CN118848387A - Automobile muffler end cover processing equipment - Google Patents

Automobile muffler end cover processing equipment Download PDF

Info

Publication number
CN118848387A
CN118848387A CN202410981652.1A CN202410981652A CN118848387A CN 118848387 A CN118848387 A CN 118848387A CN 202410981652 A CN202410981652 A CN 202410981652A CN 118848387 A CN118848387 A CN 118848387A
Authority
CN
China
Prior art keywords
block
end cover
casing
welding
processing equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410981652.1A
Other languages
Chinese (zh)
Inventor
华胜
华博文
华吉
华青青
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Huayuan Jingte Metal Products Co ltd
Original Assignee
Ningbo Huayuan Jingte Metal Products Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Huayuan Jingte Metal Products Co ltd filed Critical Ningbo Huayuan Jingte Metal Products Co ltd
Priority to CN202410981652.1A priority Critical patent/CN118848387A/en
Publication of CN118848387A publication Critical patent/CN118848387A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

本发明涉及汽车消音器加工技术领域,具体是涉及一种汽车消声器端盖加工设备,包括机壳、设置在机壳上用以放置工件的放置筒、设置在放置筒上用以对工件进行夹持定位的第一旋转卡盘、和设置在机壳上用以对放置筒内工件的进行焊接的自动焊接单元,以及设置在机壳上用以对焊接单元焊接过程中产生铁屑进行防护的防护机构,防护机构包括防护板和对机壳上废屑进行刮除收集的刮板,以及驱动防护板相互靠近和远离的驱动机构,汽车消声器端盖加工设备还包括有用以对飞溅铁屑进行收集的联动收集机构。本技术方案通过防护板和对机壳上废屑进行刮除收集的刮板,一方面防止了高温铁屑飞溅,另一方面也无需人工的对焊接区域进行打扫清理。

The present invention relates to the technical field of automobile muffler processing, and specifically to an automobile muffler end cover processing equipment, including a casing, a placement tube arranged on the casing for placing a workpiece, a first rotating chuck arranged on the placement tube for clamping and positioning the workpiece, and an automatic welding unit arranged on the casing for welding the workpiece in the placement tube, and a protective mechanism arranged on the casing for protecting iron chips generated during the welding process of the welding unit, the protective mechanism including a protective plate and a scraper for scraping and collecting waste chips on the casing, and a driving mechanism for driving the protective plates to move closer and farther from each other, and the automobile muffler end cover processing equipment also includes a linkage collection mechanism for collecting splashing iron chips. This technical solution prevents high-temperature iron chips from splashing through the protective plate and the scraper for scraping and collecting waste chips on the casing, and on the other hand, there is no need to manually clean the welding area.

Description

一种汽车消声器端盖加工设备Automobile muffler end cover processing equipment

技术领域Technical Field

本发明涉及汽车消音器加工技术领域,具体是涉及一种汽车消声器端盖加工设备。The invention relates to the technical field of automobile muffler processing, in particular to an automobile muffler end cover processing device.

背景技术Background Art

在汽车制造业中,消声器作为减少噪音污染的重要部件,其生产过程中的每一个环节都至关重要,然而,在进行焊接作业时,由于高温焊接过程产生的废屑飞溅,往往会给生产效率和产品质量带来一定的挑战。高温废屑的飞溅不仅会对操作人员的人身安全构成威胁,还可能对设备造成损害,甚至影响焊接质量,废屑飞溅到设备内部或工作区域,可能导致设备故障、精度降低和维修成本增加,同时,飞溅的废屑如果附着在焊接件表面,还可能形成瑕疵,影响端盖的密封性和外观质量。In the automotive manufacturing industry, mufflers are important components for reducing noise pollution, and every link in their production process is crucial. However, during welding operations, the spattering of waste chips generated by the high-temperature welding process often poses certain challenges to production efficiency and product quality. The spattering of high-temperature waste chips not only threatens the personal safety of operators, but may also damage the equipment and even affect the welding quality. The spattering of waste chips into the equipment or working area may cause equipment failure, reduced accuracy and increased maintenance costs. At the same time, if the spattered waste chips adhere to the surface of the welded parts, they may also form defects, affecting the sealing and appearance quality of the end cover.

中国专利公告号CN102500972A公开了一种汽车消声器焊接机,其通过相应机构的转动实现消音器与两端的排气管的同步转动,方便对消音器与排气管的焊接连接,操作简单,焊接效率高,焊接质量好,避免了人工焊接产生的弊端。Chinese patent publication number CN102500972A discloses an automobile muffler welding machine, which realizes the synchronous rotation of the muffler and the exhaust pipes at both ends through the rotation of the corresponding mechanism, facilitates the welding connection between the muffler and the exhaust pipe, is simple to operate, has high welding efficiency and good welding quality, and avoids the disadvantages of manual welding.

但是上述结构在实际使用中,由于汽车消音器在焊接的过程中会产生高温飞溅的铁屑,如果不对高温飞溅的铁屑进行有效的防护,便可能会直至高温飞溅的铁屑会飞溅出焊接工作区域的外部,一方面可能会对在旁观看的工作人员造成伤害,另一方面高温飞溅的铁屑还会堆积在焊接区域,如不及时的进行清理,便于导致废屑堆积在焊接区域而难以清理。However, in actual use, the above structure generates hot iron chips during the welding process of the automobile muffler. If the hot iron chips are not effectively protected, the hot iron chips may splash out of the welding work area, which may cause harm to the staff watching on the side. On the other hand, the hot iron chips will accumulate in the welding area. If they are not cleaned up in time, the waste chips will accumulate in the welding area and be difficult to clean.

发明内容Summary of the invention

针对上述问题,提供一种汽车消声器端盖加工设备,通过防护板和刮板解决了焊接过程中产生高温铁屑飞溅和焊接后工作区域的清理问题。In view of the above problems, an automobile muffler end cover processing equipment is provided, which solves the problems of high-temperature iron chips splashing during welding and cleaning the working area after welding through a protective plate and a scraper.

为解决现有技术问题,本发明提供一种汽车消声器端盖加工设备,包括机壳、设置在机壳上用以放置工件的放置筒、设置在放置筒上用以对工件进行夹持定位的第一旋转卡盘、和设置在机壳上用以对放置筒内工件的进行焊接的自动焊接单元,以及设置在机壳上用以对焊接单元焊接过程中产生铁屑进行防护的防护机构,防护机构包括防护板和对机壳上废屑进行刮除收集的刮板,以及驱动防护板相互靠近和远离的驱动机构,汽车消声器端盖加工设备还包括有用以对飞溅铁屑进行收集的联动收集机构。In order to solve the problems of the prior art, the present invention provides an automobile muffler end cover processing equipment, including a casing, a placing cylinder arranged on the casing for placing a workpiece, a first rotating chuck arranged on the placing cylinder for clamping and positioning the workpiece, and an automatic welding unit arranged on the casing for welding the workpiece in the placing cylinder, and a protective mechanism arranged on the casing for protecting iron chips generated during the welding process of the welding unit, the protective mechanism including a protective plate and a scraper for scraping and collecting waste chips on the casing, and a driving mechanism for driving the protective plates to move closer to and away from each other. The automobile muffler end cover processing equipment also includes a linkage collection mechanism for collecting splashing iron chips.

