Silicon wafer sorting equipment and control system thereof
Technical Field
The invention relates to the technical field of silicon chip sorting, in particular to silicon chip sorting equipment and a control system thereof.
Background
Silicon wafers are widely used as important industrial raw materials in the production and manufacture of solar cells, circuit boards and other products. Therefore, the quality of the silicon wafer needs to be strictly controlled before the silicon wafer is produced and delivered, so as to ensure the quality of products such as solar cells, circuit boards and the like manufactured by the silicon wafer.
The traditional silicon wafer sorting machine can only finish single-column conveying generally, automatic continuous operation is not formed between conveying and detecting links, production efficiency is low, in the prior art, an automatic alternating double-rail silicon wafer sorting and feeding machine is provided in Chinese patent literature with publication number CN115565922A, two parallel single-rail conveyor belts are adopted on an operation table, one ends of the two single-rail conveyor belts are respectively provided with a group of main feeding frames and auxiliary feeding frames with opposite positions, flower baskets for loading silicon wafers are respectively arranged in the main feeding frames and the auxiliary feeding frames, and a turnover assembly for driving the two groups of main feeding frames and the auxiliary feeding frames to independently rotate is further arranged on the operation table. However, in the actual production process, compared with the inserting piece type silicon wafer material box, the stacking type silicon wafer material box has higher efficiency, the efficiency is influenced by the need of positioning in the inserting piece type silicon wafer material box process, and the material box after the box is packaged is recovered in a troublesome manner, so that continuous production of flowing pieces, box packaging, full material box transferring and empty material box backflow can not be formed with the whole equipment.
Disclosure of Invention
According to the technical problem to be solved, the silicon wafer sorting equipment and the control system thereof are provided, the silicon wafers subjected to solar simulation test are automatically fed according to grades, all mechanical movement structures of the whole machine are driven by a motor or an electric cylinder controlled by a PLC and a circuit system, and all actions are orderly and stable, accurate and rapid, simple and easy to operate, safe and stable.
In order to achieve the above purpose, the invention discloses silicon wafer sorting equipment which comprises two synchronous belt assemblies arranged in a frame assembly in parallel, wherein traveling arms and trolley assemblies are respectively arranged on the upper side and the lower side of the synchronous belt assemblies, supporting bars fixed on the frame assembly are arranged above the trolley assemblies, material boxes symmetrically arranged on the two sides of the synchronous belt assemblies are arranged on the supporting bars, the bottoms of the traveling arms are connected with sucking disc assemblies corresponding to the material boxes, the input end of the synchronous belt assemblies is connected with a conveying assembly through a turntable mechanism, the side surface of the input end of the synchronous belt assemblies is provided with a paper feeding material box assembly, isolation paper is provided in the paper feeding material box assembly for separating silicon wafers in the material boxes, a paper taking module assembly arranged on the frame assembly is correspondingly arranged above the paper feeding material box assembly, and a material box transfer machine is arranged at the tail end of the synchronous belt assembly.
Further, the input end of conveying assembly is provided with rotating assembly, and conveying assembly comprises the double guide rail that sets up side by side and all is used for carrying the silicon chip, and single double guide rail comprises at least three group's long guide rail respectively, and every group long guide rail is driven by independent step motor, and conveying assembly center is provided with the splint support of installing on rack assembly, and the photoelectric assembly is installed to splint support top correspondence double guide rail, and splint support below is provided with the splint fixed column that is located long guide rail both sides.
Still further, go up paper magazine subassembly and constitute by three at least group's magazine jacking subassembly, the magazine jacking subassembly includes the drawer type blowing magazine that the subassembly set up on the hold-in range and sets up the elevating platform at drawer type blowing magazine top, two sets of paper outlets have been seted up at drawer type blowing magazine top, the elevating platform is including installing the bottom plate on drawer type blowing magazine, the position that the bottom plate corresponds the paper outlet is provided with the carton, go up the carton and cup joint on the gag lever post of perpendicular to bottom plate, go up the carton all around and all be provided with the blend stop subassembly, blend stop subassembly surface is provided with the wear-resisting sticky tape, go up the blowing mouth towards last carton center is installed respectively to the carton corner position, the magazine jacking subassembly bottom is provided with servo motor driven electric jar.
