation box, and further solid-liquid separation operation of the battery is completed;
C: after the solid-liquid separation of the battery is completed by the staff, the sealing door at the left side of the separating box is opened by the staff, then the battery solid waste on the surface of the filter plate is removed by the staff by using a tool, the battery solid waste slides to the upper part of the conveying belt through the stripper plate, at the moment, the third motor is opened by the staff, the third belt pulley at the front side of the fixing frame rotates, the fourth belt pulley synchronously rotates through the belt, the fourth belt pulley drives the rotating roller to rotate, the flexible clamping block is removed from the inside of the clamping groove, the flexible clamping block continuously moves out of the clamping groove and enters the clamping groove again along with the continuous rotation of the rotating roller, the whole rotating roller is tremble, the limiting block shakes in the inside of the limiting groove, the whole tremble plate shakes, and after the conveying belt moves the battery solid waste which is subjected to the solid-liquid separation by extrusion to the lower part of the rotating roller, the vibration plate can drag up the battery solid waste, and the vibration plate can vibrate when moving, so that the extruded battery solid waste becomes loose, along with the continuous movement of the vibration plate, the loose battery solid waste can drop above the conveyor belt again and move to the lower part of the magnetic suction roller, iron parts in the battery solid waste are sucked out, the iron parts are adsorbed on the surface of the magnetic suction roller, along with the continuous rotation of the magnetic suction roller, the iron parts on the surface of the magnetic suction roller can be scraped off by the scraping plate, then the recyclable battery iron parts can slide into the collecting box, the primary recycling of batteries is completed, along with the continuous leftward movement of the battery solid waste, after the battery solid waste moves to the upper part of the eddy current magnetic separation roller, nonferrous metals in the battery solid waste can be pushed out from the battery solid waste, and the shielding plate can block flying nonferrous metals, nonferrous metal can drop in the inside left side of box that gathers materials, and the solid waste material of remaining battery can drop to the inside right side of box that gathers materials, and the division board of box that gathers materials inside then can separate them to accomplish the recovery processing operation to the battery.
Compared with the prior art, the invention has the following beneficial effects:
The device has the advantages that the device has an automatic material lifting function, the batteries can be screened in the material lifting process, other impurities except the batteries are effectively screened out, the manual operation is reduced, the working efficiency is improved, the labor cost is reduced, the batteries are screened in the material lifting process, the impurities except the batteries are effectively removed, the purity and the efficiency of subsequent treatment are improved, the device realizes the effective separation of solid and liquid by extruding the batteries, and provides convenience for the subsequent treatment, the device also has a stirring function, the waste liquid and the regulator are fully mixed, the treatment and the reutilization of the subsequent waste liquid are facilitated, the environmental pollution is reduced, the device can perform multiple recovery operations of magnetic separation and eddy current separation on the solid waste of the batteries, the resource recovery utilization rate is improved, the multiple recovery modes ensure that various valuable materials can be effectively recovered, and the resource waste is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of another view of the present invention;
FIG. 3 is a schematic perspective view of a mounting shell of the present invention;
FIG. 4 is a schematic perspective view of a material lifting structure in the present invention;
FIG. 5 is a schematic perspective view of a guide structure according to the present invention;
FIG. 6 is a schematic perspective view of a screening lift of the present invention;
FIG. 7 is a schematic perspective view of a separator tank according to the present invention;
FIG. 8 is a cross-sectional view of a separator tank according to the present invention from another perspective;
FIG. 9 is a schematic perspective view of a conveyor belt according to the present invention;
fig. 10 is a perspective view of a tremor structure in accordance with the present invention;
FIG. 11 is an enlarged view of a portion of FIG. 10A in accordance with the present invention;
fig. 12 is a schematic perspective view of a magnetic separation structure according to the present invention.