优选的,驱动机构包括第一直线驱动器、丝杆、螺纹块和升降板;第一直线驱动器设置在机壳上;丝杆转动设置在机壳上,丝杆的输入端通过联轴器与第一直线驱动器的输出端连接;螺纹块螺纹设置在丝杆上;升降板设置在螺纹块上。Preferably, the driving mechanism includes a first linear drive, a screw rod, a threaded block and a lifting plate; the first linear drive is arranged on the housing; the screw rod is rotatably arranged on the housing, and the input end of the screw rod is connected to the output end of the first linear drive through a coupling; the threaded block is threadedly arranged on the screw rod; and the lifting plate is arranged on the threaded block.

优选的,驱动机构还包括连接杆和直线限制槽;连接杆转动设置在升降板上,且连接杆分别与升降板和防护板之间转动连接;直线限制槽开设在机壳上并与防护板之间滑动配合。Preferably, the driving mechanism also includes a connecting rod and a linear limiting groove; the connecting rod is rotatably arranged on the lifting plate, and the connecting rod is rotatably connected to the lifting plate and the protective plate respectively; the linear limiting groove is opened on the casing and slidably cooperates with the protective plate.

优选的,联动收集机构包括收集盒和海绵块;收集盒设置在防护板上并具有一对,收集盒用于收集工件加工过程中产生废屑;海绵块设置在收集盒上。Preferably, the linkage collection mechanism comprises a collection box and a sponge block; the collection box is arranged on the protective plate and has a pair, and the collection box is used to collect waste chips generated during the workpiece processing; the sponge block is arranged on the collection box.

优选的,联动收集机构还包括安装板、定位杆、转动敲打块和接触杆;安装板设置在机壳上并具有一对;定位杆设置在一对安装板之间;转动敲打块转动设置在定位杆上并位于防护板的一侧;接触杆设置在转动敲打块上。Preferably, the linkage collection mechanism also includes a mounting plate, a positioning rod, a rotating striking block and a contact rod; the mounting plate is arranged on the casing and has a pair; the positioning rod is arranged between the pair of mounting plates; the rotating striking block is rotatably arranged on the positioning rod and is located on one side of the protective plate; the contact rod is arranged on the rotating striking block.

优选的,联动收集机构还包括水箱、活塞式水泵和喷洒管道;水箱设置在机壳上并具有一对;活塞式水泵设置在机壳上并具有一对;喷洒管道设置在活塞式水泵的出水端,喷洒管道的出水端延伸至防护板上并位于收集盒的上方。Preferably, the linkage collection mechanism also includes a water tank, a piston water pump and a spray pipe; the water tank is arranged on the casing and has a pair; the piston water pump is arranged on the casing and has a pair; the spray pipe is arranged at the water outlet end of the piston water pump, and the water outlet end of the spray pipe extends to the protective plate and is located above the collection box.

优选的,联动收集机构还包括滑动块、接触块和连接管;滑动块竖直方向滑动设置在活塞式水泵上;接触块设置在滑动块上并延伸出活塞式水泵的外侧;连接管设置在水箱上,连接管的出水端设置在活塞式水泵的进水端,且连接管与活塞式水泵相连接。Preferably, the linkage collecting mechanism also includes a sliding block, a contact block and a connecting pipe; the sliding block is vertically slidably arranged on the piston water pump; the contact block is arranged on the sliding block and extends out of the outside of the piston water pump; the connecting pipe is arranged on the water tank, the water outlet end of the connecting pipe is arranged at the water inlet end of the piston water pump, and the connecting pipe is connected to the piston water pump.

优选的,联动收集机构还包括掉落槽和收集箱;掉落槽开设在机壳上并具有若干;收集箱设置在机壳上并位于掉落槽的下方。Preferably, the linkage collection mechanism further comprises a drop chute and a collection box; the drop chute is provided on the casing and has a plurality of drop chute; the collection box is arranged on the casing and is located below the drop chute.

优选的,自动焊接单元包括齿圈、第一旋转驱动器、转动杆和主齿轮;齿圈转动设置在放置筒的上方;第一旋转驱动器安装在机壳上并靠近于放置筒的一侧;转动杆通过联轴器转动设置在第一旋转驱动器的输出端;主齿轮转动设置在转动杆上并与转动杆同轴固定,主齿轮与齿圈啮合。Preferably, the automatic welding unit includes a ring gear, a first rotary driver, a rotating rod and a main gear; the ring gear is rotatably arranged above the placement cylinder; the first rotary driver is installed on the casing and close to one side of the placement cylinder; the rotating rod is rotatably arranged at the output end of the first rotary driver through a coupling; the main gear is rotatably arranged on the rotating rod and fixed coaxially with the rotating rod, and the main gear is meshed with the ring gear.

优选的,自动焊接单元还包括焊枪、小型集料盒、打磨块、清理块和清扫块;焊枪设置在齿圈上;小型集料盒设置在焊枪的下方并位于齿圈的上方;打磨块设置在小型集料盒上并位于小型集料盒的左侧;清理块设置在小型集料盒上并远离与打磨块的一侧;清扫块具有一对并分别转动设置在机壳上,清扫块与齿圈啮合且位于齿圈的上方。Preferably, the automatic welding unit also includes a welding gun, a small aggregate box, a grinding block, a cleaning block and a sweeping block; the welding gun is arranged on the gear ring; the small aggregate box is arranged below the welding gun and above the gear ring; the grinding block is arranged on the small aggregate box and is located on the left side of the small aggregate box; the cleaning block is arranged on the small aggregate box and away from one side of the grinding block; the sweeping block has a pair and is rotatably arranged on the casing, and the sweeping block is engaged with the gear ring and is located above the gear ring.

本发明相比较于现有技术的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1.本发明通过设置防护板和对机壳上废屑进行刮除收集的刮板,达到可防止自动焊接单元在进行焊接时,其产生的高温铁屑会飞溅至工作区域外,一方面防止了高温铁屑飞溅,另一方面也无需人工的对焊接区域进行打扫清理。1. The present invention prevents the high-temperature iron chips generated by the automatic welding unit from splashing out of the working area during welding by providing a protective plate and a scraper for scraping and collecting the waste chips on the casing. On the one hand, it prevents the high-temperature iron chips from splashing, and on the other hand, it does not need to manually clean the welding area.

2.本发明通过设置第一直线驱动器、丝杆、螺纹块和升降板,达到丝杆可带动与之螺纹连接的螺纹块进行竖直方向的下降滑动,且可带动与之固定的升降板沿间隙配合的导向杆进行稳定竖直方向下降滑动。2. The present invention arranges a first linear drive, a screw rod, a threaded block and a lifting plate, so that the screw rod can drive the threaded block threadedly connected thereto to slide downward in the vertical direction, and can drive the lifting plate fixed thereto to slide downward in a stable vertical direction along the guide rod with a clearance fit.

3.本发明通过设置连接杆和直线限制槽,达到通过连接杆带动一对相向设置的防护板进行相对靠近的运动,直至一对防护板遮挡于放置筒的两侧,完成对焊接工作区域的自动遮挡,一方面防止了强光照射,另一反面也防止了高温废屑的飞溅。3. The present invention arranges a connecting rod and a linear limiting groove, so that a pair of protective plates arranged opposite to each other can be driven by the connecting rod to move relatively close to each other until the pair of protective plates block the two sides of the placement tube, thereby completing the automatic shielding of the welding work area, preventing strong light exposure on the one hand, and preventing the splashing of high-temperature waste chips on the other hand.

