CN118850783A - A loading and unloading device for freight train - Google Patents
A loading and unloading device for freight train Download PDFInfo
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- CN118850783A CN118850783A CN202411346940.6A CN202411346940A CN118850783A CN 118850783 A CN118850783 A CN 118850783A CN 202411346940 A CN202411346940 A CN 202411346940A CN 118850783 A CN118850783 A CN 118850783A
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- 239000000463 material Substances 0.000 claims abstract description 116
- 238000005192 partition Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000003245 coal Substances 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 abstract description 17
- 239000006185 dispersion Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- 230000003749 cleanliness Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010408 sweeping Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/04—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with pick-up shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/44—Arrangements or applications of hoppers or chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
- B65G69/045—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with scraping devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Structure Of Belt Conveyors (AREA)
Abstract
本发明公开了一种货运火车的装卸设备,属于运输装置技术领域。一种货运火车的装卸设备,包括卸煤机本体以及用于输送物料的输送带,出料壳体,设置于所述输送带的输送末端,所述输送带上设置有用于带动所述出料壳体在竖直方向上进行移动的调节机构,所述出料壳体内设置有分料板,所述分料板上贯穿设置有与出料壳体宽边方向平行的支撑杆,所述支撑杆两端均转动连接有隔板和V型板,所述隔板底部穿过所述V型板的中部设置,所述隔板底部两侧与所述V型板的两个板之间均固定连接有支撑弹簧,所述分料板的两侧均固定连接有能够限制所述V型板转动角度的限位杆。本发明具有提高物料分散均匀性的效果。
The present invention discloses a loading and unloading equipment for freight trains, belonging to the technical field of transportation devices. A loading and unloading equipment for freight trains, including a coal unloader body and a conveyor belt for conveying materials, a discharging shell, arranged at the conveying end of the conveyor belt, the conveyor belt is provided with an adjustment mechanism for driving the discharging shell to move in the vertical direction, a dividing plate is arranged in the discharging shell, a support rod parallel to the wide side direction of the discharging shell is penetrated on the dividing plate, a partition and a V-shaped plate are rotatably connected at both ends of the support rod, the bottom of the partition is arranged through the middle part of the V-shaped plate, and support springs are fixedly connected between the two sides of the bottom of the partition and the two plates of the V-shaped plate, and the two sides of the dividing plate are fixedly connected with limit rods capable of limiting the rotation angle of the V-shaped plate. The present invention has the effect of improving the uniformity of material dispersion.
Description
技术领域Technical Field
本发明涉及运输装置技术领域,具体涉及一种货运火车的装卸设备。The invention relates to the technical field of transport devices, and in particular to loading and unloading equipment for freight trains.
背景技术Background Art
货运火车装卸设备是指用于装载和卸载货物的设备,用于方便货运火车的装卸作业。在货运火车运输装卸物料过程中,输送机是用来对物料进行长距离运送及向高处提升的设备。常用的输送机分为螺旋输送式和皮带输送式,其中,皮带输送式输送机以其结构简单,制造容易,生产成本低,输送性能稳定等优势而被广泛使用。Freight train loading and unloading equipment refers to equipment used to load and unload goods, which is used to facilitate the loading and unloading operations of freight trains. In the process of freight train transportation and loading and unloading materials, conveyors are used to transport materials over long distances and lift them to high places. Commonly used conveyors are divided into screw conveyor type and belt conveyor type. Among them, belt conveyor type conveyors are widely used due to their simple structure, easy manufacturing, low production cost, and stable conveying performance.
