CN118848786A - Metal stamping part surface treatment device and treatment method - Google Patents

Metal stamping part surface treatment device and treatment method Download PDF

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Publication number
CN118848786A
CN118848786A CN202411085760.7A CN202411085760A CN118848786A CN 118848786 A CN118848786 A CN 118848786A CN 202411085760 A CN202411085760 A CN 202411085760A CN 118848786 A CN118848786 A CN 118848786A
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China
Prior art keywords
fixedly connected
stamping
polishing
stamping part
surface treatment
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CN202411085760.7A
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Chinese (zh)
Inventor
白永才
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Deqing Fangsheng Spray Co ltd
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Deqing Fangsheng Spray Co ltd
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Priority to CN202411085760.7A priority Critical patent/CN118848786A/en
Publication of CN118848786A publication Critical patent/CN118848786A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B24B55/03Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明涉及冲压件表面处理技术领域,具体涉及一种金属冲压件表面处理装置及处理方法,包括抛光工作台,抛光工作台的顶部两侧均固定连接有第一支撑板,第一支撑板相对的面均开设有两两相对的上滑通孔,两相对两上滑通孔内部之间分别滑动连接有旋转支撑杆,旋转支撑杆两端分别转动连接有第二支撑板,第二支撑板相对的面之间固定连接有支撑盘,本申请通过夹持机构对不同尺寸的冲压件四个面上进行夹持,使其夹持更稳固同时能实现适配不同尺寸的冲压件,通过喷水机构,避免了因过热导致的冲压件热变形,从而保证了产品的精度和质量,同时喷水能够有效地吸附和清除抛光过程中产生的金属粉尘,减少了对操作人员的健康影响。

The present invention relates to the technical field of stamping part surface treatment, and specifically to a metal stamping part surface treatment device and treatment method, including a polishing workbench, both sides of the top of the polishing workbench are fixedly connected with a first support plate, the opposite surfaces of the first support plate are provided with two upper sliding holes opposite to each other, and the insides of the two opposite upper sliding holes are respectively slidably connected with a rotating support rod, and the two ends of the rotating support rod are respectively rotatably connected with a second support plate, and a support disk is fixedly connected between the opposite surfaces of the second support plate. The present application clamps the four surfaces of stamping parts of different sizes through a clamping mechanism, so that the clamping is more stable and can adapt to stamping parts of different sizes. The water spraying mechanism avoids thermal deformation of the stamping parts caused by overheating, thereby ensuring the accuracy and quality of the products. At the same time, the water spraying can effectively absorb and remove metal dust generated during the polishing process, reducing the impact on the health of operators.

Description

一种金属冲压件表面处理装置及处理方法Metal stamping part surface treatment device and treatment method

技术领域Technical Field

本发明涉及冲压件表面处理技术领域,尤其涉及一种金属冲压件表面处理装置及处理方法。The invention relates to the technical field of stamping part surface treatment, and in particular to a metal stamping part surface treatment device and a treatment method.

背景技术Background Art

金属冲压件表面处理是指对经过冲压加工得到的金属部件进行的一系列表面处理工艺,这些工艺旨在改善金属冲压件的外观、性能、耐腐蚀性、耐磨性等,以满足不同的使用需,其中表面抛光加工,是对金属冲压件表面进行抛光处理,去除其表面的毛刺和不平整部分,使其更加光滑、平整。抛光加工可以改善金属冲压件的外观质量和使用性能。Surface treatment of metal stamping parts refers to a series of surface treatment processes for metal parts obtained through stamping. These processes are aimed at improving the appearance, performance, corrosion resistance, wear resistance, etc. of metal stamping parts to meet different usage needs. Among them, surface polishing is to polish the surface of metal stamping parts to remove burrs and uneven parts on the surface to make it smoother and flatter. Polishing can improve the appearance quality and performance of metal stamping parts.

中国专利公开了:一种金属冲压件表面处理装置,专利申请号:201911151745.7,该专利“包括底板,所述底板的上表面包括支撑柱,所述支撑柱的底端与底板的上表面固定连接,所述支撑柱的右侧包括横梁,所述横梁的右端包括电机,所述电机的左侧与横梁的右端搭接,所述电机的输出端包括打磨盘,打磨盘的上表面与电机的输出端固定连接”。The Chinese patent discloses: a surface treatment device for metal stamping parts, patent application number: 201911151745.7, which "includes a base plate, the upper surface of the base plate includes a support column, the bottom end of the support column is fixedly connected to the upper surface of the base plate, the right side of the support column includes a crossbeam, the right end of the crossbeam includes a motor, the left side of the motor overlaps the right end of the crossbeam, and the output end of the motor includes a grinding disc, and the upper surface of the grinding disc is fixedly connected to the output end of the motor."

该设备虽然解决了现有的金属冲压件表面处理装置由于不便于进行拆卸,使得电机在出现损坏时不易维修的问题,但该设备只通过简单的卡块来对冲压件进行夹持固定,无法对不同尺寸的冲压件进行固定,只通过卡块对冲压件的两侧进行固定,容易导致夹持不够牢固,冲压件可能会在抛光时产生振动或移动,从而影响抛光质量和效率,降低了生产的整体效率,同时该设备无法对抛光时的冲压件进行洒水降温和除尘,导致在抛光过程中产生的热量和金属粉尘对产品质量和设备寿命的影响。在抛光过程中,金属冲压件与抛光轮之间的高速摩擦会产生大量的热量,如果不及时进行降温处理,可能会导致冲压件表面产生热变形或氧化。同时,抛光过程中产生的金属粉尘如果得不到及时清理,不仅会影响抛光效果,还可能对抛光盘和冲压件造成损伤,甚至对操作人员的健康构成威胁。Although the device solves the problem that the existing metal stamping surface treatment device is not easy to disassemble, making the motor difficult to repair when it is damaged, the device only clamps and fixes the stamping parts through a simple clamp block, and cannot fix stamping parts of different sizes. It only fixes the two sides of the stamping parts through the clamp block, which easily leads to insufficient clamping. The stamping parts may vibrate or move during polishing, thereby affecting the polishing quality and efficiency, reducing the overall efficiency of production. At the same time, the device cannot spray water to cool down and remove dust on the stamping parts during polishing, resulting in the heat and metal dust generated during the polishing process. The influence on product quality and equipment life. During the polishing process, the high-speed friction between the metal stamping parts and the polishing wheel will generate a lot of heat. If the cooling treatment is not carried out in time, it may cause thermal deformation or oxidation on the surface of the stamping parts. At the same time, if the metal dust generated during the polishing process is not cleaned up in time, it will not only affect the polishing effect, but also may damage the polishing disc and stamping parts, and even pose a threat to the health of the operator.

发明内容Summary of the invention

有鉴于此,本发明的目的在于提出一种金属冲压件表面处理装置及处理方法,以解决无法对不同尺寸的冲压件进行固定,固定不牢固以及无法对抛光时的冲压件进行洒水降温和除尘的问题。In view of this, the purpose of the present invention is to propose a surface treatment device and method for metal stamping parts to solve the problems of being unable to fix stamping parts of different sizes, loose fixation, and being unable to spray water to cool down and remove dust from stamping parts during polishing.

