CN118850803A - A multi-purpose scraper-type ship loading and unloading machine - Google Patents

A multi-purpose scraper-type ship loading and unloading machine Download PDF

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CN118850803A
CN118850803A CN202411173718.0A CN202411173718A CN118850803A CN 118850803 A CN118850803 A CN 118850803A CN 202411173718 A CN202411173718 A CN 202411173718A CN 118850803 A CN118850803 A CN 118850803A
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scraper
unloading
loading
ship
pitching
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杨大海
李文锋
崔益华
邵海林
杨佳卫
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Nantong Rainbow Heavy Machineries Co Ltd
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Nantong Rainbow Heavy Machineries Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/60Loading or unloading ships
    • B65G67/606Loading or unloading ships using devices specially adapted for bulk material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G19/00Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
    • B65G19/04Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for moving bulk material in open troughs or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G41/00Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
    • B65G41/007Means for moving conveyor frames and control arrangements therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Ship Loading And Unloading (AREA)

Abstract

本申请涉及一种多用途埋刮板式装卸船一体机,涉及散料装卸技术领域,为了解决传统物料过驳设备无法满足需求的问题,其包括整机门架,整机门架上设置有第一臂架,第一臂架上设置有垂直埋刮板、臂架刮板机,垂直埋刮板末端连通在臂架刮板机的首端,第一臂架上设置有摆臂机构,整机门架上设置有卸船回转机构,整机门架上设置有门架刮板机、臂架皮带机、装船伸缩桶和装船抛料勺,臂架刮板机的末端与门架刮板机的首端相对应,门架刮板机下方设置有过渡刮板机,过渡刮板机的末端连通有装船回转溜槽,装船回转溜槽朝向臂架皮带机方向布置,门架刮板机下方还设置有装皮带伸缩桶。本申请具有集卸船、装船、进堆场或仓库等多种功能于一体的效果。

The present application relates to a multi-purpose buried scraper ship loading and unloading integrated machine, and relates to the technical field of bulk material loading and unloading. In order to solve the problem that traditional material transfer equipment cannot meet the demand, it includes a whole machine gantry, a first arm frame is arranged on the whole machine gantry, a vertical buried scraper and an arm frame scraper are arranged on the first arm frame, the end of the vertical buried scraper is connected to the head end of the arm frame scraper, a swing arm mechanism is arranged on the first arm frame, a ship unloading rotary mechanism is arranged on the whole machine gantry, a gantry scraper, an arm frame belt conveyor, a ship loading telescopic bucket and a ship loading throwing spoon are arranged on the whole machine gantry, the end of the arm frame scraper corresponds to the head end of the gantry scraper, a transition scraper is arranged below the gantry scraper, the end of the transition scraper is connected to a ship loading rotary chute, the ship loading rotary chute is arranged toward the arm frame belt conveyor, and a loading belt telescopic bucket is also arranged below the gantry scraper. The present application has the effect of integrating multiple functions such as ship unloading, ship loading, entering a yard or warehouse, etc.

Description

一种多用途埋刮板式装卸船一体机A multi-purpose scraper-type ship loading and unloading machine

技术领域Technical Field

本申请涉及散料装卸技术领域,尤其是涉及一种多用途埋刮板式装卸船一体机。The present application relates to the technical field of bulk material loading and unloading, and in particular to a multi-purpose buried scraper type integrated loading and unloading ship machine.

背景技术Background Art

随着全球贸易的蓬勃发展,散货码头作为货物转运的重要节点,其运营效率、环保性能及自动化水平已成为衡量码头竞争力的重要指标;当前国内外散货码头正经历着由传统向大型化、高效化、绿色化、智能化的转型升级,特别是在粮食散货码头,由于其货物流量大、转运频次高,对设备的性能要求更为严格。With the vigorous development of global trade, bulk cargo terminals, as important nodes for cargo transshipment, have become important indicators for measuring the competitiveness of terminals in terms of operational efficiency, environmental protection performance and automation level. Currently, domestic and foreign bulk cargo terminals are undergoing a transformation and upgrading from traditional to large-scale, efficient, green and intelligent. Especially in grain bulk cargo terminals, due to their large cargo flow and high transshipment frequency, the performance requirements for equipment are more stringent.

传统的物料转接和码头过驳系统,主要依赖于吊机将大船上的物料抓取至料斗,再通过皮带机系统输送至装船机进行装船作业,这种系统虽然在一定程度上满足了物料转运的基本需求,但在实际运行过程中,暴露出诸多不足,例如由于吊机抓取物料的过程中,物料容易散落,导致码头区域粉尘污染严重,不符合现代码头的环保要求。The traditional material transfer and dock transshipment system mainly relies on cranes to grab materials from large ships into hoppers, and then transport them to ship loaders through belt conveyor systems for loading operations. Although this system meets the basic needs of material transfer to a certain extent, it has exposed many shortcomings during actual operation. For example, materials are easily scattered during the process of crane grabbing materials, resulting in serious dust pollution in the dock area, which does not meet the environmental protection requirements of modern docks.

相关技术中,随着水上过驳的禁止和码头过驳需求的增加,对散料的专业卸船、装船的过驳设备或一体机(具有环保、高效的特点)的需求也越来越迫切,因此,传统物料转接和码头过驳系统已无法满足现代码头发展的需要,急需寻求一种更为高效、环保的物料转运解决方案。In the relevant technologies, with the prohibition of water transshipment and the increase in the demand for dock transshipment, the demand for professional bulk material unloading and loading transshipment equipment or all-in-one machines (with environmentally friendly and efficient characteristics) has become more and more urgent. Therefore, the traditional material transfer and dock transshipment system can no longer meet the needs of the development of modern docks, and there is an urgent need to find a more efficient and environmentally friendly material transfer solution.

发明内容Summary of the invention

为了解决传统物料过驳设备无法满足需求的问题,本申请提供一种多用途埋刮板式装卸船一体机。In order to solve the problem that traditional material transfer equipment cannot meet the demand, the present application provides a multi-purpose buried scraper ship loading and unloading machine.

本申请提供的一种多用途埋刮板式装卸船一体机采用如下的技术方案:The present application provides a multi-purpose scraper-type ship loading and unloading integrated machine adopts the following technical solution:

一种多用途埋刮板式装卸船一体机,包括整机门架,所述整机门架上设置有第一臂架,所述第一臂架上设置有垂直埋刮板、臂架刮板机,所述垂直埋刮板与臂架刮板机垂直布置,所述垂直埋刮板末端连通在臂架刮板机的首端,所述第一臂架上设置有用于垂直埋刮板摆动的摆臂机构,所述整机门架上设置有用于第一臂架回转的卸船回转机构,所述整机门架上设置有门架刮板机、臂架皮带机、装船伸缩桶和装船抛料勺,所述门架刮板机、臂架皮带机、装船伸缩桶和装船抛料勺沿第一臂架朝向卸料方向依次布置,所述臂架刮板机的末端与门架刮板机的首端相对应,所述门架刮板机下方设置有过渡刮板机,所述门架刮板机与过渡刮板机相连通,所述过渡刮板机的末端连通有装船回转溜槽,所述装船回转溜槽朝向臂架皮带机方向布置,且所述门架刮板机下方还设置有装皮带伸缩桶,所述装皮带伸缩桶布置于门架刮板机的末端,所述整机门架底部设置有大车运行机构。A multi-purpose buried scraper type ship loading and unloading integrated machine, comprising a whole machine gantry, the whole machine gantry is provided with a first arm, the first arm is provided with a vertical buried scraper and an arm scraper machine, the vertical buried scraper and the arm scraper machine are arranged vertically, the end of the vertical buried scraper is connected to the head end of the arm scraper machine, the first arm is provided with a swing arm mechanism for the swing of the vertical buried scraper, the whole machine gantry is provided with a ship unloading swivel mechanism for the rotation of the first arm, the whole machine gantry is provided with a gantry scraper machine, an arm belt conveyor, a ship loading telescopic bucket and a ship loading material throwing spoon, the gantry scraper machine , arm belt conveyor, loading telescopic bucket and loading throwing spoon are arranged in sequence along the first arm toward the unloading direction, the end of the arm scraper conveyor corresponds to the head end of the gantry scraper conveyor, a transition scraper conveyor is arranged below the gantry scraper conveyor, the gantry scraper is connected with the transition scraper conveyor, the end of the transition scraper conveyor is connected with a loading rotary chute, the loading rotary chute is arranged toward the arm belt conveyor, and a loading belt telescopic bucket is also arranged below the gantry scraper conveyor, the loading belt telescopic bucket is arranged at the end of the gantry scraper, and a trolley running mechanism is arranged at the bottom of the whole machine gantry.

