CN118849373A - Preparation method and application of environmentally friendly biodegradable film for high-standard farmland - Google Patents
Preparation method and application of environmentally friendly biodegradable film for high-standard farmland Download PDFInfo
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- 238000004804 winding Methods 0.000 claims abstract description 43
- 238000003756 stirring Methods 0.000 claims abstract description 38
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- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
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- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/28—Storing of extruded material, e.g. by winding up or stacking
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2397/00—Characterised by the use of lignin-containing materials
- C08J2397/02—Lignocellulosic material, e.g. wood, straw or bagasse
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2403/00—Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
- C08J2403/02—Starch; Degradation products thereof, e.g. dextrin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2467/04—Polyesters derived from hydroxy carboxylic acids, e.g. lactones
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Biological Depolymerization Polymers (AREA)
Abstract
本发明提供了一种高标准农田所用环保生物可降解膜的制备方法及应用,涉及可降解膜技术领域,包括以下步骤:制备棉秆细粉;取目标重量份的高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂并将上述物料放入搅拌机构中混合均匀得混合物料;将步骤2得到的混合物料放入挤出机构中熔融挤出,得到可降解膜;将可降解膜通过防松收卷机构收卷;防松收卷机构能够避免可降解膜在收卷过程中出现气泡,导致收卷后的可降解膜容易松散,解决了现有的可降解膜在制作收卷过程中仅仅依靠收卷辊收卷的话容易使成卷后的可降解膜中出现气泡,容易使成卷后的可降解膜松散的技术问题。
The invention provides a preparation method and application of an environmentally friendly biodegradable film used for high-standard farmland, relates to the technical field of degradable films, and comprises the following steps: preparing cotton stalk powder; taking target weight portions of high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk powder, modified starch, dispersant, plasticizer and surfactant, and putting the above materials into a stirring mechanism and mixing them evenly to obtain a mixed material; putting the mixed material obtained in step 2 into an extrusion mechanism for melt extrusion to obtain a degradable film; and winding the degradable film through an anti-loose winding mechanism; the anti-loose winding mechanism can prevent bubbles from appearing in the degradable film during the winding process, resulting in the degradable film being easily loose after being rolled, thereby solving the technical problem that bubbles are easily formed in the degradable film after being rolled if the existing degradable film is only wound by a winding roller during the production and rolling process, and the degradable film is easily loose after being rolled.
Description
技术领域Technical Field
本发明涉及可降解膜技术领域,具体为一种高标准农田所用环保生物可降解膜的制备方法及应用。The present invention relates to the technical field of degradable films, and in particular to a method for preparing an environmentally friendly biodegradable film used for high-standard farmland and its application.
背景技术Background Art
膜材料因性能稳定、价格低廉、使用轻便等优势,广泛应用于医疗、包装、化工、农业等领域。农用膜是继种子、化肥、农药之后的农业重要生产资料,它的应用为农业生产带来了一场革命,对农业增效、农民增收作出了重要贡献,农用膜现已普遍用于日光温室、蔬菜大棚和地面覆盖种植的覆盖材料。它主要包括棚膜和地膜、饲草用膜、遮阳网、防虫网等;Film materials are widely used in the fields of medicine, packaging, chemical industry, agriculture, etc. due to their stable performance, low price, and easy use. Agricultural film is an important agricultural production material after seeds, fertilizers, and pesticides. Its application has brought a revolution to agricultural production and made important contributions to agricultural efficiency and farmers' income. Agricultural film is now widely used as covering material for solar greenhouses, vegetable greenhouses, and ground cover planting. It mainly includes greenhouse film and ground film, forage film, shade net, insect-proof net, etc.
现代农用覆盖材料大多为石油基制品,由于其相对分子量大、疏水性强、分子键稳定等,在自然界中通常需要100~200年甚至更长时间才能降解。与废旧膜材料回收处理相比,使用可降解膜替代传统不可降解膜成为缓解废旧膜材料污染的有效措施;Most modern agricultural covering materials are petroleum-based products. Due to their large relative molecular weight, strong hydrophobicity, and stable molecular bonds, they usually take 100 to 200 years or even longer to degrade in nature. Compared with the recycling of waste film materials, using degradable films to replace traditional non-degradable films has become an effective measure to alleviate the pollution of waste film materials;
但是现有的可降解膜在制作收卷过程中仅仅依靠收卷辊收卷的话容易使成卷后的可降解膜中出现气泡,容易使成卷后的可降解膜松散。However, if the existing degradable film is rolled up only by a winding roller during the production and rolling process, bubbles are likely to appear in the rolled degradable film, and the rolled degradable film is likely to become loose.
发明内容Summary of the invention
本发明提供一种高标准农田所用环保生物可降解膜的制备方法及应用,用以解决上述提出的现有的可降解膜在制作收卷过程中仅仅依靠收卷辊收卷的话容易使成卷后的可降解膜中出现气泡,容易使成卷后的可降解膜松散的技术问题。The present invention provides a method for preparing an environmentally friendly biodegradable film for high-standard farmland and its application, so as to solve the technical problem that bubbles are easily formed in the rolled degradable film and the rolled degradable film is easily loosened if the existing degradable film is rolled only by a winding roller during the production and rolling process.
为解决上述技术问题,本发明公开了一种高标准农田所用环保生物可降解膜的制备方法及应用,包括以下步骤:In order to solve the above technical problems, the present invention discloses a method for preparing an environmentally friendly biodegradable film for high-standard farmland and its application, comprising the following steps:
步骤1:制备棉秆细粉;Step 1: preparing cotton stalk fine powder;
步骤2:取目标重量份的高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂并将上述物料放入搅拌机构中混合均匀得混合物料;Step 2: taking target weight portions of high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk powder, modified starch, dispersant, plasticizer and surfactant and putting the above materials into a stirring mechanism and mixing them evenly to obtain a mixed material;
步骤3:将步骤2得到的混合物料放入挤出机构中熔融挤出,得到可降解膜;Step 3: putting the mixed material obtained in step 2 into an extrusion mechanism for melt extrusion to obtain a degradable film;
步骤4:将可降解膜通过防松收卷机构收卷。Step 4: Roll up the degradable film through the anti-loosening winding mechanism.
优选的,步骤1的具体步骤为:Preferably, the specific steps of step 1 are:
步骤11:按重量比为100:3~11取一定量的棉花秆和改性剂;Step 11: taking a certain amount of cotton stalks and a modifier in a weight ratio of 100:3 to 11;
步骤12:将棉花秆搅碎至0.5mm~1.5mm,然后加入改性剂常温搅拌3h~4h。Step 12: Crush the cotton stalks to 0.5 mm to 1.5 mm, then add the modifier and stir at room temperature for 3 h to 4 h.