4.本发明通过设置收集盒和海绵块,收集盒内的水可及时的对高温的废屑进行降温的冷却处理,一方面可完成对高温废屑的收集,另一方面还可对高温的废屑进行降温,变相的减少了焊接区域内的热量堆积,利于提高自动焊接单元的使用寿命。4. The present invention provides a collection box and a sponge block. The water in the collection box can timely cool down the high-temperature waste chips. On the one hand, it can complete the collection of high-temperature waste chips. On the other hand, it can also cool down the high-temperature waste chips, which in disguised form reduces the heat accumulation in the welding area and is beneficial to increasing the service life of the automatic welding unit.

5.本发明通过设置安装板、定位杆、转动敲打块和接触杆,当海绵块受到挤压时便可驱使吸收饱和的海绵块进行挤压排出水份的工作,便于及时的将收集盒内的水进行挤压排出,挤压后的水可通过收集盒流出。5. The present invention provides a mounting plate, a positioning rod, a rotating knocking block and a contact rod. When the sponge block is squeezed, the saturated sponge block can be driven to squeeze out the water, so that the water in the collection box can be squeezed out in time, and the squeezed water can flow out through the collection box.

6.本发明通过设置水箱、活塞式水泵和喷洒管道,达到在防护板相对远离且焊接工作完成时,可自动的对温度较高的海绵块进行喷洒的冷却,便于提高海绵块的使用寿命。6. The present invention provides a water tank, a piston water pump and a spraying pipe, so that when the protective plate is relatively far away and the welding work is completed, the sponge block with a higher temperature can be automatically sprayed for cooling, thereby increasing the service life of the sponge block.

7.本发明通过设置滑动块、接触块和连接管,达到在防护板与接触块接触时,可自动的价格水箱内的水通过喷洒管道进行排出。7. The present invention provides a sliding block, a contact block and a connecting pipe, so that when the protective plate contacts the contact block, the water in the water tank can be automatically discharged through the spray pipe.

8.本发明通过设置掉落槽和收集箱,达到刮板对焊接的工作区域进行自动的清理,避免飞溅的高温铁屑在焊接区域附着而难以清理。8. The present invention provides a drop trough and a collection box so that the scraper can automatically clean the welding work area, thereby preventing the high-temperature iron chips from being attached to the welding area and being difficult to clean.

9.本发明通过设置齿圈、第一旋转驱动器、转动杆和主齿轮,达到第一旋转驱动器进行旋转时可带动与之连接的主齿轮对啮合的齿圈进行规律的旋转。9. The present invention provides the ring gear, the first rotary driver, the rotating rod and the main gear, so that when the first rotary driver rotates, the main gear connected thereto can drive the meshing ring gear to rotate regularly.

10.本发明通过设置焊枪、小型集料盒、打磨块、清理块和清扫块,达到在焊枪对工件的外壁进行焊接后,打磨块可及时的对焊接后的区域进行接触的打磨,使焊接的焊点更加平滑,保证了焊接的质量和效果。10. The present invention provides a welding gun, a small aggregate box, a grinding block, a cleaning block and a sweeping block, so that after the welding gun welds the outer wall of the workpiece, the grinding block can promptly perform contact grinding on the welded area, making the welding point smoother and ensuring the quality and effect of welding.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是一种汽车消声器端盖加工设备的第一视角下立体结构图。FIG. 1 is a three-dimensional structural diagram of an automobile muffler end cover processing equipment from a first perspective.

图2是一种汽车消声器端盖加工设备的第二视角下立体结构图。FIG. 2 is a three-dimensional structural diagram of an automobile muffler end cover processing equipment from a second viewing angle.

图3是一种汽车消声器端盖加工设备的正视结构图。FIG. 3 is a front view of a structure diagram of an automobile muffler end cover processing device.

图4是一种汽车消声器端盖加工设备的图3的侧视剖切立体结构图。FIG. 4 is a side cutaway perspective structural diagram of FIG. 3 of an automobile muffler end cover processing equipment.

图5是一种汽车消声器端盖加工设备的防护板和连接杆立体结构图。FIG. 5 is a three-dimensional structural diagram of a protective plate and a connecting rod of an automobile muffler end cover processing device.

图6是一种汽车消声器端盖加工设备的5的横向剖切立体结构图。FIG. 6 is a transversely cut three-dimensional structural diagram of a vehicle muffler end cover processing device 5 .

图7是一种汽车消声器端盖加工设备的联动收集机构立体结构图。FIG. 7 is a three-dimensional structural diagram of a linkage collection mechanism of an automobile muffler end cover processing equipment.

图8是一种汽车消声器端盖加工设备的刮板和水箱立体结构图。FIG8 is a three-dimensional structural diagram of a scraper and a water tank of an automobile muffler end cover processing equipment.

图9是一种汽车消声器端盖加工设备的图2中A处放大结构图。FIG. 9 is an enlarged structural diagram of point A in FIG. 2 of an automobile muffler end cover processing equipment.

图10是一种汽车消声器端盖加工设备的自动焊接单元立体结构图。FIG. 10 is a three-dimensional structural diagram of an automatic welding unit of an automobile muffler end cover processing equipment.

图11是一种汽车消声器端盖加工设备的图7中B处放大结构图。FIG. 11 is an enlarged structural diagram of point B in FIG. 7 of an automobile muffler end cover processing equipment.

图中标号为:1、机壳;2、放置筒;3、第一旋转卡盘;4、自动焊接单元;41、齿圈;42、第一旋转驱动器;43、转动杆;44、主齿轮;45、焊枪;46、小型集料盒;47、打磨块;48、清理块;49、清扫块;5、防护机构;51、防护板;52、刮板;6、驱动机构;61、第一直线驱动器;62、丝杆;63、螺纹块;631、第二旋转卡盘;64、升降板;65、连接杆;66、直线限制槽;7、联动收集机构;71、收集盒;72、海绵块;73、安装板;74、定位杆;75、转动敲打块;76、接触杆;77、水箱;78、活塞式水泵;79、喷洒管道;791、滑动块;7911、第一复位弹簧;792、接触块;793、连接管;794、掉落槽;795、收集箱。The numbers in the figure are: 1, housing; 2, placement cylinder; 3, first rotary chuck; 4, automatic welding unit; 41, gear ring; 42, first rotary driver; 43, rotating rod; 44, main gear; 45, welding gun; 46, small aggregate box; 47, grinding block; 48, cleaning block; 49, cleaning block; 5, protection mechanism; 51, protection plate; 52, scraper; 6, driving mechanism; 61, first linear driver; 62, screw rod; 63, threaded block; 631, The second rotary chuck; 64, lifting plate; 65, connecting rod; 66, linear limiting groove; 7, linkage collecting mechanism; 71, collecting box; 72, sponge block; 73, mounting plate; 74, positioning rod; 75, rotating knocking block; 76, contact rod; 77, water tank; 78, piston water pump; 79, spraying pipe; 791, sliding block; 7911, first return spring; 792, contact block; 793, connecting pipe; 794, drop groove; 795, collecting box.