基于上述目的,本发明提供了一种金属冲压件表面处理装置及处理方法,包括抛光工作台,所述抛光工作台的顶部两侧均固定连接有第一支撑板,所述第一支撑板相对的面均开设有两两相对的上滑通孔,两相对所述两上滑通孔内部之间分别滑动连接有旋转支撑杆,所述旋转支撑杆两端分别转动连接有第二支撑板,所述第二支撑板相对的面之间固定连接有支撑盘,所述支撑盘的顶部固定连接有限位块,所述限位块的内部滑动连接有冲压件底座,所述冲压件底座的顶部放置有冲压件,所述支撑盘的侧壁设置有用于对不同尺寸的冲压件进行夹持的夹持机构,所述抛光工作台的顶部固定连接有伺服电机,所述伺服电机的输出端贯穿抛光工作台的顶部内壁并固定连接有旋转柱,所述旋转柱转动连接在抛光工作台的内壁顶部,所述旋转柱的一端顶部固定连接有弧形打磨盘,所述抛光工作台的内壁顶部靠近弧形打磨盘的侧壁设置有用于对弧形打磨盘和冲压件进行喷水的喷水机构。Based on the above purpose, the present invention provides a surface treatment device and method for metal stamping parts, including a polishing workbench, both sides of the top of the polishing workbench are fixedly connected to a first support plate, the opposite surfaces of the first support plate are provided with two upper sliding holes opposite to each other, and a rotating support rod is slidably connected between the two opposite upper sliding holes, and the two ends of the rotating support rod are rotatably connected to a second support plate, and a support disk is fixedly connected between the opposite surfaces of the second support plate, and a limiting block is fixedly connected to the top of the support disk, and a stamping part is slidably connected inside the limiting block. A base, a stamping part is placed on the top of the stamping part base, a clamping mechanism for clamping stamping parts of different sizes is arranged on the side wall of the support plate, a servo motor is fixedly connected to the top of the polishing workbench, the output end of the servo motor passes through the top inner wall of the polishing workbench and is fixedly connected to a rotating column, the rotating column is rotatably connected to the top of the inner wall of the polishing workbench, an arc-shaped grinding disc is fixedly connected to the top of one end of the rotating column, and a water spraying mechanism for spraying water on the arc-shaped grinding disc and the stamping part is arranged on the top of the inner wall of the polishing workbench near the side wall of the arc-shaped grinding disc.

优选地,所述夹持机构包括有开设在支撑盘底部的第一滑槽,所述第一滑槽设置有多个呈等距均匀分布,所述支撑盘的底部转动连接有旋转盘,所述旋转盘的顶部开设有多个等距均匀分布的弧形通槽,所述弧形通槽的形状呈弧形,多个所述第一滑槽的内部均滑动连接有滑动板,所述滑动板的一端底部固定连接有圆柱杆,所述圆柱杆一端延伸进并滑动连接在弧形通槽内,所述滑动板的一端转动连接有夹持板,所述夹持板的两端外壁分别开设有通槽,所述滑动板的一端滑动连接在通槽内,所述夹持板的一端顶部通槽内滑动连接有移动板,所述支撑盘的顶部固定连接有支撑架,所述支撑架的一端转动连接在夹持板上,所述移动板的两侧均开设有第二滑槽,所述第二滑槽的内部滑动连接有滑槽杆,所述滑槽杆的一端固定连接在支撑架的侧壁上,所述移动板靠近冲压件的一端固定连接有夹持块,所述旋转盘的轴部一端固定连接有蜗轮,所述蜗轮的外壁啮合有蜗杆,所述蜗杆固定连接在其中一个旋转支撑杆上。Preferably, the clamping mechanism includes a first slide groove opened at the bottom of the supporting plate, the first slide groove is provided with a plurality of equidistant and evenly distributed, the bottom of the supporting plate is rotatably connected to a rotating plate, the top of the rotating plate is provided with a plurality of equidistant and evenly distributed arcuate through grooves, the shape of the arcuate through grooves is arc-shaped, the interiors of the plurality of first slide grooves are slidably connected to sliding plates, the bottom of one end of the sliding plate is fixedly connected to a cylindrical rod, one end of the cylindrical rod extends into and is slidably connected to the arcuate through groove, one end of the sliding plate is rotatably connected to a clamping plate, the outer walls of both ends of the clamping plate are respectively provided with through grooves, the One end of the sliding plate is slidably connected in the through groove, and a movable plate is slidably connected in the through groove at the top of one end of the clamping plate, the top of the support plate is fixedly connected to a support frame, one end of the support frame is rotatably connected to the clamping plate, and a second slide groove is opened on both sides of the movable plate, and a slide groove rod is slidably connected inside the second slide groove, and one end of the slide groove rod is fixedly connected to the side wall of the support frame, and the end of the movable plate close to the stamping part is fixedly connected to the clamping block, and one end of the shaft portion of the rotating disk is fixedly connected to a worm gear, and a worm is meshed with an outer wall of the worm gear, and the worm is fixedly connected to one of the rotating support rods.

优选地,所述喷水机构包括有固定连接在旋转柱外部的小齿轮,所述小齿轮的外壁啮合有大齿轮,所述大齿轮的中间部位固定连接有往复丝杆,所述往复丝杆转动连接在抛光工作台的顶部内壁上,所述往复丝杆的外壁螺纹有往复杆,所述抛光工作台的内壁顶部靠近大齿轮的侧壁固定连接有水箱,所述水箱的底部固定连接有挤压仓,所述水箱的侧壁固定连接有喷水管,所述挤压仓的顶部固定连接有第一单向阀,所述挤压仓的底部固定连接有橡胶挤压片,所述橡胶挤压片的底部固定连接在往复杆的一端上,所述喷水管的内部固定连接有第二单向阀。Preferably, the water spray mechanism includes a small gear fixedly connected to the outside of the rotating column, the outer wall of the small gear is meshed with a large gear, the middle part of the large gear is fixedly connected to a reciprocating screw, the reciprocating screw is rotatably connected to the top inner wall of the polishing workbench, the outer wall of the reciprocating screw is threaded with a reciprocating rod, the top of the inner wall of the polishing workbench near the side wall of the large gear is fixedly connected to a water tank, the bottom of the water tank is fixedly connected to an extrusion bin, the side wall of the water tank is fixedly connected to a water spray pipe, the top of the extrusion bin is fixedly connected to a first one-way valve, the bottom of the extrusion bin is fixedly connected to a rubber extrusion sheet, the bottom of the rubber extrusion sheet is fixedly connected to one end of the reciprocating rod, and the inside of the water spray pipe is fixedly connected to a second one-way valve.

优选地,所述第一支撑板相对面之间转动连接有椭圆连接杆,所述椭圆连接杆的两端固定连接有椭圆块,所述椭圆块的外壁与第二支撑板的底部相接触,所述椭圆连接杆的一端贯穿第一支撑板的外壁并固定连接有转盘。Preferably, an elliptical connecting rod is rotatably connected between the opposite surfaces of the first support plate, and both ends of the elliptical connecting rod are fixedly connected to elliptical blocks, the outer wall of the elliptical block contacts the bottom of the second support plate, and one end of the elliptical connecting rod passes through the outer wall of the first support plate and is fixedly connected to a turntable.

优选地,所述转盘的侧壁贯穿滑动连接有限位杆,所述第一支撑板靠近转盘的一侧开设有限位孔,所述限位杆的一端延伸进限位孔内。Preferably, a limit rod is slidably connected to the side wall of the turntable, a limit hole is provided on a side of the first support plate close to the turntable, and one end of the limit rod extends into the limit hole.