Still further, go up paper feed box subassembly and set up three groups at least, every group goes up paper feed box subassembly top and all corresponds to be provided with gets paper module subassembly, gets paper module subassembly and just sets up the paper module of getting in last paper feed box subassembly top including perpendicular to hold-in range subassembly, gets paper module side swing joint and has the paper module of getting that corresponds the paper box setting, gets paper module and includes two connecting plates of being connected with the cylinder output, installs four vacuum organ suction nozzles on every connecting plate, and the gas blowing pipe buffer bracket is installed to vacuum organ suction nozzle side.
Furthermore, guide wheels are arranged on the side face and the top of the belt of the synchronous belt assembly, and a clamping block structure for placing silicon wafers is arranged on the surface of the belt of the synchronous belt assembly.
Still further, the dolly subassembly is including being located the X axle module that synchronous belt assembly syntropy set up of frame subassembly bottom, X axle module side-mounting has X axle tow chain, X axle module top is provided with the Y axle module with X axle module vertically, Y axle tow chain and Y axle guide rail are installed respectively to Y axle module both sides, Y axle module side is connected with X axle tow chain expansion end, Z axle module is installed at Y axle module top, Z axle module top install with X axle module parallel arrangement's conveying bottom plate, the magazine has been placed on the conveying bottom plate.
Still further, the walking arm includes the material module of getting that sets up perpendicularly with the hold-in range subassembly, and two sets of hold-in ranges are vertically installed to get in the material module, are provided with the slide rail subassembly between the belt of hold-in range and are connected with first walking arm subassembly, second walking arm subassembly respectively, and first walking arm subassembly and second walking arm subassembly top are connected with the expansion end that sets up two parallel drag chains at getting material module top respectively through the drag chain fixed plate, and the slide rail subassembly bottom is installed through belt clamp plate and hold-in range cooperation, and the slide rail subassembly side is connected with the sucking disc subassembly through the fixed plate.
The invention also discloses a control system of the silicon wafer sorting equipment, which comprises the following steps:
S1, carrying out sheet flowing by a conveying assembly, adsorbing a silicon wafer by a rotating assembly to finish reversing action, triggering double-guide-rail movement and a board-requiring signal of the conveying assembly, resetting the board-requiring signal after the double-guide-rail movement is finished, and finishing sheet flowing;
s2, detecting the position of the silicon wafer by a photoelectric assembly at the supporting position of the clamping plate, triggering the clamping plate fixing column to center the silicon wafer in an open state, and conveying the silicon wafer forwards by the double guide rails and moving the silicon wafer onto the synchronous belt assembly through the turntable mechanism;
S3, a sensor at a sucker at the bottom of the walking arm simultaneously detects whether a silicon wafer and a material box on the synchronous belt assembly are in place or not, the walking arm is triggered to adsorb the silicon wafer after the requirement is met, the silicon wafer is moved to the position above a designated material box, the sucker breaks vacuum, the material box is counted, if the material box is full, the material box is marked, and the walking arm is triggered to reset;
S4, after the trolley component detects the full-box marking signal, the full-box is moved to the appointed full-box coordinate position through the X-axis module and the Y-axis module, the Z-axis module is lifted, the full-box is taken down after the full-box is in place, the full-box is moved to the waiting position and is emptied, the X-axis module and the Y-axis module of the trolley component are triggered to move to the butt joint position of the box transfer machine after the action is completed, the full-box is fed into the box transfer machine by the conveying bottom plate, and the empty-box is returned to the conveying bottom plate after the silicon wafer in the full-box is taken.
Compared with the prior art, the invention has the beneficial effects that: the invention discloses silicon wafer sorting equipment and a control system thereof, wherein a double-guide-rail synchronous belt assembly is used for conveying silicon wafers, a double-walking-arm structure is used for conveying the silicon wafers to be boxed, so that silicon wafer boxing efficiency is greatly improved, meanwhile, a newly added upper paper magazine assembly is used for placing isolation paper on the surface of each silicon wafer, silicon wafer adhesion in a magazine is avoided, recovery of a full magazine and an empty magazine is realized through a trolley assembly, and continuous production of wafer flowing, boxing, full magazine transferring and empty magazine backflow with the whole equipment is realized.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of the overall structure of the frame assembly of the present invention.