具体实施方式DETAILED DESCRIPTION

为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

参见图1-图8所示,一种汽车消声器端盖加工设备,包括机壳1、设置在机壳1上用以放置工件的放置筒2、设置在放置筒2上用以对工件进行夹持定位的第一旋转卡盘3、和设置在机壳1上用以对放置筒2内工件的进行焊接的自动焊接单元4,以及设置在机壳1上用以对焊接单元焊接过程中产生铁屑进行防护的防护机构5,防护机构5包括防护板51和对机壳1上废屑进行刮除收集的刮板52,以及驱动防护板51相互靠近和远离的驱动机构6,汽车消声器端盖加工设备还包括有用以对飞溅铁屑进行收集的联动收集机构7,螺纹块63上设置有用以夹持工件的第二旋转卡盘631,第一旋转卡盘3和第二旋转卡盘631分别通过旋转电机驱动。Referring to FIGS. 1 to 8 , a processing device for an automobile muffler end cover comprises a housing 1, a placement tube 2 arranged on the housing 1 for placing a workpiece, a first rotary chuck 3 arranged on the placement tube 2 for clamping and positioning the workpiece, and an automatic welding unit 4 arranged on the housing 1 for welding the workpiece in the placement tube 2, and a protection mechanism 5 arranged on the housing 1 for protecting iron filings generated during the welding process of the welding unit, the protection mechanism 5 comprises a protection plate 51 and a scraper 52 for scraping and collecting waste filings on the housing 1, and a driving mechanism 6 for driving the protection plates 51 to move closer to and away from each other, the processing device for the automobile muffler end cover also comprises a linkage collection mechanism 7 for collecting flying iron filings, a second rotary chuck 631 for clamping the workpiece is arranged on the threaded block 63, and the first rotary chuck 3 and the second rotary chuck 631 are respectively driven by rotating motors.

首先,将待加工的工件放置在放置筒2内,进而旋转卡盘可对放置在放置筒2内的工件进行旋转的撑起,达到对工件的撑起固定限位,同时将工件放置在第二旋转卡盘631上,当待加工的工件分别被第一旋转卡盘3和第二旋转卡盘631被固定时,第一直线驱动器61启动,进而通过丝杆62驱使螺纹块63进行竖直方向的下降,直至两个工件相互靠近贴合,进而通过自动焊接单元4便可对其进行旋转的焊接,完成对工件的自动旋转焊接,当丝杆62驱使螺纹块63进行竖直方向的滑动下降时,可带动与螺纹块63之间固定连接的升降板64进行同步的竖直方向下降运动,而在升降板64进行竖直方向的下降运动时,便可通过连接杆65带动防护板51进行相对的靠近,且在此过程中,可带动刮板52进行同步的水平直线滑动,由于刮板52与机壳1的上方相接触,这就使得刮板52可将机壳1上堆积或残留的铁屑进行刮除的收集,直至防护板51完成对放置筒2的遮挡防护,可防止自动焊接单元4在进行焊接时,其产生的高温铁屑会飞溅至工作区域外,保护了使用者的安全。First, place the workpiece to be processed in the placement tube 2, and then the rotating chuck can rotate and support the workpiece placed in the placement tube 2 to achieve the support and fixed limit of the workpiece, and at the same time place the workpiece on the second rotating chuck 631. When the workpiece to be processed is fixed by the first rotating chuck 3 and the second rotating chuck 631 respectively, the first linear drive 61 is started, and then the threaded block 63 is driven to descend in the vertical direction through the screw rod 62 until the two workpieces are close to each other and fit together, and then they can be rotationally welded through the automatic welding unit 4 to complete the automatic rotation welding of the workpiece. When the screw rod 62 drives the threaded block 63 to slide and descend in the vertical direction When the lifting plate 64 is in vertical downward movement, the protective plate 51 can be driven to move relatively close through the connecting rod 65, and in this process, the scraper 52 can be driven to slide horizontally in a synchronous manner. Since the scraper 52 is in contact with the top of the casing 1, the scraper 52 can scrape and collect the iron filings accumulated or remaining on the casing 1 until the protective plate 51 completes the shielding and protection of the placement tube 2, thereby preventing the high-temperature iron filings generated by the automatic welding unit 4 from splashing outside the working area during welding, thereby protecting the safety of the user.

参见图2-图4所示,驱动机构6包括第一直线驱动器61、丝杆62、螺纹块63和升降板64;第一直线驱动器61设置在机壳1上;丝杆62转动设置在机壳1上,丝杆62的输入端通过联轴器与第一直线驱动器61的输出端连接;螺纹块63螺纹设置在丝杆62上;升降板64设置在螺纹块63上,螺纹块63上设置有第二旋转卡盘631,第二旋转卡盘631用以对工件进行夹持定位,实现对待加工工件的夹持定位,机壳1上设置有用以限制升降板64竖直方向滑动的导向杆。As shown in Figures 2 to 4, the driving mechanism 6 includes a first linear driver 61, a screw rod 62, a threaded block 63 and a lifting plate 64; the first linear driver 61 is arranged on the housing 1; the screw rod 62 is rotatably arranged on the housing 1, and the input end of the screw rod 62 is connected to the output end of the first linear driver 61 through a coupling; the threaded block 63 is threadedly arranged on the screw rod 62; the lifting plate 64 is arranged on the threaded block 63, and a second rotating chuck 631 is arranged on the threaded block 63, and the second rotating chuck 631 is used to clamp and position the workpiece to achieve clamping and positioning of the workpiece to be processed, and a guide rod is arranged on the housing 1 to limit the vertical sliding of the lifting plate 64.

当需要对放置筒2内放置的工件进行焊接保护时,首先第一直线驱动器61启动,进而第一直线驱动器61的输出端可通过联轴器带动丝杆62进行旋转运动,而在此过程中丝杆62可带动与之螺纹连接的螺纹块63进行竖直方向的下降滑动,且可带动与之固定的升降板64沿间隙配合的导向杆进行稳定竖直方向下降滑动。When welding protection is required for the workpiece placed in the placing tube 2, the first linear drive 61 is started first, and then the output end of the first linear drive 61 can drive the screw rod 62 to rotate through the coupling. During this process, the screw rod 62 can drive the threaded block 63 threadedly connected thereto to slide downward in the vertical direction, and can drive the lifting plate 64 fixed thereto to slide downward in a stable vertical direction along the guide rod with a clearance fit.

参见图2和图3所示,驱动机构6还包括连接杆65和直线限制槽66;连接杆65转动设置在升降板64上,且连接杆65分别与升降板64和防护板51之间转动连接;直线限制槽66开设在机壳1上并与防护板51之间滑动配合。As shown in Figures 2 and 3, the driving mechanism 6 also includes a connecting rod 65 and a linear limiting groove 66; the connecting rod 65 is rotatably set on the lifting plate 64, and the connecting rod 65 is rotatably connected to the lifting plate 64 and the protective plate 51 respectively; the linear limiting groove 66 is opened on the casing 1 and slidably cooperates with the protective plate 51.

当升降板64沿导向杆进行竖直方向的下降滑动时,在此过程中升降板64可带动与之转动连接的连接杆65对防护板51进行旋转的牵引,且防护板51在被连接杆65牵引的过程中可沿着机壳1上开设直线限制槽66进行水平直线方向的滑动,进而可达到在升降板64下降的过程中,可通过连接杆65带动一对相向设置的防护板51进行相对靠近的运动,直至一对防护板51遮挡于放置筒2的两侧,完成对焊接工作区域的自动遮挡,一方面防止了强光照射,另一反面也防止了高温废屑的飞溅。When the lifting plate 64 descends and slides along the guide rod in the vertical direction, the lifting plate 64 can drive the connecting rod 65 rotatably connected thereto to rotate and pull the protective plate 51, and the protective plate 51 can slide in the horizontal straight direction along the linear limiting groove 66 provided on the casing 1 while being pulled by the connecting rod 65, so that during the descending process of the lifting plate 64, a pair of protective plates 51 arranged opposite to each other can be driven by the connecting rod 65 to move relatively close, until a pair of protective plates 51 block the two sides of the placement tube 2, thereby completing the automatic shielding of the welding work area, preventing strong light exposure on the one hand, and preventing the splashing of high-temperature waste chips on the other hand.