由于随着水上过驳的禁止和码头过驳需求的增加,对散料的专业卸船、装船的过驳设备或一体机(具有环保、高效的特点)的需求也越来越迫切;通过采用上述技术方案,包括整机门架,整机门架上安装第一臂架,垂直埋刮板、臂架刮板机安装在第一臂架上,门架刮板机、臂架皮带机、装船伸缩桶和装船抛料勺依次安装在整机门架上;本装卸船一体机可实现“装船”、“进堆场”两种模式:With the prohibition of water transshipment and the increase in the demand for dock transshipment, the demand for professional bulk material unloading and loading transshipment equipment or integrated machine (with environmental protection and high efficiency) is becoming more and more urgent; by adopting the above technical solution, including the whole machine gantry, the first boom is installed on the whole machine gantry, the vertical buried scraper and the arm scraper are installed on the first boom, the gantry scraper, the arm belt conveyor, the loading telescopic bucket and the loading throwing spoon are installed on the whole machine gantry in sequence; this loading and unloading integrated machine can realize two modes of "loading" and "entering the yard":

当选择“进堆场”模式时,调整第一臂架的位置,通过卸船回转机构,使其指向目标位置,物料首先通过垂直埋刮板从码头或堆场输送到臂架刮板机,物料在臂架刮板机中继续向前输送,到达其末端后,通过臂架刮板机的出口进入门架刮板机,物料继续向前输送,并最终通过装皮带伸缩桶,落入码头的皮带机最终装入堆场会仓库;When the "enter the yard" mode is selected, the position of the first boom is adjusted and pointed to the target position through the ship unloading slewing mechanism. The material is first transported from the dock or yard to the boom scraper through the vertical buried scraper. The material continues to be transported forward in the boom scraper. After reaching the end, it enters the gantry scraper through the outlet of the boom scraper. The material continues to be transported forward and finally passes through the telescopic bucket of the loading belt, falls into the belt conveyor at the dock, and is finally loaded into the yard and warehouse;

当选择“装船”模式时,调整第一臂架的位置,通过卸船回转机构,使其指向目标位置,物料首先通过垂直埋刮板从码头或堆场输送到臂架刮板机,物料在臂架刮板机中继续向前输送,到达其末端后,通过臂架刮板机的出口进入门架刮板机,物料进一步向前输送,到达过渡刮板机,并通过过渡刮板机进行转运,利用装船回转溜槽进入臂架皮带机,物料被输送到装船伸缩桶,并最终通过装船抛料勺将物料抛送到船舱中;When the "shipping" mode is selected, the position of the first boom is adjusted, and the unloading rotary mechanism is used to point it to the target position. The material is first transported from the dock or yard to the boom scraper by the vertical buried scraper. The material continues to be transported forward in the boom scraper. After reaching the end, it enters the gantry scraper through the outlet of the boom scraper. The material is further transported forward to the transition scraper and transferred through the transition scraper. The material enters the boom belt conveyor through the loading rotary chute, and is transported to the loading telescopic bucket, and finally thrown into the cabin by the loading throwing spoon.

通过垂直埋刮板、臂架刮板机、门架刮板机等设置,形成了连续且高效的物料输送系统,有效地将物料从一处转运到另一处,减少了传统装卸过程中的中断和等待时间,大大提高了工作效率,能够适应不同的工作场景和需求,提高了设备的通用性和适应性,同时采用埋刮板式的输送方式,减少了物料在输送过程中的散落和扬尘,有利于环保,该一体机集卸船、装船、进堆场或仓库等多种功能于一体,通过一个设备实现多种操作大大节省了空间和成本,相对于传统物料输送线系统,该一体机投入更小,但功能更全面,具有更高的性价比,且采用紧凑的结构设计,减少了占地面积,使得在码头空间紧凑的情况下也能得到很好的应用。Through the settings of vertical buried scrapers, boom scrapers, gantry scrapers, etc., a continuous and efficient material conveying system is formed, which effectively transfers materials from one place to another, reduces the interruption and waiting time in the traditional loading and unloading process, greatly improves work efficiency, can adapt to different work scenes and needs, improves the versatility and adaptability of the equipment, and at the same time adopts the buried scraper conveying method to reduce the scattering and dust of materials during the conveying process, which is beneficial to environmental protection. The all-in-one machine integrates multiple functions such as unloading, loading, entering the yard or warehouse, etc., and realizes multiple operations through one device, which greatly saves space and cost. Compared with the traditional material conveying line system, the all-in-one machine has a smaller investment, but more comprehensive functions, higher cost performance, and adopts a compact structural design to reduce the footprint, so that it can be well used even in the case of compact dock space.

进一步的,所述摆臂机构包括臂架铰接架和摆臂油缸,所述臂架铰接架连接在第一臂架上,所述垂直埋刮板的末端铰接在臂架铰接架上,所述摆臂油缸铰接在第一臂架上,所述摆臂油缸的输出端铰接在垂直埋刮板上。Furthermore, the swing arm mechanism includes an arm articulated frame and a swing arm cylinder, the arm articulated frame is connected to the first arm, the end of the vertical buried scraper is hinged on the arm articulated frame, the swing arm cylinder is hinged on the first arm, and the output end of the swing arm cylinder is hinged on the vertical buried scraper.

通过采用上述技术方案,摆臂机构包括臂架铰接架和摆臂油缸;当垂直埋刮板需要进行摆臂操作时,操作员通过控制系统启动摆臂油缸,摆臂油缸其输出端开始产生推力或拉力(取决于需要垂直埋刮板摆动的方向),摆臂油缸工作时,垂直埋刮板会围绕铰接点进行摆动,直至垂直埋刮板摆动到预定位置后,操作员通过控制系统停止摆臂油缸的工作,摆臂油缸的输出端停止产生推力或拉力,垂直埋刮板保持在新的位置上,准备进行后续的物料输送工作;通过臂架铰接架和摆臂油缸的设置,有助于实现垂直埋刮板的摆臂操作,摆臂油缸的精确操作使得垂直埋刮板能够以预定的角度和速度进行摆动,提高了工作效率和工作范围,确保了物料输送的准确性和稳定性,使得装卸船一体机在操作过程中更加灵活多变,能够满足更广泛的作业要求。By adopting the above technical scheme, the swing arm mechanism includes an arm articulated frame and an arm swing cylinder; when the vertical buried scraper needs to be swung, the operator starts the arm swing cylinder through the control system, and the output end of the arm swing cylinder begins to generate thrust or pulling force (depending on the direction in which the vertical buried scraper needs to swing). When the arm swing cylinder is working, the vertical buried scraper will swing around the hinge point until the vertical buried scraper swings to a predetermined position. The operator stops the swing arm cylinder through the control system, and the output end of the swing arm cylinder stops generating thrust or pulling force, and the vertical buried scraper remains in the new position, ready for subsequent material conveying work; the setting of the arm articulated frame and the arm swing cylinder helps to realize the arm swing operation of the vertical buried scraper. The precise operation of the arm swing cylinder enables the vertical buried scraper to swing at a predetermined angle and speed, thereby improving work efficiency and working range, ensuring the accuracy and stability of material conveying, and making the ship loading and unloading integrated machine more flexible and changeable during operation, and able to meet a wider range of operating requirements.

进一步的,所述垂直埋刮板的摆臂范围为 -30 ~ 30°。Furthermore, the swing arm range of the vertical buried scraper is -30 ~ 30°.

通过采用上述技术方案,垂直埋刮板的摆臂范围为 -30 ~ 30°;通过摆臂范围的设置,具有较大的灵活性使得垂直埋刮板能够适应多种不同的工作场景,有效地与不同的设备或结构配合,完成物料的输送、装船、进堆场等操作。By adopting the above technical solution, the swing arm range of the vertical scraper is -30 ~ 30°; through the setting of the swing arm range, it has greater flexibility so that the vertical scraper can adapt to a variety of different working scenarios and effectively cooperate with different equipment or structures to complete material transportation, loading, entering the yard and other operations.