Fig. 2 is a schematic view of a conveyor assembly according to the present invention.
Fig. 3 is a schematic view of the splint support according to the present invention.
Fig. 4 is a schematic diagram of a timing belt assembly of the present invention.
Fig. 5 is a schematic view of the installation positions of the paper feeding box assembly and the paper taking module assembly according to the present invention.
Fig. 6 is a schematic view of the upper paper magazine assembly of the present invention.
Fig. 7 is a schematic view of a paper fetching assembly according to the present invention.
Fig. 8 is a schematic view of a walking arm of the present invention.
Fig. 9 is a schematic view of a cart assembly of the present invention.
Fig. 10 is a schematic view of a cartridge of the present invention.
FIG. 11 is a flow chart of a control system of the present invention.
Fig. 12 is a flow chart of the streaming sheet operation of the present invention.
Fig. 13 is a flowchart of the splinting operation of the present invention.
Fig. 14 is a flow chart of the traveling arm operation of the present invention.
Fig. 15 is a flowchart of the operation of the cart according to the present invention.
In the figure: 1 is a conveying component; 11 is a rotating assembly; 12 is a double guide rail; 13 is a splint support; 131 is a splint fixing column; 14 is an optoelectronic component; 2 is a turntable mechanism; 3 is a synchronous belt assembly; 31 is a guide wheel; 32 is a clamping block structure; 4 is an upper paper box component; 41 is a drawer type paper discharging material box; 42 is a bottom plate; 43 is an upper paper box; 44 is a stop bar; 45 is a barrier strip assembly; 46 is an air tap; 47 is an electric cylinder; 5 is a paper taking module component; 51 is a paper taking module; 52 is a paper take-out assembly; 521 is a cylinder; 522 is a connecting plate; 523 is a vacuum organ nozzle; 524 is a cushion bracket of the air blowing pipe; 6 is a walking arm; 61 is a material taking module; 62 is a synchronous belt; 63 is a slide rail assembly; 64 is a first walking arm assembly; a second walking arm assembly 65; 66 is a drag chain; 67 is a suction cup assembly; 7 is a trolley component; 71 is an X-axis module; 72 is an X-axis drag chain; 73 is a Y-axis module; 74 is a Y-axis drag chain; 75 is a Z-axis module; 76 is a transfer floor; 8 is a supporting bar; 9 is a material box; 91 is a cartridge body; 92 is an inner liner.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In one embodiment of the application, as shown in fig. 1 and 11, a supporting bar 8 fixed on a frame component is arranged above a trolley component 7, a material box 9 symmetrically arranged at two sides of a synchronous belt component 3 is arranged on the supporting bar 8, the bottom of a traveling arm 6 is connected with a sucker component 67 corresponding to the material box 9, the input end of the synchronous belt component 3 is connected with a conveying component 1 through a turntable mechanism 2, the turntable mechanism 2 sucks and conveys silicon wafers on a double guide rail 12 of the conveying component 1 onto a clamping block structure 32 of the synchronous belt component 3 in a rotating way, the efficiency is improved, an upper paper material box component 4 is arranged at the side surface of the input end of the synchronous belt component 3, isolation paper is provided in the upper paper material box component 4 for separating the silicon wafers in the material box 9, a material box taking module 5 arranged above the upper paper material box component 4 correspondingly, a material box machine is arranged at the tail end of the synchronous belt component 3, as a preferred embodiment of the application, the traveling arm 6 is provided with 20 groups, three material box 9 are respectively arranged at two sides of the synchronous belt component 3, the equipment can simultaneously lift the box 120, the material box is fully loaded with the silicon wafers in the box, and the material box is fully loaded in the empty box, and the material box is fully loaded on the surface of the silicon wafer box, and the material box is fully loaded on the empty, and the material box is fully loaded on the surface of the silicon wafer box is continuously, and the material box is fully loaded and unloaded.