参见图5和图6所示,联动收集机构7包括收集盒71和海绵块72;收集盒71设置在防护板51上并具有一对,收集盒71用于收集工件加工过程中产生废屑;海绵块72设置在收集盒71上。5 and 6 , the linkage collection mechanism 7 includes a collection box 71 and a sponge block 72 ; the collection box 71 is disposed on the protective plate 51 and has a pair of collection boxes 71 for collecting waste chips generated during workpiece processing; the sponge block 72 is disposed on the collection box 71 .

在防护板51被连接杆65带动并进行相对靠近的运动时,在此过程中可带动防护板51上设置收集盒71进行同步移动,直至收集盒71位于放置筒2的上方,此时自动焊接单元4在对工件进行焊接时产生的废屑便可飞入至收集盒71内,而收集盒71内海绵块72可事先通过冷却水对其进行浸泡,并在收集盒71内导入水,这就使得高温飞溅的废屑在落入至收集盒71内时,收集盒71内的水可及时的对高温的废屑进行降温的冷却处理,一方面可完成对高温废屑的收集,另一方面还可对高温的废屑进行降温,变相的减少了焊接区域内的热量堆积,利于提高自动焊接单元4的使用寿命。When the protective plate 51 is driven by the connecting rod 65 and moves relatively close, the collecting box 71 set on the protective plate 51 can be driven to move synchronously in this process until the collecting box 71 is located above the placing tube 2. At this time, the waste chips generated by the automatic welding unit 4 when welding the workpiece can fly into the collecting box 71, and the sponge block 72 in the collecting box 71 can be soaked with cooling water in advance, and water is introduced into the collecting box 71. This makes it possible for the water in the collecting box 71 to cool down the high-temperature waste chips in time when the high-temperature splashing waste chips fall into the collecting box 71. On the one hand, the high-temperature waste chips can be collected, and on the other hand, the high-temperature waste chips can be cooled, which in disguise reduces the heat accumulation in the welding area, which is beneficial to improving the service life of the automatic welding unit 4.

参见图5-图7所示,联动收集机构7还包括安装板73、定位杆74、转动敲打块75和接触杆76;安装板73设置在机壳1上并具有一对;定位杆74设置在一对安装板73之间;转动敲打块75转动设置在定位杆74上并位于防护板51的一侧;接触杆76设置在转动敲打块75上。As shown in Figures 5-7, the linkage collection mechanism 7 also includes a mounting plate 73, a positioning rod 74, a rotating striking block 75 and a contact rod 76; the mounting plate 73 is arranged on the casing 1 and has a pair; the positioning rod 74 is arranged between the pair of mounting plates 73; the rotating striking block 75 is rotatably arranged on the positioning rod 74 and is located on one side of the protective plate 51; the contact rod 76 is arranged on the rotating striking block 75.

当自动焊接单元4完成焊接工作时,升降板64通过螺纹块63进行竖直方向的上升,在此过程中防护板51可进行相对远离的动作,而在此过程中,可驱使防护板51与转动敲打块75相接触,而接触时便可驱使转动敲打块75沿着定位杆74进行倾斜角度的旋转运动,直至转动敲打块75对收集盒71内海绵块72进行挤压,当海绵块72受到挤压时便可驱使吸收饱和的海绵块72进行挤压排出水份的工作,便于及时的将收集盒71内的水进行挤压排出,挤压后的水可通过收集盒71流出。When the automatic welding unit 4 completes the welding work, the lifting plate 64 rises in the vertical direction through the threaded block 63. During this process, the protective plate 51 can move relatively away. During this process, the protective plate 51 can be driven to contact the rotating knocking block 75. When in contact, the rotating knocking block 75 can be driven to rotate at an inclined angle along the positioning rod 74 until the rotating knocking block 75 squeezes the sponge block 72 in the collection box 71. When the sponge block 72 is squeezed, the saturated sponge block 72 can be driven to squeeze out the water, so that the water in the collection box 71 can be squeezed out in time, and the squeezed water can flow out through the collection box 71.

参见图7和图8所示,联动收集机构7还包括水箱77、活塞式水泵78和喷洒管道79;水箱77设置在机壳1上并具有一对;活塞式水泵78设置在机壳1上并具有一对;喷洒管道79设置在活塞式水泵78的出水端,喷洒管道79的出水端延伸至防护板51上并位于收集盒71的上方。As shown in Figures 7 and 8, the linkage collection mechanism 7 also includes a water tank 77, a piston water pump 78 and a spray pipe 79; the water tank 77 is arranged on the casing 1 and has a pair; the piston water pump 78 is arranged on the casing 1 and has a pair; the spray pipe 79 is arranged at the water outlet end of the piston water pump 78, and the water outlet end of the spray pipe 79 extends to the protective plate 51 and is located above the collection box 71.

当防护板51与转动敲打块75相接触并直至转动敲打块75进行旋转角度的运动时,在此过程中活塞式水泵78内的水可通过喷洒管道79对收集盒71内的海绵块72进行喷洒,达到在防护板51相对远离且焊接工作完成时,可自动的对温度较高的海绵块72进行喷洒的冷却,便于提高海绵块72的使用寿命。When the protective plate 51 contacts the rotating striking block 75 and rotates the striking block 75, the water in the piston water pump 78 can be sprayed on the sponge block 72 in the collecting box 71 through the spray pipe 79 during this process, so that when the protective plate 51 is relatively far away and the welding work is completed, the sponge block 72 with a higher temperature can be automatically sprayed for cooling, thereby increasing the service life of the sponge block 72.

参见图7-图9所示,联动收集机构7还包括滑动块791、接触块792和连接管793;滑动块791竖直方向滑动设置在活塞式水泵78上;接触块792设置在滑动块791上并延伸出活塞式水泵78的外侧;连接管793设置在水箱77上,连接管793的出水端设置在活塞式水泵78的进水端,且连接管793与活塞式水泵78相连接,活塞式水泵78内设置有用以驱使滑动块791进行竖直方向滑动的第一复位弹簧7911。As shown in Figures 7 to 9, the linkage collecting mechanism 7 also includes a sliding block 791, a contact block 792 and a connecting pipe 793; the sliding block 791 is vertically slidably arranged on the piston water pump 78; the contact block 792 is arranged on the sliding block 791 and extends out of the outside of the piston water pump 78; the connecting pipe 793 is arranged on the water tank 77, the water outlet end of the connecting pipe 793 is arranged at the water inlet end of the piston water pump 78, and the connecting pipe 793 is connected to the piston water pump 78, and the piston water pump 78 is provided with a first return spring 7911 for driving the sliding block 791 to slide vertically.