进一步的,所述第一臂架上设置有用于配重的配重件,所述配重件布置于第一臂架远离垂直埋刮板的一端。Furthermore, a counterweight piece for counterweighting is provided on the first arm, and the counterweight piece is arranged at an end of the first arm away from the vertical buried scraper.

通过采用上述技术方案,配重件安装在第一臂架上;通过配重件的设置,能够有效地平衡垂直埋刮板在摆动过程中会产生一定的惯量,减少机械运转时的振动和不稳定性,有助于保证整个机械系统的平稳运行,提高工作效率和安全性。By adopting the above technical solution, the counterweight is installed on the first arm; through the setting of the counterweight, it can effectively balance the inertia generated by the vertical scraper during the swinging process, reduce the vibration and instability during the operation of the machine, help to ensure the smooth operation of the entire mechanical system, and improve work efficiency and safety.

进一步的,所述第一臂架与整机门架之间设置有卸船回转立柱,所述卸船回转立柱上设置有中心料槽和缓冲料仓,所述中心料槽的一端对应臂架刮板机末端,所述中心料槽的另一端对应缓冲料仓内,所述缓冲料仓的卸料端对应门架刮板机。Furthermore, a ship unloading rotating column is arranged between the first boom and the whole machine gantry, and a central material trough and a buffer silo are arranged on the ship unloading rotating column. One end of the central material trough corresponds to the end of the boom scraper, and the other end of the central material trough corresponds to the buffer silo, and the unloading end of the buffer silo corresponds to the gantry scraper.

通过采用上述技术方案,卸船回转立柱安装在第一臂架与整机门架,中心料槽和缓冲料仓安装在卸船回转立柱上;当物料在臂架刮板机中到达其末端后,通过中心料槽进入到缓冲料仓,最终从缓冲料仓卸料端进入门架刮板机;通过中心料槽和缓冲料仓的设置,物料能够得到暂时的储存和缓冲,降低了物料直接冲击下方输送设备,从而有效减少了设备的磨损和损坏,有助于保持物料流动的连续性和稳定性。By adopting the above technical solution, the ship unloading revolving column is installed on the first boom and the whole machine gantry, and the central material trough and the buffer silo are installed on the ship unloading revolving column; when the material reaches the end of the boom scraper, it enters the buffer silo through the central material trough, and finally enters the gantry scraper from the unloading end of the buffer silo; through the setting of the central material trough and the buffer silo, the material can be temporarily stored and buffered, reducing the direct impact of the material on the conveying equipment below, thereby effectively reducing the wear and damage of the equipment, and helping to maintain the continuity and stability of the material flow.

进一步的,所述卸船回转机构包括回转大齿轮、两驱动小齿轮和两驱动电机,所述卸船回转立柱转动设置于整机门架上,所述回转大齿轮套设固定在卸船回转立柱上,两所述驱动电机分别布置于回转大齿轮的两侧,两所述驱动电机分别与两驱动小齿轮对应,所述驱动小齿轮连接在驱动电机的输出端上,两所述驱动小齿轮均与回转大齿轮相啮合。Furthermore, the ship unloading rotating mechanism includes a rotating large gear, two driving small gears and two driving motors. The ship unloading rotating column is rotatably arranged on the whole machine gantry, the rotating large gear is sleeved and fixed on the ship unloading rotating column, and the two driving motors are respectively arranged on both sides of the rotating large gear. The two driving motors correspond to two driving small gears respectively. The driving small gears are connected to the output end of the driving motor, and the two driving small gears are both meshed with the rotating large gear.

通过采用上述技术方案,卸船回转机构包括回转大齿轮、两驱动小齿轮和两驱动电机;当第一臂架需要回转时,两驱动电机同时启动,驱动电机的旋转将带动小齿轮转动,两驱动小齿轮与回转大齿轮相啮合,带动回转大齿轮进行旋转,卸船回转立柱也会随之转动,最终会带动第一臂架进行回转;通过回转大齿轮、两驱动小齿轮和两驱动电机的设置,卸船回转机构能够实现高效、平稳的回转操作,同时其中采用两电机同时工作,能够减少单一电机工作时的振动和冲击,提高回转的稳定性和精度。By adopting the above technical scheme, the ship unloading slewing mechanism includes a slewing gear, two driving pinions and two driving motors; when the first boom needs to rotate, the two driving motors are started at the same time, and the rotation of the driving motor will drive the pinion to rotate, and the two driving pinions are meshed with the slewing gear, driving the slewing gear to rotate, and the ship unloading slewing column will also rotate accordingly, and finally drive the first boom to rotate; through the setting of the slewing gear, two driving pinions and two driving motors, the ship unloading slewing mechanism can realize efficient and smooth slewing operation, and at the same time, the two motors are used to work at the same time, which can reduce the vibration and impact when a single motor is working, and improve the stability and accuracy of the rotation.

进一步的,所述卸船回转立柱上设置有卸船俯仰机构,所述卸船俯仰机构包括大梁铰接架、铰接凸盘和俯仰油缸,所述大梁铰接架连接在卸船回转立柱,所述铰接凸盘连接在第一臂架上,所述铰接凸盘铰接连接在大梁铰接架上,所述俯仰油缸铰接在卸船回转立柱上,所述俯仰油缸的输出端铰接在第一臂架上。Furthermore, a ship unloading pitching mechanism is arranged on the ship unloading rotating column, and the ship unloading pitching mechanism comprises a beam articulated frame, an articulated convex plate and a pitching cylinder, the beam articulated frame is connected to the ship unloading rotating column, the articulated convex plate is connected to the first arm, the articulated convex plate is articulated to the beam articulated frame, the pitching cylinder is articulated to the ship unloading rotating column, and the output end of the pitching cylinder is articulated to the first arm.

通过采用上述技术方案,卸船俯仰机构安装在卸船回转立柱上,卸船俯仰机构包括大梁铰接架、铰接凸盘和俯仰油缸;当第一臂架需要通过俯仰进行调节时,启动俯仰油缸,根据其活塞杆的伸缩,推动或拉动第一臂架进行俯仰动作,随着俯仰油缸的伸缩,第一臂架会相应地抬起或放下,以调整其相对于水平面的角度,在臂架俯仰的过程中,操作人员需要实时监控臂架的角度和位置,确保其达到预期的俯仰角度,达到所需的俯仰角度后,停止俯仰油缸的工作,并固定臂架的位置,确保其在后续的作业过程中保持稳定;通过大梁铰接架、铰接凸盘和俯仰油缸的设置,可轻松地调整第一臂架相对于水平面的角度,从而适应不同的作业需求,使得装卸船一体机能够更好地适应各种船舱高度和物料类型,提高了作业效率。By adopting the above technical scheme, the ship unloading pitching mechanism is installed on the ship unloading slewing column, and the ship unloading pitching mechanism includes a beam articulated frame, an articulated convex plate and a pitching cylinder; when the first boom needs to be adjusted by pitching, the pitching cylinder is started, and according to the extension and retraction of its piston rod, the first boom is pushed or pulled to perform a pitching action. As the pitching cylinder is extended and retracted, the first boom will be lifted or lowered accordingly to adjust its angle relative to the horizontal plane. During the pitching process of the boom, the operator needs to monitor the angle and position of the boom in real time to ensure that it reaches the expected pitching angle. After reaching the required pitching angle, the pitching cylinder is stopped and the position of the boom is fixed to ensure that it remains stable during subsequent operations; through the setting of the beam articulated frame, the articulated convex plate and the pitching cylinder, the angle of the first boom relative to the horizontal plane can be easily adjusted to adapt to different operation requirements, so that the ship loading and unloading machine can better adapt to various cabin heights and material types, thereby improving operation efficiency.

进一步的,所述第一臂架的俯、仰角度范围各为0 ~ 30°Furthermore, the pitch and elevation angles of the first boom are in the range of 0 to 30°.

通过采用上述技术方案,第一臂架的俯、仰角度范围各为0 ~ 30°;通过俯、仰角度范围的设置,俯、仰角度范围能够覆盖大部分装卸作业的需求,使得装卸船一体机能够适应不同船舱的高度和形状,以及不同物料的装载和卸载需求,有助于提高装卸船一体机的作业效率和灵活性。By adopting the above technical solution, the pitch and elevation angle ranges of the first boom are 0 ~ 30° respectively; by setting the pitch and elevation angle ranges, the pitch and elevation angle ranges can cover the needs of most loading and unloading operations, so that the ship loading and unloading machine can adapt to the heights and shapes of different cabins, as well as the loading and unloading needs of different materials, which helps to improve the operating efficiency and flexibility of the ship loading and unloading machine.