As shown in fig. 2, the input end of the conveying component 1 is provided with a rotating component 11, the conveying component 1 is composed of double guide rails 12 which are arranged in parallel and is used for conveying silicon wafers, a single double guide rail 12 is respectively composed of at least three groups of long guide rails, each group of long guide rails is driven by a separate stepping motor, a clamping plate support 13 which is arranged on the rack component is arranged at the center of the conveying component 1, a photoelectric component 14 is arranged at the top of the clamping plate support 13 corresponding to the double guide rails 12, as shown in fig. 12, in the wafer flowing process, whether the silicon wafers exist between the upstream side and the conveying component 1 is judged by a control system, the uniqueness of the current silicon wafer ID is judged by a sucker of the rotating component, the silicon wafers are placed on the double guide rails 12 after being shifted, meanwhile, the belt pulley of the conveying component 1 is triggered to move and a plate signal is required, the silicon wafers are continuously conveyed to the conveying component by the upstream side, the belt shaft is reset after the movement is completed, the plate signal is required to complete the wafer flowing action is completed, as shown in fig. 3, clamping plate fixing columns 131 which are arranged at the bottom of the clamping plate fixing columns 131 which are arranged at two sides of the long guide rails, damage caused in the positioning process is avoided, as shown in fig. 12, the positioning process is judged, if the position of the silicon wafers are not to be centered by the clamping plate fixing columns 131 is manually, and the position is not triggered by the two sides of the fixing columns which are manually.
As shown in fig. 5 and 6, the upper paper box assembly 4 is composed of at least three groups of box jacking assemblies, the box jacking assemblies comprise drawer type paper box 41 which is perpendicular to the synchronous belt assembly 3 and lifting platforms which are arranged at the tops of the drawer type paper box 41, two groups of paper outlet openings are formed in the tops of the drawer type paper box 41, the lifting platforms comprise a bottom plate 42 which is arranged on the drawer type paper box 41, the positions of the bottom plate 42 corresponding to the paper outlet openings are provided with an upper paper box 43, the two groups of paper outlet openings correspond to the two groups of upper paper boxes 43, two silicon wafers on the synchronous belt assembly 3 can be simultaneously subjected to paper isolation placing operation, the upper paper box 43 is sleeved on a limiting rod 44 which is perpendicularly fixed on the bottom plate 42, barrier strip assemblies 45 are arranged around the upper paper box 43, wear-resistant adhesive tapes are arranged on the surfaces of the barrier strip assemblies 45, air blowing nozzles 46 which face the centers of the upper paper box 43 are respectively arranged at corner positions, the bottom of the box jacking assemblies are prevented from being adhered together, servo motor driven electric cylinders 47 are arranged at the bottoms of the box jacking assemblies, the side face of each box jacking assembly is provided with a light sensing structure, and the light sensing structure is used for detecting whether the light sensing paper is detected at the side of a specific light sensing paper, and the side is detected, and the light sensing paper is detected at the side, and the light sensing structure is detected when the light sensing to be detected, and the light sensing to be detected at the side, and the light sensing position is detected.
As shown in fig. 1 and 7, at least three groups of upper paper box assemblies 4 are arranged, the top of each group of upper paper box assemblies 4 is correspondingly provided with a paper taking module assembly 5, each paper taking module assembly 5 comprises a paper taking module 51 which is perpendicular to the synchronous belt assembly 3 and is arranged above the upper paper box assemblies 4, a synchronous belt and a sliding rail on the inner side of the synchronous belt are arranged in the paper taking module assembly 51, a sliding block meshed with the inner side belt teeth of the synchronous belt is arranged on the sliding rail, the movement of the paper taking module in the horizontal direction is realized through rotation of the synchronous belt, the side surface of the paper taking module 51 is movably connected with a paper taking module 52 which is arranged corresponding to the upper paper box 43, the paper taking module 5 comprises two connecting plates 522 which are connected with the output end of a cylinder 521, four vacuum organ suction nozzles 523 are arranged on each connecting plate 522, and a gas blowing pipe buffer bracket 524 is arranged on the side surface of the vacuum organ suction nozzles 523 to adsorb and place isolation paper in the upper paper box 43 on the surface of a silicon wafer corresponding to the synchronous belt assembly 3, so that the silicon wafer in the material box 9 in subsequent operation is ensured not to be adhered together.