优选地,所述冲压件底座的顶部形状与冲压件底部的形状相适配。Preferably, the top shape of the stamping member base matches the shape of the stamping member bottom.

优选地,所述冲压件底座的内部开设有排水槽,所述排水槽的一端固定连接有排水管,所述排水槽向排水管的一端倾斜。Preferably, a drainage groove is provided inside the stamping part base, one end of the drainage groove is fixedly connected to a drainage pipe, and the drainage groove is inclined toward one end of the drainage pipe.

优选地,所述限位块的内部固定连接有三个挤压弹簧,三个所述挤压弹簧的一端均固定连接在冲压件底座的底部上。Preferably, three extrusion springs are fixedly connected inside the limit block, and one end of the three extrusion springs is fixedly connected to the bottom of the stamping part base.

优选地,所述水箱的侧壁固定连接有进水管。Preferably, a water inlet pipe is fixedly connected to the side wall of the water tank.

一种金属冲压件表面处理方法,使用到上述一种金属冲压件表面处理装置,包括以下步骤:A metal stamping part surface treatment method, using the above-mentioned metal stamping part surface treatment device, comprises the following steps:

S1、冲压件夹持:首先把需要抛光的冲压件放置在冲压件底座的顶部,通过转动椭圆连接杆带动蜗杆转动,蜗杆转动时带动蜗轮转动,随后蜗轮带动夹持机构对不同尺寸的冲压件进行夹持固定。S1. Stamping parts clamping: First, place the stamping parts to be polished on the top of the stamping parts base, and rotate the elliptical connecting rod to drive the worm to rotate. When the worm rotates, it drives the worm wheel to rotate. Then the worm wheel drives the clamping mechanism to clamp and fix stamping parts of different sizes.

S2、冲压件抛光:通过转动转盘带动椭圆连接杆转动,椭圆连接杆转动带动椭圆块转动,椭圆块转动时会带动顶起第二支撑板,随后第二支撑板带动被夹持机构夹持的冲压件向上移动,再接通电源启动伺服电机,伺服电机转动带动弧形打磨盘转动并对冲压件进行打磨抛光。S2. Polishing of stamped parts: The turntable is rotated to drive the elliptical connecting rod to rotate, and the rotation of the elliptical connecting rod drives the elliptical block to rotate. When the elliptical block rotates, it will drive the second support plate to lift up, and then the second support plate drives the stamped parts clamped by the clamping mechanism to move upward, and then the power is turned on to start the servo motor. The rotation of the servo motor drives the arc-shaped grinding disc to rotate and grind and polish the stamped parts.

S3、抛光喷洒:弧形打磨盘对冲压件打磨抛光时旋转柱同时会带动小齿轮转动,小齿轮带动大齿轮转动,随后大齿轮带动往复杆上下移动并挤压橡胶挤压片,橡胶挤压片挤压挤压仓内的水并通过喷水管喷洒到弧形打磨盘和冲压件上。S3. Polishing spray: When the arc-shaped grinding disc is grinding and polishing the stamping parts, the rotating column will drive the small gear to rotate at the same time, and the small gear will drive the large gear to rotate. Then the large gear will drive the reciprocating rod to move up and down and squeeze the rubber extrusion sheet. The rubber extrusion sheet squeezes the water in the extrusion bin and sprays it onto the arc-shaped grinding disc and the stamping parts through the water spray pipe.

S4、排水:喷洒的水会流到排水槽内,通过排水槽向排水管的一端倾斜,使其水会因重力流到排水管内,从而完成排水。S4. Drainage: The sprayed water will flow into the drain trough and tilt toward one end of the drain pipe through the drain trough, so that the water will flow into the drain pipe due to gravity, thus completing the drainage.

本发明的有益效果:Beneficial effects of the present invention:

1.该种一种金属冲压件表面处理装置及处理方法,通过夹持机构中,转动靠近水箱一侧的旋转支撑杆,随后旋转支撑杆转动时会带动蜗杆转动,当蜗杆转动时会带动蜗轮转动,随后蜗轮带动旋转盘转动,当旋转盘转动时会通过弧形通槽带动圆柱杆在弧形通槽内部滑动,随后圆柱杆带动滑动板在第一滑槽内滑动并向支撑盘外部方向延伸,随后滑动板的一端会带动夹持板的一端转动,当夹持板的一端转动时会带动夹持板的另一端转动并推动移动板向冲压件的方向移动,从而夹持块便会对不同尺寸的冲压件四个面上进行夹持,使其夹持更稳固同时能实现适配不同尺寸的冲压件,这种高度的适配性使得夹持机构具有更广泛的应用范围,同时夹持块能够从四个方向对冲压件进行夹持,确保冲压件在加工过程中保持稳定,防止因振动或外力导致的位置偏移或滑动,从而保证加工精度以及夹持灵活性和可靠性,便于使用。1. A surface treatment device and method for metal stamping parts, through the clamping mechanism, rotates a rotating support rod close to one side of the water tank, and then the rotating support rod rotates to drive the worm, and when the worm rotates, it drives the worm wheel to rotate, and then the worm wheel drives the rotating disk to rotate, and when the rotating disk rotates, it drives the cylindrical rod to slide inside the arc groove through the arc groove, and then the cylindrical rod drives the sliding plate to slide in the first sliding groove and extend to the outside of the support plate, and then one end of the sliding plate drives one end of the clamping plate to rotate, and when one end of the clamping plate rotates, The other end of the clamping plate is driven to rotate and the movable plate is pushed to move toward the stamping part, so that the clamping block can clamp the four sides of the stamping parts of different sizes, making the clamping more stable and adaptable to stamping parts of different sizes. This high adaptability makes the clamping mechanism have a wider range of applications. At the same time, the clamping block can clamp the stamping parts from four directions to ensure that the stamping parts remain stable during the processing and prevent position displacement or sliding due to vibration or external force, thereby ensuring processing accuracy and clamping flexibility and reliability, and facilitating use.