进一步的,所述整机门架上设置有装船固定立柱,所述装船固定立柱呈C型,所述装船固定立柱上设置有用于支撑臂架皮带机的第二臂架。Furthermore, a ship loading fixed column is arranged on the whole machine gantry, and the ship loading fixed column is C-shaped. A second boom for supporting a boom belt conveyor is arranged on the ship loading fixed column.

通过采用上述技术方案,装船固定立柱安装在整机门架上,臂架皮带机通过第二臂架安装在装船固定立柱上;通过装船固定立柱和第二臂架的设置,能够提供稳定的支撑结构,使得臂架皮带机在装船过程中能够保持稳定的姿态,减少晃动和振动,从而提高了作业的安全性和稳定性。By adopting the above technical solution, the loading fixed column is installed on the whole machine gantry, and the boom belt conveyor is installed on the loading fixed column through the second boom; through the setting of the loading fixed column and the second boom, a stable supporting structure can be provided, so that the boom belt conveyor can maintain a stable posture during the loading process, reduce shaking and vibration, thereby improving the safety and stability of the operation.

进一步的,所述第二臂架铰接连接在装船固定立柱上,所述装船固定立柱上设置有装船俯仰机构,所述装船俯仰机构包括伺服电机、收卷筒和钢丝绳,所述收卷筒转动连接在装船固定立柱上,所述伺服电机的输出端连接在收卷筒上,所述钢丝绳的一端绕设固定在收卷筒上,所述钢丝绳的另一端固定在第二臂架上,且所述装船固定立柱上设置有用于导向的俯仰滑轮,所述第二臂架的俯、仰角度范围各为0~ 8°和0~ 30°,所述装船固定立柱上还设置有用于回转的装船回转机构。Furthermore, the second boom is hingedly connected to the ship loading fixed column, and the ship loading fixed column is provided with a ship loading pitch mechanism, and the ship loading pitch mechanism includes a servo motor, a winding drum and a wire rope, the winding drum is rotatably connected to the ship loading fixed column, the output end of the servo motor is connected to the winding drum, one end of the wire rope is wound and fixed on the winding drum, and the other end of the wire rope is fixed on the second boom, and the ship loading fixed column is provided with a pitch pulley for guiding, the pitch and elevation angle ranges of the second boom are 0~8° and 0~30° respectively, and the ship loading fixed column is also provided with a ship loading slewing mechanism for rotation.

通过采用上述技术方案,装船俯仰机构安装在装船固定立柱上,装船俯仰机构包括伺服电机、收卷筒和钢丝绳,同时装船固定立柱上还安装用装船回转机构,装船回转机构与卸船回转机构结构相同;当需要对臂架皮带架位置进行调节时,通过装船回转机构,第二臂架可进行水平方向的回转,确保臂架皮带机能够准确对准装载位置,一旦确定了装载位置,装船俯仰机构便开始发挥作用,伺服电机驱动收卷筒转动,控制钢丝绳的收放,精确地调节第二臂架的俯仰角度,以确保臂架皮带机能够有效地将物料输送至内部;通过装船俯仰机构和装船回转机构的设置,确保臂架皮带机始终保持在最佳的工作状态,大大提高了装船效率,同时也降低了作业难度和人工成本。By adopting the above technical scheme, the loading pitch mechanism is installed on the loading fixed column, and the loading pitch mechanism includes a servo motor, a winding drum and a wire rope. At the same time, a loading slewing mechanism is also installed on the loading fixed column, and the loading slewing mechanism has the same structure as the unloading slewing mechanism; when it is necessary to adjust the position of the boom belt frame, the second boom can be rotated in the horizontal direction through the loading slewing mechanism to ensure that the boom belt conveyor can be accurately aligned with the loading position. Once the loading position is determined, the loading pitch mechanism begins to work, and the servo motor drives the winding drum to rotate, controls the retraction and release of the wire rope, and accurately adjusts the pitch angle of the second boom to ensure that the boom belt conveyor can effectively transport materials to the interior; through the setting of the loading pitch mechanism and the loading slewing mechanism, it is ensured that the boom belt conveyor is always kept in the best working state, which greatly improves the loading efficiency, and also reduces the operation difficulty and labor cost.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

通过垂直埋刮板、臂架刮板机、门架刮板机等设置,形成了连续且高效的物料输送系统,有效地将物料从一处转运到另一处,减少了传统装卸过程中的中断和等待时间,大大提高了工作效率,能够适应不同的工作场景和需求,提高了设备的通用性和适应性,同时采用埋刮板式的输送方式,减少了物料在输送过程中的散落和扬尘,有利于环保,该一体机集卸船、装船、进堆场或仓库等多种功能于一体,通过一个设备实现多种操作大大节省了空间和成本,相对于传统物料输送线系统,该一体机投入更小,但功能更全面,具有更高的性价比,且采用紧凑的结构设计,减少了占地面积,使得在码头空间紧凑的情况下也能得到很好的应用;Through the vertical buried scraper, arm scraper, gantry scraper and other settings, a continuous and efficient material conveying system is formed, which effectively transfers materials from one place to another, reduces the interruption and waiting time in the traditional loading and unloading process, greatly improves work efficiency, can adapt to different work scenes and needs, and improves the versatility and adaptability of the equipment. At the same time, the buried scraper conveying method is adopted to reduce the scattering and dust of materials during the conveying process, which is beneficial to environmental protection. The all-in-one machine integrates multiple functions such as unloading, loading, entering the yard or warehouse, etc., and realizes multiple operations through one device, which greatly saves space and cost. Compared with the traditional material conveying line system, the all-in-one machine has a smaller investment, but more comprehensive functions, and higher cost performance. It adopts a compact structural design to reduce the floor space, so that it can be well used even in the case of compact dock space;

通过臂架铰接架和摆臂油缸的设置,有助于实现垂直埋刮板的摆臂操作,摆臂油缸的精确操作使得垂直埋刮板能够以预定的角度和速度进行摆动,提高了工作效率和工作范围,确保了物料输送的准确性和稳定性,使得装卸船一体机在操作过程中更加灵活多变,能够满足更广泛的作业要求;The setting of the boom articulated frame and the swing arm oil cylinder facilitates the swing arm operation of the vertical scraper. The precise operation of the swing arm oil cylinder enables the vertical scraper to swing at a predetermined angle and speed, thereby improving the working efficiency and working range, ensuring the accuracy and stability of material transportation, and making the ship loading and unloading machine more flexible and changeable during operation, and able to meet a wider range of operating requirements;

通过回转大齿轮、两驱动小齿轮和两驱动电机的设置,卸船回转机构能够实现高效、平稳的回转操作,同时其中采用两电机同时工作,能够减少单一电机工作时的振动和冲击,提高回转的稳定性和精度。Through the setting of a rotating large gear, two driving small gears and two driving motors, the ship unloading rotating mechanism can achieve efficient and smooth rotating operation. At the same time, the two motors work simultaneously, which can reduce the vibration and impact when a single motor works and improve the stability and accuracy of the rotation.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例中一种多用途埋刮板式装卸船一体机的结构示意图。FIG1 is a schematic structural diagram of a multi-purpose buried scraper ship loading and unloading machine in an embodiment of the present application.

图2是本申请实施例中用于体现卸船回转机构的结构示意图。FIG. 2 is a schematic structural diagram of a ship unloading rotary mechanism in an embodiment of the present application.

图3是本申请实施例中用于体现装船俯仰机构的结构示意图。FIG3 is a schematic structural diagram of a ship loading pitch mechanism in an embodiment of the present application.

图4是本申请实施例中用于体现装船伸缩桶和装船抛料勺的结构示意图。FIG4 is a schematic diagram of the structure of the telescopic barrel for ship loading and the throwing spoon for ship loading in the embodiment of the present application.

附图标记说明:1、整机门架;2、第一臂架;21、配重件;3、垂直埋刮板;4、臂架刮板机;5、摆臂机构;51、臂架铰接架;52、摆臂油缸;6、卸船回转立柱;7、卸船回转机构;71、回转大齿轮;72、驱动小齿轮;73、驱动电机;8、门架刮板机;9、臂架皮带机;10、装船伸缩桶;11、装船抛料勺;12、大车运行机构;13、卸船俯仰机构;131、大梁铰接架;132、铰接凸盘;133、俯仰油缸;14、中心料槽;15、缓冲料仓;16、装船固定立柱;17、第二臂架;18、装船俯仰机构;181、伺服电机;182、收卷筒;183、钢丝绳;19、俯仰滑轮;20、装船回转机构;21、过渡刮板机;22、装船回转溜槽;23、装皮带伸缩桶。Explanation of reference numerals: 1. whole machine gantry; 2. first boom; 21. counterweight; 3. vertical buried scraper; 4. boom scraper; 5. swing arm mechanism; 51. boom articulated frame; 52. swing arm cylinder; 6. ship unloading slewing column; 7. ship unloading slewing mechanism; 71. slewing gear; 72. driving pinion; 73. driving motor; 8. gantry scraper; 9. boom belt conveyor; 10. ship loading telescopic bucket; 11. ship loading throwing spoon; 12. trolley running mechanism ; 13. Unloading pitching mechanism; 131. Beam articulated frame; 132. Articulated cam; 133. Pitching cylinder; 14. Center trough; 15. Buffer silo; 16. Fixed column for loading; 17. Second boom; 18. Loading pitching mechanism; 181. Servo motor; 182. Winding drum; 183. Wire rope; 19. Pitching pulley; 20. Loading rotary mechanism; 21. Transition scraper; 22. Loading rotary chute; 23. Loading belt telescopic barrel.

具体实施方式DETAILED DESCRIPTION

为了详细阐述本发明为达到预定技术目的而所采取的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清晰、完整地描述,显然,所描述的实施例仅仅是本发明的部分实施例,而不是全部的实施例,并且,在不付出创造性劳动的前提下,本发明的实施例中的技术手段或技术特征可以替换,下面将参考附图并结合实施例来详细说明本发明。In order to elaborate on the technical scheme adopted by the present invention to achieve the predetermined technical purpose, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only partial embodiments of the present invention, rather than all embodiments, and the technical means or technical features in the embodiments of the present invention can be replaced without paying creative work. The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.

以下结合附图1~4对本申请作进一步详细说明。The present application is further described in detail below with reference to Figures 1 to 4.

本申请实施例公开一种多用途埋刮板式装卸船一体机。参照图1,多用途埋刮板式装卸船一体机包括整机门架1,整机门架1底部安装有大车运行机构12,本实施例中大车运行机构12可采用超频无级调速机械传动方式,驱动整个一体机沿轨道行走。The embodiment of the present application discloses a multi-purpose scraper-type ship loading and unloading integrated machine. Referring to Figure 1, the multi-purpose scraper-type ship loading and unloading integrated machine includes a whole machine gantry 1, and a trolley running mechanism 12 is installed at the bottom of the whole machine gantry 1. In this embodiment, the trolley running mechanism 12 can adopt an overclocked stepless speed regulation mechanical transmission method to drive the entire integrated machine to move along the track.

参照图1,整机门架1上安装有第一臂架2,第一臂架2上安装有垂直埋刮板3和臂架刮板机4,臂架刮板机4沿第一臂架2长度方向安装,垂直埋刮板3于臂架刮板机4垂直布置,垂直埋刮板3的输送末端连通在臂架刮板机4的输送首端。Referring to Figure 1, a first arm 2 is installed on the whole machine gantry 1, and a vertical buried scraper 3 and an arm scraper conveyor 4 are installed on the first arm 2. The arm scraper conveyor 4 is installed along the length direction of the first arm 2, and the vertical buried scraper 3 is arranged vertically to the arm scraper conveyor 4. The conveying end of the vertical buried scraper 3 is connected to the conveying head end of the arm scraper conveyor 4.

参照图1,第一臂架2上安装有摆臂机构5,本实施例中摆臂机构5用于垂直埋刮板3的摆动,摆臂机构5包括臂架铰接架51和摆臂油缸52,臂架铰接架51安装固定在第一臂架2上,垂直埋刮板3的末端铰接安装在臂架铰接架51上,摆臂油缸52的缸体铰接安装在第一臂架2上,摆臂油缸52的输出端铰接安装在垂直埋刮板3上,垂直埋刮板3的摆臂范围为 -30 ~30°,本实施例中以垂直埋刮板3垂直状态为水平线,向左、向右均摆臂角度为30°;用以实现垂直埋刮板3的摆臂操作,摆臂油缸52的精确操作使得垂直埋刮板3能够以预定的角度和速度进行摆动,提高了工作效率,确保了物料输送的准确性和稳定性,使得装卸船一体机在操作过程中更加灵活多变,能够满足更广泛的作业要求。1 , a swing arm mechanism 5 is installed on the first arm 2. In this embodiment, the swing arm mechanism 5 is used for the swing of the vertical buried scraper 3. The swing arm mechanism 5 includes an arm hinge frame 51 and a swing arm cylinder 52. The arm hinge frame 51 is installed and fixed on the first arm 2. The end of the vertical buried scraper 3 is hingedly installed on the arm hinge frame 51. The cylinder body of the swing arm cylinder 52 is hingedly installed on the first arm 2. The output end of the swing arm cylinder 52 is hingedly installed on the vertical buried scraper 3. The swing arm range of the vertical buried scraper 3 is -30 ~ 30°. In this embodiment, the vertical state of the vertical buried scraper 3 is taken as the horizontal line, and the swing arm angles to the left and right are 30°; it is used to realize the swing arm operation of the vertical buried scraper 3. The precise operation of the swing arm cylinder 52 enables the vertical buried scraper 3 to swing at a predetermined angle and speed, thereby improving work efficiency, ensuring the accuracy and stability of material transportation, and making the ship loading and unloading integrated machine more flexible and changeable during operation, and able to meet a wider range of operating requirements.

参照图1,第一臂架2上安装有配重件21,本实施例中配重件21可以为水泥块、铁块等密度大、稳定性好,并且易于获取和加工的材料,能够有效地平衡垂直埋刮板3在摆动过程中会产生一定的惯量,减少机械运转时的振动和不稳定性,有助于保证整个机械系统的平稳运行,提高工作效率和安全性。1 , a counterweight 21 is installed on the first arm 2. In this embodiment, the counterweight 21 can be a cement block, an iron block or other material with high density, good stability, and easy to obtain and process. It can effectively balance the vertical buried scraper 3 to generate a certain inertia during the swinging process, reduce the vibration and instability during the operation of the machine, help to ensure the smooth operation of the entire mechanical system, and improve work efficiency and safety.

参照图1,第一臂架2与整机门架1之间安装有卸船回转立柱6,卸船回转立柱6上安装有卸船俯仰机构13,卸船俯仰机构13包括大梁铰接架131、铰接凸盘132和俯仰油缸133,卸船回转立柱6顶部焊接固定有大梁铰接架131,铰接凸盘132焊接固定在第一臂架2上,铰接凸盘132铰接安装在大梁铰接架131上,俯仰油缸133的缸体铰接安装在卸船回转立柱6上,俯仰油缸133的输出端交接在第一臂架2上,俯仰油缸133可采用双液压缸形式,第一臂架2的俯、仰角度范围各为0~30°,本实施中以第一臂架2与整机门架1平行状态为水平线,向下、向上的俯、仰角度各为0~30°;可轻松地调整第一臂架2相对于水平面的角度,从而适应不同的作业需求,使得装卸船一体机能够更好地适应各种船舱高度和物料类型,提高了作业效率。1, a ship unloading swivel column 6 is installed between the first boom 2 and the whole machine gantry 1, and a ship unloading pitching mechanism 13 is installed on the ship unloading swivel column 6. The ship unloading pitching mechanism 13 includes a beam articulated frame 131, an articulated convex plate 132 and a pitching cylinder 133. The beam articulated frame 131 is welded and fixed to the top of the ship unloading swivel column 6, the articulated convex plate 132 is welded and fixed to the first boom 2, the articulated convex plate 132 is hingedly installed on the beam articulated frame 131, and the cylinder body of the pitching cylinder 133 is hingedly installed on the ship unloading swivel column 6. The output end of the pitch cylinder 133 is connected to the first boom 2. The pitch cylinder 133 can be in the form of a double hydraulic cylinder. The pitch and elevation angles of the first boom 2 are 0-30° respectively. In this embodiment, the parallel state of the first boom 2 and the whole machine gantry 1 is taken as the horizontal line, and the downward and upward pitch and elevation angles are 0-30° respectively; the angle of the first boom 2 relative to the horizontal plane can be easily adjusted to adapt to different operating requirements, so that the ship loading and unloading machine can better adapt to various cabin heights and material types, thereby improving operating efficiency.

参照图1和图2,卸船回转立柱6转动安装在整机门架1上,整机门架1上安装有用卸船回转机构7,卸船回转机构7包括回转大齿轮71、两驱动小齿轮72和两驱动电机73,回转大齿轮71套设固定在卸船回转立柱6上,两驱动电机73安装在整机门架1上,两驱动电机73分别位于卸船回转立柱6的两侧,驱动电机73可实现正反转,两驱动小齿轮72分别与两驱动电机73相对应,驱动小齿轮72安装在驱动电机73的输出端上,两驱动小齿轮72均与回转大齿轮71相啮合,卸船回转机构7能够实现高效、平稳的回转操作,同时其中采用两电机同时工作,能够减少单一电机工作时的振动和冲击,提高回转的稳定性和精度。1 and 2, the ship unloading rotary column 6 is rotatably mounted on the whole machine gantry 1, and a useful ship unloading rotary mechanism 7 is installed on the whole machine gantry 1. The ship unloading rotary mechanism 7 includes a rotary gear 71, two driving pinions 72 and two driving motors 73. The rotary gear 71 is sleeved and fixed on the ship unloading rotary column 6, and the two driving motors 73 are installed on the whole machine gantry 1. The two driving motors 73 are respectively located on both sides of the ship unloading rotary column 6. The driving motor 73 can realize forward and reverse rotation. The two driving pinions 72 respectively correspond to the two driving motors 73. The driving pinions 72 are installed on the output end of the driving motor 73. The two driving pinions 72 are both meshed with the rotary gear 71. The ship unloading rotary mechanism 7 can realize efficient and smooth rotation operation. At the same time, the two motors are used to work at the same time, which can reduce the vibration and impact when a single motor is working, and improve the stability and accuracy of the rotation.

参照图1和图3,整机门架1上安装有门架刮板机8、臂架皮带机9、装船伸缩桶10和装船抛料勺11,本实施例中臂架皮带机9也可以是刮板机,门架刮板机8固定安装在整机门架1上,卸船回转立柱6上安装有中心料槽14和缓冲料仓15,中心料槽14沿卸船回转立柱6高度方向竖直安装,中心料槽14的一端连通在臂架刮板机4的输送末端,中心料槽14的另一端连通在缓冲料仓15内,缓冲料仓15的卸料口正对于门架刮板机8;物料能够得到暂时的储存和缓冲,降低了物料直接冲击下方输送设备,从而有效减少了设备的磨损和损坏,有助于保持物料流动的连续性和稳定性。1 and 3, a gantry scraper 8, an arm belt conveyor 9, a loading telescopic barrel 10 and a loading throwing spoon 11 are installed on the whole machine gantry 1. In this embodiment, the arm belt conveyor 9 can also be a scraper. The gantry scraper 8 is fixedly installed on the whole machine gantry 1. A central material trough 14 and a buffer silo 15 are installed on the unloading rotary column 6. The central material trough 14 is vertically installed along the height direction of the unloading rotary column 6. One end of the central material trough 14 is connected to the conveying end of the arm scraper 4, and the other end of the central material trough 14 is connected to the buffer silo 15. The discharge port of the buffer silo 15 is opposite to the gantry scraper 8; the material can be temporarily stored and buffered, which reduces the direct impact of the material on the conveying equipment below, thereby effectively reducing the wear and damage of the equipment, and helping to maintain the continuity and stability of the material flow.

参照图1和图3,门架刮板机8的下方安装有装皮带伸缩桶23,装皮带伸缩桶23连通在门架刮板机8的输送末端,通过装皮带伸缩桶23,可将物料落入码头的皮带机最终装入散货船。1 and 3, a belt-loading telescopic barrel 23 is installed below the gantry scraper 8, and the belt-loading telescopic barrel 23 is connected to the conveying end of the gantry scraper 8. Through the belt-loading telescopic barrel 23, the material can be dropped into the belt conveyor at the dock and finally loaded into the bulk carrier.

参照图1和图3,整机门架1上安装有装船固定立柱16,本实施例中装船固定立柱16呈C型,装船固定立柱16上安装有第二臂架17,臂架皮带机9安装在第二臂架17上。1 and 3 , a ship loading fixed column 16 is installed on the whole machine gantry 1 . In this embodiment, the ship loading fixed column 16 is C-shaped. A second boom 17 is installed on the ship loading fixed column 16 , and the boom belt conveyor 9 is installed on the second boom 17 .

参照图1和图3,门架刮板机8下方还安装有过渡刮板机21和装船回转溜槽22,门架刮板机8连通在过渡刮板机21的输送首端,本实施例中过渡刮板机21位于装皮带伸缩桶23的前方,装船回转溜槽22连通在过渡刮板机21的输送末端,装船回转溜槽22朝向臂架皮带机9方向布置,本实施例中过渡刮板机21具备开闭的功能。1 and 3, a transition scraper 21 and a loading rotary chute 22 are also installed below the gantry scraper 8. The gantry scraper 8 is connected to the conveying head end of the transition scraper 21. In this embodiment, the transition scraper 21 is located in front of the loading belt telescopic barrel 23, and the loading rotary chute 22 is connected to the conveying end of the transition scraper 21. The loading rotary chute 22 is arranged toward the direction of the boom belt conveyor 9. In this embodiment, the transition scraper 21 has the function of opening and closing.

参照图3,装船伸缩桶10和装船抛料勺11均安装在第二臂架17上,装船伸缩桶10连通在臂架皮带架的输送末端,装船抛料勺11位于装船伸缩桶10的卸料端。3 , the loading telescopic barrel 10 and the loading throwing spoon 11 are both mounted on the second boom 17 . The loading telescopic barrel 10 is connected to the conveying end of the boom belt rack, and the loading throwing spoon 11 is located at the unloading end of the loading telescopic barrel 10 .

参照图3,装船固定立柱16上设置有装船俯仰机构18和装船回转机构20,装船俯仰机构18和装船回转机构20用于第二臂架17上臂架皮带机9的俯仰和回转,本实施例中装船回转机构20与卸船回转机构7结构一致,且装船回转机构20可带动装船俯仰机构18与第二臂架17共同回转。3 , a loading pitching mechanism 18 and a loading slewing mechanism 20 are provided on the loading fixed column 16. The loading pitching mechanism 18 and the loading slewing mechanism 20 are used for the pitching and slewing of the boom belt conveyor 9 on the second boom 17. In this embodiment, the loading slewing mechanism 20 has the same structure as the unloading slewing mechanism 7, and the loading slewing mechanism 20 can drive the loading pitching mechanism 18 and the second boom 17 to rotate together.

参照图3和图4,装船俯仰机构18包括伺服电机181、收卷筒182和钢丝绳183,收卷筒182转动安装在装船固定立柱16上,伺服电机181的输出端连接在收卷筒182上,钢丝绳183的一端绕设固定在收卷筒182上,钢丝绳183的另一端固定在臂架皮带机9的第二臂架17上,本实施例中装船固定立柱16上安装有用于导向的俯仰滑轮19,第二臂架17的俯、仰角度范围各为0~8°和0~30°,本实施中以第二臂架17与整机门架1平行状态为水平线,向下、向上俯、仰角度各为0~8°和0~30°;同时导向的俯仰滑轮19根部采用铰点固定在装船固定立柱16顶上,旋转中心与装船机回转中心重合,可随整个臂架旋转;用以确保臂架皮带机9始终保持在最佳的工作状态,大大提高了装船效率,同时也降低了作业难度和人工成本。3 and 4, the loading pitch mechanism 18 includes a servo motor 181, a winding drum 182 and a wire rope 183. The winding drum 182 is rotatably mounted on the loading fixed column 16. The output end of the servo motor 181 is connected to the winding drum 182. One end of the wire rope 183 is wound and fixed on the winding drum 182. The other end of the wire rope 183 is fixed to the second boom 17 of the boom belt conveyor 9. In this embodiment, a pitch pulley 19 for guiding is installed on the loading fixed column 16. The pitch, The elevation angle ranges are 0~8° and 0~30° respectively. In this embodiment, the parallel state of the second boom 17 and the whole machine gantry 1 is taken as the horizontal line, and the downward, upward pitch and elevation angles are 0~8° and 0~30° respectively; at the same time, the root of the guiding pitch pulley 19 is fixed to the top of the loading fixed column 16 by a hinge point, and the rotation center coincides with the rotation center of the ship loader, and can rotate with the entire boom; it is used to ensure that the boom belt conveyor 9 is always kept in the best working state, which greatly improves the loading efficiency, and also reduces the operation difficulty and labor cost.

本申请实施例一种多用途埋刮板式装卸船一体机的实施原理为:本装卸船一体机可实现“装船”、“进堆场”两种模式:The implementation principle of a multi-purpose scraper-type ship loading and unloading machine in the embodiment of the present application is as follows: the ship loading and unloading machine can realize two modes: "loading" and "entering the yard":

当选择“进堆场”模式时,调整第一臂架2的位置,调整第一臂架2的位置,通过两驱动电机73同时启动,驱动电机73的旋转将带动驱动小齿轮72转动,两驱动小齿轮72与回转大齿轮71相啮合,带动回转大齿轮71进行旋转,卸船回转立柱6也会随之转动,最终会带动第一臂架2进行回转,使其指向目标位置,启动俯仰油缸133,根据其活塞杆的伸缩,推动或拉动第一臂架2进行俯仰动作,第一臂架2会相应地抬起或放下,以调整其相对于水平面的角度,在臂架俯仰的过程中,操作人员需要实时监控臂架的角度和位置,确保其达到预期的俯仰角度,达到所需的俯仰角度后,停止俯仰油缸133的工作,并固定臂架的位置;When the "enter the yard" mode is selected, the position of the first boom 2 is adjusted, and the position of the first boom 2 is adjusted. The two driving motors 73 are started at the same time. The rotation of the driving motor 73 will drive the driving pinion 72 to rotate, and the two driving pinions 72 are meshed with the rotating large gear 71, driving the rotating large gear 71 to rotate, and the ship unloading rotating column 6 will also rotate accordingly, and finally drive the first boom 2 to rotate to point to the target position, and start the pitch cylinder 133. According to the extension and retraction of its piston rod, the first boom 2 is pushed or pulled to pitch. The first boom 2 will be lifted or lowered accordingly to adjust its angle relative to the horizontal plane. During the process of the boom pitching, the operator needs to monitor the angle and position of the boom in real time to ensure that it reaches the expected pitch angle. After reaching the required pitch angle, the pitch cylinder 133 is stopped and the position of the boom is fixed;

启动摆臂油缸52,摆臂油缸52其输出端开始产生推力或拉力(取决于需要垂直埋刮板3摆动的方向),摆臂油缸52工作时,垂直埋刮板3会围绕铰接点进行摆动,直至垂直埋刮板3摆动到预定位置后,操作员通过控制系统停止摆臂油缸52的工作,摆臂油缸52的输出端停止产生推力或拉力,垂直埋刮板3保持在新的位置上,准备进行后续的物料输送工作;Start the swing arm oil cylinder 52, and the output end of the swing arm oil cylinder 52 begins to generate thrust or pulling force (depending on the direction in which the vertical scraper 3 needs to swing). When the swing arm oil cylinder 52 is working, the vertical scraper 3 will swing around the hinge point until the vertical scraper 3 swings to a predetermined position. The operator stops the operation of the swing arm oil cylinder 52 through the control system, and the output end of the swing arm oil cylinder 52 stops generating thrust or pulling force, and the vertical scraper 3 remains in the new position, ready for subsequent material conveying work;

门架刮板机8头部溜桶23对准码头皮带机的接料口,准备进行后续的物料输送工作;The head bucket 23 of the gantry scraper 8 is aligned with the material receiving port of the wharf belt conveyor, ready for subsequent material transportation work;

物料首先通过垂直埋刮板3从码头或堆场输送到臂架刮板机4,物料在臂架刮板机4中继续向前输送,到达其末端后,通过中心料槽14进入到缓冲料仓15,最终从缓冲料仓15卸料端进入门架刮板机8,物料继续向前输送,并最终通过装皮带伸缩桶23,落入码头的皮带机最终装入堆场会仓库;The material is first transported from the dock or yard to the arm scraper 4 through the vertical buried scraper 3. The material continues to be transported forward in the arm scraper 4. After reaching the end thereof, the material enters the buffer silo 15 through the central trough 14, and finally enters the gantry scraper 8 from the discharge end of the buffer silo 15. The material continues to be transported forward, and finally passes through the loading belt telescopic barrel 23, falls into the belt conveyor of the dock, and is finally loaded into the yard warehouse;

当选择“装船”模式时,调整第一臂架2的位置,通过两驱动电机73同时启动,驱动电机73的旋转将带动动小齿轮72转动,两驱动小齿轮72与回转大齿轮71相啮合,带动回转大齿轮71进行旋转,卸船回转立柱6也会随之转动,最终会带动第一臂架2进行回转,使其指向目标位置,启动俯仰油缸133,根据其活塞杆的伸缩,推动或拉动第一臂架2进行俯仰动作,第一臂架2会相应地抬起或放下,以调整其相对于水平面的角度,在臂架俯仰的过程中,操作人员需要实时监控臂架的角度和位置,确保其达到预期的俯仰角度,达到所需的俯仰角度后,停止俯仰油缸133的工作,并固定臂架的位置;When the "ship loading" mode is selected, the position of the first boom 2 is adjusted, and the two driving motors 73 are started at the same time. The rotation of the driving motor 73 will drive the small driving gear 72 to rotate, and the two driving small driving gears 72 are meshed with the rotating large gear 71, driving the rotating large gear 71 to rotate, and the unloading rotating column 6 will also rotate accordingly, and finally drive the first boom 2 to rotate to point to the target position, and start the pitch cylinder 133. According to the extension and retraction of its piston rod, the first boom 2 is pushed or pulled to pitch. The first boom 2 will be lifted or lowered accordingly to adjust its angle relative to the horizontal plane. During the process of the boom pitching, the operator needs to monitor the angle and position of the boom in real time to ensure that it reaches the expected pitch angle. After reaching the required pitch angle, the pitch cylinder 133 is stopped and the position of the boom is fixed;

启动摆臂油缸52,摆臂油缸52其输出端开始产生推力或拉力(取决于需要垂直埋刮板3摆动的方向),摆臂油缸52工作时,垂直埋刮板3会围绕铰接点进行摆动,直至垂直埋刮板3摆动到预定位置后,操作员通过控制系统停止摆臂油缸52的工作,摆臂油缸52的输出端停止产生推力或拉力,垂直埋刮板3保持在新的位置上,准备进行后续的物料输送工作;Start the swing arm oil cylinder 52, and the output end of the swing arm oil cylinder 52 begins to generate thrust or pulling force (depending on the direction in which the vertical scraper 3 needs to swing). When the swing arm oil cylinder 52 is working, the vertical scraper 3 will swing around the hinge point until the vertical scraper 3 swings to a predetermined position. The operator stops the operation of the swing arm oil cylinder 52 through the control system, and the output end of the swing arm oil cylinder 52 stops generating thrust or pulling force, and the vertical scraper 3 remains in the new position, ready for subsequent material conveying work;

通过装船回转机构20,第二臂架17可进行水平方向的回转,确保臂架皮带机9能够准确对准装载位置,一旦确定了装载位置,装船俯仰机构18便开始发挥作用,伺服电机181驱动收卷筒182转动,控制钢丝绳183的收放,精确地调节第二臂架17的俯仰角度,以确保臂架皮带机9能够有效地将物料输送至内部;Through the loading slewing mechanism 20, the second boom 17 can be rotated in the horizontal direction to ensure that the boom belt conveyor 9 can accurately align with the loading position. Once the loading position is determined, the loading pitch mechanism 18 starts to work, and the servo motor 181 drives the winding drum 182 to rotate, controls the retraction and release of the wire rope 183, and accurately adjusts the pitch angle of the second boom 17 to ensure that the boom belt conveyor 9 can effectively transport the materials to the interior;

物料首先通过垂直埋刮板3从码头或堆场输送到臂架刮板机4,物料在臂架刮板机4中继续向前输送,到达其末端后,通过中心料槽14进入到缓冲料仓15,最终从缓冲料仓15卸料端进入门架刮板机8,物料进一步向前输送,到达过渡刮板机21,并通过过渡刮板机21进行转运,利用装船回转溜槽22进入臂架皮带机9,物料被输送到装船伸缩桶10,并最终通过装船抛料勺11将物料抛送到船舱中;The material is first transported from the dock or yard to the arm scraper 4 through the vertical buried scraper 3. The material continues to be transported forward in the arm scraper 4. After reaching the end thereof, the material enters the buffer silo 15 through the central trough 14, and finally enters the gantry scraper 8 from the discharge end of the buffer silo 15. The material is further transported forward to the transition scraper 21, and is transferred through the transition scraper 21. The material enters the arm belt conveyor 9 through the ship loading rotary chute 22, and the material is transported to the ship loading telescopic barrel 10, and finally thrown into the cabin by the ship loading throwing spoon 11;

通过垂直埋刮板3、臂架刮板机4、门架刮板机8等设置,形成了连续且高效的物料输送系统,有效地将物料从一处转运到另一处,减少了传统装卸过程中的中断和等待时间,大大提高了工作效率,能够适应不同的工作场景和需求,提高了设备的通用性和适应性,同时采用埋刮板式的输送方式,减少了物料在输送过程中的散落和扬尘,有利于环保,该一体机集卸船、装船、进堆场或仓库等多种功能于一体,通过一个设备实现多种操作大大节省了空间和成本,相对于传统物料输送线系统,该一体机投入更小,但功能更全面,具有更高的性价比,且采用紧凑的结构设计,减少了占地面积,使得在码头空间紧凑的情况下也能得到很好的应用。Through the arrangement of vertical buried scrapers 3, arm scrapers 4, gantry scrapers 8, etc., a continuous and efficient material conveying system is formed, which effectively transfers materials from one place to another, reduces the interruption and waiting time in the traditional loading and unloading process, greatly improves work efficiency, can adapt to different work scenes and needs, improves the versatility and adaptability of the equipment, and adopts buried scraper conveying method to reduce the scattering and dust of materials in the conveying process, which is beneficial to environmental protection. The all-in-one machine integrates multiple functions such as unloading, loading, entering the yard or warehouse, etc., and realizes multiple operations through one device, which greatly saves space and cost. Compared with the traditional material conveying line system, the all-in-one machine has a smaller investment, but more comprehensive functions, higher cost performance, and adopts a compact structural design to reduce the footprint, so that it can be well used even when the dock space is compact.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质,在本发明的精神和原则之内,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本发明技术方案的保护范围之内。The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent replacement and improvement made to the above embodiments without departing from the content of the technical solution of the present invention, based on the technical essence of the present invention, within the spirit and principles of the present invention, still fall within the protection scope of the technical solution of the present invention.

Claims (10)

1. A multipurpose buried scraper type ship loading and unloading integrated machine is characterized in that: including complete machine portal (1), be provided with first cantilever crane (2) on complete machine portal (1), be provided with on first cantilever crane (2) perpendicular buried scraper blade (3), cantilever crane scraper blade (4), perpendicular buried scraper blade (3) are arranged perpendicularly with cantilever crane scraper blade (4), perpendicular buried scraper blade (3) end intercommunication is at the head end of cantilever crane scraper blade (4), be provided with on first cantilever crane (2) and be used for perpendicular buried scraper blade (3) wobbling swing arm mechanism (5), be provided with on complete machine portal (1) and be used for first cantilever crane (2) pivoted ship unloading slewing mechanism (7), be provided with portal scraper blade (8), cantilever crane belt feeder (9), shipment telescopic bucket (10) and shipment scraper blade spoon (11) on complete machine portal (1), cantilever crane scraper blade (8), cantilever crane belt feeder (9), shipment telescopic bucket (10) and shipment scraper blade spoon (11) are arranged along first cantilever crane scraper blade (2) orientation unloading direction, the end of scraper blade (8) of scraper blade (4) is provided with transition portal (21) and is corresponding, transition scraper blade portal (21) are connected with scraper blade portal (21), the shipment gyration chute (22) is arranged towards cantilever crane belt feeder (9) direction, just portal scraper machine (8) below still is provided with dress belt flexible bucket (23), dress belt flexible bucket (23) are arranged in the terminal of portal scraper machine (8), complete machine portal (1) bottom is provided with cart running gear (12).
2. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 1, wherein: the swing arm mechanism (5) comprises an arm support hinge frame (51) and a swing arm oil cylinder (52), the arm support hinge frame (51) is connected to the first arm support (2), the tail end of the vertical embedded scraper (3) is hinged to the arm support hinge frame (51), the swing arm oil cylinder (52) is hinged to the first arm support (2), and the output end of the swing arm oil cylinder (52) is hinged to the vertical embedded scraper (3).
3. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 2, wherein: the swing arm range of the vertical buried scraper (3) is-30 degrees.
4. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 2, wherein: the first arm support (2) is provided with a weight piece (21) for weight balancing, and the weight piece (21) is arranged at one end, far away from the vertical buried scraper (3), of the first arm support (2).
5. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 1, wherein: be provided with ship unloading gyration stand (6) between first cantilever crane (2) and complete machine portal (1), be provided with center silo (14) and buffering feed bin (15) on the ship unloading gyration stand (6), the one end of center silo (14) corresponds cantilever crane and scrapes trigger (4) terminal, in the other end of center silo (14) corresponds buffering feed bin (15), the discharge end of buffering feed bin (15) corresponds portal and scrapes trigger (8).
6. The multipurpose embedded scraper loading and unloading all-in-one machine according to claim 5, wherein: the ship unloading rotary mechanism (7) comprises a rotary large gear (71), two driving pinions (72) and two driving motors (73), the ship unloading rotary upright post (6) is rotationally arranged on the whole machine portal frame (1), the rotary large gear (71) is sleeved and fixed on the ship unloading rotary upright post (6), the driving motors (73) are respectively arranged at two sides of the rotary large gear (71), the driving motors (73) respectively correspond to the two driving pinions (72), the driving pinions (72) are connected to the output ends of the driving motors (73), and the driving pinions (72) are meshed with the rotary large gear (71).
7. The multipurpose embedded scraper loading and unloading all-in-one machine according to claim 5, wherein: the ship unloading and pitching mechanism is characterized in that a ship unloading and pitching mechanism (13) is arranged on the ship unloading and pitching upright (6), the ship unloading and pitching mechanism (13) comprises a girder hinging frame (131), a hinging convex disc (132) and a pitching oil cylinder (133), the girder hinging frame (131) is connected to the ship unloading and pitching upright (6), the hinging convex disc (132) is connected to the first arm support (2), the hinging convex disc (132) is hinged to the girder hinging frame (131), the pitching oil cylinder (133) is hinged to the ship unloading and pitching upright (6), and the output end of the pitching oil cylinder (133) is hinged to the first arm support (2).
8. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 7, wherein: the range of the depression angle and the elevation angle of the first arm support (2) is 0-30 degrees respectively.
9. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 1, wherein: the crane is characterized in that a shipment fixed upright post (16) is arranged on the whole crane portal frame (1), the shipment fixed upright post (16) is C-shaped, and a second arm support (17) for supporting an arm support belt conveyor (9) is arranged on the shipment fixed upright post (16).
10. The multipurpose buried scraper loading and unloading all-in-one machine according to claim 9, wherein: the second arm support (17) is hinged to the shipment fixed upright (16), shipment pitching mechanism (18) are arranged on the shipment fixed upright (16), shipment pitching mechanism (18) comprises a servo motor (181), a winding drum (182) and a steel wire rope (183), the winding drum (182) is rotationally connected to the shipment fixed upright (16), the output end of the servo motor (181) is connected to the winding drum (182), one end of the steel wire rope (183) is fixed to the winding drum (182) in a winding manner, the other end of the steel wire rope (183) is fixed to the second arm support (17), pitching pulleys (19) used for guiding are arranged on the shipment fixed upright (16), the pitching angle range and the elevation angle range of the second arm support (17) are respectively 0-8 degrees and 0-30 degrees, and a shipment slewing mechanism (20) used for slewing is further arranged on the shipment fixed upright (16).
CN202411173718.0A 2024-08-26 2024-08-26 A multi-purpose scraper-type ship loading and unloading machine Pending CN118850803A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120308700A (en) * 2025-06-10 2025-07-15 杭州华新机电工程有限公司 An explosion-proof ship unloader power-on system and an explosion-proof ship unloader

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120308700A (en) * 2025-06-10 2025-07-15 杭州华新机电工程有限公司 An explosion-proof ship unloader power-on system and an explosion-proof ship unloader

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