当防护板51进行相对远离的动作时,可驱使防护板51与接触块792相接触,并致使接触块792和滑动块791在活塞式水泵78内进行滑动,初始状态下,活塞式水泵78内并无水流,在第一复位弹簧7911的作用下,滑动片可在活塞式水泵78内进行右侧的竖直方向滑动,且带动接触块792进行同步滑动,在此过程中,连接管793内单向阀开启,进而驱使水箱77内部的水通过连接管793补充至活塞式水泵78内,而在防护板51回到初始位置时,可驱使防护板51对转动敲打快进行挤压,并致使转动敲打块75上设置接触杆76与接触块792相接触,在接触过程中可驱使接触块792带动滑动块791在活塞式水泵78内进行竖直方向的下降移动,并在此过程中可将活塞式水泵78内的水通过喷洒管喷出,喷出后的水可对海绵块72进行冷却,提高了海绵块72的利用率。When the protective plate 51 moves relatively away from each other, the protective plate 51 can be driven to contact the contact block 792, and the contact block 792 and the sliding block 791 can slide in the piston water pump 78. In the initial state, there is no water flow in the piston water pump 78. Under the action of the first return spring 7911, the sliding piece can slide in the right vertical direction in the piston water pump 78, and drive the contact block 792 to slide synchronously. In this process, the one-way valve in the connecting pipe 793 is opened, thereby driving the water in the water tank 77 through the connecting pipe 793 is replenished into the piston water pump 78, and when the protective plate 51 returns to the initial position, the protective plate 51 can be driven to squeeze the rotating knocking block 75, and the contact rod 76 provided on the rotating knocking block 75 is caused to contact the contact block 792. During the contact process, the contact block 792 can be driven to drive the sliding block 791 to move vertically downward in the piston water pump 78, and in this process, the water in the piston water pump 78 can be sprayed out through the spray pipe, and the sprayed water can cool the sponge block 72, thereby improving the utilization rate of the sponge block 72.

参见图6所示,联动收集机构7还包括掉落槽794和收集箱795;掉落槽794开设在机壳1上并具有若干;收集箱795设置在机壳1上并位于掉落槽794的下方。As shown in FIG. 6 , the linkage collection mechanism 7 further includes a drop groove 794 and a collection box 795 ; the drop groove 794 is opened on the housing 1 and has a plurality of; the collection box 795 is arranged on the housing 1 and is located below the drop groove 794 .

当防护板51在连接杆65和直线限制槽66的作用下进行相对靠近的运动时,可带动防护箱上设置刮板52对机壳1上靠近放置筒2周围的焊接工作区域进行贴合的刮除,而刮除后的废屑可通过机壳1上开设掉落槽794,掉落至收集箱795内,达到在防护板51进行相对靠近和远离的动作时,可带动刮板52对焊接的工作区域进行自动的清理,避免飞溅的高温铁屑在焊接区域附着而难以清理。When the protective plate 51 moves relatively close under the action of the connecting rod 65 and the linear limiting groove 66, it can drive the scraper 52 set on the protective box to scrape the welding work area around the casing 1 near the placement tube 2, and the scraped waste can pass through the drop groove 794 provided on the casing 1 and fall into the collection box 795, so that when the protective plate 51 moves relatively close and away, the scraper 52 can be driven to automatically clean the welding work area to prevent the splashing high-temperature iron chips from adhering to the welding area and being difficult to clean.

参见图2-图9所示,自动焊接单元4包括齿圈41、第一旋转驱动器42、转动杆43和主齿轮44;齿圈41转动设置在放置筒2的上方;第一旋转驱动器42安装在机壳1上并靠近于放置筒2的一侧;转动杆43通过联轴器转动设置在第一旋转驱动器42的输出端;主齿轮44转动设置在转动杆43上并与转动杆43同轴固定,主齿轮44与齿圈41啮合,齿圈41上设置有若干个橡胶防滑块,橡胶防滑块用以增大与被夹持工件的摩擦力,从而防止工件在被焊接时产生偏移。2-9, the automatic welding unit 4 includes a ring gear 41, a first rotary driver 42, a rotating rod 43 and a main gear 44; the ring gear 41 is rotatably arranged above the placement cylinder 2; the first rotary driver 42 is mounted on the housing 1 and close to one side of the placement cylinder 2; the rotating rod 43 is rotatably arranged at the output end of the first rotary driver 42 through a coupling; the main gear 44 is rotatably arranged on the rotating rod 43 and coaxially fixed with the rotating rod 43, the main gear 44 is meshed with the ring gear 41, and a plurality of rubber anti-slip blocks are arranged on the ring gear 41, and the rubber anti-slip blocks are used to increase the friction with the clamped workpiece, thereby preventing the workpiece from being offset during welding.

当需要对放置筒2内放置工件进行焊接的工作时,首先第一旋转驱动器42启动,进而第一旋转驱动器42可带动转动杆43进行同步的旋转运动,而当转动杆43进行旋转运动时便可带动与之同轴固定的主齿轮44进行旋转,主齿轮44旋转时便可对啮合的齿圈41进行旋转运动,达到第一旋转驱动器42进行旋转时可带动与之连接的主齿轮44对啮合的齿圈41进行规律的旋转。When it is necessary to weld the workpiece placed in the placement tube 2, the first rotary driver 42 is started first, and then the first rotary driver 42 can drive the rotating rod 43 to perform synchronous rotational movement. When the rotating rod 43 rotates, it can drive the main gear 44 coaxially fixed thereto to rotate. When the main gear 44 rotates, it can rotate the meshing ring gear 41, so that when the first rotary driver 42 rotates, it can drive the main gear 44 connected thereto to rotate the meshing ring gear 41 regularly.

参见图10和图11所示,自动焊接单元4还包括焊枪45、小型集料盒46、打磨块47、清理块48和清扫块49;焊枪45设置在齿圈41上;小型集料盒46设置在焊枪45的下方并位于齿圈41的上方;打磨块47设置在小型集料盒46上并位于小型集料盒46的左侧;清理块48设置在小型集料盒46上并远离与打磨块47的一侧;清扫块49具有一对并分别转动设置在机壳1上,清扫块49与齿圈41啮合且位于齿圈41的上方。As shown in Figures 10 and 11, the automatic welding unit 4 also includes a welding gun 45, a small aggregate box 46, a grinding block 47, a cleaning block 48 and a sweeping block 49; the welding gun 45 is arranged on the ring gear 41; the small aggregate box 46 is arranged below the welding gun 45 and is located above the ring gear 41; the grinding block 47 is arranged on the small aggregate box 46 and is located on the left side of the small aggregate box 46; the cleaning block 48 is arranged on the small aggregate box 46 and is away from the side of the grinding block 47; the sweeping block 49 has a pair and is rotatably arranged on the casing 1, and the sweeping block 49 is engaged with the ring gear 41 and is located above the ring gear 41.