In the figure: 1. a bottom plate; 2. a mounting shell; 3. a pulverizing roller; 4. a material lifting structure; 41. a support; 42. a first motor; 43. a first gear; 44. a first bevel gear; 45. a second bevel gear; 46. a threaded rod; 47. a thread sleeve; 48. a connecting rod; 49. a lifting frame; 5. a guide structure; 51. a mounting frame; 52. a guide plate; 53. a guide wheel; 6. a sieving lifting table; 7. a waste bin; 8. a discharge pipe; 9. a separation box; 10. a filter plate; 11. an extrusion structure; 111. an extrusion plate; 112. a first rotating lever; 113. a spring; 114. a cam; 12. a stirring structure; 121. a second motor; 122. a first pulley; 123. a second pulley; 124. a second rotating lever; 125. stirring paddles; 13. a dosing tube; 14. sealing the door; 15. a stripper plate; 16. a conveyor belt; 17. tremble structure; 171. a rotating roller; 172. a mounting plate; 173. a clamping groove; 174. a flexible clamping block; 175. a fixed block; 176. a vibration plate; 18. magnetic separation structure; 181. a fixing frame; 182. a third motor; 183. a magnetic suction roller; 184. a third pulley; 185. a fourth pulley; 186. a scraper; 187. a collection box; 19. eddy current magnetic separation roller; 20. a collection box; 21. a small cylinder; 22. a moving rack; 23. a pushing plate; 24. a limit groove; 25. a limiting block; 26. a shielding plate; 27. a partition plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, a battery recycling device and operating method, including a bottom plate 1, a right side of a top of the bottom plate 1 is fixed with a mounting shell 2, left and right sides above an inner wall of the mounting shell 2 are both rotatably connected with a crushing roller 3, front and rear sides of the mounting shell 2 are provided with a material lifting structure 4, front and rear sides of the mounting shell 2 and right sides of the material lifting structure 4 are provided with a guiding structure 5, a screening lifting table 6 is slidingly connected below the right side of the mounting shell 2, a waste box 7 is penetrated on the right side of the screening lifting table 6, the waste box 7 is slidingly connected with an inner wall of the screening lifting table 6, a discharging pipe 8 is communicated below the left side of the mounting shell 2, a separation box 9 is fixed above the bottom plate 1, the left side of the discharging pipe 8 is communicated with a surface of the separation box 9, a filter plate 10 is fixed in the middle of the inner wall of the separation box 9, an extrusion structure 11 is movably connected above the filter plate 10, the invention discloses a separator, which is characterized in that a stirring structure 12 is arranged at the rear side of a separating box 9, a dosing tube 13 is communicated with the left side of the front side of the separating box 9, a sealing door 14 is arranged above the left side of the separating box 9, a discharge plate 15 is fixed below the sealing door 14, a conveyor belt 16 is fixed at the left side of the top of a bottom plate 1, a tremble structure 17 is fixed at the right side above the conveyor belt 16, a magnetic separation structure 18 is fixed at the left side above the conveyor belt 16, an eddy current magnetic separation roller 19 is arranged at the left side inside the conveyor belt 16, an aggregate box 20 is arranged at the left side of the bottom of the conveyor belt 16, a shielding plate 26 is fixed at the left side of the top of the aggregate box 20, a partition plate 27 is fixed at the middle part of the inner wall of the aggregate box 20, the automatic material lifting function reduces manual operation, work efficiency is improved, labor cost is reduced, the battery is screened in the material lifting process, impurities outside the battery are effectively removed, purity and efficiency of subsequent treatment are improved, the device is used for extruding the battery, effective solid-liquid separation is achieved, convenience is provided for subsequent treatment, the device is further provided with a stirring function, waste liquid and a regulator are fully mixed, subsequent waste liquid treatment and recycling are facilitated, environmental pollution is reduced, the device can conduct magnetic separation and eddy current separation on solid waste of the battery, multiple recovery operation is achieved, resource recovery utilization rate is improved, various valuable materials can be effectively recovered through multiple recovery modes, and resource waste is reduced.