优选的,高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂的重量比为10~15:22~34:5~10:2~7:23~37:12~22:4~9:1~5:1~3。Preferably, the weight ratio of high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk powder, modified starch, dispersant, plasticizer and surfactant is 10-15:22-34:5-10:2-7:23-37:12-22:4-9:1-5:1-3.
优选的,搅拌机构包括搅拌壳,搅拌壳的上端左侧内部设有破碎腔,搅拌壳的上端右侧内部设有加料腔,搅拌壳的下端内部设有混合腔,破碎腔通过送料口与混合腔连通,送料口中转动设有堵板,破碎腔中转动设有破碎杆,破碎杆的圆柱段贯穿破碎腔的上端与电机三固定连接,混合腔中转动设有搅拌杆,搅拌杆贯穿混合腔的上端与电机二固定连接,电机二和电机三均安装在搅拌壳上。Preferably, the stirring mechanism includes a stirring shell, a crushing chamber is provided inside the left upper end of the stirring shell, a feeding chamber is provided inside the right upper end of the stirring shell, a mixing chamber is provided inside the lower end of the stirring shell, the crushing chamber is connected with the mixing chamber through a feeding port, a blocking plate is rotatably provided in the feeding port, a crushing rod is rotatably provided in the crushing chamber, the cylindrical section of the crushing rod passes through the upper end of the crushing chamber and is fixedly connected to motor three, a stirring rod is rotatably provided in the mixing chamber, the stirring rod passes through the upper end of the mixing chamber and is fixedly connected to motor two, and motors two and three are both installed on the stirring shell.
优选的,加料腔和送料口中均设有计量机构,计量机构包括送料口中滑动设置的放置板一和加料腔中滑动设置的放置板二,放置板一和放置板二的中部均贯穿设有出料口,放置板一和放置板二左右两侧的倾斜端倾斜方向均朝向出料口,出料口的侧端设有转动轴,转动轴与挡料板固定连接,转动轴通过驱动机构一连接,驱动机构一设置在放置板一、放置板二中,驱动机构一包括带轮一、连接带、带轮二和驱动电机,带轮一与转动轴固定连接,带轮二与驱动电机固定连接,带轮一通过连接带与带轮二连接。Preferably, a metering mechanism is provided in the feeding chamber and the feeding port, the metering mechanism comprises a placing plate 1 slidably arranged in the feeding port and a placing plate 2 slidably arranged in the feeding chamber, a discharge port is penetrated through the middle of the placing plate 1 and the placing plate 2, the inclined ends on the left and right sides of the placing plate 1 and the placing plate 2 are inclined toward the discharge port, a rotating shaft is provided at the side end of the discharge port, the rotating shaft is fixedly connected to the baffle plate, the rotating shaft is connected through a driving mechanism 1, the driving mechanism 1 is arranged in the placing plate 1 and the placing plate 2, the driving mechanism 1 comprises a pulley 1, a connecting belt, a pulley 2 and a driving motor, the pulley 1 is fixedly connected to the rotating shaft, the pulley 2 is fixedly connected to the driving motor, and the pulley 1 is connected to the pulley 2 through the connecting belt.
优选的,放置板一的下端与固定杆一固定连接,固定杆一贯穿密封腔一的上端进入密封腔一中并与密封板一固定连接,密封板一与密封腔一滑动连接,且密封板一与密封腔一之间固定设有弹簧杆一,密封腔一设置在送料口的侧端,放置板二的下端与固定杆二固定连接,固定杆二贯穿密封腔二的上端进入密封腔二中并与密封板二固定连接,密封板二与密封腔二滑动连接,且密封板二与密封腔二之间固定设有弹簧杆二,密封腔二设置在加料腔的侧端。Preferably, the lower end of the placement plate one is fixedly connected to the fixing rod one, the fixing rod one penetrates the upper end of the sealing chamber one into the sealing chamber one and is fixedly connected to the sealing plate one, the sealing plate one is slidably connected to the sealing chamber one, and a spring rod one is fixedly provided between the sealing plate one and the sealing chamber one, the sealing chamber one is arranged at the side end of the feeding port, the lower end of the placement plate two is fixedly connected to the fixing rod two, the fixing rod two penetrates the upper end of the sealing chamber two into the sealing chamber two and is fixedly connected to the sealing plate two, the sealing plate two is slidably connected to the sealing chamber two, and a spring rod two is fixedly provided between the sealing plate two and the sealing chamber two, and the sealing chamber two is arranged at the side end of the feeding chamber.
优选的,密封腔一中设有气压检测仪一,密封腔二中设有气压检测仪二,气压检测仪一通过控制器一与放置板一中的驱动电机电连接,气压检测仪二通过控制器二与放置板二中的驱动电机电连接。Preferably, air pressure detector 1 is provided in sealed cavity 1, and air pressure detector 2 is provided in sealed cavity 2. Air pressure detector 1 is electrically connected to the driving motor in placement plate 1 through controller 1, and air pressure detector 2 is electrically connected to the driving motor in placement plate 2 through controller 2.
优选的,挤出机构包括挤出壳,挤出壳安装在支架上,挤出壳的内部设有挤出腔,挤出腔中转动设有螺纹挤出杆,螺纹挤出杆的圆柱段贯穿挤出壳的左端与电机一固定连接,电机一固定设置在挤出壳的左端,挤出壳的上端设有进口,进口中转动设有挡板,挤出腔通过进口与混合腔连通,挤出腔的右端出口安装有模头,挤出壳的右侧外部设有保温壳,保温壳的内部设有若干加热器,若干加热器安装在挤出壳上,挤出壳的下端中部设有出水管,出水管的下端对应设有收集壳,收集壳与支架固定连接。Preferably, the extrusion mechanism includes an extrusion shell, which is mounted on a bracket, an extrusion cavity is provided inside the extrusion shell, a threaded extrusion rod is rotatably provided in the extrusion cavity, a cylindrical section of the threaded extrusion rod passes through the left end of the extrusion shell and is fixedly connected to a motor, and the motor is fixedly arranged at the left end of the extrusion shell, an inlet is provided at the upper end of the extrusion shell, a baffle is rotatably provided in the inlet, the extrusion cavity is connected with the mixing cavity through the inlet, a die head is installed at the right end outlet of the extrusion cavity, an insulation shell is provided on the right side of the extrusion shell, a plurality of heaters are provided inside the insulation shell, and the plurality of heaters are installed on the extrusion shell, a water outlet pipe is provided in the middle part of the lower end of the extrusion shell, a collecting shell is correspondingly provided at the lower end of the water outlet pipe, and the collecting shell is fixedly connected to the bracket.