2.该种一种金属冲压件表面处理装置及处理方法,通过喷水机构中,伺服电机带动弧形打磨盘转动,随后弧形打磨盘便会对冲压件的表面进行抛光处理,此时旋转柱同时会带动小齿轮转动,当小齿轮转动时会带动大齿轮转动,从而降低大齿轮的转速,随后大齿轮会带动中间部位的往复丝杆转动,当往复丝杆转动时会带动往复杆上下往复移动,此时往复杆的一端会带动橡胶挤压片向底部拉伸,当橡胶挤压片拉伸时因挤压仓内部空气少会吸收水箱内部的水通过第一单向阀进入到挤压仓内,通过第一单向阀起到水箱的水进入到挤压仓内,而挤压仓的水不能流回水箱内,当往复杆向上移动时会挤压橡胶挤压片,橡胶挤压片便会挤压挤压仓内部的水,随后水受挤压便会通过第二单向阀流至排水管处,通过第二单向阀使其水只能流到排水管内,避免水回流,并通过排水管一端的喷雾头对弧形打磨盘和冲压件进行喷雾,从而便可降低弧形打磨盘与冲压件抛光时产生的热量,避免了因过热导致的冲压件热变形,从而保证了产品的精度和质量,同时喷水能够有效地吸附和清除抛光过程中产生的金属粉尘,防止粉尘堆积在冲压件和弧形打磨盘上,减少了粉尘对抛光表面的影响,保持工作区域的清洁,提高了产品质量和设备寿命,同时也改善了工作环境,减少了对操作人员的健康影响。2. A surface treatment device and method for metal stamping parts, through the water spray mechanism, the servo motor drives the arc-shaped grinding disc to rotate, and then the arc-shaped grinding disc will polish the surface of the stamping part. At this time, the rotating column will drive the small gear to rotate at the same time. When the small gear rotates, it will drive the large gear to rotate, thereby reducing the rotation speed of the large gear. Then the large gear will drive the reciprocating screw in the middle part to rotate. When the reciprocating screw rotates, it will drive the reciprocating rod to move up and down. At this time, one end of the reciprocating rod will drive the rubber extrusion sheet to stretch to the bottom. When the rubber extrusion sheet stretches, it will absorb the water inside the water tank and enter the extrusion chamber through the first one-way valve due to the lack of air inside the extrusion chamber. The water in the water tank enters the extrusion chamber through the first one-way valve, and the water in the extrusion chamber cannot flow back into the water tank. When the reciprocating rod moves upward The rubber extrusion sheet will be squeezed, and the rubber extrusion sheet will squeeze the water inside the extrusion chamber, and then the water will flow to the drain pipe through the second one-way valve. The water can only flow into the drain pipe through the second one-way valve to avoid water backflow, and the arc grinding disc and stamping parts are sprayed through the spray head at one end of the drain pipe, so as to reduce the heat generated during the polishing of the arc grinding disc and the stamping parts, avoid thermal deformation of the stamping parts caused by overheating, thereby ensuring the accuracy and quality of the product. At the same time, water spraying can effectively absorb and remove metal dust generated during the polishing process, prevent dust from accumulating on the stamping parts and the arc grinding disc, reduce the impact of dust on the polishing surface, keep the working area clean, improve product quality and equipment life, and also improve the working environment and reduce the impact on the health of operators.

3.该种一种金属冲压件表面处理装置及处理方法,通过限位块的内部固定连接有三个挤压弹簧,三个挤压弹簧的一端均固定连接在冲压件底座的底部上,通过挤压弹簧的作用,起到冲压件与弧形打磨盘接触时,通过挤压弹簧自身的弹簧力挤压冲压件底座,随后冲压件底座挤压冲压件与弧形打磨盘的表面进行贴合,提高了冲压件抛光的精度,避免表面抛光不完全的现象,进一步提高抛光的精度。3. A surface treatment device and method for metal stamping parts, three extrusion springs are fixedly connected inside the limit block, one end of the three extrusion springs is fixedly connected to the bottom of the stamping part base, through the action of the extrusion springs, when the stamping part contacts the arc-shaped grinding disk, the stamping part base is squeezed by the spring force of the extrusion springs themselves, and then the stamping part base squeezes the stamping part and fits the surface of the arc-shaped grinding disk, thereby improving the polishing accuracy of the stamping part, avoiding the phenomenon of incomplete surface polishing, and further improving the polishing accuracy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本发明整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the present invention;

图2为本发明第一支撑板和上滑通孔立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the first support plate and the upper sliding hole of the present invention;

图3为本发明椭圆块和限位杆立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the elliptical block and the limiting rod of the present invention;

图4为本发明夹持机构立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention;

图5为本发明夹持板和夹持块立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the clamping plate and the clamping block of the present invention;

图6为本发明喷水机构立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the water spraying mechanism of the present invention;

图7为本发明挤压仓和橡胶挤压片结构示意图;FIG7 is a schematic diagram of the structure of the extrusion chamber and the rubber extrusion sheet of the present invention;

图8为本发明排水槽和挤压弹簧结构示意图。FIG. 8 is a schematic diagram of the drainage groove and the extrusion spring structure of the present invention.

图中标记为:The markings in the figure are:

1、抛光工作台;2、第一支撑板;3、上滑通孔;4、旋转支撑杆;5、第二支撑板;6、支撑盘;7、限位块;8、冲压件底座;9、第一滑槽;10、旋转盘;11、弧形通槽;12、滑动板;13、夹持板;14、通槽;15、移动板;16、支撑架;17、第二滑槽;18、滑槽杆;19、夹持块;20、圆柱杆;21、蜗轮;22、蜗杆;23、伺服电机;24、旋转柱;25、弧形打磨盘;26、小齿轮;27、大齿轮;28、往复丝杆;29、往复杆;30、水箱;31、挤压仓;32、喷水管;33、第一单向阀;34、橡胶挤压片;35、第二单向阀;36、椭圆连接杆;37、椭圆块;38、转盘;39、限位杆;40、排水槽;41、排水管;42、挤压弹簧;43、进水管。1. Polishing workbench; 2. First support plate; 3. Upper sliding hole; 4. Rotating support rod; 5. Second support plate; 6. Support plate; 7. Stop block; 8. Stamping base; 9. First slide groove; 10. Rotating plate; 11. Arc groove; 12. Sliding plate; 13. Clamping plate; 14. Slot; 15. Moving plate; 16. Support frame; 17. Second slide groove; 18. Slide groove rod; 19. Clamping block; 20. Cylindrical rod; 21. Worm wheel; 22. Worm; 2 3. Servo motor; 24. Rotating column; 25. Arc grinding disc; 26. Small gear; 27. Large gear; 28. Reciprocating screw; 29. Reciprocating rod; 30. Water tank; 31. Extrusion chamber; 32. Water spray pipe; 33. First one-way valve; 34. Rubber extrusion sheet; 35. Second one-way valve; 36. Elliptical connecting rod; 37. Elliptical block; 38. Turntable; 39. Limit rod; 40. Drain trough; 41. Drain pipe; 42. Extrusion spring; 43. Water inlet pipe.

具体实施方式DETAILED DESCRIPTION

为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

需要说明的是,除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

如图1至图8所示,一种金属冲压件表面处理装置及处理方法,包括抛光工作台1,抛光工作台1的顶部两侧均固定连接有第一支撑板2,第一支撑板2相对的面均开设有两两相对的上滑通孔3,两相对两上滑通孔3内部之间分别滑动连接有旋转支撑杆4,旋转支撑杆4两端分别转动连接有第二支撑板5,第二支撑板5相对的面之间固定连接有支撑盘6,支撑盘6的顶部固定连接有限位块7,限位块7的内部滑动连接有冲压件底座8,冲压件底座8的顶部放置有冲压件,支撑盘6的侧壁设置有用于对不同尺寸的冲压件进行夹持的夹持机构,抛光工作台1的顶部固定连接有伺服电机23,伺服电机23的输出端贯穿抛光工作台1的顶部内壁并固定连接有旋转柱24,旋转柱24转动连接在抛光工作台1的内壁顶部,旋转柱24的一端顶部固定连接有弧形打磨盘25,抛光工作台1的内壁顶部靠近弧形打磨盘25的侧壁设置有用于对弧形打磨盘25和冲压件进行喷水的喷水机构。As shown in Figures 1 to 8, a surface treatment device and method for metal stamping parts include a polishing workbench 1, first support plates 2 are fixedly connected to both sides of the top of the polishing workbench 1, and upper sliding holes 3 are opened on the opposite surfaces of the first support plates 2. Rotating support rods 4 are slidably connected between the two opposite upper sliding holes 3, and the two ends of the rotating support rods 4 are rotatably connected to the second support plates 5. A support plate 6 is fixedly connected between the opposite surfaces of the second support plate 5, and a limiting block 7 is fixedly connected to the top of the support plate 6. The inside of the limiting block 7 is slidably connected to the stamping part base 8. A stamping part is placed on the top of the part base 8, and a clamping mechanism for clamping stamping parts of different sizes is provided on the side wall of the support plate 6. A servo motor 23 is fixedly connected to the top of the polishing workbench 1, and the output end of the servo motor 23 passes through the top inner wall of the polishing workbench 1 and is fixedly connected to a rotating column 24. The rotating column 24 is rotatably connected to the top of the inner wall of the polishing workbench 1, and an arc-shaped grinding disc 25 is fixedly connected to the top of one end of the rotating column 24. A water spraying mechanism for spraying water on the arc-shaped grinding disc 25 and the stamping part is provided on the side wall of the top of the inner wall of the polishing workbench 1 near the arc-shaped grinding disc 25.

进一步的,参考附图2至图5所示,夹持机构包括有开设在支撑盘6底部的第一滑槽9,第一滑槽9设置有多个呈等距均匀分布,支撑盘6的底部转动连接有旋转盘10,旋转盘10的顶部开设有多个等距均匀分布的弧形通槽11,弧形通槽11的形状呈弧形,多个第一滑槽9的内部均滑动连接有滑动板12,滑动板12的一端底部固定连接有圆柱杆20,圆柱杆20一端延伸进并滑动连接在弧形通槽11内,滑动板12的一端转动连接有夹持板13,夹持板13的两端外壁分别开设有通槽14,滑动板12的一端滑动连接在通槽14内,夹持板13的一端顶部通槽14内滑动连接有移动板15,支撑盘6的顶部固定连接有支撑架16,支撑架16的一端转动连接在夹持板13上,移动板15的两侧均开设有第二滑槽17,第二滑槽17的内部滑动连接有滑槽杆18,滑槽杆18的一端固定连接在支撑架16的侧壁上,移动板15靠近冲压件的一端固定连接有夹持块19,旋转盘10的轴部一端固定连接有蜗轮21,蜗轮21的外壁啮合有蜗杆22,蜗杆22固定连接在其中一个旋转支撑杆4上;Further, referring to Figures 2 to 5, the clamping mechanism includes a first slide groove 9 opened at the bottom of the support plate 6, and the first slide groove 9 is provided with a plurality of equidistant and evenly distributed, and the bottom of the support plate 6 is rotatably connected to a rotating plate 10, and the top of the rotating plate 10 is provided with a plurality of equidistant and evenly distributed arcuate through grooves 11, and the shape of the arcuate through grooves 11 is arc-shaped, and the interiors of the plurality of first slide grooves 9 are all slidably connected to sliding plates 12, and a cylindrical rod 20 is fixedly connected to the bottom of one end of the sliding plate 12, and one end of the cylindrical rod 20 extends into and is slidably connected to the arcuate through groove 11, and one end of the sliding plate 12 is rotatably connected to a clamping plate 13, and the outer walls of both ends of the clamping plate 13 are respectively provided with through grooves 14, and the sliding plate 12 is rotatably connected to the clamping plate 13. One end of the plate 12 is slidably connected in the through slot 14, a moving plate 15 is slidably connected in the through slot 14 at the top of one end of the clamping plate 13, a support frame 16 is fixedly connected to the top of the support disk 6, one end of the support frame 16 is rotatably connected to the clamping plate 13, and second slide grooves 17 are provided on both sides of the moving plate 15, and a slide groove rod 18 is slidably connected inside the second slide groove 17, and one end of the slide groove rod 18 is fixedly connected to the side wall of the support frame 16, and a clamping block 19 is fixedly connected to one end of the moving plate 15 close to the stamping part, and a worm gear 21 is fixedly connected to one end of the shaft of the rotating disk 10, and a worm 22 is meshed with the outer wall of the worm gear 21, and the worm 22 is fixedly connected to one of the rotating support rods 4;

当夹持机构在使用时,首先把冲压件放置在冲压件底座8的顶部,随后转动靠近水箱30一侧的旋转支撑杆4,随后旋转支撑杆4转动时会带动蜗杆22转动,当蜗杆22转动时会带动蜗轮21转动,随后蜗轮21带动旋转盘10转动,当旋转盘10转动时会通过弧形通槽11带动圆柱杆20在弧形通槽11内部滑动,随后圆柱杆20带动滑动板12在第一滑槽9内滑动并向支撑盘6外部方向延伸,随后滑动板12的一端会带动夹持板13的一端转动,当夹持板13的一端转动时会带动夹持板13的另一端转动并推动移动板15向冲压件的方向移动,从而夹持块19便会对不同尺寸的冲压件四个面上进行夹持,使其夹持更稳固同时能实现适配不同尺寸的冲压件,这种高度的适配性使得夹持机构具有更广泛的应用范围,同时夹持块19能够从四个方向对冲压件进行夹持,确保冲压件在加工过程中保持稳定,防止因振动或外力导致的位置偏移或滑动,从而保证加工精度以及夹持灵活性和可靠性,便于使用。When the clamping mechanism is in use, first place the stamping part on the top of the stamping part base 8, then rotate the rotating support rod 4 close to the side of the water tank 30, then the rotating support rod 4 will drive the worm 22 to rotate, and when the worm 22 rotates, it will drive the worm wheel 21 to rotate, and then the worm wheel 21 will drive the rotating disk 10 to rotate, and when the rotating disk 10 rotates, it will drive the cylindrical rod 20 to slide inside the arc groove 11 through the arc groove 11, and then the cylindrical rod 20 will drive the sliding plate 12 to slide in the first sliding groove 9 and extend to the outside of the support plate 6, and then one end of the sliding plate 12 will drive one end of the clamping plate 13 to rotate, When one end of the clamping plate 13 rotates, it will drive the other end of the clamping plate 13 to rotate and push the movable plate 15 to move in the direction of the stamping part, so that the clamping block 19 will clamp the four sides of the stamping parts of different sizes, making the clamping more stable and able to adapt to stamping parts of different sizes. This high adaptability makes the clamping mechanism have a wider range of applications. At the same time, the clamping block 19 can clamp the stamping parts from four directions to ensure that the stamping parts remain stable during the processing and prevent position displacement or sliding due to vibration or external force, thereby ensuring processing accuracy and clamping flexibility and reliability, and facilitating use.

进一步的,参考附图6和图7所示,喷水机构包括有固定连接在旋转柱24外部的小齿轮26,小齿轮26的外壁啮合有大齿轮27,大齿轮27的中间部位固定连接有往复丝杆28,往复丝杆28转动连接在抛光工作台1的顶部内壁上,往复丝杆28的外壁螺纹有往复杆29,抛光工作台1的内壁顶部靠近大齿轮27的侧壁固定连接有水箱30,水箱30的底部固定连接有挤压仓31,水箱30的侧壁固定连接有喷水管32,挤压仓31的顶部固定连接有第一单向阀33,挤压仓31的底部固定连接有橡胶挤压片34,橡胶挤压片34的底部固定连接在往复杆29的一端上,喷水管32的内部固定连接有第二单向阀35;Further, referring to Figures 6 and 7, the water spray mechanism includes a small gear 26 fixedly connected to the outside of the rotating column 24, the outer wall of the small gear 26 is meshed with a large gear 27, the middle part of the large gear 27 is fixedly connected to a reciprocating screw 28, the reciprocating screw 28 is rotatably connected to the top inner wall of the polishing workbench 1, the outer wall of the reciprocating screw 28 is threaded with a reciprocating rod 29, the top of the inner wall of the polishing workbench 1 near the side wall of the large gear 27 is fixedly connected to a water tank 30, the bottom of the water tank 30 is fixedly connected to an extrusion bin 31, the side wall of the water tank 30 is fixedly connected to a water spray pipe 32, the top of the extrusion bin 31 is fixedly connected to a first one-way valve 33, the bottom of the extrusion bin 31 is fixedly connected to a rubber extrusion sheet 34, the bottom of the rubber extrusion sheet 34 is fixedly connected to one end of the reciprocating rod 29, and the inside of the water spray pipe 32 is fixedly connected to a second one-way valve 35;

喷水机构在使用时,首先接通电源,启动伺服电机23,随后伺服电机23带动弧形打磨盘25转动,随后弧形打磨盘25便会对冲压件的表面进行抛光处理,此时旋转柱24同时会带动小齿轮26转动,当小齿轮26转动时会带动大齿轮27转动,从而降低大齿轮27的转速,随后大齿轮27会带动中间部位的往复丝杆28转动,当往复丝杆28转动时会带动往复杆29上下往复移动,此时往复杆29的一端会带动橡胶挤压片34向底部拉伸,当橡胶挤压片34拉伸时因挤压仓31内部空气少会吸收水箱30内部的水通过第一单向阀33进入到挤压仓31内,通过第一单向阀33起到水箱30的水进入到挤压仓31内,而挤压仓31的水不能流回水箱30内,当往复杆29向上移动时会挤压橡胶挤压片34,橡胶挤压片34便会挤压挤压仓31内部的水,随后水受挤压便会通过第二单向阀35流至排水管41处,通过第二单向阀35使其水只能流到排水管41内,避免水回流,并通过排水管41一端的喷雾头对弧形打磨盘25和冲压件进行喷雾,从而便可降低弧形打磨盘25与冲压件抛光时产生的热量,避免了因过热导致的冲压件热变形,从而保证了产品的精度和质量,同时喷洒喷水能够有效地吸附和清除抛光过程中产生的金属粉尘,防止粉尘堆积在冲压件和弧形打磨盘8上,减少了粉尘对抛光表面的影响,保持工作区域的清洁,同时也改善了工作环境,减少了对操作人员的健康影响。When the water spraying mechanism is in use, firstly, the power is turned on to start the servo motor 23, and then the servo motor 23 drives the arc-shaped grinding disc 25 to rotate, and then the arc-shaped grinding disc 25 will polish the surface of the stamping part, and at this time, the rotating column 24 will also drive the small gear 26 to rotate, and when the small gear 26 rotates, it will drive the large gear 27 to rotate, thereby reducing the rotation speed of the large gear 27, and then the large gear 27 will drive the reciprocating screw rod 28 in the middle part to rotate, and when the reciprocating screw rod 28 rotates, it will drive the reciprocating rod 29 to move up and down, and at this time, one end of the reciprocating rod 29 will drive the rubber extrusion sheet 34 to stretch to the bottom, and when the rubber extrusion sheet 34 is stretched, the water inside the water tank 30 will be absorbed due to the lack of air inside the extrusion chamber 31, and enter the extrusion chamber 31 through the first one-way valve 33, and the water in the water tank 30 will enter the extrusion chamber 31 through the first one-way valve 33, and the water in the extrusion chamber 31 cannot flow out In the return water tank 30, when the reciprocating rod 29 moves upward, it will squeeze the rubber extrusion sheet 34, and the rubber extrusion sheet 34 will squeeze the water inside the extrusion chamber 31, and then the water will flow to the drain pipe 41 through the second one-way valve 35. The water can only flow into the drain pipe 41 through the second one-way valve 35 to avoid water backflow, and the arc grinding disc 25 and the stamping parts are sprayed through the spray head at one end of the drain pipe 41, so as to reduce the heat generated by the arc grinding disc 25 and the stamping parts during polishing, avoid thermal deformation of the stamping parts due to overheating, thereby ensuring the accuracy and quality of the product, and at the same time, spraying water can effectively absorb and remove metal dust generated during the polishing process, prevent dust from accumulating on the stamping parts and the arc grinding disc 8, reduce the impact of dust on the polishing surface, keep the working area clean, and also improve the working environment and reduce the impact on the health of the operator.

进一步的,参考附图3所示,第一支撑板2相对面之间转动连接有椭圆连接杆36,椭圆连接杆36的两端固定连接有椭圆块37,椭圆块37的外壁与第二支撑板5的底部相接触,椭圆连接杆36的一端贯穿第一支撑板2的外壁并固定连接有转盘38,转盘38的侧壁贯穿滑动连接有限位杆39,第一支撑板2靠近转盘38的一侧开设有限位孔,限位杆39的一端延伸进限位孔内,当夹持机构对冲压件进行夹持后,需要打磨时,先转到限位杆39,限位杆39带动转盘38转动,当转盘38转动时会带动椭圆连接杆36转动,随后椭圆连接杆36会带动两端的椭圆块37转动,椭圆块37转动时便会挤压第二支撑板5,使其调节第二支撑板5的高度,当第二支撑板5上升时会带动夹持机构夹持的冲压件上升,并使冲压件与弧形打磨盘25的表面接触,从而便可进行抛光,此时推动限位杆39一端进入限位孔内,便可对转盘38进行限位,避免抛光时转盘38转动带动椭圆块37转动导致第二支撑板5位置下降的情况。Further, referring to FIG. 3 , an elliptical connecting rod 36 is rotatably connected between the opposite surfaces of the first support plate 2, and elliptical blocks 37 are fixedly connected at both ends of the elliptical connecting rod 36. The outer wall of the elliptical block 37 contacts the bottom of the second support plate 5, and one end of the elliptical connecting rod 36 passes through the outer wall of the first support plate 2 and is fixedly connected to a turntable 38. The side wall of the turntable 38 passes through a sliding connection with a limiting rod 39. A limiting hole is provided on one side of the first support plate 2 close to the turntable 38, and one end of the limiting rod 39 extends into the limiting hole. When the clamping mechanism clamps the stamping part and needs to be polished, it first turns to the limiting rod 39, and the limiting rod 39 The turntable 38 is driven to rotate. When the turntable 38 rotates, the elliptical connecting rod 36 is driven to rotate, and then the elliptical connecting rod 36 drives the elliptical blocks 37 at both ends to rotate. When the elliptical blocks 37 rotate, they squeeze the second support plate 5 to adjust the height of the second support plate 5. When the second support plate 5 rises, the stamping part clamped by the clamping mechanism is driven to rise, and the stamping part is brought into contact with the surface of the arc-shaped grinding disc 25, so that polishing can be performed. At this time, one end of the limiting rod 39 is pushed into the limiting hole to limit the turntable 38, so as to avoid the situation where the turntable 38 rotates and the elliptical block 37 rotates during polishing, causing the position of the second support plate 5 to drop.

进一步的,参考附图4所示,冲压件底座8的顶部形状与冲压件底部的形状相适配,通过冲压件底座8的顶部和冲压件底部形状相适配,起到冲压件放置或者夹持时更稳定。Further, referring to FIG. 4 , the top shape of the stamping base 8 matches the shape of the bottom of the stamping. By matching the top shape of the stamping base 8 with the shape of the bottom of the stamping, the stamping can be placed or clamped more stably.

进一步的,参考附图8所示,冲压件底座8的内部开设有排水槽40,排水槽40的一端固定连接有排水管41,排水槽40向排水管41的一端倾斜,通过排水槽40向排水管41的一端倾斜,起到喷洒在冲压件和弧形打磨盘25上的水会流到排水槽40,并通过排水管41排出排水槽40内,避免水会在冲压件的内部聚集。Further, referring to Figure 8, a drainage groove 40 is opened inside the stamping part base 8, and one end of the drainage groove 40 is fixedly connected to a drainage pipe 41. The drainage groove 40 is inclined toward one end of the drainage pipe 41. By inclining the drainage groove 40 toward one end of the drainage pipe 41, the water sprayed on the stamping part and the arc-shaped grinding disk 25 will flow into the drainage groove 40 and be discharged from the drainage groove 40 through the drainage pipe 41, thereby preventing water from gathering inside the stamping part.

进一步的,参考附图8所示,限位块7的内部固定连接有三个挤压弹簧42,三个挤压弹簧42的一端均固定连接在冲压件底座8的底部上,通过挤压弹簧42的作用,起到冲压件与弧形打磨盘25接触时,通过挤压弹簧42自身的弹簧力挤压冲压件底座8,随后冲压件底座8挤压冲压件紧密的与弧形打磨盘25的表面贴合,提高了冲压件抛光的精度,避免表面抛光不完全的现象。Further, referring to Figure 8, three extrusion springs 42 are fixedly connected to the inside of the limit block 7, and one end of the three extrusion springs 42 is fixedly connected to the bottom of the stamping part base 8. Through the action of the extrusion springs 42, when the stamping part contacts the arc-shaped grinding disk 25, the stamping part base 8 is squeezed by the spring force of the extrusion springs 42 itself, and then the stamping part base 8 squeezes the stamping part tightly to fit the surface of the arc-shaped grinding disk 25, thereby improving the polishing accuracy of the stamping part and avoiding the phenomenon of incomplete surface polishing.

进一步的,参考附图6所示,水箱30的侧壁固定连接有进水管43,通过进水管43起到便于对水箱30内加水。Further, referring to FIG. 6 , a water inlet pipe 43 is fixedly connected to the side wall of the water tank 30 , and the water inlet pipe 43 facilitates adding water into the water tank 30 .

一种金属冲压件表面处理方法,包括以下步骤:A surface treatment method for a metal stamping part comprises the following steps:

S1、冲压件夹持:首先把需要抛光的冲压件放置在冲压件底座8的顶部,通过转动椭圆连接杆36带动蜗杆22转动,蜗杆22转动时带动蜗轮21转动,随后蜗轮21带动夹持机构对不同尺寸的冲压件进行夹持固定,确保冲压件在加工过程中保持稳定,防止因振动或外力导致的位置偏移或滑动,从而保证加工精度以及夹持灵活性和可靠性,便于使用。S1. Stamping parts clamping: firstly, place the stamping parts to be polished on the top of the stamping parts base 8, and drive the worm 22 to rotate by rotating the elliptical connecting rod 36. When the worm 22 rotates, it drives the worm wheel 21 to rotate. Then, the worm wheel 21 drives the clamping mechanism to clamp and fix stamping parts of different sizes, ensuring that the stamping parts remain stable during the processing and prevent position displacement or sliding caused by vibration or external force, thereby ensuring the processing accuracy as well as the clamping flexibility and reliability, and facilitating use.

S2、冲压件抛光:通过转动转盘38带动椭圆连接杆36转动,椭圆连接杆36转动带动椭圆块37转动,椭圆块37转动时会带动顶起第二支撑板5,随后第二支撑板5带动被夹持机构夹持的冲压件向上移动,再接通电源启动伺服电机23,伺服电机23转动带动弧形打磨盘25转动并对冲压件进行打磨抛光。S2. Polishing of stamped parts: The turntable 38 is rotated to drive the elliptical connecting rod 36 to rotate, and the rotation of the elliptical connecting rod 36 drives the elliptical block 37 to rotate. When the elliptical block 37 rotates, it drives the second support plate 5 to lift up, and then the second support plate 5 drives the stamped parts clamped by the clamping mechanism to move upward, and then the power is turned on to start the servo motor 23. The rotation of the servo motor 23 drives the arc-shaped grinding disc 25 to rotate and grind and polish the stamped parts.

S3、抛光喷洒:弧形打磨盘25对冲压件打磨抛光时旋转柱24同时会带动小齿轮26转动,小齿轮26带动大齿轮27转动,随后大齿轮27带动往复杆29上下移动并挤压橡胶挤压片34,橡胶挤压片34挤压挤压仓31内的水并通过喷水管32喷洒到弧形打磨盘25和冲压件上,避免了因过热导致的冲压件热变形,从而保证了产品的精度和质量,同时喷洒喷水能够有效地吸附和清除抛光过程中产生的金属粉尘,防止粉尘堆积在冲压件和弧形打磨盘25上,减少了粉尘对抛光表面的影响。S3. Polishing spray: When the arc-shaped grinding disc 25 grinds and polishes the stamping parts, the rotating column 24 will simultaneously drive the small gear 26 to rotate, and the small gear 26 drives the large gear 27 to rotate, and then the large gear 27 drives the reciprocating rod 29 to move up and down and squeeze the rubber extrusion sheet 34. The rubber extrusion sheet 34 squeezes the water in the extrusion bin 31 and sprays it onto the arc-shaped grinding disc 25 and the stamping parts through the water spray pipe 32, avoiding thermal deformation of the stamping parts caused by overheating, thereby ensuring the accuracy and quality of the product. At the same time, spraying water can effectively absorb and remove metal dust generated during the polishing process, prevent dust from accumulating on the stamping parts and the arc-shaped grinding disc 25, and reduce the impact of dust on the polished surface.

S4、排水:喷洒的水会流到排水槽40内,通过排水槽40向排水管41的一端倾斜,使其水会因重力流到排水管41内,从而完成排水,避免水聚集在冲压件底座8的顶部上。S4, drainage: the sprayed water will flow into the drainage groove 40, and then be inclined toward one end of the drainage pipe 41 through the drainage groove 40, so that the water will flow into the drainage pipe 41 due to gravity, thereby completing the drainage and preventing water from gathering on the top of the stamping base 8.

所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本发明的范围(包括权利要求)被限于这些例子;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本发明的不同方面的许多其它变化,为了简明它们没有在细节中提供。Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

本发明旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本发明的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明的保护范围之内。The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims (10)

1. The utility model provides a metal stamping workpiece surface treatment device, includes polishing table (1), its characterized in that: the polishing device comprises a polishing workbench (1), a first supporting plate (2) fixedly connected to two sides of the top of the polishing workbench (1), two opposite upper sliding holes (3) are formed in opposite sides of the first supporting plate (2), a rotary supporting rod (4) is slidably connected between the interiors of the two upper sliding holes (3), two ends of the rotary supporting rod (4) are rotatably connected with a second supporting plate (5) respectively, a supporting disc (6) is fixedly connected between opposite sides of the second supporting plate (5), a limiting block (7) is fixedly connected to the top of the supporting disc (6), a base (8) is slidably connected to the inside of the limiting block (7), a stamping part is placed at the top of the base (8), a clamping mechanism for clamping stamping parts with different sizes is arranged on the side wall of the supporting disc (6), a servo motor (23) is fixedly connected to the top of the polishing workbench (1), an output end of the servo motor (23) penetrates through the inner wall of the top of the polishing workbench (1) and is fixedly connected with a rotary column (24), the rotary column (24) is rotatably connected to the inner wall of the polishing workbench (1), the side wall, close to the arc polishing disc (25), of the top of the inner wall of the polishing workbench (1) is provided with a water spraying mechanism for spraying water to the arc polishing disc (25) and the stamping part.
2. The surface treatment device for metal stamping parts according to claim 1, wherein the clamping mechanism comprises a first chute (9) arranged at the bottom of the supporting disc (6), the first chute (9) is provided with a plurality of uniformly distributed grooves (10) which are equidistant, the bottom of the supporting disc (6) is rotationally connected with a rotating disc (10), the top of the rotating disc (10) is provided with a plurality of uniformly distributed arc through grooves (11), the shape of the arc through grooves (11) is arc-shaped, the inner parts of the first chute (9) are all in sliding connection with a sliding plate (12), one end of the sliding plate (12) is fixedly connected with a cylindrical rod (20), one end of the cylindrical rod (20) extends into and is in sliding connection with the arc through grooves (11), one end of the sliding plate (12) is rotationally connected with a clamping plate (13), the outer walls at two ends of the clamping plate (13) are respectively provided with through grooves (14), one end of the sliding plate (12) is in the through grooves (14), one end of the clamping plate (13) is in sliding connection with the sliding plate (13), one end of the sliding plate (13) is in the through grooves (14), one end of the sliding plate (13) is connected with the two supporting frames (16) which are respectively connected with one end (16) which is fixedly connected with the two supporting frames (16), the inside sliding connection of second spout (17) has spout pole (18), the one end fixed connection of spout pole (18) is on the lateral wall of support frame (16), the one end fixedly connected with grip block (19) that movable plate (15) is close to the stamping workpiece, the axial region one end fixedly connected with worm wheel (21) of rotary disk (10), the outer wall meshing of worm wheel (21) has worm (22), worm (22) fixed connection is on one of them rotatory bracing piece (4).
3. The surface treatment device for metal stamping parts according to claim 1, wherein the water spraying mechanism comprises a pinion (26) fixedly connected to the outside of a rotary column (24), a large gear (27) is meshed with the outer wall of the pinion (26), a reciprocating screw (28) is fixedly connected to the middle part of the large gear (27), the reciprocating screw (28) is rotatably connected to the inner wall of the top of a polishing workbench (1), a reciprocating rod (29) is threaded on the outer wall of the reciprocating screw (28), a water tank (30) is fixedly connected to the top of the inner wall of the polishing workbench (1) close to the side wall of the large gear (27), a pressing bin (31) is fixedly connected to the bottom of the water tank (30), a water spraying pipe (32) is fixedly connected to the side wall of the water tank (30), a first one-way valve (33) is fixedly connected to the top of the pressing bin (31), a rubber pressing sheet (34) is fixedly connected to the bottom of the pressing bin (31), and a second one-way valve (35) is fixedly connected to the inner side of the water spraying pipe (32).
4. A surface treatment device for metal stamping parts according to claim 1, characterized in that an elliptic connecting rod (36) is rotatably connected between opposite surfaces of the first supporting plate (2), two ends of the elliptic connecting rod (36) are fixedly connected with elliptic blocks (37), the outer wall of each elliptic block (37) is in contact with the bottom of the second supporting plate (5), and one end of each elliptic connecting rod (36) penetrates through the outer wall of the first supporting plate (2) and is fixedly connected with a turntable (38).
5. The surface treatment device for metal stamping parts according to claim 4, wherein a limiting rod (39) penetrates through the side wall of the rotary table (38), a limiting hole is formed in one side, close to the rotary table (38), of the first supporting plate (2), and one end of the limiting rod (39) extends into the limiting hole.
6. A metal stamping surface treatment device according to claim 1, characterized in that the top shape of the stamping base (8) is adapted to the shape of the stamping bottom.
7. The surface treatment device and the surface treatment method for the metal stamping part according to claim 1, wherein a drainage groove (40) is formed in the stamping part base (8), one end of the drainage groove (40) is fixedly connected with a drainage pipe (41), and the drainage groove (40) is inclined towards one end of the drainage pipe (41).
8. The surface treatment device for metal stamping parts according to claim 1, wherein three extrusion springs (42) are fixedly connected to the inside of the limiting block (7), and one ends of the three extrusion springs (42) are fixedly connected to the bottom of the stamping part base (8).
9. A surface treatment device and a treatment method for a metal stamping part according to claim 3, characterized in that the side wall of the water tank (30) is fixedly connected with a (43).
10. A surface treatment method for a metal stamping part, which is used for the surface treatment device for the metal stamping part as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
S1, clamping a stamping part: firstly, a stamping part to be polished is placed at the top of a stamping part base (8), a worm (22) is driven to rotate through a rotating elliptical connecting rod (36), a worm wheel (21) is driven to rotate when the worm (22) rotates, and then the worm wheel (21) drives a clamping mechanism to clamp and fix stamping parts with different sizes;
S2, polishing a stamping part: the elliptical connecting rod (36) is driven to rotate through the rotating turntable (38), the elliptical connecting rod (36) rotates to drive the elliptical block (37) to rotate, the elliptical block (37) drives to jack up the second supporting plate (5) when rotating, then the second supporting plate (5) drives the stamping part clamped by the clamping mechanism to move upwards, the servo motor (23) is started by switching on the power supply, and the servo motor (23) rotates to drive the arc polishing disc (25) to rotate and polish the stamping part;
S3, polishing and spraying: the rotary column (24) can drive the pinion (26) to rotate at the same time when the arc grinding disc (25) grinds and polishes the stamping part, the pinion (26) drives the bull gear (27) to rotate, then the bull gear (27) drives the reciprocating rod (29) to move up and down and extrude the rubber extrusion sheet (34), and the rubber extrusion sheet (34) extrudes water in the extrusion bin (31) and is sprayed onto the arc grinding disc (25) and the stamping part through the water spray pipe (32);
s4, draining: the sprayed water flows into the drain groove (40), and the water is inclined to one end of the drain pipe (41) through the drain groove (40), so that the water flows into the drain pipe (41) due to gravity, thereby completing the drainage.
CN202411085760.7A 2024-08-08 2024-08-08 Metal stamping part surface treatment device and treatment method Withdrawn CN118848786A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202411085760.7A CN118848786A (en) 2024-08-08 2024-08-08 Metal stamping part surface treatment device and treatment method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202411085760.7A CN118848786A (en) 2024-08-08 2024-08-08 Metal stamping part surface treatment device and treatment method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119658534A (en) * 2024-12-30 2025-03-21 山东域潇锆铪新材料有限公司 Zirconia processing equipment and method of using the same
CN121374323A (en) * 2025-11-28 2026-01-23 北京中航科电测控技术股份有限公司 A grinding device for electrical components

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119658534A (en) * 2024-12-30 2025-03-21 山东域潇锆铪新材料有限公司 Zirconia processing equipment and method of using the same
CN121374323A (en) * 2025-11-28 2026-01-23 北京中航科电测控技术股份有限公司 A grinding device for electrical components

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Application publication date: 20241029