The material lifting structure 4 comprises a supporting table 41, a first motor 42, a first gear 43, a first conical gear 44, a second conical gear 45, a threaded rod 46, a threaded sleeve 47, a connecting rod 48 and a lifting frame 49, wherein the supporting table 41 is bolted above the front side of the installation shell 2, the first motor 42 is fixed at the top of the supporting table 41, an output shaft of the first motor 42 penetrates into the installation shell 2 and is fixedly connected with the left crushing roller 3, the first gear 43 is respectively connected in a rotating manner to the left and right sides of the front and back side surfaces of the installation shell 2, the first motor 42 penetrates through the first gear 43 on the front left side of the bottom plate 1 and is fixedly connected with the first gear 43, the first gear 43 is respectively fixedly connected with the front and back ends of the crushing roller 3 in the installation shell 2, the first gears 43 on the left and right sides are meshed, the first conical gear 44 is fixed on the surface of the right side of the first gear 43, the second conical gear 45 is meshed with one side of the first conical gear 44, the threaded rod 46 is rotatably connected to the front and rear sides of the top of the bottom plate 1, the top end of the threaded rod 46 is fixedly connected with the bottom of the second conical gear 45, the threads on the surface of the threaded rod 46 are reciprocating threads, the threaded sleeve 47 is in threaded connection below the surface of the threaded rod 46, the connecting rod 48 is fixed on the surface of one side of the threaded sleeve 47, the lifting frame 49 is bolted to the front and rear sides of the screening lifting table 6, the other end of the connecting rod 48 is bolted to the surface of the lifting frame 49, when the first motor 42 is opened, the first motor 42 drives the left first gear 43 to rotate, the first gears 43 on the two sides rotate in opposite directions so as to crush the battery by the crushing roller 3, the first conical gear 44 drives the second conical gear 45 to rotate so as to rotate the threaded rod 46 below, the threaded sleeve 47 on the surface of the threaded rod 46 drives the lifting frame 49 to move up and down through the connecting rod 48, and then the height of the screening lifting table 6 is adjusted to lift the battery.
The guide structure 5 comprises a mounting frame 51, a guide plate 52 and guide wheels 53, wherein the mounting frame 51 is bolted to the front side and the rear side of the mounting shell 2, the mounting frame 51 is integrally arranged in an L shape, the guide plates 52 are fixed on the surface of one side of the mounting frame 51, the guide plates 52 are integrally arranged in a wave shape, the guide wheels 53 are fixed on the surface of one side of the lifting frame 49, the guide wheels 53 are in contact with the surface of the guide plates 52 and are in rolling connection with the guide plates 52, the connecting rods 48 are telescopic rods, when the lifting frame 49 drives the screening lifting table 6 to lift up and down, the guide wheels 53 roll on the surface of the guide plates 52, the guide wheels 53 roll along with the fluctuation of the guide plates 52, so that the screening lifting table 6 shakes back and forth, the connecting rods 48 stretch out and the screening lifting table 6 shakes in the up-down lifting process, and then the batteries are screened, and impurities except the batteries are effectively screened.
The top of both sides all is fixed with small-size cylinder 21 around screening elevating platform 6, and the right-hand member of small-size cylinder 21 output shaft all is fixed with and removes frame 22, and the right side of screening elevating platform 6 top slides and is connected with pushing plate 23, and the one side of removing frame 22 and pushing plate 23 fixed surface are connected, after screening elevating platform 6 rises to suitable height, the staff can open small-size cylinder 21, and then makes and removes frame 22 promotion pushing plate 23 removal, and pushing plate 23 alright directly push the battery of screening elevating platform 6 surface inside the installation shell 2, smash the operation through crushing roller 3.
The extrusion structure 11 includes extrusion plate 111, first rotary rod 112, spring 113 and cam 114, extrusion plate 111 sliding connection is in the top of separator box 9 inner wall, first rotary rod 112 rotates the top of connecting at the separator box 9 inner wall, spring 113 fixes the four corners at extrusion plate 111 top respectively, and the top of spring 113 and the top fixed connection of separator box 9 inner wall, cam 114 is fixed in the front and back both sides on first rotary rod 112 surface, when the rotation of first rotary rod 112 of top, the cam 114 on first rotary rod 112 surface can promote the extrusion plate 111 of below to descend, extrusion plate 111 descends and is close to filter 10, and then extrude the battery behind the filter 10 surface crushing, spring 113 is stretched, along with the rotation of cam 114 and the flexible of spring 113 for extrusion plate 111 reciprocates from top to bottom, extrude the battery through extrusion plate 111, improve solid-liquid separation effect.
The stirring structure 12 comprises a second motor 121, a first belt pulley 122, a second belt pulley 123, a second rotary rod 124 and a stirring paddle 125, wherein the second motor 121 is fixed below the back surface of the separation tank 9, the first belt pulley 122 is fixed on the surface of an output shaft of the second motor 121, the second belt pulley 123 is rotationally connected above the back surface of the separation tank 9, the rear end of the first rotary rod 112 penetrates through the outer side of the separation tank 9 and is fixedly connected with the second belt pulley 123, the first belt pulley 122 is in transmission connection with the second belt pulley 123 through a belt, the second rotary rod 124 is rotationally connected below the inner wall of the separation tank 9, the rear end of the second rotary rod 124 penetrates through the outer side of the separation tank 9 and is fixedly connected with the output shaft of the second motor 121, the stirring paddle 125 is fixed on the surface of the second rotary rod 124, when a worker opens the second motor 121, the first belt pulley 122 on the surface of the output shaft of the second motor 121 drives the second belt pulley 123 to rotate, the second belt pulley 123 below the first rotary rod 112 rotates, the second rotary rod 124 also starts to rotate, the battery 125 below the separation tank 9 can be conveniently connected with the second belt pulley 123 through a belt, the battery and the battery under the battery can be fully mixed with the waste liquid agent through a stirring tube 13.