优选的,防松收卷机构包括固定板,固定板与支架固定连接,固定板的上端左部前后两侧对称设有支撑杆一,前后两侧的支撑杆一之间转动设有张紧轮,固定板的上端中部前后两侧对称设有支撑杆二,前后两侧的支撑杆二的上部之间转动设有导向轮一,支撑杆二的下侧滑动设有滑动腔一,滑动腔一中滑动设有支撑块一,前后两侧的支撑块一之间固定设有连接轴一,连接轴一与导向轮二转动连接,连接轴一贯穿前侧滑动腔一的前端并与弹簧杆三固定连接,弹簧杆三的下端倾斜端与配合块的左侧倾斜端滑动连接,配合块的右侧倾斜端与连接杆的倾斜端滑动连接,固定板的上端右部前后两侧对称设有支撑杆三,支撑杆三的上侧滑动设有滑动腔二,滑动腔二倾斜设置,滑动腔二中滑动设有支撑块二,前后两侧的支撑块二之间转动设有连接轴二,连接轴二与收卷轮固定连接,连接轴二贯穿支撑块二的前端并与连接杆转动连接、与工作电机固定连接,工作电机与连接杆固定连接。Preferably, the anti-loosening winding mechanism includes a fixing plate, the fixing plate is fixedly connected to the bracket, a support rod 1 is symmetrically provided on the front and rear sides of the upper left part of the fixing plate, a tensioning wheel is rotatably provided between the support rods 1 on the front and rear sides, a support rod 2 is symmetrically provided on the front and rear sides of the middle part of the upper end of the fixing plate, a guide wheel 1 is rotatably provided between the upper parts of the support rods 2 on the front and rear sides, a sliding cavity 1 is slidably provided on the lower side of the support rod 2, a support block 1 is slidably provided in the sliding cavity 1, a connecting shaft 1 is fixedly provided between the support blocks 1 on the front and rear sides, the connecting shaft 1 is rotatably connected to the guide wheel 2, the connecting shaft 1 passes through the front end of the front sliding cavity 1 and is connected to the elastic The spring rod three is fixedly connected, the lower inclined end of the spring rod three is slidably connected to the left inclined end of the matching block, the right inclined end of the matching block is slidably connected to the inclined end of the connecting rod, and support rods three are symmetrically provided on the front and rear sides of the upper right part of the fixed plate, and a sliding cavity two is slidingly provided on the upper side of the support rod three, and the sliding cavity two is tilted, and a support block two is slidingly provided in the sliding cavity two, and a connecting shaft two is rotatably provided between the support blocks two on the front and rear sides, and the connecting shaft two is fixedly connected to the winding wheel, and the connecting shaft two passes through the front end of the support block two and is rotatably connected to the connecting rod and fixedly connected to the working motor, and the working motor is fixedly connected to the connecting rod.
一种高标准农田所用环保生物可降解膜的制备方法制备的高标准农田所用环保生物可降解膜在农田种植中应用。A method for preparing an environmentally friendly biodegradable film for high-standard farmland. The prepared environmentally friendly biodegradable film for high-standard farmland is used in farmland planting.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本发明的工艺流程示意图;FIG1 is a schematic diagram of the process flow of the present invention;
图2为本发明的搅拌机构、挤出机构和防松收卷机构结构示意图;FIG2 is a schematic structural diagram of a stirring mechanism, an extrusion mechanism and an anti-loosening winding mechanism of the present invention;
图3为图2中的A区域放大结构示意图;FIG3 is a schematic diagram of the enlarged structure of the A area in FIG2;
图4为图3中的B区域放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure of the B area in FIG. 3 .
图中:1、挤出壳;2、支架;3、电机一;4、挤出腔;5、螺纹挤出杆;6、电机二;7、收卷轮;8、支撑块二;9、滑动腔二;10、连接杆;11、配合块;12、弹簧杆三;13、支撑块一;14、滑动腔一;15、导向轮二;16、导向轮一;17、破碎杆;18、搅拌壳;19、破碎腔;20、混合腔;21、可降解膜;22、送料口;23、放置板一;24、固定杆一;25、密封腔一;26、密封板二;27、密封腔二;28、固定杆二;29、加料腔;30、放置板二;31、出料口;32、挡料板;33、转动轴;34、连接带;35、带轮二;36、驱动电机;37、进口;38、挡板;39、电机三;40、支撑杆二;41、张紧轮;42、搅拌杆;43、出水管;44、收集壳;45、加热器;46、模头;47、固定板;48、堵板。In the figure: 1. extrusion shell; 2. bracket; 3. motor 1; 4. extrusion chamber; 5. threaded extrusion rod; 6. motor 2; 7. winding wheel; 8. support block 2; 9. sliding chamber 2; 10. connecting rod; 11. matching block; 12. spring rod 3; 13. support block 1; 14. sliding chamber 1; 15. guide wheel 2; 16. guide wheel 1; 17. crushing rod; 18. stirring shell; 19. crushing chamber; 20. mixing chamber; 21. degradable film; 22. feeding port; 23. placement plate 1; 24. fixing rod 1 ; 25. Sealing chamber one; 26. Sealing plate two; 27. Sealing chamber two; 28. Fixed rod two; 29. Feeding chamber; 30. Placing plate two; 31. Discharge port; 32. Baffle plate; 33. Rotating shaft; 34. Connecting belt; 35. Pulley two; 36. Driving motor; 37. Inlet; 38. Baffle; 39. Motor three; 40. Support rod two; 41. Tensioning wheel; 42. Stirring rod; 43. Water outlet pipe; 44. Collecting shell; 45. Heater; 46. Die head; 47. Fixed plate; 48. Blocking plate.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,并非特别指称次序或顺位的意思,亦非用以限定本发明,其仅仅是为了区别以相同技术用语描述的组件或操作而已,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案以及技术特征可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
本发明提供如下实施例The present invention provides the following embodiments
实施例1Example 1
本发明实施例提供了一种高标准农田所用环保生物可降解膜的制备方法,如图1所示,包括以下步骤:The embodiment of the present invention provides a method for preparing an environmentally friendly biodegradable film for high-standard farmland, as shown in FIG1 , comprising the following steps:
步骤1:制备棉秆细粉;Step 1: preparing cotton stalk fine powder;
步骤2:取目标重量份的高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂并将上述物料放入搅拌机构中混合均匀得混合物料;Step 2: taking target weight portions of high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk powder, modified starch, dispersant, plasticizer and surfactant and putting the above materials into a stirring mechanism and mixing them evenly to obtain a mixed material;
步骤3:将步骤2得到的混合物料放入挤出机构中熔融挤出,得到可降解膜21;Step 3: putting the mixed material obtained in step 2 into an extrusion mechanism for melt extrusion to obtain a degradable film 21;
步骤4:将可降解膜21通过防松收卷机构收卷;Step 4: Rolling up the degradable film 21 through the anti-loosening winding mechanism;
步骤1的具体步骤为:The specific steps of step 1 are:
步骤11:按重量比为100:3~11取一定量的棉花秆和改性剂;Step 11: taking a certain amount of cotton stalks and a modifier in a weight ratio of 100:3 to 11;
步骤12:将棉花秆搅碎至0.5mm~1.5mm,然后加入改性剂常温搅拌3h~4h;Step 12: Crush the cotton stalks to 0.5 mm to 1.5 mm, then add the modifier and stir at room temperature for 3 h to 4 h;
高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂的重量比为10~15:22~34:5~10:2~7:23~37:12~22:4~9:1~5:1~3。The weight ratio of high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk powder, modified starch, dispersant, plasticizer and surfactant is 10-15:22-34:5-10:2-7:23-37:12-22:4-9:1-5:1-3.