一些散料例如煤粉在输送过程中,先把物料输送到输送带上,然后物料经输送带输送到指定地点,或者将物料输送到货车上,再对物料进行运输。参考授权公告号为CN116715055B的中国专利文件,其公开了一种物料运输装置,包括支撑架、安装架以及用于对物料运输的输送带,输送带的上表面下陷呈V字形,该专利能够通过对输送带上粘连的物料进行刮取,提高输送带的清洁效果,但在物料落下的时候物料由于惯性会使物料较为分散。During the transportation of some bulk materials such as coal powder, the materials are first transported to the conveyor belt, and then transported to a designated location via the conveyor belt, or transported to a truck for transportation. Referring to the Chinese patent document with the authorization announcement number CN116715055B, a material transportation device is disclosed, including a support frame, a mounting frame, and a conveyor belt for transporting materials. The upper surface of the conveyor belt is sunken in a V shape. The patent can improve the cleaning effect of the conveyor belt by scraping the materials adhering to the conveyor belt, but when the materials fall, the materials will be more dispersed due to inertia.
针对上述相关技术,在使用输送带输送物料的过程中,物料在从输送带落下时,由于物料在输送带的带动下具有一定的惯性,物料会在输送带末端被抛撒出去,从而导致物料集中在车厢的一侧,随着物料堆积的越来越高,导致物料在车厢内呈尖峰形,导致车辆重心偏移,存在安全隐患,而现有中通过人工上到车顶对物料进行刮平,不利于效率的提高。With regard to the above-mentioned related technologies, in the process of using a conveyor belt to transport materials, when the materials fall from the conveyor belt, due to the certain inertia of the materials driven by the conveyor belt, the materials will be thrown out at the end of the conveyor belt, resulting in the materials being concentrated on one side of the carriage. As the materials pile up higher and higher, the materials will form a peak shape in the carriage, causing the center of gravity of the vehicle to shift, posing a safety hazard. The existing method of manually climbing onto the roof to scrape the materials flat is not conducive to improving efficiency.
发明内容Summary of the invention
有鉴于此,本发明提供一种货运火车的装卸设备,旨在解决物料下落后分散不均匀的问题。In view of this, the present invention provides a loading and unloading device for a freight train, aiming to solve the problem of uneven dispersion of materials after falling.
为解决上述技术问题,本发明提供一种货运火车的装卸设备,包括卸煤机本体以及用于输送物料的输送带,还包括:出料壳体,设置于所述输送带的输送末端,所述输送带上设置有用于带动所述出料壳体在竖直方向上进行移动的调节机构,所述出料壳体内设置有分料板,所述分料板上贯穿设置有与出料壳体宽边方向平行的支撑杆,所述支撑杆两端均转动连接有隔板和V型板,所述隔板底部穿过所述V型板的中部设置,所述隔板底部两侧与所述V型板的两个板之间均固定连接有支撑弹簧,所述分料板的两侧均固定连接有能够限制所述V型板转动角度的限位杆。To solve the above technical problems, the present invention provides a loading and unloading equipment for a freight train, including a coal unloader body and a conveyor belt for conveying materials, and also includes: a discharge shell, which is arranged at the conveying end of the conveyor belt, and the conveyor belt is provided with an adjusting mechanism for driving the discharge shell to move in a vertical direction, and a dividing plate is arranged in the discharge shell, and a support rod parallel to the wide side direction of the discharge shell is penetrated through the dividing plate, and both ends of the support rod are rotatably connected with a partition and a V-shaped plate, and the bottom of the partition is arranged through the middle part of the V-shaped plate, and support springs are fixedly connected between the two sides of the bottom of the partition and the two plates of the V-shaped plate, and both sides of the dividing plate are fixedly connected with limit rods that can limit the rotation angle of the V-shaped plate.
通过采用上述技术方案,在物料从输送带下落时,通过使分料板的设置能够使下落的物料在出料壳体的宽边方向上进行分散,从而提高物料下落时的均匀性,在物料落到V型板上时,能够带动V型板以及隔板转动,隔板转动时能够改变物料从隔板两侧下落的多少,从而使下落的物料在出料壳体长边方向上分散得更加均匀,有利于提高物料落到车厢内的均匀性。By adopting the above technical scheme, when the material falls from the conveyor belt, the setting of the dividing plate can disperse the falling material in the wide side direction of the discharge shell, thereby improving the uniformity of the material falling. When the material falls on the V-shaped plate, it can drive the V-shaped plate and the partition to rotate. When the partition rotates, it can change the amount of material falling from both sides of the partition, so that the falling material is dispersed more evenly in the long side direction of the discharge shell, which is beneficial to improve the uniformity of the material falling into the car.