The tremble structure 17 includes rotatory roller 171, mounting panel 172, draw-in groove 173, flexible fixture block 174, fixed block 175 and tremble board 176, rotatory roller 171 sets up the right side above conveyer belt 16, the mounting panel 172 is fixed in the front and back both sides of conveyer belt 16, and rotatory roller 171 rotates with the mounting panel 172 of front and back both sides and is connected, the draw-in groove 173 is offered in the top of mounting panel 172 opposite side surface, and draw-in groove 173 is annular distribution, flexible fixture block 174 is fixed in the front and back both sides of rotatory roller 171, and flexible fixture block 174 is annular distribution, flexible fixture block 174 and the inner wall joint of draw-in groove 173, the four sides in front and back are fixed in rotatory roller 171 surface to the fixed block 175, tremble board 176 sliding connection is between fixed block 175, conveyer belt 16 is carrying out the battery solid waste, and rotatory roller 171 takes place rotatoryly, and after the flexible fixture block 174 gets into draw-in the inside of draw-in groove 173 again for rotatory roller 171 wholly takes place tremble, tremble board 176 takes place tremble, tremble board 176 takes out back battery solid waste through vibration, make battery solid waste become loose work after the battery solid waste, so that follow-up work is retrieved.
The limiting groove 24 is formed in the surface of the fixed block 175, the limiting blocks 25 are fixed to one sides of the front and rear sides of the vibration plate 176, the limiting blocks 25 are located in the limiting groove 24 and are slidably connected with the inner wall of the limiting groove 24, and after the rotating roller 171 vibrates, the limiting blocks 25 slide in the limiting groove 24, so that the whole vibration plate 176 shakes.
The magnetic separation structure 18 includes mount 181, the third motor 182, the magnetic absorption roller 183, third belt pulley 184, the fourth belt pulley 185, scraper blade 186 and collection box 187, the left side above conveyer belt 16 is fixed to the mount 181, the back at the mount 181 is fixed to the third motor 182, and the output shaft of third motor 182 runs through the mount 181 and extends to the inside of mount 181, the magnetic absorption roller 183 rotates the inside of connecting at the mount 181, and the output shaft of third motor 182 and magnetic absorption roller 183 fixed connection, the front side at the mount 181 is connected in the third belt pulley 184 rotation, and fixed connection between third belt pulley 184 and the magnetic absorption roller 183, the top at the front side mounting panel 172 surface is rotated to the fourth belt pulley 185, and fixed connection between fourth belt pulley 185 and the rotatory roller 171, the left side at the top of mount 181 is fixed to scraper blade 186, and the right side laminating at the surface of magnetic absorption roller 183 and with the magnetic absorption roller 183 sliding connection, the surface of scraper blade 186 top is the slope setting, collection box 187 is fixed in the left side at the mount 181, when the motor 184 is rotated to the third belt pulley 184, the iron belt pulley 185 can make the iron belt 185 rotate the top the front side can make the iron belt pulley 185 rotate to the rear side can the rear side and make the iron belt pulley 183 rotate, and then the magnetic absorption roller 183 can rotate the inner side can the waste material can rotate, and make the iron belt drum 183 rotate the following the front side can rotate, and then the magnetic absorption roller 183 rotates the inner side can make the waste material can rotate the waste material.
A method of operating a battery recycling apparatus, the method comprising the steps of:
A: after a battery to be recovered is placed above the sieving lifting table 6 by a worker, the worker can open the first motor 42, and then the output shaft of the first motor 42 drives the left crushing roller 3 to rotate, as the first gears 43 on the left side and the right side are meshed, the crushing rollers 3 on the two sides rotate in opposite directions, the first gear 43 on the right side drives the first conical gear 44 to rotate, the second conical gear 45 drives the threaded rod 46 below to rotate, the threaded sleeve 47 moves upwards on the surface of the threaded rod 46, the lifting frame 49 is driven to lift through the connecting rod 48, the lifting frame 49 drives the sieving lifting table 6 to move upwards, at the moment, the guide wheels 53 on the surface of the lifting frame 49 roll on the surface of the guide plate 52, and as the guide plate 52 is waved, the sieving lifting table 6 can shake forwards and backwards in the process, the connecting rod 48 can shrink and stretch, and then the batteries on the surface of the sieving lifting table 6 can screen other impurities between the batteries, the impurities penetrate through the sieving lifting table 6 to drop to the inner part of the sieving box 6, the batteries 21 is pushed to move to the small size, and the small size is pushed to the inner side of the battery shell 23, and the small size is pushed to move to the small size of the battery 23, and the small size is pushed to move to the small size is pushed to the inner side of the sieving table 23, and the battery is completely crushed by the small size is pushed to move the small size and the battery 23 is pushed to move to the small size and the small size is pushed to the small size to be 21 to be pushed to the inside the battery 23;
B: after the battery is crushed through the crushing roller 3, the crushed battery directly enters the inside of the separation box 9 through the discharge pipe 8, the battery falls on the surface of the filter plate 10, a worker opens a second motor 121 at the rear, an output shaft of the second motor 121 drives a first belt pulley 122 to rotate, a second belt pulley 123 at the upper part rotates through a belt, a first rotating rod 112 in the separation box 9 rotates, a pressing plate 111 is pushed to descend in the rotation of a cam 114, a spring 113 is stretched, the pressing plate 111 and the filter plate 10 are matched to press the crushed battery, electrolyte or other solvents in the battery are extruded, further solid-liquid separation treatment is carried out on the battery, solid waste of the battery falls above the filter plate 10, liquid waste of the battery passes through the filter plate 10 and enters the lower part of the separation box 9, at the moment, the worker adjusts the pH value of waste liquid to be neutral or a proper range through a chemical adding pipe 13, the output shaft of the second motor 121 drives a second rotating rod 124 to rotate, and the stirring paddle 125 can fully mix the battery liquid waste in the separation box with the regulator, and the solid-liquid waste of the battery is fully separated;
C: after the solid-liquid separation of the battery is completed by the staff, the sealing door 14 at the left side of the separating box 9 is opened by the staff, then the battery solid waste on the surface of the filter plate 10 is removed by the staff by using a tool, the battery solid waste slides down to the upper side of the conveyor belt 16 through the stripper plate 15, at this time, the third motor 182 is opened by the staff, the third belt pulley 184 at the front side of the fixing frame 181 rotates, the fourth belt pulley 185 synchronously rotates through the belt, the fourth belt pulley 185 drives the rotating roller 171 to rotate, the flexible clamping block 174 is removed from the inside of the clamping groove 173, the flexible clamping block 174 is continuously removed from the inside of the clamping groove 173 and enters the clamping groove 173 again along with the continuous rotation of the rotating roller 171, the whole of the rotating roller 171 shakes, the limiting block 25 shakes in the inside of the limiting groove 24, the whole of the shaking plate 176, when the conveyor belt 16 moves the battery solid waste subjected to the extrusion solid-liquid separation below the rotating roller 171, the vibration plate 176 drags up the battery solid waste, the vibration plate 176 vibrates during movement, so that the extruded battery solid waste becomes loose, along with the continuous movement of the vibration plate 176, the loose battery solid waste falls above the conveyor belt 16 again and moves below the magnetic suction roller 183, the iron component in the battery solid waste is sucked out, the iron component is adsorbed on the surface of the magnetic suction roller 183, along with the continuous rotation of the magnetic suction roller 183, the scraper 186 scrapes off the iron component on the surface of the magnetic suction roller 183, then the recyclable battery iron component slides into the collecting box 187, the initial recovery of the battery is completed, along with the continuous movement of the battery solid waste to the left side, the battery solid waste moves above the eddy current magnetic separation roller 19, the nonferrous metal in the battery solid waste is pushed out from the battery solid waste, the shielding plate 26 can block the flying nonferrous metal, the nonferrous metal can drop to the left side in the collecting box 20, the rest battery solid waste can drop to the right side in the collecting box 20, and the partition plate 27 in the collecting box 20 can separate the nonferrous metal to finish the recycling operation of the battery.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
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