As shown in fig. 4, guide wheels 31 are mounted on the side and top of the belt of the synchronous belt assembly 3, the belt of the synchronous belt assembly 3 is clamped, vertical jumping and left-right deviation are prevented, a clamping block structure 32 for placing silicon wafers is arranged on the surface of the belt of the synchronous belt assembly 3, and the silicon wafers and isolation paper are limited in the clamping block structure.
As shown in fig. 8, the walking arm 6 includes a material taking module 61 vertically arranged with the synchronous belt assembly 3, two groups of synchronous belts 62 are vertically installed in the material taking module 61, a sliding rail assembly 63 is arranged between belts of the synchronous belts 62 and is respectively connected with a first walking arm assembly 64 and a second walking arm assembly 65, tops of the first walking arm assembly 64 and the second walking arm assembly 65 are respectively connected with movable ends of two parallel drag chains 66 arranged at the top of the material taking module 61 through drag chain fixing plates, bottoms of the sliding rail assembly 63 are cooperatively installed with the synchronous belts 62 through belt pressing plates, sides of the sliding rail assembly 63 are connected with a sucking disc assembly 67 through fixing plates, the sucking disc assembly 67 adopts a non-contact bernoulli sucking disc structure, the sides of the sucking disc assembly 67 are further provided with a box sensor for detecting the position of the material box, the two groups of the walking arms are respectively boxing the material boxes 9 at two sides of the synchronous belt assembly 3, and the lifting efficiency is improved, as shown in fig. 14, a control system judges whether silicon wafers are stored on the synchronous belt assemblies 3 corresponding to the walking arms and whether the walking arms are in accordance with the current grade, if the conditions are satisfied and the number of the silicon wafers are not in the state of the same with the number of the silicon wafers, the silicon wafers are not in the state of the silicon wafers, the silicon wafers are completely matched with the silicon wafers, and the silicon wafers are continuously moved to the silicon wafer box-loading system to the silicon wafer loading level, if the silicon wafer loading boxes are completely and the silicon wafer loading boxes are continuously moved to the silicon wafer boxes, and the silicon boxes and the silicon wafer loading boxes are continuously, and the silicon boxes are continuously.
As shown in fig. 9, the trolley assembly 7 comprises an X-axis module 71 which is arranged at the bottom of the frame assembly and is in the same direction as the synchronous belt assembly 3, an X-axis drag chain 72 is arranged on the side surface of the X-axis module 71, a Y-axis module 73 which is perpendicular to the X-axis module 71 is arranged at the top of the X-axis module 71, a Y-axis drag chain 74 and a Y-axis guide rail are respectively arranged on two sides of the Y-axis module 73, the side surface of the Y-axis module 73 is connected with the movable end of the X-axis drag chain 72, a Z-axis module 75 is arranged at the top of the Y-axis module 73, a conveying bottom plate 76 which is arranged in parallel with the X-axis module 71 is arranged at the top of the Z-axis module 75, a material box 9 is placed on the conveying bottom plate 76, a baffle is arranged on the left side of the conveying bottom plate 76, a material box waiting position is used for full material box, as shown in fig. 15, when a material box at the upper supporting bar 8 position is marked by the material box, a control system recognizes the signal, the trolley moves to a designated position through the XY module, the Z-axis module lifts, a material box chip is triggered to descend after the material box data is written into the Z-axis module, the material box falls down, the material box is dropped onto the conveying bottom plate, the material box is made to move to the empty position, the material box is transferred to the empty position by the empty carrier, and the material box is transferred to the empty position by the empty carrier silicon wafer carrier.
As shown in fig. 10, the cartridge 9 includes a cartridge body 91 and an inner liner 92 disposed in the cartridge body 91, so as to prevent the silicon wafer from being damaged during the packaging, and fool-proof marks are disposed on the inner liner 92 and the cartridge body 91.
The points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed; second, relational terms such as first and second, and the like may be used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The above examples are merely illustrative of the present invention and are not meant to limit the scope of the present invention, and all designs that are the same or similar to the present invention are within the scope of the present invention.