CN118848689A - A casting machining device convenient for fixing castings - Google Patents
A casting machining device convenient for fixing castings Download PDFInfo
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- CN118848689A CN118848689A CN202411150774.2A CN202411150774A CN118848689A CN 118848689 A CN118848689 A CN 118848689A CN 202411150774 A CN202411150774 A CN 202411150774A CN 118848689 A CN118848689 A CN 118848689A
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- fixing
- casting
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- castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及铸件加工技术领域,具体为一种便于固定铸件的铸件机加工装置。The invention relates to the technical field of casting processing, in particular to a casting machining device which is convenient for fixing castings.
背景技术Background Art
铸件是用各种铸造方法获得的金属成型物件,即把冶炼好的液态金属,用浇注、压射、吸入或其它浇铸方法注入预先准备好的铸型中,冷却后经打磨等后续加工手段后,所得到的具有一定形状,尺寸和性能的物件;Castings are metal objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and after cooling and subsequent processing such as grinding, the resulting object has a certain shape, size and performance;
在铸件精加工之前,需要对铸件进行粗机加工,机加工一般包括切割、车削、钻孔、去毛刺及抛光等工序,然而,现有技术中的铸件机加工设备对管状铸件进行抛光时仍存在一些缺陷:Before finishing the casting, the casting needs to be rough machined. Machining generally includes cutting, turning, drilling, deburring and polishing. However, the casting machining equipment in the prior art still has some defects when polishing tubular castings:
1、现有技术中的铸件机加工设备虽然装配各种夹具,对机加工过程中的管状铸件进行固定,但是在机加工的过程中,大多不便完成管状铸件的自动推送以及自动翻转,若需要全面的抛光加工,需要再停机的状态下,由作业人员手动调整管状铸件的位置及角度,从而导致管状铸件的抛光加工较为不便捷,且导致管状铸件的抛光加工效率较低;1. Although the casting machining equipment in the prior art is equipped with various clamps to fix the tubular castings during machining, it is inconvenient to automatically push and flip the tubular castings during machining. If comprehensive polishing is required, the operator needs to manually adjust the position and angle of the tubular castings in a stopped state, which makes the polishing of the tubular castings inconvenient and the polishing efficiency of the tubular castings low.
2、同时,现有技术中的铸件机加工设备在进行抛光加工的过程中,不便对产生的颗粒物及碎屑进行收集处理,从而导致车间的环境清洁较为不便捷,且容易被作业人员吸入;2. At the same time, it is inconvenient to collect and process the particles and debris generated during the polishing process of the casting machining equipment in the prior art, which makes the cleaning of the workshop environment inconvenient and easy to be inhaled by the operators;
针对上述问题,发明人提出一种便于固定铸件的铸件机加工装置用于解决上述问题。In view of the above problems, the inventor proposes a casting machining device that is convenient for fixing castings to solve the above problems.
发明内容Summary of the invention
为了解决上述的问题;本发明的目的在于提供一种便于固定铸件的铸件机加工装置。In order to solve the above problems, the object of the present invention is to provide a casting machining device which is convenient for fixing the casting.
为解决上述技术问题,本发明采用如下技术方案:一种便于固定铸件的铸件机加工装置,包括加工台,所述加工台的上表面设有工件台,所述工件台的上表面固定安装有两个固定板,两个所述固定板的相对侧均设有第一液压缸,两个所述第一液压缸的活塞端均固定安装有夹套,所述加工台的上表面固定安装有固定机架,所述固定机架的一端固定安装有第二液压缸,所述第二液压缸的活塞端固定安装有磨光机,所述工件台上设有除尘组件,所述加工台和工件台之间设有送料机构,所述加工台与两个第一液压缸之间设有转动机构。In order to solve the above technical problems, the present invention adopts the following technical solutions: a casting machining device which is convenient for fixing castings, comprising a machining table, a workpiece table is provided on the upper surface of the machining table, two fixed plates are fixedly installed on the upper surface of the workpiece table, first hydraulic cylinders are provided on opposite sides of the two fixed plates, and jackets are fixedly installed on the piston ends of the two first hydraulic cylinders, a fixed frame is fixedly installed on the upper surface of the machining table, a second hydraulic cylinder is fixedly installed on one end of the fixed frame, a grinder is fixedly installed on the piston end of the second hydraulic cylinder, a dust removal assembly is provided on the workpiece table, a feeding mechanism is provided between the machining table and the workpiece table, and a rotating mechanism is provided between the machining table and the two first hydraulic cylinders.
优选地,所述除尘组件包括两个防尘板,所述工件台的上表面开设有锥形收集槽,两个所述防尘板的一端固定安装在锥形收集槽底壁,所述锥形收集槽的侧壁固定安装有均匀分布的若干排尘支管,若干所述排尘支管的一端固定安装有排尘管。Preferably, the dust removal assembly includes two dust-proof plates, a conical collecting groove is opened on the upper surface of the workpiece table, one end of the two dust-proof plates is fixedly installed on the bottom wall of the conical collecting groove, and a number of evenly distributed dust exhaust branch pipes are fixedly installed on the side wall of the conical collecting groove, and a dust exhaust pipe is fixedly installed on one end of the number of dust exhaust branch pipes.
优选地,两个所述防尘板倾斜设置在锥形收集槽的上方。Preferably, the two dust-proof plates are arranged obliquely above the conical collecting trough.
优选地,所述送料机构包括两个第一机架板,两个所述第一机架板固定安装在加工台的上表面,两个所述第一机架板上均转动安装有第一转动轴,两个所述第一转动轴的一端均固定安装有传动轮,两个所述传动轮之间传动安装有传动带,所述传动带的一端固定安装有驱动杆,所述驱动杆的一端和工件台的下表面固定连接。Preferably, the feeding mechanism includes two first frame plates, the two first frame plates are fixedly mounted on the upper surface of the processing table, the two first frame plates are rotatably mounted with first rotating shafts, one end of the two first rotating shafts are fixedly mounted with transmission wheels, a transmission belt is installed between the two transmission wheels, one end of the transmission belt is fixedly mounted with a driving rod, and one end of the driving rod is fixedly connected to the lower surface of the workpiece table.
优选地,其中一个所述第一转动轴的另一端固定安装有传动齿轮,两个所述第一机架板上均转动安装有第一转动杆,两个所述第一转动杆的一端均固定安装有第一同步轮,两个所述第一同步轮之间传动安装有第一同步带,所述第一同步带的一端固定安装有均匀分布的若干齿牙。Preferably, a transmission gear is fixedly installed on the other end of one of the first rotating shafts, a first rotating rod is rotatably installed on the two first frame plates, a first synchronous wheel is fixedly installed on one end of the two first rotating rods, a first synchronous belt is installed for transmission between the two first synchronous wheels, and a plurality of evenly distributed teeth are fixedly installed on one end of the first synchronous belt.
优选地,所述加工台的一侧固定安装有伺服电机,所述伺服电机的驱动输出端和其中一个第一转动杆的另一端固定连接。Preferably, a servo motor is fixedly mounted on one side of the processing table, and a driving output end of the servo motor is fixedly connected to the other end of one of the first rotating rods.
优选地,所述转动机构包括两个第二转动轴,其中一个所述第二转动轴的一端和一个固定板转动连接,其中一个所述第二转动轴的一端和一个第一液压缸的一端固定连接,所述工件台的上表面固定安装有两个第二机架板,两个所述第二机架板之间转动安装有第二转动杆,所述第二转动杆的两端和两个第二转动轴的另一端均固定安装有第二同步轮,其中相邻两个所述第二同步轮之间均传动安装有第二同步带。Preferably, the rotating mechanism includes two second rotating shafts, one end of which is rotatably connected to a fixed plate, one end of which is fixedly connected to one end of a first hydraulic cylinder, two second frame plates are fixedly mounted on the upper surface of the workpiece table, a second rotating rod is rotatably mounted between the two second frame plates, second synchronous wheels are fixedly mounted on both ends of the second rotating rod and the other ends of the two second rotating shafts, and a second synchronous belt is transmission-installed between two adjacent second synchronous wheels.
优选地,所述工件台的一端转动安装有第一传动杆,所述第一传动杆的一端和第二转动杆的一端均固定安装有第一锥齿轮,两个所述第一锥齿轮相互啮合。Preferably, a first transmission rod is rotatably mounted on one end of the workpiece platform, and first bevel gears are fixedly mounted on one end of the first transmission rod and one end of the second rotation rod, and the two first bevel gears are meshed with each other.
优选地,所述工件台的下表面转动安装有第二传动杆,所述第二传动杆的中部和第一传动杆的另一端均固定安装有第二锥齿轮,两个所述第二锥齿轮相互啮合,所述第二传动杆的一端固定安装有被动齿轮,所述加工台的上表面固定安装有齿板,所述齿板与被动齿轮啮合连接。Preferably, a second transmission rod is rotatably mounted on the lower surface of the workpiece table, and second bevel gears are fixedly mounted on the middle part of the second transmission rod and the other end of the first transmission rod, and the two second bevel gears are meshed with each other. A passive gear is fixedly mounted on one end of the second transmission rod, and a toothed plate is fixedly mounted on the upper surface of the processing table, and the toothed plate is meshedly connected with the passive gear.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,通过两个夹套的相互靠近将管状铸件夹紧,并通过送料机构与转动机构的配合,使管状铸件朝向磨光机的一侧间歇性的水平移动并间歇性的转动,由磨光机的磨砂轮对管状铸件的表面进行全面的打磨抛光,从而方便的实现了管状铸件打磨抛光过程中的自动送料,进而有效的提高了管状铸件打磨抛光的便捷性以及打磨抛光的效率;1. In the present invention, the tubular casting is clamped by bringing two jackets close to each other, and the feeding mechanism and the rotating mechanism cooperate to make the tubular casting intermittently move horizontally and rotate intermittently toward one side of the polishing machine, and the grinding wheel of the polishing machine performs comprehensive polishing on the surface of the tubular casting, thereby conveniently realizing automatic feeding during the polishing process of the tubular casting, thereby effectively improving the convenience and efficiency of polishing of the tubular casting;
2、本发明中,通过将外部吸尘设备的管道与排尘管的端部连接,打磨抛光产生的颗粒物及碎屑掉落在防尘板的斜面上,并沿着斜面掉落至锥形收集槽内,吸尘设备通过排尘管及排尘支管抽吸锥形收集槽内的颗粒物及碎屑,避免颗粒物及碎屑四溅,从而提高车间环境清洁的便捷性,同时避免颗粒物及碎屑被作业人员吸入。2. In the present invention, by connecting the pipe of the external dust suction device to the end of the dust exhaust pipe, the particles and debris generated by grinding and polishing fall on the inclined surface of the dustproof plate and fall into the conical collecting trough along the inclined surface. The dust suction device sucks the particles and debris in the conical collecting trough through the dust exhaust pipe and the dust exhaust branch pipe to avoid the particles and debris from splashing, thereby improving the convenience of cleaning the workshop environment and preventing the particles and debris from being inhaled by the operators.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明一种便于固定铸件的铸件机加工装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a casting machining device for fixing a casting according to the present invention.
图2为本发明一种便于固定铸件的铸件机加工装置的另一整体结构示意图。FIG. 2 is another overall structural schematic diagram of a casting machining device for facilitating the fixing of castings according to the present invention.
图3为本发明除尘组件与工件台的连接结构示意图。FIG. 3 is a schematic diagram of the connection structure between the dust removal assembly and the workpiece table of the present invention.
图4为本发明工件台的剖切及送料机构与转动机构的连接结构示意图。FIG. 4 is a schematic diagram showing the cross section of the workpiece table and the connection structure of the feeding mechanism and the rotating mechanism of the present invention.
图5为本发明图4中的A部放大示意图。FIG. 5 is an enlarged schematic diagram of portion A in FIG. 4 of the present invention.
图6为本发明图4中的B部放大示意图。FIG. 6 is an enlarged schematic diagram of portion B in FIG. 4 of the present invention.
图中:1、加工台;11、工件台;121、固定板;12、第一液压缸;13、夹套;14、固定机架;15、第二液压缸;16、磨光机;2、除尘组件;21、防尘板;22、锥形收集槽;23、排尘支管;24、排尘管;3、送料机构;31、第一机架板;32、第一转动轴;33、传动轮;34、传动带;35、驱动杆;36、侧板;37、导向槽;38、导向块;39、传动齿轮;4、第一转动杆;41、第一同步轮;42、第一同步带;43、齿牙;44、伺服电机;5、转动机构;51、第二转动轴;52、第二机架板;53、第二转动杆;54、第二同步轮;55、第二同步带;56、第一传动杆;57、第一锥齿轮;58、第二传动杆;59、第二锥齿轮;6、被动齿轮;61、齿板。In the figure: 1, processing table; 11, workpiece table; 121, fixed plate; 12, first hydraulic cylinder; 13, jacket; 14, fixed frame; 15, second hydraulic cylinder; 16, polishing machine; 2, dust removal assembly; 21, dust plate; 22, conical collecting trough; 23, dust exhaust branch pipe; 24, dust exhaust pipe; 3, feeding mechanism; 31, first frame plate; 32, first rotating shaft; 33, transmission wheel; 34, transmission belt; 35, driving rod; 36, side plate; 37, guide Groove; 38, guide block; 39, transmission gear; 4, first rotating rod; 41, first synchronous wheel; 42, first synchronous belt; 43, teeth; 44, servo motor; 5, rotating mechanism; 51, second rotating shaft; 52, second frame plate; 53, second rotating rod; 54, second synchronous wheel; 55, second synchronous belt; 56, first transmission rod; 57, first bevel gear; 58, second transmission rod; 59, second bevel gear; 6, passive gear; 61, tooth plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:如图1-6所示,本发明提供了一种便于固定铸件的铸件机加工装置,包括加工台1,加工台1的上表面设有工件台11,工件台11的上表面固定安装有两个固定板121,两个固定板121的相对侧均设有第一液压缸12,两个第一液压缸12的活塞端均固定安装有夹套13,通过设置第一液压缸12和夹套13,当待机加工的管状铸件被放置在两个夹套13之间后,通过启动第一液压缸12,第一液压缸12的活塞端伸展,从而能够使两个夹套13与管状铸件的端部套接,从而将管状铸件夹紧,加工台1的上表面固定安装有固定机架14,固定机架14的一端固定安装有第二液压缸15,第二液压缸15的活塞端固定安装有磨光机16,通过设置第二液压缸15和磨光机16,当第二液压缸15作业时,第二液压缸15能够推动磨光机16竖直下降,当磨光机16的磨砂轮与管状铸件的外壁接触后,能够对管状铸件的表面进行打磨抛光,此为现有技术,在此不做赘述,工件台11上设有除尘组件2,加工台1和工件台11之间设有送料机构3,加工台1与两个第一液压缸12之间设有转动机构5,通过设置除尘组件2,除尘组件2能够对管状铸件打磨抛光过程中产生的颗粒物及碎屑进行处理,避免颗粒物及碎屑四溅,通过设置送料机构3,送料机构3能够使夹紧后的管状工件间歇性的朝向磨光机16的一侧水平移动,通过设置转动机构5,转动机构5能够使间歇性移动过程中的管状铸件自转,从而可实现管状铸件的全面打磨抛光,提高管状铸件打磨抛光的便捷性以及效率。Embodiment: As shown in Figures 1-6, the present invention provides a casting machining device that is convenient for fixing castings, including a machining table 1, a workpiece table 11 is provided on the upper surface of the machining table 1, two fixed plates 121 are fixedly installed on the upper surface of the workpiece table 11, first hydraulic cylinders 12 are provided on opposite sides of the two fixed plates 121, and jackets 13 are fixedly installed on the piston ends of the two first hydraulic cylinders 12. By arranging the first hydraulic cylinders 12 and the jackets 13, when the tubular casting to be machined is placed between the two jackets 13, by starting the first hydraulic cylinder 12, the piston end of the first hydraulic cylinder 12 extends, so that the two jackets 13 can be sleeved with the end parts of the tubular casting, thereby clamping the tubular casting, a fixed frame 14 is fixedly installed on the upper surface of the machining table 1, a second hydraulic cylinder 15 is fixedly installed on one end of the fixed frame 14, and a polisher 16 is fixedly installed on the piston end of the second hydraulic cylinder 15. By arranging the second hydraulic cylinder 15 and the polisher 16, when the second When the second hydraulic cylinder 15 is working, the second hydraulic cylinder 15 can push the grinder 16 to descend vertically. When the grinding wheel of the grinder 16 contacts the outer wall of the tubular casting, the surface of the tubular casting can be grinded and polished. This is the prior art and will not be elaborated here. A dust removal component 2 is provided on the workpiece table 11, a feeding mechanism 3 is provided between the processing table 1 and the workpiece table 11, and a rotating mechanism 5 is provided between the processing table 1 and the two first hydraulic cylinders 12. By providing the dust removal component 2, the dust removal component 2 can process the particles and debris generated during the grinding and polishing of the tubular casting to avoid the particles and debris from splashing. By providing the feeding mechanism 3, the feeding mechanism 3 can make the clamped tubular workpiece intermittently move horizontally toward one side of the grinder 16. By providing the rotating mechanism 5, the rotating mechanism 5 can make the tubular casting rotate during the intermittent movement, thereby realizing comprehensive grinding and polishing of the tubular casting and improving the convenience and efficiency of grinding and polishing of the tubular casting.
除尘组件2包括两个防尘板21,工件台11的上表面开设有锥形收集槽22,两个防尘板21的一端固定安装在锥形收集槽22底壁,两个防尘板21倾斜设置在锥形收集槽22的上方,锥形收集槽22的侧壁固定安装有均匀分布的若干排尘支管23,若干排尘支管23的一端固定安装有排尘管24,通过设置倾斜的两个防尘板21,防尘板21能够对打磨抛光过程中产生的颗粒物及碎屑进行导向,使颗粒物及碎屑沿着防尘板21的斜面掉落至锥形收集槽22内,当外部吸尘设备与排尘管24的端部连接后,外部吸尘设备可通过排尘管24及排尘支管23抽吸锥形收集槽22内的颗粒物及碎屑,实现排尘。The dust removal assembly 2 includes two dust-proof plates 21. A conical collecting groove 22 is provided on the upper surface of the workpiece table 11. One end of the two dust-proof plates 21 is fixedly installed on the bottom wall of the conical collecting groove 22. The two dust-proof plates 21 are inclinedly arranged above the conical collecting groove 22. A number of evenly distributed dust exhaust branch pipes 23 are fixedly installed on the side walls of the conical collecting groove 22. A dust exhaust pipe 24 is fixedly installed on one end of the number of dust exhaust branch pipes 23. By setting two inclined dust-proof plates 21, the dust-proof plates 21 can guide the particles and debris generated during the grinding and polishing process, so that the particles and debris fall into the conical collecting groove 22 along the inclined surface of the dust-proof plates 21. When the external dust suction device is connected to the end of the dust exhaust pipe 24, the external dust suction device can suck the particles and debris in the conical collecting groove 22 through the dust exhaust pipe 24 and the dust exhaust branch pipe 23 to achieve dust removal.
送料机构3包括两个第一机架板31,两个第一机架板31固定安装在加工台1的上表面,两个第一机架板31上均转动安装有第一转动轴32,两个第一转动轴32的一端均固定安装有传动轮33,两个传动轮33之间传动安装有传动带34,传动带34的一端固定安装有驱动杆35,驱动杆35的一端和工件台11的下表面固定连接,通过驱动其中一个第一转动轴32转动,两个第一转动轴32通过两个传动轮33使传动带34传输,传动带34能够使驱动杆35水平移动,驱动杆35能够使工件台11水平移动,从而使两个夹套13之间的管状铸件同步水平移动。The feeding mechanism 3 includes two first frame plates 31, and the two first frame plates 31 are fixedly installed on the upper surface of the processing table 1. The first rotating shafts 32 are rotatably installed on the two first frame plates 31, and one end of the two first rotating shafts 32 is fixedly installed with a transmission wheel 33. A transmission belt 34 is installed between the two transmission wheels 33, and a driving rod 35 is fixedly installed at one end of the transmission belt 34. One end of the driving rod 35 is fixedly connected to the lower surface of the workpiece table 11. By driving one of the first rotating shafts 32 to rotate, the two first rotating shafts 32 transmit the transmission belt 34 through the two transmission wheels 33. The transmission belt 34 can make the driving rod 35 move horizontally, and the driving rod 35 can make the workpiece table 11 move horizontally, so that the tubular casting between the two jackets 13 moves horizontally synchronously.
加工台1的上表面固定安装有侧板36,侧板36的一侧开设有导向槽37,导向槽37的一端滑动安装有导向块38,导向块38的一侧和工件台11的一侧固定连接,通过设置导向槽37和导向块38,导向块38沿着导向槽37的内壁水平滑动,从而能够使工件台11保持水平方向移动。A side plate 36 is fixedly installed on the upper surface of the processing table 1, and a guide groove 37 is opened on one side of the side plate 36. A guide block 38 is slidably installed at one end of the guide groove 37. One side of the guide block 38 is fixedly connected to one side of the workpiece table 11. By setting the guide groove 37 and the guide block 38, the guide block 38 slides horizontally along the inner wall of the guide groove 37, so that the workpiece table 11 can keep moving in the horizontal direction.
其中一个第一转动轴32的另一端固定安装有传动齿轮39,两个第一机架板31上均转动安装有第一转动杆4,两个第一转动杆4的一端均固定安装有第一同步轮41,两个第一同步轮41之间传动安装有第一同步带42,第一同步带42的一端固定安装有均匀分布的若干齿牙43,通过设置传动齿轮39,当传动齿轮39转动时,传动齿轮39能够使第一转动轴32转动,通过驱动其中一个第一转动杆4转动,两个第一转动杆4能够通过两个第一同步轮41使第一同步带42传输,第一同步带42能够使齿牙43圆周运动,当齿牙43与传动齿轮39啮合时,齿牙43能够使传动齿轮39转动,当齿牙43与传动齿轮39脱离后,传动齿轮39停止转动。A transmission gear 39 is fixedly installed on the other end of one of the first rotating shafts 32, and a first rotating rod 4 is rotatably installed on the two first frame plates 31. A first synchronous wheel 41 is fixedly installed on one end of the two first rotating rods 4. A first synchronous belt 42 is transmission-installed between the two first synchronous wheels 41, and a plurality of uniformly distributed teeth 43 are fixedly installed on one end of the first synchronous belt 42. By setting the transmission gear 39, when the transmission gear 39 rotates, the transmission gear 39 can rotate the first rotating shaft 32, and by driving one of the first rotating rods 4 to rotate, the two first rotating rods 4 can transmit the first synchronous belt 42 through the two first synchronous wheels 41, and the first synchronous belt 42 can make the teeth 43 move in a circle. When the teeth 43 mesh with the transmission gear 39, the teeth 43 can rotate the transmission gear 39, and when the teeth 43 disengage from the transmission gear 39, the transmission gear 39 stops rotating.
加工台1的一侧固定安装有伺服电机44,伺服电机44的驱动输出端和其中一个第一转动杆4的另一端固定连接,通过开启伺服电机44,伺服电机44的驱动轴能够使第一转动杆4转动。A servo motor 44 is fixedly installed on one side of the processing table 1, and the driving output end of the servo motor 44 is fixedly connected to the other end of one of the first rotating rods 4. By turning on the servo motor 44, the driving shaft of the servo motor 44 can rotate the first rotating rod 4.
转动机构5包括两个第二转动轴51,其中一个第二转动轴51的一端和一个固定板121转动连接,其中一个第二转动轴51的一端和一个第一液压缸12的一端固定连接,工件台11的上表面固定安装有两个第二机架板52,两个第二机架板52之间转动安装有第二转动杆53,第二转动杆53的两端和两个第二转动轴51的另一端均固定安装有第二同步轮54,其中相邻两个第二同步轮54之间均传动安装有第二同步带55,通过驱动第二转动杆53转动,第二转动杆53能够通过第二同步轮54和第二同步带55使第二转动轴51转动,第二转动轴51能够通过第一液压缸12转动,第一液压缸12能够通过夹套13使管状铸件同步转动。The rotating mechanism 5 includes two second rotating shafts 51, one end of which is rotatably connected to a fixed plate 121, one end of which is fixedly connected to one end of a first hydraulic cylinder 12, two second frame plates 52 are fixedly installed on the upper surface of the workpiece table 11, a second rotating rod 53 is rotatably installed between the two second frame plates 52, both ends of the second rotating rod 53 and the other ends of the two second rotating shafts 51 are fixedly installed with second synchronous wheels 54, wherein a second synchronous belt 55 is transmission-installed between two adjacent second synchronous wheels 54, by driving the second rotating rod 53 to rotate, the second rotating rod 53 can rotate the second rotating shaft 51 through the second synchronous wheel 54 and the second synchronous belt 55, the second rotating shaft 51 can be rotated through the first hydraulic cylinder 12, and the first hydraulic cylinder 12 can synchronously rotate the tubular casting through the jacket 13.
工件台11的一端转动安装有第一传动杆56,第一传动杆56的一端和第二转动杆53的一端均固定安装有第一锥齿轮57,两个第一锥齿轮57相互啮合,通过驱动第一传动杆56转动,第一传动杆56能够通过两个第一锥齿轮57使第二转动杆53转动。A first transmission rod 56 is rotatably mounted at one end of the workpiece table 11, and a first bevel gear 57 is fixedly mounted at one end of the first transmission rod 56 and one end of the second rotating rod 53. The two first bevel gears 57 are meshed with each other. By driving the first transmission rod 56 to rotate, the first transmission rod 56 can rotate the second rotating rod 53 through the two first bevel gears 57.
工件台11的下表面转动安装有第二传动杆58,第二传动杆58的中部和第一传动杆56的另一端均固定安装有第二锥齿轮59,两个第二锥齿轮59相互啮合,第二传动杆58的一端固定安装有被动齿轮6,加工台1的上表面固定安装有齿板61,齿板61与被动齿轮6啮合连接,当工件台11水平移动时,第二传动杆58、第二锥齿轮59、被动齿轮6同步水平移动,齿板61能够使被动齿轮6转动,被动齿轮6能够使第二传动杆58转动,第二传动杆58能够通过两个第二锥齿轮59使第一传动杆56转动。A second transmission rod 58 is rotatably installed on the lower surface of the workpiece table 11, and a second bevel gear 59 is fixedly installed on the middle part of the second transmission rod 58 and the other end of the first transmission rod 56. The two second bevel gears 59 are meshed with each other. A passive gear 6 is fixedly installed on one end of the second transmission rod 58. A toothed plate 61 is fixedly installed on the upper surface of the processing table 1, and the toothed plate 61 is meshed and connected with the passive gear 6. When the workpiece table 11 moves horizontally, the second transmission rod 58, the second bevel gear 59, and the passive gear 6 move horizontally synchronously, the toothed plate 61 can rotate the passive gear 6, the passive gear 6 can rotate the second transmission rod 58, and the second transmission rod 58 can rotate the first transmission rod 56 through the two second bevel gears 59.
工作原理:当需要对管状铸件进行打磨抛光时,作业人员首先将管状铸件放置在两个夹套13之间,且管状铸件与两个夹套13呈水平对应状态,然后开启两个第一液压缸12,两个第一液压缸12的活塞端伸展,推动两个夹套13相互靠近,管状铸件的两端分别进入两个夹套13内,并抵紧,此时两个夹套13将管状铸件夹紧,然后开启第二液压缸15(后续打磨抛光的过程中,第二液压缸15的活塞端配合伸展或收缩),第二液压缸15的活塞端使磨光机16竖直下降,使磨光机16的磨砂轮与管状铸件的外壁接触;Working principle: When the tubular casting needs to be polished, the operator first places the tubular casting between the two jackets 13, and the tubular casting and the two jackets 13 are in a horizontal corresponding state, and then the two first hydraulic cylinders 12 are opened, and the piston ends of the two first hydraulic cylinders 12 are extended to push the two jackets 13 closer to each other, and the two ends of the tubular casting enter the two jackets 13 respectively and press tightly. At this time, the two jackets 13 clamp the tubular casting, and then the second hydraulic cylinder 15 is opened (in the subsequent polishing process, the piston end of the second hydraulic cylinder 15 cooperates to extend or contract), and the piston end of the second hydraulic cylinder 15 makes the grinder 16 descend vertically, so that the grinding wheel of the grinder 16 contacts the outer wall of the tubular casting;
随后,作业人员将外部吸尘设备的管道固定在排尘管24的端部,并开启伺服电机44,伺服电机44的驱动轴使对应的一个第一转动杆4转动,此时两个第一转动杆4通过两个第一同步轮41使第一同步带42传输,第一同步带42使多个齿牙43圆周运动,随着多个齿牙43与传动齿轮39的啮合,多个齿牙43使传动齿轮39转动,传动齿轮39使对应的第一转动轴32转动,此时,两个第一转动轴32通过两个传动轮33使传动带34传输,传动带34使驱动杆35水平移动,驱动杆35使工件台11水平移动,工件台11上的管状铸件同步水平移动,当多个齿牙43与传动齿轮39脱离后,工件台11及管状铸件停止水平移动,随着磨光机16的作业,磨光机16的磨砂轮对管状铸件的外壁进行打磨抛光;Subsequently, the operator fixes the pipe of the external dust collection device at the end of the dust exhaust pipe 24, and turns on the servo motor 44. The driving shaft of the servo motor 44 rotates the corresponding first rotating rod 4. At this time, the two first rotating rods 4 transmit the first synchronous belt 42 through the two first synchronous wheels 41. The first synchronous belt 42 causes the plurality of teeth 43 to move in a circle. As the plurality of teeth 43 mesh with the transmission gear 39, the plurality of teeth 43 rotate the transmission gear 39. The transmission gear 39 rotates the corresponding first rotating shaft 32. At this time, the two first rotating shafts 32 transmit the transmission belt 34 through the two transmission wheels 33. The transmission belt 34 causes the driving rod 35 to move horizontally. The driving rod 35 causes the workpiece table 11 to move horizontally. The tubular casting on the workpiece table 11 moves horizontally synchronously. When the plurality of teeth 43 disengage from the transmission gear 39, the workpiece table 11 and the tubular casting stop moving horizontally. As the polishing machine 16 operates, the grinding wheel of the polishing machine 16 polishes and polishes the outer wall of the tubular casting.
在工件台11和管状铸件水平移动的过程中,第二传动杆58、第二锥齿轮59、被动齿轮6跟随工件台11同步水平移动,此时,齿板61使被动齿轮6转动,被动齿轮6使第二传动杆58转动,第二传动杆58通过两个第二锥齿轮59使第一传动杆56转动,第一传动杆56通过两个第一锥齿轮57使第二转动杆53转动,第二转动杆53通过四个第二同步轮54和两个第二同步带55使两个第二转动轴51同步同向转动,两个第二转动轴51通过两个第一液压缸12和两个夹套13使管状铸件同步转动,工件台11停止水平移动时,管状铸件停止转动,随着管状铸件的间歇性转动,磨光机16的磨砂轮对管状铸件的表面进行全面的打磨抛光;During the horizontal movement of the workpiece table 11 and the tubular casting, the second transmission rod 58, the second bevel gear 59, and the driven gear 6 move horizontally synchronously with the workpiece table 11. At this time, the toothed plate 61 rotates the driven gear 6, and the driven gear 6 rotates the second transmission rod 58. The second transmission rod 58 rotates the first transmission rod 56 through the two second bevel gears 59. The first transmission rod 56 rotates the second rotating rod 53 through the two first bevel gears 57. The second rotating rod 53 rotates the two second rotating shafts 51 synchronously in the same direction through the four second synchronous wheels 54 and the two second synchronous belts 55. The two second rotating shafts 51 rotate the tubular casting synchronously through the two first hydraulic cylinders 12 and the two jackets 13. When the workpiece table 11 stops moving horizontally, the tubular casting stops rotating. With the intermittent rotation of the tubular casting, the grinding wheel of the grinder 16 performs comprehensive grinding and polishing on the surface of the tubular casting.
在管状铸件打磨抛光的过程中,打磨抛光产生的颗粒物及碎屑掉落在两个防尘板21的斜面上,并沿着两个斜面掉落至锥形收集槽22内,随着外部吸尘设备的作业,外部吸尘设备通过排尘管24及多个排尘支管23抽吸锥形收集槽22内的颗粒物及碎屑,避免颗粒物及碎屑四溅,从而提高车间环境清洁的便捷性,同时避免颗粒物及碎屑被作业人员吸入。During the grinding and polishing process of the tubular casting, the particles and debris generated by the grinding and polishing fall on the inclined surfaces of the two dust-proof plates 21, and fall into the conical collecting trough 22 along the two inclined surfaces. As the external dust suction equipment operates, the external dust suction equipment sucks the particles and debris in the conical collecting trough 22 through the dust exhaust pipe 24 and multiple dust exhaust branch pipes 23 to prevent the particles and debris from splashing, thereby improving the convenience of cleaning the workshop environment and preventing the particles and debris from being inhaled by the operators.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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| CN119036289A (en) * | 2024-11-01 | 2024-11-29 | 江苏海佳鑫能源装备有限公司 | Polishing equipment for magnetic shoe machining |
| CN119036289B (en) * | 2024-11-01 | 2024-12-31 | 江苏海佳鑫能源装备有限公司 | Polishing equipment for magnetic shoe machining |
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Application publication date: 20241029 |