上述技术方案的有益效果为:The beneficial effects of the above technical solution are:
改性剂包括硅烷偶联剂、石蜡和丙烯酸,且硅烷偶联剂、石蜡和丙烯酸的重量比为1~5:1:0.1~0.3,增塑剂选自C原子数为3~8的多元醇,变性淀粉为酶法变性淀粉,变性淀粉为α-环状糊精、β-环状糊精、γ-环状糊精、麦芽糊精、直链淀粉中的任一种,分散剂为硬脂酸、油酸酰胺、芥酸酰胺、硬脂酸钙中的任一种,表面活性剂为椰油基羟乙基磺酸钠、月桂基葡萄糖羧酸钠和椰油酰胺基丙基甜菜碱复配;The modifier comprises a silane coupling agent, paraffin wax and acrylic acid, and the weight ratio of the silane coupling agent, paraffin wax and acrylic acid is 1-5:1:0.1-0.3; the plasticizer is selected from a polyol having 3-8 carbon atoms; the modified starch is an enzymatic modified starch, and the modified starch is any one of α-cyclodextrin, β-cyclodextrin, γ-cyclodextrin, maltodextrin and straight-chain starch; the dispersant is any one of stearic acid, oleamide, erucamide and calcium stearate; and the surfactant is a compound of sodium cocoyl isethionate, sodium lauryl glucose carboxylate and cocamidopropyl betaine;
通过将棉杆细粉进行改性,增加其疏水性,改善与高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯的相容性,提高生产出的可降解膜21的透光率、力学性能和防水性能,且添加改性剂,使用C原子数3~8的多元醇作为增塑剂,可降低降解膜的脆化温度,增加可降解膜21的塑性,表面活性剂可以提高可降解膜21的延展性,降低可降解膜21的水蒸汽透过率,防松收卷机构能够避免可降解膜21在收卷过程中出现气泡,导致收卷后的可降解膜21容易松散,解决了现有的可降解膜在制作收卷过程中仅仅依靠收卷辊收卷的话容易使成卷后的可降解膜中出现气泡,容易使成卷后的可降解膜松散的技术问题。The cotton stalk powder is modified to increase its hydrophobicity, improve its compatibility with high-density polyethylene, low-density polyethylene, polylactic acid, and polyglycolide, and improve the light transmittance, mechanical properties, and waterproof properties of the produced degradable film 21. By adding a modifier and using a polyol with 3 to 8 carbon atoms as a plasticizer, the brittle temperature of the degradable film can be reduced and the plasticity of the degradable film 21 can be increased. The surfactant can improve the ductility of the degradable film 21 and reduce the water vapor permeability of the degradable film 21. The anti-loose winding mechanism can prevent the degradable film 21 from having bubbles during the winding process, which makes the degradable film 21 loose after winding. This solves the technical problem that bubbles are easily formed in the degradable film after rolling if the existing degradable film is only wound by a winding roller during the production and winding process, and the degradable film is easily loose after rolling.
实施例2Example 2
在实施例1的基础上,如图1-图4所示,搅拌机构包括搅拌壳18,搅拌壳18的上端左侧内部设有破碎腔19,搅拌壳18的上端右侧内部设有加料腔29,搅拌壳18的下端内部设有混合腔20,破碎腔19通过送料口22与混合腔20连通,送料口22中转动设有堵板48,破碎腔19中转动设有破碎杆17,破碎杆17的圆柱段贯穿破碎腔19的上端与电机三39固定连接,混合腔20中转动设有搅拌杆42,搅拌杆42贯穿混合腔20的上端与电机二6固定连接,电机二6和电机三39均安装在搅拌壳18上;On the basis of Example 1, as shown in Figures 1 to 4, the stirring mechanism includes a stirring shell 18, a crushing chamber 19 is provided inside the left side of the upper end of the stirring shell 18, a feeding chamber 29 is provided inside the right side of the upper end of the stirring shell 18, and a mixing chamber 20 is provided inside the lower end of the stirring shell 18. The crushing chamber 19 is connected with the mixing chamber 20 through a feeding port 22, and a blocking plate 48 is rotatably provided in the feeding port 22. A crushing rod 17 is rotatably provided in the crushing chamber 19, and the cylindrical section of the crushing rod 17 passes through the upper end of the crushing chamber 19 and is fixedly connected to the motor three 39. A stirring rod 42 is rotatably provided in the mixing chamber 20, and the stirring rod 42 passes through the upper end of the mixing chamber 20 and is fixedly connected to the motor two 6. The motor two 6 and the motor three 39 are both installed on the stirring shell 18;
加料腔29和送料口22中均设有计量机构,计量机构包括送料口22中滑动设置的放置板一23和加料腔29中滑动设置的放置板二30,放置板一23和放置板二30的中部均贯穿设有出料口31,放置板一23和放置板二30左右两侧的倾斜端倾斜方向均朝向出料口31,出料口31的侧端设有转动轴33,转动轴33与挡料板32固定连接,转动轴33通过驱动机构一连接,驱动机构一设置在放置板一23、放置板二30中,驱动机构一包括带轮一、连接带34、带轮二35和驱动电机36,带轮一与转动轴33固定连接,带轮二35与驱动电机36固定连接,带轮一通过连接带34与带轮二35连接;The feeding chamber 29 and the feeding port 22 are both provided with metering mechanisms, which include a placement plate 23 slidably arranged in the feeding port 22 and a placement plate 2 30 slidably arranged in the feeding chamber 29, and a discharge port 31 is penetrated in the middle of the placement plate 23 and the placement plate 2 30, and the inclined ends on the left and right sides of the placement plate 23 and the placement plate 2 30 are inclined toward the discharge port 31, and a rotating shaft 33 is provided at the side end of the discharge port 31, and the rotating shaft 33 is fixedly connected to the baffle plate 32, and the rotating shaft 33 is connected through a driving mechanism 1, and the driving mechanism 1 is arranged in the placement plate 1 23 and the placement plate 2 30, and the driving mechanism 1 includes a pulley 1, a connecting belt 34, a pulley 2 35 and a driving motor 36, the pulley 1 is fixedly connected to the rotating shaft 33, the pulley 2 35 is fixedly connected to the driving motor 36, and the pulley 1 is connected to the pulley 2 35 through the connecting belt 34;
放置板一23的下端与固定杆一24固定连接,固定杆一24贯穿密封腔一25的上端进入密封腔一25中并与密封板一固定连接,密封板一与密封腔一25滑动连接,且密封板一与密封腔一25之间固定设有弹簧杆一,密封腔一25设置在送料口22的侧端,放置板二30的下端与固定杆二28固定连接,固定杆二28贯穿密封腔二27的上端进入密封腔二27中并与密封板二26固定连接,密封板二26与密封腔二27滑动连接,且密封板二26与密封腔二27之间固定设有弹簧杆二,密封腔二27设置在加料腔29的侧端;The lower end of the placement plate 1 23 is fixedly connected to the fixing rod 1 24, the fixing rod 1 24 penetrates the upper end of the sealing chamber 1 25 into the sealing chamber 1 25 and is fixedly connected to the sealing plate 1, the sealing plate 1 is slidably connected to the sealing chamber 1 25, and a spring rod 1 is fixedly arranged between the sealing plate 1 and the sealing chamber 1 25, the sealing chamber 1 25 is arranged at the side end of the feeding port 22, the lower end of the placement plate 2 30 is fixedly connected to the fixing rod 2 28, the fixing rod 28 penetrates the upper end of the sealing chamber 27 into the sealing chamber 27 and is fixedly connected to the sealing plate 26, the sealing plate 26 is slidably connected to the sealing chamber 27, and a spring rod 2 is fixedly arranged between the sealing plate 26 and the sealing chamber 27, the sealing chamber 27 is arranged at the side end of the feeding chamber 29;
密封腔一25中设有气压检测仪一,密封腔二27中设有气压检测仪二,气压检测仪一通过控制器一与放置板一23中的驱动电机36电连接,气压检测仪二通过控制器二与放置板二30中的驱动电机36电连接。An air pressure detector 1 is provided in the sealed chamber 1 25, and an air pressure detector 2 is provided in the sealed chamber 27. The air pressure detector 1 is electrically connected to the driving motor 36 in the placement plate 1 23 through the controller 1, and the air pressure detector 2 is electrically connected to the driving motor 36 in the placement plate 2 30 through the controller 2.
上述技术方案的有益效果为:The beneficial effects of the above technical solution are:
在破碎腔19的侧端设置加料口,用于添加改性剂、棉花杆,首先通过加料口向破碎腔19中加入目标量的棉花杆,在电机三39工作时,带动破碎杆17工作,破碎杆17用于将棉花秆搅碎至0.5mm~1.5mm,然后通过加料口向破碎腔19中加入目标量的改性剂,在破碎腔19中通过破碎杆17进行搅拌,使搅碎的棉花秆和改性剂混合均匀,在破碎腔19中制备足够量的棉秆细粉,电机二6工作时带动搅拌杆42转动,搅拌杆42带动加入混合腔20中的高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂混合均匀;A feeding port is provided at the side end of the crushing chamber 19 for adding modifiers and cotton stalks. First, a target amount of cotton stalks is added to the crushing chamber 19 through the feeding port. When the motor 39 is working, the crushing rod 17 is driven to work. The crushing rod 17 is used to crush the cotton stalks to 0.5 mm to 1.5 mm. Then, a target amount of modifier is added to the crushing chamber 19 through the feeding port. The crushing rod 17 is used to stir the crushed cotton stalks and the modifier in the crushing chamber 19 so that the crushed cotton stalks and the modifier are evenly mixed. A sufficient amount of cotton stalk fine powder is prepared in the crushing chamber 19. When the motor 2 6 is working, the stirring rod 42 is driven to rotate. The stirring rod 42 drives the high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk fine powder, modified starch, dispersant, plasticizer and surfactant added to the mixing chamber 20 to mix evenly.
通过加料腔29加入目标重量份的高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、变性淀粉、分散剂、增塑剂和表面活性剂的混合物,在混合物的重力作用下带动放置板二30开始工作,放置板二30带动固定杆二28向下移动,固定杆二28带动密封板二26沿着密封腔二27滑动,弹簧杆二压缩,带动密封腔二27中的气压发生变化,气压检测仪二用于检测密封腔二27中的气压值,放置板二30上的混合物的重量即为气压检测仪二的检测值和密封板二26的横截面积的乘积,按照棉秆细粉和混合物的重量比例计算出气压检测仪一的目标检测值(具体计算公式为P*S*K/A,其中P为气压检测仪二的检测值,S为密封板二26的横截面积,K为棉秆细粉和混合物的重量比例,A为密封板一的横截面积),在需要加入棉秆细粉时,打开堵板48,使得破碎腔19中的棉秆细粉落在放置板一23上,在放置板一23带动固定杆一24向下移动,固定杆一24带动密封板一沿着密封腔一25滑动,弹簧杆一压缩,密封腔一25中的气压发生变化,气压检测仪一用于检测密封腔一25中的气压,在气压检测仪一的检测值达到目标检测值后,堵板48关闭,使得破碎腔19不再向送料口22中加入棉秆细粉;A mixture of high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, modified starch, dispersant, plasticizer and surfactant in target weight portions is added through the feeding chamber 29. Under the action of gravity of the mixture, the placing plate 2 30 is driven to start working. The placing plate 2 30 drives the fixing rod 28 to move downward. The fixing rod 28 drives the sealing plate 26 to slide along the sealing chamber 27. The spring rod 2 is compressed, which drives the air pressure in the sealing chamber 27 to change. The air pressure detector 2 is used to detect the air pressure value in the sealing chamber 27. The weight of the mixture on the placing plate 2 30 is the product of the detection value of the air pressure detector 2 and the cross-sectional area of the sealing plate 26. The target detection value (specific weight) of the air pressure detector 1 is calculated according to the weight ratio of the cotton stalk fine powder and the mixture. The volume calculation formula is P*S*K/A, where P is the detection value of the air pressure detector 2, S is the cross-sectional area of the sealing plate 26, K is the weight ratio of the cotton stalk powder and the mixture, and A is the cross-sectional area of the sealing plate 1). When it is necessary to add cotton stalk powder, open the blocking plate 48, so that the cotton stalk powder in the crushing chamber 19 falls on the placing plate 23, and the placing plate 23 drives the fixing rod 24 to move downward, and the fixing rod 24 drives the sealing plate 1 to slide along the sealing chamber 25, the spring rod 1 is compressed, and the air pressure in the sealing chamber 25 changes. The air pressure detector 1 is used to detect the air pressure in the sealing chamber 25. After the detection value of the air pressure detector 1 reaches the target detection value, the blocking plate 48 is closed, so that the crushing chamber 19 no longer adds cotton stalk powder to the feeding port 22;
气压检测仪一通过控制器一控制放置板一23中的驱动电机36工作,气压检测仪二通过控制器二控制放置板二30中的驱动电机36工作,驱动电机36通过带轮二、连接带34和带轮一带动转动轴33转动,使得挡料板32转动,打开出料口31,从而使得棉秆细粉和混合物通过出料口31进入混合腔20中进行混合均匀,在进料完成后,在弹簧杆一和弹簧杆二的弹性作用下,放置板一23和放置板二30恢复原位,并使驱动电机36反向工作,使挡料板32恢复原位,对出料口31重新进行封堵,放置板一23和放置板二30左右两侧的倾斜端的设置,方便棉秆细粉和混合物流向出料口31,通过设置搅拌机构,能够生产棉秆细粉,通过设置计量机构,能够根据加料腔29加入的混合物的重量,自动从搅拌机构中加入目标量的棉秆细粉,无需制作完成棉秆细粉后人工在称取目标量的棉秆细粉,省时省力,提高了可降解膜的生产效率。The air pressure detector 1 controls the driving motor 36 in the placing plate 1 23 to work through the controller 1, and the air pressure detector 2 controls the driving motor 36 in the placing plate 2 30 to work through the controller 2. The driving motor 36 drives the rotating shaft 33 to rotate through the pulley 2, the connecting belt 34 and the pulley 1, so that the baffle plate 32 rotates and the discharge port 31 is opened, so that the cotton stalk powder and the mixture enter the mixing chamber 20 through the discharge port 31 for uniform mixing. After the feeding is completed, the placing plate 1 23 and the placing plate 2 30 return to their original positions under the elastic action of the spring rod 1 and the spring rod 2. And make the driving motor 36 work in reverse, make the baffle plate 32 return to its original position, and re-block the discharge port 31. The inclined ends on the left and right sides of the placement plate 1 23 and the placement plate 2 30 are set to facilitate the cotton stalk fine powder and the mixture to flow to the discharge port 31. By setting up a stirring mechanism, cotton stalk fine powder can be produced. By setting up a metering mechanism, a target amount of cotton stalk fine powder can be automatically added from the stirring mechanism according to the weight of the mixture added to the feeding chamber 29. There is no need to manually weigh the target amount of cotton stalk fine powder after the cotton stalk fine powder is produced, which saves time and effort and improves the production efficiency of the degradable film.
实施例3Example 3
在实施例2的基础上,如图1-图4所示,挤出机构包括挤出壳1,挤出壳1安装在支架2上,挤出壳1的内部设有挤出腔4,挤出腔4中转动设有螺纹挤出杆5,螺纹挤出杆5的圆柱段贯穿挤出壳1的左端与电机一3固定连接,电机一3固定设置在挤出壳1的左端,挤出壳1的上端设有进口37,进口37中转动设有挡板38,挤出腔4通过进口37与混合腔20连通,挤出腔4的右端出口安装有模头46,挤出壳1的右侧外部设有保温壳,保温壳的内部设有若干加热器45,若干加热器45安装在挤出壳1上,挤出壳1的下端中部设有出水管43,出水管43的下端对应设有收集壳44,收集壳44与支架2固定连接。On the basis of Example 2, as shown in Figures 1 to 4, the extrusion mechanism includes an extrusion shell 1, which is mounted on a bracket 2. An extrusion chamber 4 is provided inside the extrusion shell 1, and a threaded extrusion rod 5 is rotatably provided in the extrusion chamber 4. The cylindrical section of the threaded extrusion rod 5 passes through the left end of the extrusion shell 1 and is fixedly connected to a motor 3. The motor 3 is fixedly arranged at the left end of the extrusion shell 1. An inlet 37 is provided at the upper end of the extrusion shell 1, and a baffle 38 is rotatably provided in the inlet 37. The extrusion chamber 4 is connected to the mixing chamber 20 through the inlet 37. A die head 46 is installed at the right end outlet of the extrusion chamber 4. An insulation shell is provided on the right side of the extrusion shell 1, and a plurality of heaters 45 are provided inside the insulation shell. The plurality of heaters 45 are installed on the extrusion shell 1. A water outlet pipe 43 is provided in the middle part of the lower end of the extrusion shell 1, and a collecting shell 44 is correspondingly provided at the lower end of the water outlet pipe 43. The collecting shell 44 is fixedly connected to the bracket 2.
上述技术方案的有益效果为:The beneficial effects of the above technical solution are:
加热器45的设置,在使得挤出腔4中的温度加热到目标温度,可以为145℃,打开挡板38,使混合腔20中混合均匀的含有高密度聚乙烯、低密度聚乙烯、聚乳酸、聚乙交酯、棉秆细粉、变性淀粉、分散剂、增塑剂和表面活性剂的混合物料落入挤出腔4中,控制电机一3工作,电机一3带动螺纹挤出杆5工作,螺纹挤出杆5转动时将混合物料熔融挤挤入到模头46内成型,形成可降解膜21,在此过程中挤出的水分通过出水管43排入收集壳44中。The heater 45 is set to heat the temperature in the extrusion chamber 4 to the target temperature, which can be 145°C. The baffle 38 is opened to allow the mixture containing high-density polyethylene, low-density polyethylene, polylactic acid, polyglycolide, cotton stalk powder, modified starch, dispersant, plasticizer and surfactant that is evenly mixed in the mixing chamber 20 to fall into the extrusion chamber 4, and the motor 3 is controlled to work. The motor 3 drives the threaded extrusion rod 5 to work. When the threaded extrusion rod 5 rotates, the mixed material is melted and extruded into the die head 46 for molding, forming a degradable film 21. In this process, the extruded water is discharged into the collection shell 44 through the outlet pipe 43.
实施例4Example 4
在实施例3的基础上,如图1-图4所示,防松收卷机构包括固定板47,固定板47与支架2固定连接,固定板47的上端左部前后两侧对称设有支撑杆一,前后两侧的支撑杆一之间转动设有张紧轮41,固定板47的上端中部前后两侧对称设有支撑杆二40,前后两侧的支撑杆二40的上部之间转动设有导向轮一16,支撑杆二40的下侧滑动设有滑动腔一14,滑动腔一14中滑动设有支撑块一13,前后两侧的支撑块一13之间固定设有连接轴一,连接轴一与导向轮二15转动连接,连接轴一贯穿前侧滑动腔一14的前端并与弹簧杆三12固定连接,弹簧杆三12的下端倾斜端与配合块11的左侧倾斜端滑动连接,配合块11的右侧倾斜端与连接杆10的倾斜端滑动连接,固定板47的上端右部前后两侧对称设有支撑杆三,支撑杆三的上侧滑动设有滑动腔二9,滑动腔二9倾斜设置,滑动腔二9中滑动设有支撑块二8,前后两侧的支撑块二8之间转动设有连接轴二,连接轴二与收卷轮7固定连接,连接轴二贯穿支撑块二8的前端并与连接杆10转动连接、与工作电机固定连接,工作电机与连接杆10固定连接。On the basis of Example 3, as shown in Figures 1 to 4, the anti-loosening winding mechanism includes a fixed plate 47, which is fixedly connected to the bracket 2, and a support rod 1 is symmetrically provided on the front and rear sides of the upper left part of the fixed plate 47, and a tensioning wheel 41 is rotatably provided between the support rods 1 on the front and rear sides, and a support rod 2 40 is symmetrically provided on the front and rear sides of the middle part of the upper end of the fixed plate 47, and a guide wheel 16 is rotatably provided between the upper parts of the support rods 2 40 on the front and rear sides, and a sliding cavity 14 is slidably provided on the lower side of the support rod 2 40, and a support block 13 is slidably provided in the sliding cavity 14, and a connecting shaft 1 is fixedly provided between the support blocks 13 on the front and rear sides, and the connecting shaft 1 is rotatably connected to the guide wheel 2 15, and the connecting shaft 1 passes through the front side sliding The front end of the movable cavity 14 is fixedly connected to the spring rod 3 12, the lower inclined end of the spring rod 3 12 is slidably connected to the left inclined end of the matching block 11, and the right inclined end of the matching block 11 is slidably connected to the inclined end of the connecting rod 10. The front and rear sides of the upper right part of the fixed plate 47 are symmetrically provided with support rods 3, and a sliding cavity 2 9 is slidably provided on the upper side of the support rod 3. The sliding cavity 2 9 is tilted, and a support block 2 8 is slidably provided in the sliding cavity 2 9. A connecting shaft 2 is rotatably provided between the support blocks 2 8 on the front and rear sides. The connecting shaft 2 is fixedly connected to the winding wheel 7, and the connecting shaft 2 passes through the front end of the support block 2 8 and is rotatably connected to the connecting rod 10 and fixedly connected to the working motor. The working motor is fixedly connected to the connecting rod 10.
上述技术方案的有益效果为:The beneficial effects of the above technical solution are:
可降解膜21从模头46挤出后依次经过张紧轮41、导向轮一16和导向轮二15之间,最终被收卷轮7收卷,工作电机工作能够通过连接轴二带动收卷轮7转动,张紧轮41的设置,使得可降解膜21保持张紧状态,调节导向轮一16和导向轮二15之间的间隙,能够改变拉动可降解膜21经过导向轮一16和导向轮二15时所需的作用力,使得可降解膜21能够紧密缠绕在收卷轮7上,在收卷轮7上收卷的可降解膜21足够多,其直径变大时,收卷轮7通过连接轴二带动支撑块二8沿着滑动腔二9向下滑动,使得收卷轮7及其上缠绕的可降解膜21的上端与导向轮一16和导向轮二15之间的间隙保持齐平,滑动腔二9倾斜设置,使得收卷轮7及其上缠绕的可降解膜21的左端与导向轮二15之间的间距保持不变,提高了拉动可降解膜21过程的稳定性,且在支撑块二8沿着滑动腔二9向下滑动时带动连接杆10向下移动,连接杆10推动配合块11向左滑动,配合块11推动弹簧杆三12向上移动,弹簧杆三12带动支撑块一13沿着滑动腔一14向上滑动,从而带动导向轮二15向上移动,在导向轮二15无法向上移动,弹簧杆三12压缩,从而提高了可降解膜21经过导向轮一16和导向轮二15时所需的作用力,保证收卷轮7收卷可降解膜21时使其越来越紧,可在滑动腔二9中设置激光测距仪,用于检测支撑块二8和激光测距仪安装面的距离,根据激光测距仪的检测变化值可得到支撑块二8沿着滑动腔二9的滑动距离,即连接杆10的移动距离,连接杆10达到目标滑动行程后,使激光测距仪通过控制器三控制报警器报警,提醒工作轴收卷轮7收卷完成,此时需将可降解膜21割断,在将收卷完成的可降解膜21取下后,在弹簧杆三12的弹性作用下,收卷轮7和导向轮二15恢复原位,方便收卷轮7收卷的可降解膜21重量均为恒定值,有利于实现可降解膜21收卷的标准化,且使连接杆10和配合块11滑动行程小于目标值,避免可降解膜21经过导向轮一16和导向轮二15时所需的作用力过大,导致将可降解膜21拉断。After being extruded from the die head 46, the degradable film 21 passes through the tensioning wheel 41, the guide wheel 1 16 and the guide wheel 2 15 in sequence, and is finally wound up by the winding wheel 7. The working motor can drive the winding wheel 7 to rotate through the connecting shaft 2. The setting of the tensioning wheel 41 keeps the degradable film 21 in a tensioned state. By adjusting the gap between the guide wheel 1 16 and the guide wheel 2 15, the force required to pull the degradable film 21 through the guide wheel 1 16 and the guide wheel 2 15 can be changed, so that the degradable film 21 can be tightly wound around the winding wheel 7. When the degradable film 21 wound up on the winding wheel 7 is sufficient and its diameter becomes larger, the winding wheel 7 is connected to the connecting shaft 2. The connecting shaft 2 drives the supporting block 2 8 to slide downward along the sliding cavity 2 9, so that the upper end of the winding wheel 7 and the degradable film 21 wound thereon are kept flush with the gap between the guide wheel 1 16 and the guide wheel 2 15. The sliding cavity 2 9 is tilted so that the distance between the left end of the winding wheel 7 and the degradable film 21 wound thereon and the guide wheel 2 15 remains unchanged, thereby improving the stability of the process of pulling the degradable film 21. When the supporting block 2 8 slides downward along the sliding cavity 2 9, it drives the connecting rod 10 to move downward, the connecting rod 10 pushes the matching block 11 to slide to the left, the matching block 11 pushes the spring rod 3 12 to move upward, and the spring rod 3 12 drives The support block 13 slides upward along the sliding cavity 14, thereby driving the guide wheel 2 15 to move upward. When the guide wheel 2 15 cannot move upward, the spring rod 3 12 is