当齿圈41进行旋转时,便可带动齿圈41上安装的焊枪45进行同步的旋转运动,并在此过程中焊枪45启动,达到对焊枪45的旋转运动,可对放置筒2内放置工件进行规律的旋转焊接,并在焊枪45进行旋转运动时,在焊枪45焊接的过程中,会产生不规律的飞溅的废高温屑,为了防止高温废屑停留在齿圈41上,小型集料盒46可对焊枪45的下方位置进行收集,且在齿圈41旋转的过程中可带动与之啮合的清扫块49进行旋转,而当清扫块49进行旋转时便可对齿圈41上附着的废屑进行自动清理,并且由于清理块48位于焊枪45的右侧,这就使得焊枪45在进行焊接的前提下,清理块48可先一步与工件的外壁相贴合,可在焊枪45进行焊接的前提下对工件的外壁进行接触的擦拭清理,避免焊枪45在焊接时因工件外壁有杂质等附着而影响到焊接的质量,且在焊枪45旋转焊接的过程中,位于焊枪45左侧的打磨块47可对焊接后的区域进行接触的摩擦,达到在焊枪45对工件的外壁进行焊接后,打磨块47可及时的对焊接后的区域进行接触的打磨,使焊接的焊点更加平滑,保证了焊接的质量和效果。When the gear ring 41 rotates, it can drive the welding gun 45 installed on the gear ring 41 to perform synchronous rotational movement, and in this process, the welding gun 45 is started to achieve the rotational movement of the welding gun 45, and the workpiece placed in the placement tube 2 can be regularly rotationally welded. When the welding gun 45 rotates, irregularly splashed waste high-temperature chips will be generated during the welding process of the welding gun 45. In order to prevent the high-temperature waste chips from staying on the gear ring 41, the small collection box 46 can collect the lower position of the welding gun 45, and during the rotation of the gear ring 41, it can drive the cleaning block 49 engaged with it to rotate, and when the cleaning block 49 rotates, the waste chips attached to the gear ring 41 can be automatically cleaned. And because the cleaning block 48 is located on the right side of the welding gun 45, the cleaning block 48 can be fitted with the outer wall of the workpiece before the welding gun 45 is welding, and the outer wall of the workpiece can be wiped and cleaned in contact with it before the welding gun 45 is welding, so as to avoid the welding quality being affected by the attachment of impurities and the like to the outer wall of the workpiece during welding by the welding gun 45, and in the process of rotating welding of the welding gun 45, the grinding block 47 located on the left side of the welding gun 45 can perform contact friction on the area after welding, so that after the welding gun 45 welds the outer wall of the workpiece, the grinding block 47 can timely perform contact grinding on the area after welding, so that the welding spot is smoother, thereby ensuring the quality and effect of welding.

以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims (10)

1.一种汽车消声器端盖加工设备,包括机壳(1)、设置在机壳(1)上用以放置工件的放置筒(2)、设置在放置筒(2)上用以对工件进行夹持定位的第一旋转卡盘(3)、和设置在机壳(1)上用以对放置筒(2)内工件的进行焊接的自动焊接单元(4),以及设置在机壳(1)上用以对焊接单元焊接过程中产生铁屑进行防护的防护机构(5);其特征在于,防护机构(5)包括防护板(51)和对机壳(1)上废屑进行刮除收集的刮板(52),以及驱动防护板(51)相互靠近和远离的驱动机构(6),汽车消声器端盖加工设备还包括有用以对飞溅铁屑进行收集的联动收集机构(7)。1. A muffler end cover processing device for automobiles, comprising a housing (1), a placement tube (2) arranged on the housing (1) for placing a workpiece, a first rotary chuck (3) arranged on the placement tube (2) for clamping and positioning the workpiece, and an automatic welding unit (4) arranged on the housing (1) for welding the workpiece in the placement tube (2), and a protection mechanism (5) arranged on the housing (1) for protecting iron chips generated during welding by the welding unit; characterized in that the protection mechanism (5) comprises a protection plate (51) and a scraper (52) for scraping and collecting waste chips on the housing (1), and a driving mechanism (6) for driving the protection plates (51) to move closer to and away from each other, and the muffler end cover processing device for automobiles also comprises a linkage collection mechanism (7) for collecting splashing iron chips. 2.根据权利要求1所述的一种汽车消声器端盖加工设备,其特征在于,驱动机构(6)包括第一直线驱动器(61)、丝杆(62)、螺纹块(63)和升降板(64);第一直线驱动器(61)设置在机壳(1)上;丝杆(62)转动设置在机壳(1)上,丝杆(62)的输入端通过联轴器与第一直线驱动器(61)的输出端连接;螺纹块(63)螺纹设置在丝杆(62)上;升降板(64)设置在螺纹块(63)上。2. An automobile muffler end cover processing equipment according to claim 1 is characterized in that the driving mechanism (6) includes a first linear drive (61), a screw rod (62), a threaded block (63) and a lifting plate (64); the first linear drive (61) is arranged on the housing (1); the screw rod (62) is rotatably arranged on the housing (1), and the input end of the screw rod (62) is connected to the output end of the first linear drive (61) through a coupling; the threaded block (63) is threadedly arranged on the screw rod (62); and the lifting plate (64) is arranged on the threaded block (63). 3.根据权利要求1所述的一种汽车消声器端盖加工设备,其特征在于,驱动机构(6)还包括连接杆(65)和直线限制槽(66);连接杆(65)转动设置在升降板(64)上,且连接杆(65)分别与升降板(64)和防护板(51)之间转动连接;直线限制槽(66)开设在机壳(1)上并与防护板(51)之间滑动配合。3. According to claim 1, a car muffler end cover processing equipment is characterized in that the driving mechanism (6) also includes a connecting rod (65) and a linear limiting groove (66); the connecting rod (65) is rotatably set on the lifting plate (64), and the connecting rod (65) is rotatably connected to the lifting plate (64) and the protective plate (51) respectively; the linear limiting groove (66) is opened on the casing (1) and slidably cooperates with the protective plate (51). 4.根据权利要求1所述的一种汽车消声器端盖加工设备,其特征在于,联动收集机构(7)包括收集盒(71)和海绵块(72);收集盒(71)设置在防护板(51)上并具有一对,收集盒(71)用于收集工件加工过程中产生废屑;海绵块(72)设置在收集盒(71)上。4. An automobile muffler end cover processing equipment according to claim 1 is characterized in that the linkage collection mechanism (7) includes a collection box (71) and a sponge block (72); the collection box (71) is arranged on the protective plate (51) and has a pair, and the collection box (71) is used to collect waste chips generated during the workpiece processing; the sponge block (72) is arranged on the collection box (71). 5.根据权利要求4所述的一种汽车消声器端盖加工设备,其特征在于,联动收集机构(7)还包括安装板(73)、定位杆(74)、转动敲打块(75)和接触杆(76);安装板(73)设置在机壳(1)上并具有一对;定位杆(74)设置在一对安装板(73)之间;转动敲打块(75)转动设置在定位杆(74)上并位于防护板(51)的一侧;接触杆(76)设置在转动敲打块(75)上。5. A car muffler end cover processing equipment according to claim 4, characterized in that the linkage collection mechanism (7) also includes a mounting plate (73), a positioning rod (74), a rotating striking block (75) and a contact rod (76); the mounting plate (73) is arranged on the housing (1) and has a pair; the positioning rod (74) is arranged between a pair of mounting plates (73); the rotating striking block (75) is rotatably arranged on the positioning rod (74) and is located on one side of the protective plate (51); the contact rod (76) is arranged on the rotating striking block (75). 6.根据权利要求4所述的一种汽车消声器端盖加工设备,其特征在于,联动收集机构(7)还包括水箱(77)、活塞式水泵(78)和喷洒管道(79);水箱(77)设置在机壳(1)上并具有一对;活塞式水泵(78)设置在机壳(1)上并具有一对;喷洒管道(79)设置在活塞式水泵(78)的出水端,喷洒管道(79)的出水端延伸至防护板(51)上并位于收集盒(71)的上方。6. An automobile muffler end cover processing equipment according to claim 4 is characterized in that the linkage collection mechanism (7) also includes a water tank (77), a piston water pump (78) and a spray pipe (79); the water tank (77) is arranged on the casing (1) and has a pair; the piston water pump (78) is arranged on the casing (1) and has a pair; the spray pipe (79) is arranged at the water outlet end of the piston water pump (78), and the water outlet end of the spray pipe (79) extends to the protective plate (51) and is located above the collection box (71). 7.根据权利要求4所述的一种汽车消声器端盖加工设备,其特征在于,联动收集机构(7)还包括滑动块(791)、接触块(792)和连接管(793);滑动块(791)竖直方向滑动设置在活塞式水泵(78)上;接触块(792)设置在滑动块(791)上并延伸出活塞式水泵(78)的外侧;连接管(793)设置在水箱(77)上,连接管(793)的出水端设置在活塞式水泵(78)的进水端,且连接管(793)与活塞式水泵(78)相连接。7. An automobile muffler end cover processing equipment according to claim 4 is characterized in that the linkage collection mechanism (7) also includes a sliding block (791), a contact block (792) and a connecting pipe (793); the sliding block (791) is vertically slidably arranged on the piston water pump (78); the contact block (792) is arranged on the sliding block (791) and extends out of the outside of the piston water pump (78); the connecting pipe (793) is arranged on the water tank (77), the water outlet end of the connecting pipe (793) is arranged at the water inlet end of the piston water pump (78), and the connecting pipe (793) is connected to the piston water pump (78). 8.根据权利要求4所述的一种汽车消声器端盖加工设备,其特征在于,联动收集机构(7)还包括掉落槽(794)和收集箱(795);掉落槽(794)开设在机壳(1)上并具有若干;收集箱(795)设置在机壳(1)上并位于掉落槽(794)的下方。8. An automobile muffler end cover processing equipment according to claim 4 is characterized in that the linkage collection mechanism (7) also includes a drop groove (794) and a collection box (795); the drop groove (794) is opened on the casing (1) and has a plurality of; the collection box (795) is arranged on the casing (1) and is located below the drop groove (794). 9.根据权利要求1所述的一种汽车消声器端盖加工设备,其特征在于,自动焊接单元(4)包括齿圈(41)、第一旋转驱动器(42)、转动杆(43)和主齿轮(44);齿圈(41)转动设置在放置筒(2)的上方;第一旋转驱动器(42)安装在机壳(1)上并靠近于放置筒(2)的一侧;转动杆(43)通过联轴器转动设置在第一旋转驱动器(42)的输出端;主齿轮(44)转动设置在转动杆(43)上并与转动杆(43)同轴固定,主齿轮(44)与齿圈(41)啮合。9. An automobile muffler end cover processing equipment according to claim 1 is characterized in that the automatic welding unit (4) includes a ring gear (41), a first rotary driver (42), a rotating rod (43) and a main gear (44); the ring gear (41) is rotatably arranged above the placement cylinder (2); the first rotary driver (42) is installed on the housing (1) and close to one side of the placement cylinder (2); the rotating rod (43) is rotatably arranged at the output end of the first rotary driver (42) through a coupling; the main gear (44) is rotatably arranged on the rotating rod (43) and is coaxially fixed with the rotating rod (43), and the main gear (44) is meshed with the ring gear (41). 10.根据权利要求9所述的一种汽车消声器端盖加工设备,其特征在于,自动焊接单元(4)还包括焊枪(45)、小型集料盒(46)、打磨块(47)、清理块(48)和清扫块(49);焊枪(45)设置在齿圈(41)上;小型集料盒(46)设置在焊枪(45)的下方并位于齿圈(41)的上方;打磨块(47)设置在小型集料盒(46)上并位于小型集料盒(46)的左侧;清理块(48)设置在小型集料盒(46)上并远离与打磨块(47)的一侧;清扫块(49)具有一对并分别转动设置在机壳(1)上,清扫块(49)与齿圈(41)啮合且位于齿圈(41)的上方。10. A car muffler end cover processing equipment according to claim 9, characterized in that the automatic welding unit (4) also includes a welding gun (45), a small aggregate box (46), a grinding block (47), a cleaning block (48) and a sweeping block (49); the welding gun (45) is arranged on the ring gear (41); the small aggregate box (46) is arranged below the welding gun (45) and is located above the ring gear (41); the grinding block (47) is arranged on the small aggregate box (46) and is located on the left side of the small aggregate box (46); the cleaning block (48) is arranged on the small aggregate box (46) and is away from the side of the grinding block (47); the sweeping block (49) has a pair and is rotatably arranged on the housing (1), and the sweeping block (49) is engaged with the ring gear (41) and is located above the ring gear (41).
CN202410981652.1A 2024-07-22 2024-07-22 Automobile muffler end cover processing equipment Pending CN118848387A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410981652.1A CN118848387A (en) 2024-07-22 2024-07-22 Automobile muffler end cover processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410981652.1A CN118848387A (en) 2024-07-22 2024-07-22 Automobile muffler end cover processing equipment