可选的,所述出料壳体底部设置有丝杠滑块机构,所述丝杠滑块机构的丝杠与所述出料壳体的宽边方向平行,所述丝杠滑块机构的滑块与所述分料板底部固定连接,所述出料壳体内壁固定连接有与出料壳体长边方向平行的连接杆,所述分料板上开设有供所述连接杆滑动的滑槽。Optionally, a screw slider mechanism is provided at the bottom of the discharging shell, the screw of the screw slider mechanism is parallel to the wide side direction of the discharging shell, the slider of the screw slider mechanism is fixedly connected to the bottom of the dividing plate, the inner wall of the discharging shell is fixedly connected to a connecting rod parallel to the long side direction of the discharging shell, and the dividing plate is provided with a sliding groove for the connecting rod to slide.
通过采用上述技术方案,在丝杠滑块机构的滑块带动分料板底部移动时,通过连接杆和滑槽的设置能够使分料板在移动时,使分料板在出料壳体内摆动,且分料板在摆动时分料板的底部保持水平,从而能够对物料顶部进行摊平,且分料板的摆动能够对下落的物料在出料壳体的宽边方向进行分散引导,进一步提高物料分散的均匀性。By adopting the above technical scheme, when the slider of the screw slider mechanism drives the bottom of the dividing plate to move, the setting of the connecting rod and the slide groove can make the dividing plate swing in the discharge shell when moving, and the bottom of the dividing plate remains horizontal when the dividing plate swings, so that the top of the material can be flattened, and the swing of the dividing plate can disperse and guide the falling material in the wide side direction of the discharge shell, further improving the uniformity of material dispersion.
可选的,所述隔板以及所述V型板与所述分料板的侧壁抵接。Optionally, the partition plate and the V-shaped plate abut against the side wall of the dividing plate.
通过采用上述技术方案,在物料带动隔板以及V型板转动时,隔板以及V型板能够对粘连在分料板上的物料进行清理,以便于物料的下落,降低物料粘连在分料板侧壁上而对物料下落造成影响的概率,有利于提高物料分散的均匀性。By adopting the above technical scheme, when the material drives the partition and the V-shaped plate to rotate, the partition and the V-shaped plate can clean the material adhering to the dividing plate to facilitate the falling of the material, reduce the probability of the material adhering to the side wall of the dividing plate and affecting the falling of the material, and help to improve the uniformity of material dispersion.
可选的,所述V型板顶部铰接有连接板,所述分料板侧壁上固定连接有顶块,所述V型板转动时顶块能够顶起连接板。Optionally, a connecting plate is hinged on the top of the V-shaped plate, and a top block is fixedly connected to the side wall of the dividing plate, so that the top block can lift up the connecting plate when the V-shaped plate rotates.
通过采用上述技术方案,随着V型板的转动,V型板转动至顶块位置处时,顶块的设置能够与限位杆配合限制V型板的转动,在顶块顶起连接板时,能够使连接板上残留或者粘连的物料下落,对V型板进行清理以便于物料沿着V型板下落到车厢内,同时提高本装置的清洁性。By adopting the above technical solution, as the V-shaped plate rotates, when the V-shaped plate rotates to the position of the top block, the setting of the top block can cooperate with the limit rod to limit the rotation of the V-shaped plate. When the top block lifts the connecting plate, the material remaining or adhering on the connecting plate can fall down, and the V-shaped plate can be cleaned so that the material can fall into the car along the V-shaped plate, while improving the cleanliness of the device.
可选的,所述调节机构包括固定安装于所述输送带侧壁的线性驱动器,所述线性驱动器的驱动轴固定连接有水平设置的推杆,所述推杆上铰接有转动杆,所述转动杆远离所述推杆的一端铰接有与所述出料壳体固定连接的移动板,所述移动板与所述转动杆连接处贯穿设置有转轴,所述输送带上竖向开设有供所述转轴滑动的滑动槽。Optionally, the adjustment mechanism includes a linear driver fixedly mounted on the side wall of the conveyor belt, the driving shaft of the linear driver is fixedly connected to a horizontally arranged push rod, a rotating rod is hinged on the push rod, an end of the rotating rod away from the push rod is hinged to a movable plate fixedly connected to the discharge shell, a rotating shaft is penetrated at the connection between the movable plate and the rotating rod, and a sliding groove for sliding the rotating shaft is vertically opened on the conveyor belt.
通过采用上述技术方案,线性驱动器的驱动能够带动出料壳体在竖直方向上移动,在将物料进行输送时对出料壳体进行调节以便于出料壳体落到车厢上,从而能够适用不同高度的车辆,降低物料在落到车厢的过程中洒落的概率,以便于更好地接收物料。By adopting the above technical solution, the linear drive can drive the discharge shell to move in the vertical direction. When the material is transported, the discharge shell is adjusted so that the discharge shell falls onto the carriage, thereby being suitable for vehicles of different heights and reducing the probability of material spilling when falling onto the carriage, so as to better receive the material.
可选的,所述输送带靠近所述出料壳体的底部转动设置有驱动滚轮,所述驱动滚轮两侧抵接有清扫轮。Optionally, a driving roller is rotatably arranged on the conveyor belt near the bottom of the discharge shell, and cleaning wheels are abutted on both sides of the driving roller.
通过采用上述技术方案,当物料在输送带发生粘连时,通过清扫轮的设置能够对输送带进行清理,提高输送带表面清洁度的同时降低物料掉落到输送带外部的概率,从而有利于对物料的输送。By adopting the above technical solution, when materials stick to the conveyor belt, the conveyor belt can be cleaned by setting a sweeping wheel, thereby improving the cleanliness of the conveyor belt surface and reducing the probability of materials falling to the outside of the conveyor belt, thereby facilitating the transportation of materials.
可选的,所述清扫轮下方设置有与所述出料壳体固定连通的落料管。Optionally, a discharge pipe fixedly connected to the discharge shell is provided below the cleaning wheel.
通过采用上述技术方案,清扫轮从输送带上扫下的物料通过落料管能够再次落到车厢里,从而有利于能源的节约,同时扫落下的物料落到靠近输送带的一侧,由于物料在惯性的作用下落点较远,在扫落的物料的作用下能够提高物料分散的均匀性。By adopting the above technical solution, the materials swept off the conveyor belt by the sweeping wheel can fall into the carriage again through the drop pipe, which is beneficial to energy saving. At the same time, the swept materials fall to the side close to the conveyor belt. Since the materials fall farther away due to inertia, the uniformity of material dispersion can be improved under the action of the swept materials.
可选的,所述出料壳体底端转动设置有橡胶滚轮。Optionally, a rubber roller is rotatably provided at the bottom end of the discharge shell.
通过采用上述技术方案,橡胶滚轮的设置有利于对出料壳体以及车厢进行保护,同时在更换落料位置时便于出料壳体的移动。By adopting the above technical solution, the provision of the rubber roller is beneficial to protecting the discharge shell and the carriage, and at the same time facilitates the movement of the discharge shell when changing the discharge position.
综上所述,与现有技术相比,本发明包括以下至少一种有益技术效果:In summary, compared with the prior art, the present invention includes at least one of the following beneficial technical effects:
1、在物料从输送带下落时,通过使分料板的移动能够对物料在一个方向上进行分散引导,从而提高物料下落时的均匀性,在物料落到V型板上时,能够带动V型板以及隔板转动,隔板转动时能够改变物料从隔板两侧下落的多少,从而使物料在另一个方向上分散得更加均匀,有利于提高物料落到车厢内的均匀性;1. When the material falls from the conveyor belt, the movement of the material distribution plate can disperse and guide the material in one direction, thereby improving the uniformity of the material falling. When the material falls on the V-shaped plate, it can drive the V-shaped plate and the partition to rotate. When the partition rotates, it can change the amount of material falling from both sides of the partition, so that the material is dispersed more evenly in the other direction, which is conducive to improving the uniformity of the material falling into the carriage;
2、在丝杠滑块机构的滑块带动分料板底部移动时,通过连接杆和滑槽的设置能够使分料板在移动时,使分料板在出料壳体内摆动,从而能够对物料顶部进行摊平,进一步提高物料分散的均匀性;2. When the slider of the screw slider mechanism drives the bottom of the dividing plate to move, the connecting rod and the slide groove can make the dividing plate swing in the discharge housing when it moves, so as to flatten the top of the material and further improve the uniformity of material dispersion;
3、在物料带动隔板以及V型板转动时,隔板以及V型板能够对粘连在分料板上的物料进行清理,以便于物料的下落,降低物料粘连在分料板侧壁上而对物料下落造成影响额定概率,有利于提高物料分散的均匀性,V型板转动至顶块位置处时,顶块的设置能够与限位杆配合限制V型板的转动,在顶块顶起连接板时,能够使连接板上残留或者粘连的物料下落,对V型板进行清理以便于物料沿着V型板下落到车厢内,同时提高本装置的清洁性;3. When the material drives the partition plate and the V-shaped plate to rotate, the partition plate and the V-shaped plate can clean the material adhering to the material distribution plate to facilitate the falling of the material, reduce the probability of the material adhering to the side wall of the material distribution plate and affecting the falling of the material, and help improve the uniformity of material dispersion. When the V-shaped plate rotates to the top block position, the setting of the top block can cooperate with the limit rod to limit the rotation of the V-shaped plate. When the top block lifts the connecting plate, the residual or adhering material on the connecting plate can fall down, and the V-shaped plate can be cleaned to facilitate the material to fall into the car along the V-shaped plate, while improving the cleanliness of the device;
4、清扫轮从输送带上扫下的物料通过落料管能够再次落到车厢里,从而有利于能源的节约,同时扫落下的物料落到靠近输送带的一侧,由于物料在惯性的作用下落点较远,在扫落的物料的作用下能够提高物料分散的均匀性。4. The materials swept off the conveyor belt by the sweeping wheel can fall into the carriage again through the drop pipe, which is beneficial to energy saving. At the same time, the swept materials fall to the side close to the conveyor belt. Because the materials fall farther away due to inertia, the uniformity of material dispersion can be improved under the action of the swept materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of the present invention;
图2为本发明实施例出料壳体和分料板的结构示意图;FIG2 is a schematic structural diagram of a discharge housing and a material distribution plate according to an embodiment of the present invention;
图3为本发明实施例连接杆和滑槽的结构示意图;FIG3 is a schematic structural diagram of a connecting rod and a slide groove according to an embodiment of the present invention;
图4为本发明实施例图1中区域A的局部放大图;FIG4 is a partial enlarged view of area A in FIG1 according to an embodiment of the present invention;
图5为本发明实施例驱动滚轮和清扫轮的结构示意图。FIG. 5 is a schematic diagram of the structure of the driving roller and the cleaning wheel according to an embodiment of the present invention.
附图标记说明:1、卸煤机本体;11、输送带;2、出料壳体;21、支撑杆;22、丝杠滑块机构;3、调节机构;31、线性驱动器;32、推杆;33、转动杆;34、移动板;35、转轴;36、滑动槽;4、分料板;41、隔板;42、V型板;43、支撑弹簧;44、限位杆;5、连接杆;51、滑槽;6、连接板;61、顶块;7、驱动滚轮;72、清扫轮;8、落料管;9、橡胶滚轮。Explanation of the reference numerals in the accompanying drawings: 1. Coal unloader body; 11. Conveyor belt; 2. Discharging shell; 21. Support rod; 22. Screw slider mechanism; 3. Adjustment mechanism; 31. Linear drive; 32. Push rod; 33. Rotating rod; 34. Moving plate; 35. Rotating shaft; 36. Sliding groove; 4. Dividing plate; 41. Partition plate; 42. V-shaped plate; 43. Support spring; 44. Limiting rod; 5. Connecting rod; 51. Slide groove; 6. Connecting plate; 61. Top block; 7. Driving roller; 72. Cleaning wheel; 8. Dropping pipe; 9. Rubber roller.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的图1-图5,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with Figures 1 to 5 of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
参照图1和图2,一种货运火车的装卸设备,包括卸煤机本体1以及输送带11,卸煤机本体1能够将物料移动到输送带11上,然后输送带11将物料输送到指定位置,属于本领域技术人员所熟知的技术,在此不作详述,输送带11末端设置有出料壳体2,出料壳体2的底部转动设置有多个橡胶滚轮9,输送带11输送的物料从出料壳体2内下落,输送带11靠近出料壳体2的一侧设置有用于带动出料壳体2在竖直方向上移动的调节机构3,出料壳体2内竖直设置有分料板4,出料壳体2底部设置有丝杠滑块机构22,丝杠滑块机构22包括转动源、螺杆和滑块,转动源固定安装于出料壳体2外侧壁上,转动源可为电机或旋转气缸等驱动轴能够实现转动的设备,螺杆转动连接于出料壳体2外侧壁且螺杆水平设置并与出料壳体2的宽边方向平行,滑块螺纹连接于螺杆且滑块与分料板4底部固定连接,转动源通过皮带传动的方式能够带动螺杆转动,分料板4上贯穿设置有与出料壳体2宽边方向平行的支撑杆21,所述支撑杆21两端均转动连接有隔板41和V型板42,隔板41以及V型板42与分料板4的侧壁抵接且隔板41底部穿过V型板42的中部设置,隔板41底部两侧与V型板42的两个板之间均固定连接有支撑弹簧43,分料板4的两侧均固定连接有限制V型板42转动角度的限位杆44。Referring to Figures 1 and 2, a loading and unloading equipment for a freight train includes a coal unloader body 1 and a conveyor belt 11. The coal unloader body 1 can move materials to the conveyor belt 11, and then the conveyor belt 11 transports the materials to a designated position. This is a technology well known to those skilled in the art and will not be described in detail herein. A discharging shell 2 is provided at the end of the conveyor belt 11, and a plurality of rubber rollers 9 are rotatably provided at the bottom of the discharging shell 2. The materials transported by the conveyor belt 11 fall from the discharging shell 2. An adjusting mechanism 3 for driving the discharging shell 2 to move in a vertical direction is provided on one side of the conveyor belt 11 close to the discharging shell 2. A dividing plate 4 is vertically provided in the discharging shell 2, and a lead screw slider mechanism 22 is provided at the bottom of the discharging shell 2. The lead screw slider mechanism 22 includes a rotation source, a screw and a slider, and the rotation source is fixedly mounted on the outer side wall of the discharging shell 2 The rotation source can be a device that can realize rotation of the driving shaft such as a motor or a rotating cylinder. The screw is rotatably connected to the outer wall of the discharge shell 2 and the screw is horizontally arranged and parallel to the wide side direction of the discharge shell 2. The slider is threadedly connected to the screw and the slider is fixedly connected to the bottom of the dividing plate 4. The rotation source can drive the screw to rotate through a belt drive. A support rod 21 parallel to the wide side direction of the discharge shell 2 is provided on the dividing plate 4. Both ends of the support rod 21 are rotatably connected with a partition 41 and a V-shaped plate 42. The partition 41 and the V-shaped plate 42 are abutted against the side walls of the dividing plate 4 and the bottom of the partition 41 is arranged through the middle part of the V-shaped plate 42. Support springs 43 are fixedly connected between the two plates of the V-shaped plate 42 on both sides of the bottom of the partition 41, and limit rods 44 for limiting the rotation angle of the V-shaped plate 42 are fixedly connected on both sides of the dividing plate 4.
在需要装卸物料时,首先通过卸煤机本体1将物料移动到输送带11上,然后输送带11输送物料移动并通过出料壳体2下落,通过丝杠滑块机构能够使分料板4移动,从而使物料横向分散落料,降低物料中部堆积过高的概率,同时物料由于惯性而被抛洒出去,导致物料大部分落到远离输送带11的一侧,此时通过隔板41以及V型板42的设置,在物料落到V型板42上时会带动V型板42转动,从而对物料纵向的下落进行调节,增加物料落到靠近输送带11一侧的概率,使物料分散得均匀,同时在支撑弹簧43的作用下能够使隔板41转动,从而再次对物料纵向下落的地点进行调节,提高物料分散的均匀性。When it is necessary to load and unload materials, the materials are first moved to the conveyor belt 11 through the coal unloader body 1, and then the conveyor belt 11 transports the materials to move and fall through the discharge shell 2. The dividing plate 4 can be moved through the screw slider mechanism, so that the materials are dispersed and dropped laterally, reducing the probability of excessive accumulation in the middle of the materials. At the same time, the materials are thrown out due to inertia, causing most of the materials to fall to the side away from the conveyor belt 11. At this time, through the setting of the partition 41 and the V-shaped plate 42, when the materials fall on the V-shaped plate 42, the V-shaped plate 42 will be driven to rotate, thereby adjusting the longitudinal drop of the materials, increasing the probability of the materials falling to the side close to the conveyor belt 11, and making the materials evenly dispersed. At the same time, under the action of the support spring 43, the partition 41 can be rotated, thereby adjusting the location where the materials fall longitudinally again, thereby improving the uniformity of material dispersion.
参照图3,出料壳体2内侧壁固定连接有连接杆5,分料板4上开设有供连接杆5滑动的滑槽51。在丝杠滑块机构的滑块带动分料板4底部移动时,通过连接杆5和滑槽51的设置能够使分料板4在移动时,使分料板4在出料壳体2内摆动,从而能够对物料顶部进行摊平,进一步提高物料分散的均匀性。Referring to Fig. 3, a connecting rod 5 is fixedly connected to the inner side wall of the discharge housing 2, and a slide groove 51 is provided on the material distribution plate 4 for the connecting rod 5 to slide. When the slider of the screw slider mechanism drives the bottom of the material distribution plate 4 to move, the connecting rod 5 and the slide groove 51 can make the material distribution plate 4 swing in the discharge housing 2 when moving, so that the top of the material can be flattened, further improving the uniformity of material dispersion.
参照图1和图4,调节机构3包括线性驱动器31、推杆32、转动杆33、移动板34、转轴35以及滑动槽36,推杆32固定连接于线性驱动器31的驱动轴,且推杆32水平设置,转动杆33铰接于推杆32的顶部,移动板34铰接于转动杆33远离推杆32的一端,且移动板34与出料壳体2固定连接,转轴35贯穿设置于移动板34与转动杆33铰接处,滑动槽36开设于输送带11侧壁上且滑动槽36供转轴35滑动。1 and 4 , the adjustment mechanism 3 includes a linear drive 31, a push rod 32, a rotating rod 33, a movable plate 34, a rotating shaft 35 and a sliding groove 36. The push rod 32 is fixedly connected to the driving shaft of the linear drive 31, and the push rod 32 is horizontally arranged. The rotating rod 33 is hinged to the top of the push rod 32. The movable plate 34 is hinged to one end of the rotating rod 33 away from the push rod 32, and the movable plate 34 is fixedly connected to the discharge shell 2. The rotating shaft 35 is arranged through the hinge between the movable plate 34 and the rotating rod 33. The sliding groove 36 is opened on the side wall of the conveyor belt 11 and the sliding groove 36 is for the rotating shaft 35 to slide.
在需要调节出料壳体2高度时,首先启动线性驱动器31带动推杆32移动,推杆32在移动的过程中使转动杆33转动,且在转轴35的限制下带动移动板34上下移动,在将物料进行输送时对出料壳体2进行调节以便于出料壳体2落到车厢上,从而能够适用不同高度的车辆,降低物料在落到车厢的过程中洒落的概率,以便于更好地接收物料。When it is necessary to adjust the height of the discharge shell 2, first start the linear drive 31 to drive the push rod 32 to move. The push rod 32 rotates the rotating rod 33 during the movement, and drives the movable plate 34 to move up and down under the restriction of the rotating shaft 35. When the material is transported, the discharge shell 2 is adjusted to facilitate the discharge shell 2 to fall onto the carriage, so that it can be suitable for vehicles of different heights, reducing the probability of material spilling when falling into the carriage, so as to better receive the material.
参照图2和图5,输送带11底部转动设置有驱动滚轮7,且驱动滚轮7与输送带11抵接,驱动滚轮7两侧抵接有清扫轮72,且清扫轮72与输送带11抵接,清扫轮72下方设置有与出料壳体2固定连通的落料管8。当物料在输送带11发生粘连时,通过清扫轮72的设置能够对输送带11进行清理,提高输送带11表面清洁度的同时降低物料掉落到输送带11外部的概率,从而有利于对物料的输送,清扫轮72从输送带11上扫下的物料通过落料管8能够再次落到车厢里,从而有利于能源的节约,同时扫落下的物料落到靠近输送带11的一侧,由于物料在惯性的作用下落点较远,在扫落的物料的作用下能够提高物料分散的均匀性。2 and 5, a driving roller 7 is rotatably arranged at the bottom of the conveyor belt 11, and the driving roller 7 abuts against the conveyor belt 11, cleaning wheels 72 abut against both sides of the driving roller 7, and the cleaning wheels 72 abut against the conveyor belt 11, and a drop pipe 8 fixedly connected to the discharge housing 2 is arranged below the cleaning wheel 72. When the material adheres to the conveyor belt 11, the conveyor belt 11 can be cleaned by the setting of the cleaning wheel 72, and the surface cleanliness of the conveyor belt 11 is improved while reducing the probability of the material falling outside the conveyor belt 11, which is beneficial to the transportation of the material. The material swept from the conveyor belt 11 by the cleaning wheel 72 can fall into the carriage again through the drop pipe 8, which is beneficial to energy saving. At the same time, the swept material falls to the side close to the conveyor belt 11. Since the material falls farther under the action of inertia, the uniformity of material dispersion can be improved under the action of the swept material.
本发明实施例一种货运火车的装卸设备的实施原理为:首先驾驶卸煤机本体1移动到工作地点,然后启动线性驱动器31带动出料壳体2下移落到车厢上,卸煤机本体1将物料移动到输送带11上,接着输送带11将物料进行输送并从出料壳体2内落下,启动转动源使分料板4摆动使下落的物料在横向上分散,物料下落经隔板41以及V型板42调节使物料在纵向上分散,隔板41以及V型板42转动对分料板4进行清理,V型板42转动至顶块61顶起连接板6对V型板42进行清理,输送带11转动带动驱动滚轮7转动,驱动滚轮7转动带动清扫轮72对输送带11进行清理,清理下的物料经落料管8以及出料壳体2落到车厢内。The implementation principle of a loading and unloading device for a freight train in an embodiment of the present invention is as follows: first, the coal unloader body 1 is driven to move to the working location, and then the linear drive 31 is started to drive the discharge shell 2 to move down and fall onto the carriage. The coal unloader body 1 moves the material to the conveyor belt 11, and then the conveyor belt 11 conveys the material and drops it from the discharge shell 2, and the rotation source is started to swing the dividing plate 4 to disperse the falling material in the horizontal direction. The falling material is adjusted by the partition 41 and the V-shaped plate 42 to disperse the material in the longitudinal direction. The partition 41 and the V-shaped plate 42 rotate to clean the dividing plate 4, and the V-shaped plate 42 rotates to the top block 61 to lift the connecting plate 6 to clean the V-shaped plate 42. The conveyor belt 11 rotates to drive the driving roller 7 to rotate, and the driving roller 7 rotates to drive the cleaning wheel 72 to clean the conveyor belt 11, and the cleaned material falls into the carriage through the drop pipe 8 and the discharge shell 2.
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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