CN118851497A - A sewage solid-liquid separation device - Google Patents

A sewage solid-liquid separation device Download PDF

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Publication number
CN118851497A
CN118851497A CN202411311689.XA CN202411311689A CN118851497A CN 118851497 A CN118851497 A CN 118851497A CN 202411311689 A CN202411311689 A CN 202411311689A CN 118851497 A CN118851497 A CN 118851497A
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assembly
separation
pipeline
sewage
separation box
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CN118851497B (en
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徐冰
徐冬武
孟杭川
杜宁
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Hangzhou Chuanye Food Co ltd
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HANGZHOU KANGQIANG WATER TREATMENT EQUIPMENT CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/24Treatment of water, waste water, or sewage by flotation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physical Water Treatments (AREA)

Abstract

The invention provides a sewage solid-liquid separation device, which belongs to the technical field of sewage treatment and comprises a primary sedimentation tank, a first pipeline, a separation box assembly, a second pipeline, a gas collecting assembly, a water supplementing back flushing pipeline, an oil drain pipeline and a PLC control system; two ends of the first pipeline are respectively connected with the primary sedimentation tank and the separation box assembly; the second pipeline, the water supplementing back flushing pipeline and the oil discharging pipeline are respectively connected with the separation box assembly; the sewage containing solid impurities and greasy dirt firstly enters the primary sedimentation tank, is pumped into the separation box assembly after preliminary neutralization and sedimentation, and the greasy dirt in the separation box assembly floats on the surface of the sewage under the continuous impact of airflow, so that the solid particles in the separation box assembly become small. According to the invention, aeration is performed in different areas in the separation box body, so that the air floatation efficiency is improved, the oil stain discharge speed is accelerated by alternately aerating near the two side walls of the separation box body, and the particle size of solids is reduced by utilizing the cutters, so that the sludge treatment difficulty is reduced.

Description

一种污水固液分离装置A sewage solid-liquid separation device

技术领域Technical Field

本发明属于污水处理技术领域,具体涉及一种污水固液分离装置。The invention belongs to the technical field of sewage treatment, and in particular relates to a sewage solid-liquid separation device.

背景技术Background Art

污水处理是指去除水体中的有害物质,对污水进行一系列物理、化学、生物等处理过程,将其中的有害物质去除或转化,使其达到排放或再利用的标准,污水包括生活污水、工业污水和降雨污水,工业污水因为原材料、辅助物料的使用、加工和设备维护等原因,导致工业污水中含有大量的油污,无法直接进行排放或回收利用,需要对其进行净化处理,又由于污水中含有大量的固体杂质,故现有技术中对含有大量油污和固体杂质的污水多采用不同的工序来处理,先处理固体杂质再清除油污或先清理油污再出去固体杂质,导致该类型污水处理设备占地面积大、工序复杂,设备成本高,维修保养极为不便,在气浮过程中多采用定点区域曝气,导致气泡在水体中分布不均匀,靠近曝气区域的部分水体能够充分接触到气泡,而远离曝气区域的水体则缺乏气泡接触,这样会降低整个水体与气泡的接触面积,同时也降低了气泡与悬浮物的接触概率,影响气浮效率,且需要较长的时间来处理油污。Sewage treatment refers to the removal of harmful substances in water bodies. A series of physical, chemical, biological and other treatment processes are carried out on sewage to remove or transform the harmful substances therein so that it meets the standards for discharge or reuse. Sewage includes domestic sewage, industrial sewage and rainfall sewage. Industrial sewage contains a large amount of oil pollution due to the use of raw materials and auxiliary materials, processing and equipment maintenance, etc., and cannot be directly discharged or recycled. It needs to be purified. Since sewage contains a large amount of solid impurities, the existing technology uses different processes to treat sewage containing a large amount of oil pollution and solid impurities. First, the solid impurities are treated and then the oil pollution is removed, or the oil pollution is cleaned and then the solid impurities are removed. As a result, this type of sewage treatment equipment occupies a large area, the process is complicated, the equipment cost is high, and the maintenance is extremely inconvenient. In the flotation process, fixed-point area aeration is often used, resulting in uneven distribution of bubbles in the water body. Part of the water body close to the aeration area can fully contact the bubbles, while the water body far away from the aeration area lacks bubble contact, which will reduce the contact area between the entire water body and the bubbles, and also reduce the contact probability between the bubbles and the suspended matter, affecting the flotation efficiency, and it takes a long time to treat the oil pollution.

公告号为CN117303489A专利文献公开了一种序进式气浮装置,包括有外壳,所述外壳设置有进水口和出水口, 所述外壳靠近其上进水口的一侧安装有曝气机,所述外壳安装有溶气泵,所述外壳固接有与所述溶气泵连通的回流管,所述外壳的内部固接有刮料台、挡板和溢流堰,所述溢流堰靠近所述外壳的出水口,所述外壳固接有电动机, 所述外壳的内部固接有密封壳,所述密封壳的内部安装有电动推杆, 所述电动推杆的伸缩端与所述密封壳滑动连接,所述电动推杆的伸缩端转动连接有推板。该发明通过电动推杆的伸缩端带动推板移动,使推板推动堆积在下层的浮渣,将堆积的浮渣分散,使刮渣板推动浮渣时将全部的浮渣推走。虽然该发明在油污处理方面起到了一定的积极效果,但本发明的油污处理工序复杂,维修保养不便,同时也无法兼顾对大颗粒固体的处理,且定区域曝气,影响气浮效率且需要较长的时间来处理油污。The patent document with the announcement number CN117303489A discloses a sequential air flotation device, including a shell, the shell is provided with a water inlet and a water outlet, an aerator is installed on the side of the shell near the upper water inlet, the shell is installed with an air dissolving pump, the shell is fixedly connected with a reflux pipe connected with the air dissolving pump, the interior of the shell is fixedly connected with a scraper table, a baffle and an overflow weir, the overflow weir is close to the water outlet of the shell, the shell is fixedly connected with a motor, the interior of the shell is fixedly connected with a sealing shell, the interior of the sealing shell is installed with an electric push rod, the telescopic end of the electric push rod is slidably connected with the sealing shell, and the telescopic end of the electric push rod is rotatably connected with a push plate. The invention drives the push plate to move through the telescopic end of the electric push rod, so that the push plate pushes the scum accumulated in the lower layer, disperses the accumulated scum, and pushes away all the scum when the scraper plate pushes the scum. Although the invention has achieved certain positive effects in the treatment of oil pollution, the oil pollution treatment process of the invention is complicated and inconvenient to repair and maintain. It also cannot take into account the treatment of large particles of solids, and the fixed area aeration affects the flotation efficiency and requires a long time to treat the oil pollution.

发明内容Summary of the invention

针对现有技术的不足,本发明的目的在于提供一种污水固液分离装置,有效地解决了现有技术中对含有大量油污和固体杂质的污水多采用不同的工序来处理,先处理固体杂质再清除油污或先清理油污再出去固体杂质,导致气泡在水体中分布不均匀,靠近曝气区域的部分水体能够充分接触到气泡,而远离曝气区域的水体则缺乏气泡接触,这样会降低整个水体与气泡的接触面积,同时也降低了气泡与悬浮物的接触概率,影响气浮效率,且需要较长的时间来处理油污的问题。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a sewage solid-liquid separation device, which effectively solves the problem that in the prior art, sewage containing a large amount of oil and solid impurities is often treated with different processes, first treating the solid impurities and then removing the oil, or first cleaning the oil and then removing the solid impurities, resulting in uneven distribution of bubbles in the water body, part of the water body close to the aeration area can fully contact the bubbles, while the water body far away from the aeration area lacks bubble contact, which will reduce the contact area between the entire water body and the bubbles, and also reduce the contact probability between the bubbles and the suspended matter, affecting the flotation efficiency, and requiring a longer time to treat the oil.

为实现上述目的,本发明提供如下技术方案:一种污水固液分离装置,包括初沉池、第一管道、分离箱组件、第二管道、集气组件、补水反冲洗管道、排油管道和PLC控制系统;所述第一管道的一端与所述初沉池的出口端相连接,所述第一管道的另一端与所述分离箱组件相连接;所述第二管道与所述分离箱组件相连接;所述补水反冲洗管道与所述分离箱组件相连接,所述排油管道与所述分离箱组件相连接;含有固体杂质和油污的污水首先进入所述初沉池内部,经初步中和与沉淀后通过所述第二管道泵入所述分离箱组件的内部,由所述集气组件将增压空气输入所述分离箱组件内部,在气流的持续冲击下,所述分离箱组件内的油污将漂浮在污水表面,所述分离箱组件内的固体颗粒将变小,通过补水反冲洗管道使所述分离箱组件的液位升高,所述分离箱组件内的油污通过所述排油管道排出。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sewage solid-liquid separation device, comprising a primary sedimentation tank, a first pipeline, a separation box assembly, a second pipeline, an air collection assembly, a water replenishment backwashing pipeline, an oil discharge pipeline and a PLC control system; one end of the first pipeline is connected to the outlet end of the primary sedimentation tank, and the other end of the first pipeline is connected to the separation box assembly; the second pipeline is connected to the separation box assembly; the water replenishment backwashing pipeline is connected to the separation box assembly, and the oil discharge pipeline is connected to the separation box assembly; sewage containing solid impurities and oil first enters the primary sedimentation tank, and after preliminary neutralization and precipitation, it is pumped into the interior of the separation box assembly through the second pipeline, and the air collection assembly inputs pressurized air into the interior of the separation box assembly. Under the continuous impact of the airflow, the oil in the separation box assembly will float on the sewage surface, and the solid particles in the separation box assembly will become smaller. The liquid level of the separation box assembly is raised through the water replenishment backwashing pipeline, and the oil in the separation box assembly is discharged through the oil discharge pipeline.

优选地,所述第一管道包括依次相连的第一电磁阀、第一Y型过滤器、第一增压水泵和进液截止阀,所述第二管道包括第二电磁阀和第二Y型过滤器,所述第二Y型过滤器位于所述第二电磁阀的后端。Preferably, the first pipeline includes a first solenoid valve, a first Y-type filter, a first booster pump and a liquid inlet stop valve connected in sequence, and the second pipeline includes a second solenoid valve and a second Y-type filter, and the second Y-type filter is located at the rear end of the second solenoid valve.

优选地,所述分离箱组件包括分离箱箱体、液位传感器、观察窗、第一过滤板组件、第二过滤板组件和第三过滤板组件,所述液位传感器位于所述分离箱箱体的正面并与其连通,所述观察窗位于所述分离箱箱体的正面,所述第一过滤板组件、所述第二过滤板组件和所述第三过滤板组件均位于所述分离箱箱体的内部,所述第一过滤板组件、所述第二过滤板组件和所述第三过滤板组件上均设置有过滤孔和切刀,所述第一过滤板组件和所述分离箱箱体的底部和侧壁形成区域A,所述第一过滤板组件、所述第二过滤板组件和所述分离箱箱体形成区域B,所述第二过滤板组件、所述第三过滤板组件和所述分离箱箱体形成区域C,所述第三过滤板组件与所述分离箱箱体的顶部侧壁形成区域D。Preferably, the separation box assembly includes a separation box body, a liquid level sensor, an observation window, a first filter plate assembly, a second filter plate assembly and a third filter plate assembly, the liquid level sensor is located at the front of the separation box body and is connected thereto, the observation window is located at the front of the separation box body, the first filter plate assembly, the second filter plate assembly and the third filter plate assembly are all located inside the separation box body, the first filter plate assembly, the second filter plate assembly and the third filter plate assembly are all provided with filter holes and cutters, the first filter plate assembly and the bottom and side walls of the separation box body form area A, the first filter plate assembly, the second filter plate assembly and the separation box body form area B, the second filter plate assembly, the third filter plate assembly and the separation box body form area C, and the third filter plate assembly and the top side wall of the separation box body form area D.

优选地,所述分离箱箱体的一侧设置有分离箱进水口,所述分离箱箱体的另一侧设置有分离箱出水口和分离箱补水口,所述分离箱补水口位于所述分离箱出水口的顶部,所述分离箱箱体两侧均设置有分离箱排油口。Preferably, a separation box water inlet is provided on one side of the separation box body, a separation box water outlet and a separation box water replenishment port are provided on the other side of the separation box body, the separation box water replenishment port is located at the top of the separation box water outlet, and separation box oil drain ports are provided on both sides of the separation box body.

优选地,所述集气组件包括集气箱支座组件、第一电动推杆组件、第二电动推杆组件、集气箱组件和气管管道,所述集气箱支座组件包括底座和支撑板,所述支撑板为U型板,所述支撑板位于所述底座顶部并与其固定连接,所述第一电动推杆组件的一端与所述支撑板连接,另一端与所述集气箱组件相连接,所述第二电动推杆组件的一端与所述支撑板连接,另一端与所述集气箱组件相连接,所述集气箱组件位于所述集气箱支座组件的顶部并与其固定连接。Preferably, the gas collecting assembly includes an gas collecting box support assembly, a first electric push rod assembly, a second electric push rod assembly, an gas collecting box assembly and an air pipe, the gas collecting box support assembly includes a base and a support plate, the support plate is a U-shaped plate, the support plate is located on the top of the base and fixedly connected thereto, one end of the first electric push rod assembly is connected to the support plate, and the other end is connected to the gas collecting box assembly, one end of the second electric push rod assembly is connected to the support plate, and the other end is connected to the gas collecting box assembly, the gas collecting box assembly is located on the top of the gas collecting box support assembly and fixedly connected thereto.

优选地,所述集气箱组件包括集气箱箱体、第一端盖组件、第二端盖组件、中隔板组件、抽拉封板、第一活塞杆组件和第二活塞杆组件,所述集气箱箱体的一端连接有所述第一端盖组件,另一端连接有所述第二端盖组件,所述中隔板组件位于所述集气箱箱体的内部中央,所述抽拉封板贯穿所述集气箱箱体的顶板,所述抽拉封板在重力的作用下放置在所述中隔板组件的导向槽内,所述第一活塞杆组件、所述第一端盖组件和所述集气箱箱体形成E腔,所述第一活塞杆组件、所述中隔板组件和所述集气箱箱体形成F腔,所述第二活塞杆组件、所述中隔板组件和所述集气箱箱体形成G腔,所述第二活塞杆组件、所述第二端盖组件和所述集气箱箱体形成H腔。Preferably, the air collecting box assembly includes an air collecting box body, a first end cover assembly, a second end cover assembly, a middle partition assembly, a pull-out sealing plate, a first piston rod assembly and a second piston rod assembly. One end of the air collecting box body is connected to the first end cover assembly, and the other end is connected to the second end cover assembly. The middle partition assembly is located at the inner center of the air collecting box body. The pull-out sealing plate passes through the top plate of the air collecting box body. The pull-out sealing plate is placed in the guide groove of the middle partition assembly under the action of gravity. The first piston rod assembly, the first end cover assembly and the air collecting box body form an E chamber, the first piston rod assembly, the middle partition assembly and the air collecting box body form an F chamber, the second piston rod assembly, the middle partition assembly and the air collecting box body form a G chamber, and the second piston rod assembly, the second end cover assembly and the air collecting box body form an H chamber.

优选地,所述集气箱箱体的正面和背面均开设有气管安装孔,所述抽拉封板的顶部设置有提手,所述第一活塞杆组件包括活塞杆、活塞、垫片和半圆压板,所述活塞杆贯穿所述第一端盖组件,所述活塞杆上设置有限位凹槽,两件所述半圆压板卡合在所述限位凹槽内,螺栓穿过所述半圆压板、所述垫片和所述活塞上对应的螺纹安装孔实现所述第一活塞杆组件的牢固连接。Preferably, air pipe mounting holes are provided on the front and back sides of the air collecting box body, and a handle is provided on the top of the pull-out sealing plate. The first piston rod assembly includes a piston rod, a piston, a gasket and a semicircular pressure plate. The piston rod passes through the first end cover assembly. A limiting groove is provided on the piston rod. The two semicircular pressure plates are engaged in the limiting groove. Bolts pass through the semicircular pressure plate, the gasket and the corresponding threaded mounting holes on the piston to achieve a firm connection of the first piston rod assembly.

优选地,所述气管管道包括第一进气管组件、第二进气管组件、第三进气管组件、第四进气管组件、第一排气管组件、第二排气管组件、第三排气管组件和第四排气管组件,所述第一进气管组件和所述第一排气管组件均与所述集气箱组件的E腔相连通,所述第二进气管组件和所述第二排气管组件均与所述集气箱组件的F腔相连通,所述第三进气管组件和所述第三排气管组件均与所述集气箱组件的G腔相连通,所述第四进气管组件和所述第四排气管组件均与所述集气箱组件的H腔相连通,所述第一排气管组件、所述第二排气管组件、所述第三排气管组件和所述第四排气管组件均伸入所述分离箱箱体的内部。Preferably, the air pipe pipeline includes a first air intake pipe assembly, a second air intake pipe assembly, a third air intake pipe assembly, a fourth air intake pipe assembly, a first exhaust pipe assembly, a second exhaust pipe assembly, a third exhaust pipe assembly and a fourth exhaust pipe assembly, the first air intake pipe assembly and the first exhaust pipe assembly are both connected to the E cavity of the air collecting box assembly, the second air intake pipe assembly and the second exhaust pipe assembly are both connected to the F cavity of the air collecting box assembly, the third air intake pipe assembly and the third exhaust pipe assembly are both connected to the G cavity of the air collecting box assembly, the fourth air intake pipe assembly and the fourth exhaust pipe assembly are both connected to the H cavity of the air collecting box assembly, and the first exhaust pipe assembly, the second exhaust pipe assembly, the third exhaust pipe assembly and the fourth exhaust pipe assembly all extend into the interior of the separation box body.

优选地,所述补水反冲洗管道上设置有补水单向阀和第二增压水泵,所述第二增压水泵位于所述补水单向阀的后端,所述补水反冲洗管道与所述分离箱组件的C区域相连通。Preferably, a water replenishment check valve and a second booster water pump are provided on the water replenishment backwashing pipeline, the second booster water pump is located at the rear end of the water replenishment check valve, and the water replenishment backwashing pipeline is connected to the C area of the separation box assembly.

本发明还提供了一种所述污水固液分离装置的处理方法,该处理方法包括油污分离方法S1和反冲洗方法S2;The present invention also provides a treatment method for the sewage solid-liquid separation device, the treatment method comprising an oil separation method S1 and a backwashing method S2;

其中:油污清理方法S1包括以下步骤:Wherein: the oil pollution cleaning method S1 comprises the following steps:

S11,含有固体杂质和油污的污水首先进入初沉池内部,向其内部加入中和剂并静置一段时间后,大颗粒固体沉积在初沉池底部;S11, sewage containing solid impurities and oil pollution first enters the primary sedimentation tank, and after adding neutralizing agent and standing for a period of time, large solid particles are deposited at the bottom of the primary sedimentation tank;

S12,打开第一电磁阀,启动第一增压水泵,将初沉池内的污水泵入分离箱箱体内,当分离箱箱体内的液位达到液位传感器预设的高位时,停止第一增压水泵的运行并关闭第一电磁阀;S12, open the first solenoid valve, start the first booster pump, pump the sewage in the primary sedimentation tank into the separation box, and when the liquid level in the separation box reaches the high level preset by the liquid level sensor, stop the operation of the first booster pump and close the first solenoid valve;

S13,将抽拉封板放置在中隔板组件后,启动第一电动推杆组件和第二电动推杆组件,使两者同步同向运动,当两者由集气箱组件的E腔向H腔运动时,F腔和H腔内的气体被增压,通过第二排气管组件和第四排气管组件向分离箱箱体进行曝气,当第一电动推杆组件和第二电动推杆组件发生换向时,E腔和G腔内的气体被增压,通过第一排气管组件和第三排气管组件向分离箱箱体进行曝气;S13, after placing the pull-out sealing plate on the middle partition plate assembly, start the first electric push rod assembly and the second electric push rod assembly to make them move synchronously in the same direction. When the two move from the E chamber to the H chamber of the gas collecting box assembly, the gas in the F chamber and the H chamber is pressurized and aerated to the separation box body through the second exhaust pipe assembly and the fourth exhaust pipe assembly. When the first electric push rod assembly and the second electric push rod assembly are reversed, the gas in the E chamber and the G chamber is pressurized and aerated to the separation box body through the first exhaust pipe assembly and the third exhaust pipe assembly.

S14,在上述步骤S13持续曝气过程中,分离箱箱体内污水里面的油污浮在污水的表面,同时污水里面的固体颗粒在气流的冲击下,与过滤板组件的切刀发生碰撞,固体颗粒的粒径减小,在碰撞过程中发生方向的变化,重量较大的固体颗粒向分离箱箱体底部沉积;S14, during the continuous aeration process in the above step S13, the oil in the sewage in the separation box floats on the surface of the sewage, and at the same time, the solid particles in the sewage collide with the cutter of the filter plate assembly under the impact of the airflow, and the particle size of the solid particles is reduced. The direction changes during the collision, and the heavier solid particles are deposited at the bottom of the separation box;

S15,将抽拉封板与中隔板组件分离,此时集气箱组件的F腔和G腔连通,启动第二增压水泵,向分离箱箱体内注水,此时第一电动推杆组件和第二电动推杆组件发生同步同向运动时,当分离箱箱体的水位达到排油管道的高度时,此时第一排气管组件和第四排气管组件交替曝气,能够使分离箱箱体内污水里面的油污快速从分离箱箱体两侧的排油管道排出;S15, separate the pull-out sealing plate from the middle partition assembly, at this time, the F chamber and the G chamber of the air collecting box assembly are connected, start the second booster water pump, and inject water into the separation box body. At this time, the first electric push rod assembly and the second electric push rod assembly move synchronously in the same direction. When the water level of the separation box body reaches the height of the oil discharge pipe, the first exhaust pipe assembly and the fourth exhaust pipe assembly are alternately aerated, so that the oil in the sewage in the separation box body can be quickly discharged from the oil discharge pipes on both sides of the separation box body;

S16,通过观察窗观察到分离箱箱体内污水里面的油污被排出后,关闭第二增压水泵,停止补水;S16, after observing through the observation window that the oil in the sewage in the separation box is discharged, the second booster water pump is turned off and the water replenishment is stopped;

S17,将将抽拉封板重新放置在中隔板组件,打开第二电磁阀,污水进入第二管道,固体杂质留置在第二Y型过滤器内,液体流入指定管道,当分离箱箱体内的液位达到液位传感器预设的低位时,关闭第二电磁阀,停止排水;S17, reposition the pull-out sealing plate on the middle partition assembly, open the second solenoid valve, the sewage enters the second pipe, the solid impurities are retained in the second Y-type filter, and the liquid flows into the designated pipe. When the liquid level in the separation box reaches the preset low level of the liquid level sensor, close the second solenoid valve to stop draining;

S18,重复S12至S17的步骤;S18, repeating steps S12 to S17;

分离箱箱体的底部和各过滤板组件存在污泥的情况下,需采用反冲洗方法S2,该方法包括以下步骤:When there is sludge on the bottom of the separation box and each filter plate assembly, backwashing method S2 is required, which includes the following steps:

S21,在上述S17步骤完成后,在第二电磁阀保持关闭的状态下,使第一电磁阀也处于关闭状态;S21, after the above step S17 is completed, while the second solenoid valve remains closed, the first solenoid valve is also closed;

S22,启动第二增压水泵,向分离箱箱体持续注入高压水;S22, starting the second booster water pump to continuously inject high-pressure water into the separation box body;

S23,在排气管组件气流冲击下,污泥和高压水充分混合;S23, under the impact of airflow on the exhaust pipe assembly, the sludge and high-pressure water are fully mixed;

S24,经过一定的时间后,打开分离箱箱体底部的排污阀,将污泥和水的混合物完全排空后,停止第二增压水泵的运行,并关闭分离箱箱体底部的排污阀。S24, after a certain period of time, open the drain valve at the bottom of the separation box body, and after the mixture of sludge and water is completely emptied, stop the operation of the second booster water pump and close the drain valve at the bottom of the separation box body.

与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明提供的一种污水固液分离装置,通过初沉池、第一管道、分离箱组件、第二管道、集气组件、补水反冲洗管道、排油管道和PLC控制系统的设置,本发明用简洁的装置结构,涵盖初沉、中和、气浮分离、固体破碎、反冲洗一体等多工序,能够有效去除污水中的固体杂质和油污,实现了污水的高效分离处理。(1) The present invention provides a sewage solid-liquid separation device, which includes a primary sedimentation tank, a first pipeline, a separation box assembly, a second pipeline, an air collection assembly, a water replenishment backwashing pipeline, an oil discharge pipeline and a PLC control system. The present invention uses a simple device structure, covers multiple processes such as primary sedimentation, neutralization, flotation separation, solid crushing, and backwashing, and can effectively remove solid impurities and oil stains in sewage, thereby realizing efficient separation and treatment of sewage.

(2)本发明提供的一种污水固液分离装置,通过集气箱组件的结构设置和电动推杆运行的变化,通过插拔抽拉封板,能够在分离箱箱体内不同区域进行曝气,使气泡在水体中分布更均匀,提高了整个水体与气泡的接触面积,同时促使水泡与悬浮物的接触率,使油污能够快速地漂浮在污水的表面,提高了气浮的效率;清理油污时在分离箱箱体的两侧壁附近交替曝气,在气流的冲击下形成环流,两侧的油污会通过排油管道排出,在环流的带动下整个水面表面的油层向两侧移动, 从而加快了油污的排出速度;同时利用过滤板组件上的切刀,当固体杂质随液体被气流持续冲击时,固体杂质被切刀破碎,降低了固体的粒径,为后续污泥的处理降低了难度,通过过滤板组件的设置,固体颗粒与之接触,改变了速度的方向,使油污,固体更易分离。(2) The present invention provides a sewage solid-liquid separation device. Through the structural setting of the air collecting box assembly and the change of the operation of the electric push rod, by plugging and pulling the sealing plate, aeration can be performed in different areas of the separation box body, so that the bubbles are distributed more evenly in the water body, the contact area between the entire water body and the bubbles is increased, and the contact rate between the bubbles and the suspended matter is promoted, so that the oil can float quickly on the surface of the sewage, thereby improving the efficiency of flotation; when cleaning the oil, aeration is alternately performed near the two side walls of the separation box body, and a circulation is formed under the impact of the air flow. The oil on both sides will be discharged through the oil discharge pipe. Driven by the circulation, the oil layer on the entire water surface moves to both sides, thereby accelerating the discharge speed of the oil; at the same time, the cutter on the filter plate assembly is used. When the solid impurities are continuously impacted by the air flow along with the liquid, the solid impurities are broken by the cutter, reducing the particle size of the solid, reducing the difficulty of subsequent sludge treatment, and through the setting of the filter plate assembly, the solid particles contact it, changing the direction of the speed, making the oil and solid easier to separate.

(3)本发明提供的一种污水固液分离装置,通过补水反冲洗管道的设置,当油污漂浮在污水表面,通过补水反冲洗管向分离箱箱体内补水,促进了液位升起的平稳性,当需要对分离箱箱体内的污泥进行处理时,可实现快速反冲洗,实现了一个结构多功能用途。(3) The sewage solid-liquid separation device provided by the present invention has a water supply backwashing pipe. When oil floats on the sewage surface, water is supplied to the separation box through the water supply backwashing pipe, thereby promoting the stability of the liquid level rise. When the sludge in the separation box needs to be processed, rapid backwashing can be achieved, thus realizing a multifunctional structure.

(4)本发明提供的一种污水固液分离装置,通过多个单向阀的设置,保证了本装置运行的可靠性,且本装置操作简单,维修保养方便,整体占地面积小,对气源无特别要求。(4) The sewage solid-liquid separation device provided by the present invention ensures the reliability of the operation of the device by setting up multiple one-way valves. The device is simple to operate, easy to repair and maintain, has a small overall footprint, and has no special requirements for the gas source.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的总体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2是本发明的分离箱组件的正视图;FIG2 is a front view of a separation box assembly of the present invention;

图3是本发明图1的I-I剖视图;Fig. 3 is a cross-sectional view of I-I of Fig. 1 of the present invention;

图4是本发明图3的局部放大图;FIG4 is a partial enlarged view of FIG3 of the present invention;

图5是本发明的第一活塞杆组件的结构示意图;FIG5 is a schematic structural diagram of a first piston rod assembly of the present invention;

图6是本发明的抽拉封板与中隔板组件的连接时结构示意图。FIG. 6 is a schematic structural diagram of the connection between the pull-out sealing plate and the middle partition assembly of the present invention.

图中:100、初沉池;200、第一管道;201、第一电磁阀;202、第一Y型过滤器;203、第一增压水泵;204、进液截止阀;300、分离箱组件;310、分离箱箱体;311、分离箱进水口;312、分离箱出水口;313、分离箱补水口;314、分离箱排油口;320、液位传感器;330、观察窗;340、第一过滤板组件;350、第二过滤板组件;360、第三过滤板组件;400、第二管道;401、第二电磁阀;402、第二Y型过滤器;500、集气箱支座组件;510、底座;520、支撑板;610、第一电动推杆组件;620、第二电动推杆组件;700、集气箱组件;710、集气箱箱体;711、气管安装孔;720、第一端盖组件;730、第二端盖组件;740、中隔板组件;741、导向槽;750、抽拉封板;751、提手;760、第一活塞杆组件;761、活塞杆;762、限位凹槽;763、活塞;764、垫片;765、半圆压板;770、第二活塞杆组件;800、气管管道;810、第一进气管组件;820、第二进气管组件;830、第三进气管组件;840、第四进气管组件;850、第一排气管组件;860、第二排气管组件;870、第三排气管组件;880、第四排气管组件;900、补水反冲洗管道;901、补水单向阀;902、第二增压水泵。In the figure: 100, primary sedimentation tank; 200, first pipeline; 201, first solenoid valve; 202, first Y-type filter; 203, first booster pump; 204, liquid inlet stop valve; 300, separation box assembly; 310, separation box body; 311, separation box water inlet; 312, separation box water outlet; 313, separation box water replenishment port; 314, separation box oil discharge port; 320, liquid level sensor; 330, observation window; 340, first filter plate assembly; 350, second filter plate assembly; 360, third filter plate assembly; 400, second pipeline; 401, second solenoid valve; 402, second Y-type filter; 500, air collecting box support assembly; 510, base; 520, support plate; 610, first electric push rod assembly; 620, second electric push rod assembly; 700, air collecting box assembly; 7 10. Air collecting box body; 711. Air pipe mounting hole; 720. First end cover assembly; 730. Second end cover assembly; 740. Middle partition assembly; 741. Guide groove; 750. Pull-out sealing plate; 751. Handle; 760. First piston rod assembly; 761. Piston rod; 762. Limiting groove; 763. Piston; 764. Gasket; 765. Semicircular pressure plate; 770. Second piston rod assembly; 800. Air pipe; 810. First air inlet pipe assembly; 820. Second air inlet pipe assembly; 830. Third air inlet pipe assembly; 840. Fourth air inlet pipe assembly; 850. First exhaust pipe assembly; 860. Second exhaust pipe assembly; 870. Third exhaust pipe assembly; 880. Fourth exhaust pipe assembly; 900. Water replenishment backwashing pipeline; 901. Water replenishment one-way valve; 902. Second booster water pump.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

需要指出的是,术语“上”、“下”、“左”、“右”、“顶部”、“底部”、“内”、“外”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be pointed out that the terms "upper", "lower", "left", "right", "top", "bottom", "inside", "outside" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.

应当可以理解的是,在发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”均应做广义理解。It should be understood that, in the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense.

实施例1Example 1

参见附图1至图6本实施例1提供了一种污水固液分离装置,该装置包括初沉池100、第一管道200、分离箱组件300、第二管道400、集气组件、补水反冲洗管道900、排油管道和PLC控制系统。1 to 6 , this embodiment 1 provides a sewage solid-liquid separation device, which includes a primary sedimentation tank 100, a first pipeline 200, a separation box assembly 300, a second pipeline 400, an air collection assembly, a water replenishment backwash pipeline 900, an oil discharge pipeline and a PLC control system.

含有固体杂质和油污的污水首先进入初沉池100内部,在初沉池100加入一定量的中和剂并静置一段时间后,使其PH值接近于7,大颗粒较重固体沉积在初沉池100的底部。The sewage containing solid impurities and oil first enters the primary sedimentation tank 100. After a certain amount of neutralizer is added to the primary sedimentation tank 100 and left to stand for a period of time, its pH value is close to 7, and large particles of heavy solids are deposited at the bottom of the primary sedimentation tank 100.

第一管道200的一端与初沉池100的出口端相连接,第一管道200的另一端与分离箱组件300相连接;第一管道200包括依次相连的第一电磁阀201、第一Y型过滤器202、第一增压水泵203和进液截止阀204。One end of the first pipeline 200 is connected to the outlet end of the primary sedimentation tank 100, and the other end of the first pipeline 200 is connected to the separation box assembly 300; the first pipeline 200 includes a first solenoid valve 201, a first Y-type filter 202, a first booster water pump 203 and a liquid inlet stop valve 204 connected in sequence.

分离箱组件300包括分离箱箱体310、液位传感器320、观察窗330、第一过滤板组件340、第二过滤板组件350和第三过滤板组件360,液位传感器320位于分离箱箱体310的正面并与其连通,观察窗330位于分离箱箱体310的正面,通过螺栓将观察窗330与分离箱箱体310固定连接,第一过滤板组件340位于分离箱箱体310的内部并与其固定连接,第二过滤板组件350位于第一过滤板组件340的顶部,第二过滤板组件350位于分离箱箱体310的内部并与其固定连接,第三过滤板组件360位于第二过滤板组件350的顶部,第三过滤板组件360位于分离箱箱体310的内部并与其固定连接,第一过滤板组件340、第二过滤板组件350和第三过滤板组件360上均设置有过滤孔和切刀(图中没画出),第一过滤板组件340的过滤孔的孔径a、第二过滤板组件350的过滤孔的孔径b和第三过滤板组件360的过滤孔的孔径c存在如下关系:a>b>c,第一过滤板组件340和分离箱箱体310的底部和侧壁形成区域A,第一过滤板组件340、第二过滤板组件350和分离箱箱体310形成区域B,第二过滤板组件350、第三过滤板组件360和分离箱箱体310形成区域C,第三过滤板组件360与分离箱箱体310的顶部侧壁形成区域D。The separation box assembly 300 includes a separation box body 310, a liquid level sensor 320, an observation window 330, a first filter plate assembly 340, a second filter plate assembly 350 and a third filter plate assembly 360, the liquid level sensor 320 is located at the front of the separation box body 310 and is connected thereto, the observation window 330 is located at the front of the separation box body 310, the observation window 330 is fixedly connected to the separation box body 310 by bolts, the first filter plate assembly 340 is located inside the separation box body 310 and is fixedly connected thereto, the second filter plate assembly 350 is located at the top of the first filter plate assembly 340, the second filter plate assembly 350 is located inside the separation box body 310 and is fixedly connected thereto, the third filter plate assembly 360 is located at the top of the second filter plate assembly 350, and the third filter plate assembly 360 is located at the separation box The interior of the box body 310 is fixedly connected thereto, and filter holes and cutters (not shown) are provided on the first filter plate assembly 340, the second filter plate assembly 350 and the third filter plate assembly 360. The aperture a of the filter holes of the first filter plate assembly 340, the aperture b of the filter holes of the second filter plate assembly 350 and the aperture c of the filter holes of the third filter plate assembly 360 have the following relationship: a>b>c, the first filter plate assembly 340 and the bottom and side wall of the separation box body 310 form area A, the first filter plate assembly 340, the second filter plate assembly 350 and the separation box body 310 form area B, the second filter plate assembly 350, the third filter plate assembly 360 and the separation box body 310 form area C, and the third filter plate assembly 360 and the top side wall of the separation box body 310 form area D.

分离箱箱体310的侧壁外部通常设有支撑组件(图中没画出),用以对分离箱组件300进行支撑;分离箱箱体310的一侧设置有分离箱进水口311,进水口311与第一管道200相连通,分离箱箱体310的另一侧设置有分离箱出水口312和分离箱补水口313,分离箱补水口313位于分离箱出水口312的顶部,分离箱出水口312与第二管道相连通,分离箱补水口313与补水反冲洗管道900相连通,分离箱箱体两侧均设置有分离箱排油口314,分离箱排油口314与排油管道相连通。A support assembly (not shown) is usually provided on the outside of the side wall of the separation box body 310 to support the separation box assembly 300; a separation box water inlet 311 is provided on one side of the separation box body 310, and the water inlet 311 is connected to the first pipe 200; a separation box water outlet 312 and a separation box water replenishment port 313 are provided on the other side of the separation box body 310; the separation box water replenishment port 313 is located at the top of the separation box water outlet 312, the separation box water outlet 312 is connected to the second pipe, the separation box water replenishment port 313 is connected to the water replenishment backwash pipe 900, and separation box oil discharge ports 314 are provided on both sides of the separation box body, and the separation box oil discharge port 314 is connected to the oil discharge pipe.

当需要利用本发明的装置进行污水处理时,打开第一电磁阀201并启动第一增压水泵203,初沉池100的污水被泵入到分离箱箱体310内,当分离箱箱体310内的液位达到液位传感器320设定的高位时,由液位传感器将信号反馈给PLC控制系统来停止第一增压水泵203的运行和关闭第一电磁阀201。When it is necessary to use the device of the present invention for sewage treatment, open the first solenoid valve 201 and start the first booster water pump 203, and the sewage in the primary sedimentation tank 100 is pumped into the separation box body 310. When the liquid level in the separation box body 310 reaches the high level set by the liquid level sensor 320, the liquid level sensor feeds back a signal to the PLC control system to stop the operation of the first booster water pump 203 and close the first solenoid valve 201.

第二管道400与分离箱组件300相连接;第二管道400包括第二电磁阀401和第二Y型过滤器402,第二Y型过滤器402位于第二电磁阀401的后端,第二管道400的高度低于第一管道200的高度。The second pipeline 400 is connected to the separation box assembly 300 ; the second pipeline 400 includes a second solenoid valve 401 and a second Y-type filter 402 , the second Y-type filter 402 is located at the rear end of the second solenoid valve 401 , and the height of the second pipeline 400 is lower than the height of the first pipeline 200 .

集气组件包括集气箱支座组件500、第一电动推杆组件610、第二电动推杆组件620、集气箱组件700和气管管道800,集气箱支座组件500包括底座510和支撑板520,支撑板520为U型板,支撑板520位于底座510顶部并与其固定连接,第一电动推杆组件610的一端与支撑板520连接,另一端与集气箱组件700相连接,第二电动推杆组件620的一端与支撑板520连接,另一端与集气箱组件700相连接,集气箱组件700位于集气箱支座组件500的顶部并与其固定连接。The gas collecting assembly includes a gas collecting box support assembly 500, a first electric push rod assembly 610, a second electric push rod assembly 620, a gas collecting box assembly 700 and an air pipe 800. The gas collecting box support assembly 500 includes a base 510 and a support plate 520. The support plate 520 is a U-shaped plate. The support plate 520 is located on the top of the base 510 and is fixedly connected thereto. One end of the first electric push rod assembly 610 is connected to the support plate 520, and the other end is connected to the gas collecting box assembly 700. One end of the second electric push rod assembly 620 is connected to the support plate 520, and the other end is connected to the gas collecting box assembly 700. The gas collecting box assembly 700 is located on the top of the gas collecting box support assembly 500 and is fixedly connected thereto.

集气箱组件700包括集气箱箱体710、第一端盖组件720、第二端盖组件730、中隔板组件740、抽拉封板750、第一活塞杆组件760和第二活塞杆组件770,集气箱箱体710的一端连接有第一端盖组件720,另一端连接有第二端盖组件730,中隔板组件740位于集气箱箱体710的内部中央,抽拉封板750贯穿集气箱箱体710的顶板,抽拉封板750在重力的作用下放置在中隔板组件740的导向槽741内,第一活塞杆组件760、第一端盖组件720和集气箱箱体710形成E腔,第一活塞杆组件760、中隔板组件740和集气箱箱体710形成F腔,第二活塞杆组件770、中隔板组件740和集气箱箱体710形成G腔,第二活塞杆组件770、第二端盖组件730和集气箱箱体710形成H腔。The gas collecting box assembly 700 includes a gas collecting box body 710, a first end cover assembly 720, a second end cover assembly 730, a middle partition assembly 740, a pull-out sealing plate 750, a first piston rod assembly 760 and a second piston rod assembly 770. One end of the gas collecting box body 710 is connected to the first end cover assembly 720, and the other end is connected to the second end cover assembly 730. The middle partition assembly 740 is located in the center of the gas collecting box body 710. The pull-out sealing plate 750 passes through the top plate of the gas collecting box body 710. The sealing plate 750 is placed in the guide groove 741 of the middle partition assembly 740 under the action of gravity, and the first piston rod assembly 760, the first end cover assembly 720 and the air collecting box body 710 form the E chamber, the first piston rod assembly 760, the middle partition assembly 740 and the air collecting box body 710 form the F chamber, the second piston rod assembly 770, the middle partition assembly 740 and the air collecting box body 710 form the G chamber, and the second piston rod assembly 770, the second end cover assembly 730 and the air collecting box body 710 form the H chamber.

集气箱箱体710的正面和背面均开设有气管安装孔711,抽拉封板750的顶部设置有提手751,第一活塞杆组件760包括活塞杆761、活塞763、垫片764和半圆压板765,活塞杆761贯穿第一端盖组件720,活塞杆761上设置有限位凹槽762,两件半圆压板765卡合在限位凹槽762内,为了提高半圆压板的压接效果,半圆压板765的安装孔个数最好为奇数,螺栓穿过半圆压板765、垫片764和活塞763上对应的螺纹安装孔实现第一活塞杆组件760的牢固连接,第二活塞杆组件770的结构和第一活塞杆组件760的结构相同,第一活塞杆760与第一电动推杆组件610的伸出轴固定连接,第二活塞杆770与第二电动推杆组件620的伸出轴固定连接。The front and back sides of the gas collecting box body 710 are provided with air pipe installation holes 711, and the top of the pull-out sealing plate 750 is provided with a handle 751. The first piston rod assembly 760 includes a piston rod 761, a piston 763, a gasket 764 and a semicircular pressure plate 765. The piston rod 761 passes through the first end cover assembly 720. A limiting groove 762 is provided on the piston rod 761. Two semicircular pressure plates 765 are engaged in the limiting groove 762. In order to improve the crimping effect of the semicircular pressure plates, The number of mounting holes of the semicircular pressure plate 765 is preferably an odd number. Bolts pass through the corresponding threaded mounting holes on the semicircular pressure plate 765, the gasket 764 and the piston 763 to achieve a firm connection of the first piston rod assembly 760. The structure of the second piston rod assembly 770 is the same as that of the first piston rod assembly 760. The first piston rod 760 is fixedly connected to the extending shaft of the first electric push rod assembly 610, and the second piston rod 770 is fixedly connected to the extending shaft of the second electric push rod assembly 620.

气管管道800包括第一进气管组件810、第二进气管组件820、第三进气管组件830、第四进气管组件840、第一排气管组件850、第二排气管组件860、第三排气管组件870和第四排气管组件880,气管管道800的各条管道上均设置有单向阀,第一进气管组件810和第一排气管组件850均与集气箱组件700的E腔相连通,第二进气管组件820和第二排气管组件860均与集气箱组件700的F腔相连通,第三进气管组件830和第三排气管组件870均与集气箱组件700的G腔相连通,第四进气管组件840和第四排气管组件880均与集气箱组件700的H腔相连通,第一排气管组件850、第二排气管组件860、第三排气管组件870和第四排气管组件880均伸入分离箱箱体310的内部,第一排气管组件850、第二排气管组件860、第三排气管组件870和第四排气管组件880均设置有曝气头(可提前固定在分离箱箱体310内部),第一排气管组件850和第四排气管组件880靠近分离箱箱体310的侧壁,第二排气管组件860和第三排气管组件870靠近分离箱箱体310的底部中央。The trachea pipeline 800 includes a first air intake pipe assembly 810, a second air intake pipe assembly 820, a third air intake pipe assembly 830, a fourth air intake pipe assembly 840, a first exhaust pipe assembly 850, a second exhaust pipe assembly 860, a third exhaust pipe assembly 870 and a fourth exhaust pipe assembly 880. A one-way valve is provided on each pipeline of the trachea pipeline 800. The first air intake pipe assembly 810 and the first exhaust pipe assembly 850 are both connected to the E cavity of the air collecting box assembly 700, the second air intake pipe assembly 820 and the second exhaust pipe assembly 860 are both connected to the F cavity of the air collecting box assembly 700, the third air intake pipe assembly 830 and the third exhaust pipe assembly 870 are both connected to the G cavity of the air collecting box assembly 700, and the fourth exhaust pipe assembly 880 is connected to the exhaust pipe assembly 850. The air intake pipe assembly 840 and the fourth exhaust pipe assembly 880 are both connected to the H cavity of the air collecting box assembly 700, the first exhaust pipe assembly 850, the second exhaust pipe assembly 860, the third exhaust pipe assembly 870 and the fourth exhaust pipe assembly 880 all extend into the interior of the separation box body 310, the first exhaust pipe assembly 850, the second exhaust pipe assembly 860, the third exhaust pipe assembly 870 and the fourth exhaust pipe assembly 880 are all provided with an aeration head (which can be fixed in advance inside the separation box body 310), the first exhaust pipe assembly 850 and the fourth exhaust pipe assembly 880 are close to the side wall of the separation box body 310, and the second exhaust pipe assembly 860 and the third exhaust pipe assembly 870 are close to the bottom center of the separation box body 310.

参见附图1,需要指出的是,本发明的第一电动推杆组件610和第二电动推杆组件620是同步同向运动,为了保证运动的可靠性和一致性,第一电动组件610和第二电动推杆组件620的初始状态即不是完全伸出状态,也不是完全收缩状态,其初始状态为其伸出轴伸出的距离等于工作行程的一半。Referring to FIG. 1 , it should be pointed out that the first electric push rod assembly 610 and the second electric push rod assembly 620 of the present invention move synchronously in the same direction. In order to ensure the reliability and consistency of the movement, the initial state of the first electric assembly 610 and the second electric push rod assembly 620 is neither a fully extended state nor a fully retracted state. The initial state is that the distance extended by the extension shaft is equal to half of the working stroke.

参见附图3,由于单向阀内介质的流向只能向一个方向流动,单向阀的打开和关闭和其两端的压差有关,在初始平衡状态下,当抽拉封板750在重力的作用下与中隔板组件740紧固连接时,此时电动推杆组件由集气箱组件700的E腔向H腔运行时,E腔和G腔体积变大,其内部气压低于一个大气压,第一进气管道810和第三进气管道830上面单向阀打开,外界空气进入E腔和G腔,同时F腔和H腔的体积变小,气压上升,第二排气管组件860和第四排气管组件880上的单向阀打开,从而完成曝气过程,当电动推杆组件发生换向时,即电动推杆组件由集气箱组件700的H腔向E腔运行时,当F腔和H腔内的压力低于排气管道单向阀的开启压力后,第二排气管组件860和第四排气管组件880无法曝气,此时E腔和G腔体积变小,通过第一排气管组件850和第三排气管组件870曝气,同时F腔和H腔体积变大,第二进气管道820和第四进气管道840打开,外界空气进入F腔和H腔。当抽拉封板750与中隔板组件740分离后,F腔和G腔处于连通状态,无论电动推杆组件如何运行,F腔和G腔的总体积和不变,即在此状态下,E腔和H腔只有一个腔曝气,另外一个腔吸气,通过电动推杆组件的换向,实现交替曝气。Referring to FIG. 3 , since the medium in the one-way valve can only flow in one direction, the opening and closing of the one-way valve is related to the pressure difference at both ends thereof. In the initial equilibrium state, when the pull-out sealing plate 750 is tightly connected to the middle partition plate assembly 740 under the action of gravity, the electric push rod assembly moves from the E chamber to the H chamber of the air collecting box assembly 700. The volume of the E chamber and the G chamber increases, and the internal air pressure is lower than one atmosphere. The one-way valves on the first air intake duct 810 and the third air intake duct 830 are opened, and the outside air enters the E chamber and the G chamber. At the same time, the volume of the F chamber and the H chamber decreases, and the air pressure rises. The second exhaust pipe assembly 860 The one-way valve on the fourth exhaust pipe assembly 880 is opened, thereby completing the aeration process. When the electric push rod assembly is reversed, that is, when the electric push rod assembly runs from the H chamber of the air collecting box assembly 700 to the E chamber, when the pressure in the F chamber and the H chamber is lower than the opening pressure of the exhaust pipe one-way valve, the second exhaust pipe assembly 860 and the fourth exhaust pipe assembly 880 cannot be aerated. At this time, the volume of the E chamber and the G chamber becomes smaller, and aeration is carried out through the first exhaust pipe assembly 850 and the third exhaust pipe assembly 870. At the same time, the volume of the F chamber and the H chamber becomes larger, and the second air intake pipe 820 and the fourth air intake pipe 840 are opened, and the outside air enters the F chamber and the H chamber. When the pull-out sealing plate 750 is separated from the middle partition plate assembly 740, the F chamber and the G chamber are in a connected state. No matter how the electric push rod assembly runs, the total volume of the F chamber and the G chamber remains unchanged. That is, in this state, only one of the E chamber and the H chamber is aerated, and the other chamber is inhaled. Alternating aeration is achieved through the reversal of the electric push rod assembly.

补水反冲洗管道900上设置有补水单向阀901和第二增压水泵902,第二增压水泵902位于补水单向阀901的后端,补水反冲洗管道900的高度低于排油管道的高度,补水反冲洗管道900与分离箱组件300的C区域相连通。A water replenishment check valve 901 and a second booster water pump 902 are provided on the water replenishment backwashing pipeline 900. The second booster water pump 902 is located at the rear end of the water replenishment check valve 901. The height of the water replenishment backwashing pipeline 900 is lower than the height of the oil discharge pipeline. The water replenishment backwashing pipeline 900 is connected to the C area of the separation box assembly 300.

参见附图1,需要指出的时,该附图中示意出集气组件位于分离箱组件300的底部,但实际上两者并无此关系,只需将各排气管道的位置与分离箱箱体310内曝气头的位置对应即可,为了进一步防止水和气体的互窜,第一排气管组件850、第二排气管组件860、第三排气管组件870和第四排气管组件880上均设置有两个单向阀,其中的一个靠近集气箱组件700组件,另外一个靠近分离箱组件300组件。Referring to Figure 1, it should be pointed out that the figure shows that the gas collecting assembly is located at the bottom of the separation box assembly 300, but in fact there is no such relationship between the two. It is only necessary to make the position of each exhaust pipe correspond to the position of the aeration head in the separation box body 310. In order to further prevent the mutual crosstalk between water and gas, two one-way valves are provided on the first exhaust pipe assembly 850, the second exhaust pipe assembly 860, the third exhaust pipe assembly 870 and the fourth exhaust pipe assembly 880, one of which is close to the gas collecting box assembly 700, and the other is close to the separation box assembly 300.

本发明还提供了一种污水固液分离装置的处理方法,该处理方法包括油污分离方法S1和反冲洗方法S2;The present invention also provides a treatment method for a sewage solid-liquid separation device, the treatment method comprising an oil separation method S1 and a backwashing method S2;

其中:油污清理方法S1包括以下步骤:Wherein: the oil pollution cleaning method S1 comprises the following steps:

S11,含有固体杂质和油污的污水首先进入初沉池100内部,向其内部加入中和剂并静置一段时间后,大颗粒固体沉积在初沉池100底部;S11, the sewage containing solid impurities and oil pollution first enters the primary sedimentation tank 100, a neutralizing agent is added therein and after being left to stand for a period of time, large solid particles are deposited at the bottom of the primary sedimentation tank 100;

S12,打开第一电磁阀201,启动第一增压水泵203,将初沉池100内的污水泵入分离箱箱体310内,当分离箱箱体310内的液位达到液位传感器320预设的高位时,由液位传感器320将信号反馈给PLC控制系统,停止第一增压水泵203的运行并关闭第一电磁阀201;S12, open the first solenoid valve 201, start the first booster pump 203, pump the sewage in the primary sedimentation tank 100 into the separation box body 310, when the liquid level in the separation box body 310 reaches the high level preset by the liquid level sensor 320, the liquid level sensor 320 feeds back a signal to the PLC control system, stops the operation of the first booster pump 203 and closes the first solenoid valve 201;

S13,将抽拉封板750放置在中隔板组件740后,启动第一电动推杆组件610和第二电动推杆组件620,使两者同步同向运动,当两者由集气箱组件700的E腔向H腔运动时,F腔和H腔内的气体被增压,通过第二排气管组件860和第四排气管组件880向分离箱箱体310进行曝气,当第一电动推杆组件610和第二电动推杆组件620发生换向时,E腔和G腔内的气体被增压,通过第一排气管组件850和第三排气管组件870向分离箱箱体310进行曝气;S13, after placing the drawer sealing plate 750 on the middle partition plate assembly 740, start the first electric push rod assembly 610 and the second electric push rod assembly 620 to make them move synchronously in the same direction. When the two move from the E chamber to the H chamber of the gas collecting box assembly 700, the gas in the F chamber and the H chamber is pressurized and aerated to the separation box body 310 through the second exhaust pipe assembly 860 and the fourth exhaust pipe assembly 880. When the first electric push rod assembly 610 and the second electric push rod assembly 620 are reversed, the gas in the E chamber and the G chamber is pressurized and aerated to the separation box body 310 through the first exhaust pipe assembly 850 and the third exhaust pipe assembly 870.

S14,在上述步骤S13持续曝气过程中,分离箱箱体310内污水里面的油污等浮性物质浮在污水的表面,同时污水里面的固体颗粒在气流的冲击下,与过滤板组件的切刀发生碰撞,固体颗粒的粒径减小,在碰撞过程中发生方向的变化,重量较大的固体颗粒向分离箱箱体310底部沉积;S14, during the continuous aeration process in step S13, the floating substances such as oil in the sewage in the separation box body 310 float on the surface of the sewage, and at the same time, the solid particles in the sewage collide with the cutter of the filter plate assembly under the impact of the airflow, and the particle size of the solid particles decreases. The direction changes during the collision, and the heavier solid particles are deposited at the bottom of the separation box body 310;

S15,将抽拉封板750与中隔板组件740分离,此时集气箱组件700的F腔和G腔连通,启动第二增压水泵902,向分离箱箱体310内注水,此时第一电动推杆组件610和第二电动推杆组件620发生同步同向运动时,当分离箱箱体310的水位达到排油管道的高度时,此时第一排气管组件850和第四排气管组件880交替曝气,能够使分离箱箱体310内污水里面的油污快速从分离箱箱体310两侧的排油管道排出;S15, separate the pull-out sealing plate 750 from the middle partition plate assembly 740, at which time the F cavity and the G cavity of the air collecting box assembly 700 are connected, start the second booster water pump 902, and inject water into the separation box body 310. At this time, the first electric push rod assembly 610 and the second electric push rod assembly 620 move synchronously in the same direction. When the water level of the separation box body 310 reaches the height of the oil discharge pipe, the first exhaust pipe assembly 850 and the fourth exhaust pipe assembly 880 are alternately aerated, so that the oil in the sewage in the separation box body 310 can be quickly discharged from the oil discharge pipes on both sides of the separation box body 310;

S16,通过观察窗330观察到分离箱箱体310内污水里面的油污被排出后,关闭第二增压水泵902,停止补水;S16, after observing through the observation window 330 that the oil in the sewage in the separation box body 310 is discharged, the second booster water pump 902 is turned off to stop replenishing water;

S17,将将抽拉封板750重新放置在中隔板组件740,打开第二电磁阀401,污水进入第二管道400,固体杂质留置在第二Y型过滤器402内,液体流入指定管道,当分离箱箱体310内的液位达到液位传感器320预设的低位时,由液位传感器320将信号反馈给PLC控制系统,关闭第二电磁阀401,停止排水;S17, the pull-out sealing plate 750 is re-placed on the middle partition plate assembly 740, the second solenoid valve 401 is opened, the sewage enters the second pipe 400, the solid impurities are retained in the second Y-type filter 402, and the liquid flows into the designated pipe. When the liquid level in the separation box body 310 reaches the preset low level of the liquid level sensor 320, the liquid level sensor 320 feeds back a signal to the PLC control system, closes the second solenoid valve 401, and stops draining;

S18,重复S12至S17的步骤;S18, repeating steps S12 to S17;

分离箱箱体310的底部和各过滤板组件存在污泥的情况下,需采用反冲洗方法S2,该方法包括以下步骤:When there is sludge at the bottom of the separation box body 310 and each filter plate assembly, a backwashing method S2 is required, which includes the following steps:

S21,在上述S17步骤完成后,在第二电磁阀401保持关闭的状态下,使第一电磁阀201也处于关闭状态;S21, after the above step S17 is completed, while the second solenoid valve 401 remains closed, the first solenoid valve 201 is also closed;

S22,启动第二增压水泵902,向分离箱箱体310持续注入高压水;S22, start the second booster water pump 902 to continuously inject high-pressure water into the separation box body 310;

S23,在排气管组件气流冲击下,污泥和高压水充分混合;S23, under the impact of airflow on the exhaust pipe assembly, the sludge and high-pressure water are fully mixed;

S24,经过一定的时间后,打开分离箱箱体310底部的排污阀,将污泥和水的混合物完全排空后,停止第二增压水泵902的运行,并关闭分离箱箱体310底部的排污阀。S24, after a certain period of time, open the drain valve at the bottom of the separation box body 310, and after the mixture of sludge and water is completely emptied, stop the operation of the second booster water pump 902, and close the drain valve at the bottom of the separation box body 310.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. The sewage solid-liquid separation device is characterized by comprising a primary sedimentation tank (100), a first pipeline (200), a separation box assembly (300), a second pipeline (400), a gas collection assembly, a water supplementing back flushing pipeline (900), an oil discharge pipeline and a PLC control system;
one end of the first pipeline (200) is connected with the outlet end of the primary sedimentation tank (100), and the other end of the first pipeline (200) is connected with the separation tank assembly (300);
-said second conduit (400) is connected to said separator tank assembly (300);
the water supplementing back flushing pipeline (900) is connected with the separation box assembly (300), and the oil draining pipeline is connected with the separation box assembly (300);
The sewage containing solid impurities and greasy dirt firstly enters the primary sedimentation tank (100), is initially neutralized and precipitated and then pumped into the separation tank assembly (300) through the second pipeline (400), pressurized air is input into the separation tank assembly (300) through the gas collecting assembly, under the continuous impact of airflow, the greasy dirt in the separation tank assembly (300) floats on the surface of the sewage, the solid particles in the separation tank assembly (300) become small, the liquid level of the separation tank assembly (300) is increased through the water supplementing backwash pipeline (900), and the greasy dirt in the separation tank assembly (300) is discharged through the oil discharging pipeline.
2. The sewage solid-liquid separation device according to claim 1, wherein the first pipeline (200) comprises a first electromagnetic valve (201), a first Y-shaped filter (202), a first booster pump (203) and a liquid inlet stop valve (204) which are sequentially connected, the second pipeline (400) comprises a second electromagnetic valve (401) and a second Y-shaped filter (402), and the second Y-shaped filter (402) is positioned at the rear end of the second electromagnetic valve (401).
3. The apparatus of claim 2, wherein the separator tank assembly (300) comprises a separator tank body (310), a liquid level sensor (320), a viewing window (330), a first filter plate assembly (340), a second filter plate assembly (350) and a third filter plate assembly (360), wherein the liquid level sensor (320) is located at the front surface of the separator tank body (310) and communicates with the same, wherein the viewing window (330) is located at the front surface of the separator tank body (310), wherein the first filter plate assembly (340), the second filter plate assembly (350) and the third filter plate assembly (360) are located inside the separator tank body (310), wherein the first filter plate assembly (340), the second filter plate assembly (350) and the third filter plate assembly (360) are provided with filter holes and filter knife assemblies, wherein the first filter plate assembly (340) and the bottom and the side wall of the separator tank body (310) form a region, wherein the first filter plate assembly (340), the second filter plate assembly (350) and the third filter plate assembly (350) form a separator tank body (310), and the second filter plate assembly (350) and the third filter plate assembly (360) form a separator tank region (310), the third filter plate assembly (360) forms a region D with the top side wall of the separator box (310).
4. A sewage solid-liquid separation device according to claim 3, characterized in that a separation tank water inlet (311) is arranged on one side of the separation tank body (310), a separation tank water outlet (312) and a separation tank water supplementing port (313) are arranged on the other side of the separation tank body (310), the separation tank water supplementing port (313) is positioned at the top of the separation tank water outlet (312), and separation tank oil drain ports (314) are arranged on two sides of the separation tank body.
5. The sewage solid-liquid separation device according to claim 3, wherein the gas collecting assembly comprises a gas collecting tank support assembly (500), a first electric push rod assembly (610), a second electric push rod assembly (620), a gas collecting tank assembly (700) and a gas pipe pipeline (800), the gas collecting tank support assembly (500) comprises a base (510) and a support plate (520), the support plate (520) is a U-shaped plate, the support plate (520) is located at the top of the base (510) and is fixedly connected with the base, one end of the first electric push rod assembly (610) is connected with the support plate (520), the other end of the first electric push rod assembly is connected with the gas collecting tank assembly (700), one end of the second electric push rod assembly (620) is connected with the support plate (520), the other end of the second electric push rod assembly is connected with the gas collecting tank assembly (700), and the gas collecting tank assembly (700) is located at the top of the gas collecting tank support assembly (500) and is fixedly connected with the gas collecting tank assembly.
6. The wastewater solid-liquid separation device according to claim 5, wherein the gas collection tank assembly (700) comprises a gas collection tank body (710), a first end cap assembly (720), a second end cap assembly (730), a middle baffle assembly (740), a drawing seal plate (750), a first piston rod assembly (760) and a second piston rod assembly (770), one end of the gas collection tank body (710) is connected with the first end cap assembly (720), the other end is connected with the second end cap assembly (730), the middle baffle assembly (740) is located at the center of the inside of the gas collection tank body (710), the drawing seal plate (750) penetrates through the top plate of the gas collection tank body (710), the drawing seal plate (750) is placed in a guide groove (741) of the middle baffle assembly (740) under the action of gravity, the first piston rod assembly (760), the first end cap assembly (720) and the gas collection tank body (710) form an E cavity, the first piston rod assembly (760), the first piston rod assembly (710) and the second piston rod assembly (740) form a second piston rod assembly (710), the middle baffle assembly (710) and the second piston rod assembly (740) form a gas collection cavity (770), and the second piston rod assembly (740) form a gas collection cavity (770) through the top plate (710), the second end cap assembly (730) and the header tank (710) form an H-chamber.
7. The sewage solid-liquid separation device according to claim 6, wherein the front and the back of the gas collecting tank body (710) are provided with air pipe mounting holes (711), the top of the drawing sealing plate (750) is provided with a handle (751), the first piston rod assembly (760) comprises a piston rod (761), a piston (763), a gasket (764) and a semicircular pressing plate (765), the piston rod (761) penetrates through the first end cover assembly (720), the piston rod (761) is provided with a limiting groove (762), the two semicircular pressing plates (765) are clamped in the limiting groove (762), and bolts penetrate through the semicircular pressing plates (765), the gasket (764) and corresponding threaded mounting holes on the piston (763) to realize firm connection of the first piston rod assembly (760).
8. The wastewater solid-liquid separation device of claim 6, wherein the tracheal tube (800) comprises a first intake tube assembly (810), a second intake tube assembly (820), a third intake tube assembly (830), a fourth intake tube assembly (840), a first exhaust tube assembly (850), a second exhaust tube assembly (860), a third exhaust tube assembly (870), and a fourth exhaust tube assembly (880), wherein the first intake tube assembly (810) and the first exhaust tube assembly (850) are each in communication with an E-cavity of the gas collection box assembly (700), wherein the second intake tube assembly (820) and the second exhaust tube assembly (860) are each in communication with an F-cavity of the gas collection box assembly (700), wherein the third intake tube assembly (830) and the third exhaust tube assembly (870) are each in communication with a G-cavity of the gas collection box assembly (700), wherein the fourth intake tube assembly (840) and the fourth exhaust tube assembly (880) are each in communication with an H-cavity of the gas collection box assembly (700), and wherein the first exhaust tube assembly (840), the second exhaust tube assembly (860) and the fourth exhaust tube assembly (870) are each in communication with an F-cavity of the gas collection box assembly (700).
9. The sewage solid-liquid separation device according to claim 8, wherein a water supplementing one-way valve (901) and a second booster water pump (902) are arranged on the water supplementing back flushing pipeline (900), the second booster water pump (902) is located at the rear end of the water supplementing one-way valve (901), and the water supplementing back flushing pipeline (900) is communicated with the C area of the separation tank assembly (300).
10. The method for treating a solid-liquid sewage separator according to any one of claims 1 to 9, wherein the method for treating comprises an oil stain separation method S1 and a back flushing method S2;
Wherein: the greasy dirt cleaning method S1 comprises the following steps:
s11, firstly, sewage containing solid impurities and greasy dirt enters the primary sedimentation tank (100), a neutralizing agent is added into the sewage, and after the sewage stands for a period of time, large-particle solids are deposited at the bottom of the primary sedimentation tank (100);
S12, opening a first electromagnetic valve (201), starting a first booster water pump (203), pumping sewage in a primary sedimentation tank (100) into a separation tank body (310), stopping the operation of the first booster water pump (203) and closing the first electromagnetic valve (201) when the liquid level in the separation tank body (310) reaches the high level preset by a liquid level sensor (320);
S13, after a drawing sealing plate (750) is placed on a middle partition plate assembly (740), a first electric push rod assembly (610) and a second electric push rod assembly (620) are started to synchronously move in the same direction, when the first electric push rod assembly and the second electric push rod assembly move from an E cavity to an H cavity of a gas collecting box assembly (700), gas in the F cavity and the H cavity is pressurized, aeration is carried out on a separation box body (310) through a second exhaust pipe assembly (860) and a fourth exhaust pipe assembly (880), and when the first electric push rod assembly (610) and the second electric push rod assembly (620) are reversed, the gas in the E cavity and the G cavity is pressurized, and aeration is carried out on the separation box body (310) through a first exhaust pipe assembly (850) and a third exhaust pipe assembly (870);
s14, in the continuous aeration process in the step S13, oil stains in the sewage in the separation box body (310) float on the surface of the sewage, and solid particles in the sewage collide with cutters of the filter plate assembly under the impact of airflow, so that the particle size of the solid particles is reduced, the direction of the solid particles is changed in the collision process, and the solid particles with larger weight are deposited to the bottom of the separation box body (310);
S15, separating a drawing sealing plate (750) from an intermediate baffle assembly (740), at the moment, communicating an F cavity and a G cavity of a gas collecting box assembly (700), starting a second booster pump (902), injecting water into a separation box body (310), at the moment, when a first electric push rod assembly (610) and a second electric push rod assembly (620) synchronously move in the same direction, and when the water level of the separation box body (310) reaches the height of an oil discharge pipeline, alternately aerating a first exhaust pipe assembly (850) and a fourth exhaust pipe assembly (880), so that greasy dirt in the sewage in the separation box body (310) can be rapidly discharged from the oil discharge pipelines at two sides of the separation box body (310);
S16, after the observation window (330) observes that the greasy dirt in the sewage in the separation box body (310) is discharged, the second booster water pump (902) is turned off, and water supplementing is stopped;
S17, the drawing sealing plate (750) is replaced in the middle partition plate assembly (740), the second electromagnetic valve (401) is opened, sewage enters the second pipeline (400), solid impurities are reserved in the second Y-shaped filter (402), liquid flows into the designated pipeline, and when the liquid level in the separation box body (310) reaches the preset low level of the liquid level sensor (320), the second electromagnetic valve (401) is closed, and drainage is stopped;
s18, repeating the steps from S12 to S17;
In the case of sludge at the bottom of the separation tank (310) and in the case of the respective filter plate assemblies, a back flushing method S2 is used, which comprises the steps of:
S21, after the step S17 is completed, the first electromagnetic valve (201) is also in a closed state under the state that the second electromagnetic valve (401) is kept closed;
S22, starting a second booster water pump (902), and continuously injecting high-pressure water into the separation box body (310);
s23, fully mixing the sludge and high-pressure water under the impact of air flow of the exhaust pipe assembly;
S24, after a certain time, opening a blow-down valve at the bottom of the separation box body (310), completely emptying the mixture of the sludge and the water, stopping the operation of the second booster water pump (902), and closing the blow-down valve at the bottom of the separation box body (310).
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Effective date of registration: 20250624

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Denomination of invention: Solid and liquid separation device for sewage

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