compressed, thereby increasing the force required for the degradable film 21 to pass through the guide wheel 16 and the guide wheel 2 15, ensuring that the reel 7 reels the degradable film 21 tighter and tighter. A laser rangefinder can be set in the sliding cavity 2 9 to detect the distance between the support block 2 8 and the installation surface of the laser rangefinder. The sliding distance of the support block 2 8 along the sliding cavity 2 9, that is, the moving distance of the connecting rod 10, can be obtained according to the detection change value of the laser rangefinder. When the connecting rod 10 reaches the target sliding After the dynamic stroke, the laser rangefinder controls the alarm through the controller three to sound an alarm, reminding the working shaft that the winding wheel 7 has completed winding. At this time, the degradable film 21 needs to be cut off. After the rolled-up degradable film 21 is removed, under the elastic action of the spring rod three 12, the winding wheel 7 and the guide wheel two 15 return to their original positions, so that the weight of the degradable film 21 rolled up by the winding wheel 7 is constant, which is conducive to the standardization of the winding of the degradable film 21, and the sliding stroke of the connecting rod 10 and the matching block 11 is less than the target value, so as to avoid the excessive force required for the degradable film 21 to pass through the guide wheel one 16 and the guide wheel two 15, resulting in the degradable film 21 being pulled apart.
实施例5Example 5
在实施例4的基础上,还包括工作电机的控制方法,包括以下步骤:On the basis of embodiment 4, a control method for a working motor is also included, comprising the following steps:
步骤1:在支撑块二8与连接轴二的接触端设置称重传感器,用于检测收卷轮7及其上卷绕的可降解膜21上的总质量;Step 1: a weighing sensor is arranged at the contact end between the supporting block 2 8 and the connecting shaft 2 to detect the total mass of the winding wheel 7 and the degradable film 21 wound thereon;
步骤2:将工作电机与变频器电连接;Step 2: Electrically connect the working motor to the inverter;
步骤3:将控制器四与变频器和称重传感器电连接;Step 3: Electrically connect the controller 4 to the frequency converter and the weighing sensor;
步骤4:控制器四根据称重传感器的检测值和公式(1)计算出工作电机的理论转速,控制器四根据工作电机的理论转速控制变频器工作,使得工作电机的实际转速达到工作电机的理论转速,Step 4: Controller 4 calculates the theoretical speed of the working motor according to the detection value of the weighing sensor and formula (1). Controller 4 controls the inverter to work according to the theoretical speed of the working motor so that the actual speed of the working motor reaches the theoretical speed of the working motor.
其中,N为工作电机的理论转速,M为连接轴二、收卷轮7及其上卷绕的可降解膜21上的总质量,ρ为可降解膜21的密度,h为收卷轮7沿前后方向的长度,K为弹簧杆三12的劲度系数,X为弹簧杆三12的伸缩距离,F为张紧轮41对可降解膜21的张紧力,P为工作电机的工作功率。Among them, N is the theoretical rotation speed of the working motor, M is the total mass of the connecting shaft 2, the winding wheel 7 and the degradable film 21 wound thereon, ρ is the density of the degradable film 21, h is the length of the winding wheel 7 along the front-to-back direction, K is the stiffness coefficient of the spring rod 3 12, X is the telescopic distance of the spring rod 3 12, F is the tensioning force of the tensioning wheel 41 on the degradable film 21, and P is the working power of the working motor.
上述技术方案的有益效果为:The beneficial effects of the above technical solution are:
在支撑块二8与连接轴二的接触端设置称重传感器,用于检测收卷轮7及其上卷绕的可降解膜21上的总质量;将工作电机与变频器电连接;将控制器四与变频器和称重传感器电连接;控制器四根据称重传感器的检测值和公式(1)计算出工作电机的理论转速,控制器四根据工作电机的理论转速控制变频器工作,使得工作电机的实际转速达到理论转速,通过自动调节工作电机的理论转速,从而改变工作电机的扭矩,使其保证随着收卷轮7上可降解膜21的重量逐渐增大,收卷轮7依然能够正常对可降解膜21进行收卷步骤,避免拉动可降解膜21经过导向轮一16和导向轮二15时所需的作用力变大,以及收卷轮7及其上的可降解膜21重量变大,工作电机无法带动收卷轮7正常转动。A weighing sensor is arranged at the contact end between the supporting block 2 8 and the connecting shaft 2 to detect the total mass of the winding wheel 7 and the degradable film 21 wound thereon; the working motor is electrically connected to the frequency converter; the controller 4 is electrically connected to the frequency converter and the weighing sensor; the controller 4 calculates the theoretical speed of the working motor according to the detection value of the weighing sensor and the formula (1); the controller 4 controls the frequency converter to work according to the theoretical speed of the working motor, so that the actual speed of the working motor reaches the theoretical speed, and the torque of the working motor is changed by automatically adjusting the theoretical speed of the working motor, so that it is ensured that as the weight of the degradable film 21 on the winding wheel 7 gradually increases, the winding wheel 7 can still normally perform the winding step of the degradable film 21, and avoid the increase of the force required to pull the degradable film 21 through the guide wheel 1 16 and the guide wheel 2 15, and the weight of the winding wheel 7 and the degradable film 21 thereon increases, and the working motor cannot drive the winding wheel 7 to rotate normally.
一种高标准农田所用环保生物可降解膜的制备方法制备的高标准农田所用环保生物可降解膜在农田种植中应用。A method for preparing an environmentally friendly biodegradable film for high-standard farmland. The prepared environmentally friendly biodegradable film for high-standard farmland is used in farmland planting.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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