Publications (1)

Publication Number Publication Date
CN118848387A true CN118848387A (en) 2024-10-29

Family

ID=93173413

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410981652.1A Pending CN118848387A (en) 2024-07-22 2024-07-22 Automobile muffler end cover processing equipment

Country Status (1)

Country Link
CN (1) CN118848387A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119035896A (en) * 2024-10-31 2024-11-29 江苏易是好光电科技有限公司 Welding device and production method for carbon fiber heating lamp tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119035896A (en) * 2024-10-31 2024-11-29 江苏易是好光电科技有限公司 Welding device and production method for carbon fiber heating lamp tube

Similar Documents

Publication Publication Date Title
CN118848387A (en) Automobile muffler end cover processing equipment
CN117532213B (en) Welding equipment for mechanical processing
CN114713908A (en) Cutting device is used in processing of semiconductor aluminum plate
CN216422587U (en) Machine part grabbing device
CN114559139A (en) Novel plasma cutting machine that can pinpoint
CN221621127U (en) Laser cutting head cooling mechanism
CN118371935A (en) Hardware automatic production and processing device
CN112008165A (en) Reinforcing steel bar threading machine
CN116604404A (en) Robot turning, milling and grinding composite integrated workstation
CN116690283A (en) A kind of mechanical processing machine tool with convenient chip removal
CN211192340U (en) Metal cutting machine tool with chip cleaning function
CN211966772U (en) Cutting device for machining convenient to collect product
CN112496963A (en) Energy-concerving and environment-protective metal is polished and is used workstation
CN222386622U (en) Protective device for diamond cutter machining
CN213615683U (en) Generator oil pan end face abrasive machining device
CN115351370B (en) Anti-fouling filter device for electric spark wire cutting machine and use method thereof
CN216729845U (en) Pipe cutting machine for machining heat exchange pipes
CN217913531U (en) Welding robot capable of being automatically cleaned
CN222002799U (en) Milling machine processing protector
CN222643560U (en) Support frame welding device
CN221870561U (en) Tapping machine is used in processing of snow breaker
CN114083076B (en) Brazing device suitable for LED chip
CN210523948U (en) Mars protector during tubular product cutting
CN217493817U (en) A rust cleaning equipment for machining
CN220094023U (en) Polishing and soil removing device for aluminum templates

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication